CN112981790A - Dyeing and finishing process of linen fabric - Google Patents
Dyeing and finishing process of linen fabric Download PDFInfo
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- CN112981790A CN112981790A CN202110211233.6A CN202110211233A CN112981790A CN 112981790 A CN112981790 A CN 112981790A CN 202110211233 A CN202110211233 A CN 202110211233A CN 112981790 A CN112981790 A CN 112981790A
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- fabric
- dyeing
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- pad
- cleaning box
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- 239000004744 fabric Substances 0.000 title claims abstract description 272
- 238000004043 dyeing Methods 0.000 title claims abstract description 40
- 238000007730 finishing process Methods 0.000 title claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims abstract description 94
- 238000009980 pad dyeing Methods 0.000 claims abstract description 50
- 239000000975 dye Substances 0.000 claims abstract description 49
- 230000000694 effects Effects 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 14
- 210000002268 wool Anatomy 0.000 claims abstract description 4
- 239000000428 dust Substances 0.000 claims description 62
- 230000007246 mechanism Effects 0.000 claims description 28
- 238000010521 absorption reaction Methods 0.000 claims description 26
- 238000007789 sealing Methods 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010009 beating Methods 0.000 description 14
- 101100493711 Caenorhabditis elegans bath-41 gene Proteins 0.000 description 8
- 238000001035 drying Methods 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application relates to a dyeing and finishing process of a linen fabric, which relates to the technical field of fabric production and comprises the following steps: s1, sanding, and sanding the fabric; s3, pad dyeing, namely pad dyeing the fabric; s4, tentering and setting, namely, tentering and setting the fabric; s2 is arranged between S1 and S3: cleaning, namely cleaning the wool on the fabric through a cleaning device. This application is cleared up the collection through the piece of cleaning device on to the fabric, has reduced remaining piece on the pad dyeing in-process fabric, has reduced the piece and to the effect that blocks of dye liquor when the fabric dyes, has also reduced the piece simultaneously and has remained the influence to the dye liquor quality in the dye liquor, has improved the quality of dye liquor to improve the pad dyeing effect to the fabric, improved the quality of fabric.
Description
Technical Field
The application relates to the technical field of fabric production, in particular to a dyeing and finishing process of a linen fabric.
Background
Linen or linen fabrics are skin fibers of plants and have natural properties of protecting skin, adjusting humidity, resisting bacteria, keeping sanitary and the like, so the linen is also called as a natural air conditioner.
In the related art, the dyeing and finishing process comprises: sanding, pad dyeing, shaping and drying, wherein sanding is to rub a cloth surface by a roller wrapped with sand, and a layer of fluff is sanded on the cloth surface, so that people keep warm in the using process and have excellent hand feeling.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: however, in the process of sanding the fabric, more scraps are generated on the fabric, and the scraps generally remain in the fabric, so when the fabric enters the padding machine for padding, the scraps can block the dye liquor, thereby reducing the rate of the dye liquor entering the fabric, and meanwhile, the scraps can easily enter the dye liquor along with the movement of the fabric, thereby reducing the quality of the dye liquor, further reducing the dyeing effect of the padding machine on the fabric, and reducing the quality of the fabric.
Disclosure of Invention
In order to improve the quality of the fabric, the application provides a dyeing and finishing process of the linen fabric.
The application provides a dyeing and finishing technology of linen fabric, adopts following technical scheme:
a dyeing and finishing process of a linen fabric comprises the following steps:
s1, sanding, and sanding the fabric;
s3, pad dyeing, namely pad dyeing the fabric;
s4, tentering and setting, namely, tentering and setting the fabric;
s2 is arranged between the S1 and the S3: cleaning, namely cleaning the wool on the fabric through a cleaning device.
Through adopting above-mentioned technical scheme, cleaning device clears up the collection to the piece on the fabric, has reduced remaining piece on the pad dyeing in-process fabric, has reduced the piece and has blockked the effect to the dye liquor when the fabric dyes, has also reduced the piece simultaneously and has remained the influence to the dye liquor quality in the dye liquor, has improved the quality of dye liquor to improve the pad dyeing effect to the fabric, improved the quality of fabric.
Optionally, cleaning device is including cleaning box, heating pipe, beater mechanism, dust absorption mechanism, set up the cloth feeding mouth and the cloth outlet that supply the fabric to pass through on the cleaning box, the heating pipe sets up on cleaning box inside wall, beater mechanism sets up on cleaning box and is used for patting the fabric, dust absorption mechanism sets up on cleaning box and is used for collecting the piece on the fabric.
By adopting the technical scheme, after the fabric is sanded, the fabric enters the cleaning box from the fabric inlet, the heating pipe heats the fabric, the beating mechanism is started to beat the fabric, so that the scraps on the fabric are separated, the dust absorption mechanism is started to absorb the separated scraps on the fabric, and finally the fabric is output from the fabric outlet to the cleaning box so as to absorb the scraps on the fabric, so that the quantity of the scraps on the fabric is reduced, the dyeing effect of the fabric is improved, and the quality of the fabric is improved;
the dyeing solution generally needs to be heated during pad dyeing, and the fabric has larger temperature difference with the dyeing solution when entering the dyeing solution, so that the dyeing effect of the dyeing solution on the fabric is reduced; therefore, the temperature of the fabric is increased after the fabric is heated by the heating pipe, so that the temperature difference between the fabric and the dye liquor is reduced when the fabric is subjected to pad dyeing, the dyeing effect on the fabric is improved, and the quality of the fabric is improved.
Optionally, patting mechanism includes pivot, connecting rod, beats pole, runner assembly, the pivot is rotated and is set up on the cleaning box and set up have two and lie in both sides about the fabric, the connecting rod is provided with two and one end and sets up respectively in two pivots, it is provided with two and sets up respectively in one of two connecting rods keeping away from the pivot serve and be used for patting the fabric, the runner assembly sets up on the box and is connected with two pivots.
Through adopting above-mentioned technical scheme, the runner assembly starts to drive two pivots and rotates, and two pivots rotate and drive the connecting rod and beat the pole and rotate, beat the pole and rotate and pat to the fabric upper and lower surface for piece on the fabric breaks away from the fabric, makes the piece on the fabric break away from the fabric with this.
Optionally, the rotating assembly comprises a first gear, a rotating motor and a second gear, the first gear is provided with two gears and is respectively arranged on the two rotating shafts, the rotating motor is arranged on the cleaning box, and the second gear is arranged on an output shaft of the rotating motor and is meshed with the two first gears.
Through adopting above-mentioned technical scheme, rotate the motor start-up and drive the second gear rotation, the second gear rotation drives two first gear rotations, and two first gear rotations drive two pivots and rotate to this realizes rotating the motor start-up and drives two pivots and rotate.
Optionally, dust absorption mechanism includes dust collection box, dust absorption pipe, dust absorption fan, back flow, filtering component, the dust collection box sets up on the cleaning box, dust absorption pipe both ends are connected with the top of cleaning box and dust collection box respectively, dust absorption fan sets up on the dust collection box lateral wall, the back flow both ends communicate with dust absorption fan and the cleaning box that is located into the cloth mouth below respectively, filtering component sets up on the dust collection box and is located dust absorption fan top.
Through adopting above-mentioned technical scheme, the dust absorption fan starts, and the piece gets into the dust absorption incasement through the dust absorption pipe in the cleaning box, then the piece gets into filtering component and collects, and steam passes through the back flow and gets into continuous cyclic utilization in the cleaning box to this comes to collect the piece, moves back hot gas to the cleaning box in simultaneously, with this waste that has reduced the heat.
Optionally, the filter assembly comprises a filter frame and a cover plate, a sliding hole is formed in the dust collection box, the filter frame is arranged on the sliding hole in a sliding mode, and the cover plate is arranged on the filter frame and abuts against the dust collection box.
Through adopting above-mentioned technical scheme, the pulling apron will filter the frame and dismantle and get off and clear up, then will filter the frame and slide and install on the hole that slides, and make the apron contradict and fix a position filter frame on the suction box to this realizes clearing up filter frame, has improved filter frame and has collected the effect to clastic, has reduced clastic quantity on the fabric, has improved the quality of fabric.
Optionally, the cleaning box is provided with clamping devices at the cloth inlet and the cloth outlet, the clamping devices comprise a mounting seat, a clamping block, a fixed clamping roller, a movable clamping roller and a clamping spring, the mounting seat is arranged on the cleaning box, the clamping block slides and is arranged on the mounting seat, the fixed clamping roller rotates and is arranged on the mounting seat, the movable clamping roller rotates and is arranged on the clamping block, two ends of the clamping spring are respectively connected with the clamping block and the mounting seat, and the movable clamping roller is matched with the fixed clamping roller to clamp the fabric under the action of the clamping spring.
Through adopting above-mentioned technical scheme, the pulling is moved the pinch roller and is kept away from deciding the pinch roller, then the fabric passes and moves the pinch roller and decide between the pinch roller, the fabric passes into cloth inlet entering clearance incasement, the fabric passes again behind the cloth outlet and passes from the driven pinch roller and decide between the pinch roller, consequently move the pinch roller and decide the both ends that the pinch roller cooperation pressed from both sides tight fabric, make the fabric be located and be in the tensioning state when clearance incasement, thereby beater mechanism to the flapwise effect of fabric has been improved, the clastic effect of getting rid of on the fabric has been improved, clastic quantity on the fabric has been reduced, the quality of fabric has been improved.
Optionally, S3 pad-dyes the fabric through a pad-dyeing device, the pad-dyeing device includes a pad-dyeing tank, a sealing plate, a conveying pipeline, a conveying roller, and a pad-dyeing roller set, the pad-dyeing tank is disposed on the cleaning box and located below the fabric inlet, the sealing plate is disposed on the pad-dyeing tank and seals the top end of the pad-dyeing tank, one end of the conveying pipeline is disposed on the sealing plate, the other end of the conveying pipeline is connected to the cleaning box, and the fabric outlet is covered by the fabric outlet, the sealing plate is disposed in the conveying pipeline and provided with a fabric passing hole for the fabric to pass through, the conveying roller is disposed on the conveying pipeline and used for guiding the fabric in the cleaning box, and the pad-dyeing roller set is disposed on the sealing plate and used for pad-dyeing the fabric.
By adopting the technical scheme, the fabric is output through the fabric outlet and then enters the conveying pipeline, then the fabric bypasses the conveying roller and then passes through the fabric passing hole to enter the pad dyeing tank for pad dyeing treatment, so that the sealing plate seals the top end of the pad dyeing tank, and the fabric passes through the conveying pipeline to enter the pad dyeing tank, thereby reducing the heat loss of the fabric and the dye solution, reducing the heat waste, reducing the temperature difference between the fabric and the dye solution and improving the quality of the fabric.
Optionally, the pad dyeing roller set includes install bin, decide compression roller, sliding block, dynamic pressure roller, removal subassembly, the install bin sets up on the shrouding and sets up the cloth mouth of crossing that supplies the fabric to pass through, decide the compression roller and rotate the setting on the install bin inside wall, the sliding block slides and sets up on the install bin, dynamic pressure roller rotates and sets up on the sliding block, the removal subassembly sets up on the install bin and is connected with the sliding block.
Through adopting above-mentioned technical scheme, the fabric gets into in the pad dyeing pond flooding dye liquor back gets into the install bin through crossing the cloth mouth, then the fabric passes between dynamic pressure roller and the level pressure roller, outside the fabric output install bin at last, the removal subassembly starts to drive the level pressure roller and is close to the dynamic pressure roller and extrudees the fabric, make the dye liquor in the fabric flow back to in the pad dyeing pond through crossing the cloth mouth, with this to reduce the probability that the dye liquor dropped outside the pad dyeing pond on the fabric, the waste of dye liquor has been reduced, also reduced the dye liquor simultaneously and dropped outside the pad dyeing pond and make the lost probability of heat, the waste of heat has been reduced.
Optionally, the moving assembly comprises a moving plate, a moving motor, a moving screw, a pressure detector and a moving spring, the moving plate is arranged on the sliding installation box, the moving motor is arranged on the installation box, the moving screw is arranged on an output shaft of the moving motor and is in threaded connection with the moving plate, the pressure detector is arranged on the moving plate, and the moving spring is arranged on the sliding block and is abutted against the pressure detector.
By adopting the technical scheme, the movable motor is started to drive the movable screw to rotate, the movable screw rotates to drive the movable plate to move, the movable plate moves to drive the pressure detector to move, and the pressure detector extrudes the movable spring, so that the movable pressure roller is matched with the fixed pressure roller under the action of the movable spring to extrude the dye liquor in the fabric, and the extruded dye liquor flows back into the pad dyeing tank through the cloth outlet to be recovered; meanwhile, the pressure detector controls the extrusion force of the dynamic pressure roller and the constant pressure roller on the fabric so as to control the content of the dye liquor on the extruded fabric, so that the dye liquor content of the fabric is in a proper range during shaping and drying, the shaping and drying quality of the fabric is improved, and the quality of the fabric is improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the cleaning device is used for cleaning and collecting the scraps on the fabric, so that the scraps remained on the fabric in the pad dyeing process are reduced, the blocking effect of the scraps on the dye liquor during fabric dyeing is reduced, meanwhile, the influence of the scraps remained in the dye liquor on the quality of the dye liquor is also reduced, and the quality of the dye liquor is improved, so that the pad dyeing effect on the fabric is improved, and the quality of the fabric is improved;
2. the heating pipe is used for heating the fabric, the beating mechanism is started to beat the fabric, so that the scraps on the fabric are separated, and the dust collection mechanism is started to absorb the separated scraps on the fabric, so that the scraps on the fabric are absorbed, the quantity of the scraps on the fabric is reduced, the dyeing effect of the fabric is improved, and the quality of the fabric is improved; meanwhile, the temperature of the fabric is increased after the fabric is heated by the heating pipe, so that the temperature difference between the fabric and the dye liquor when the fabric is subjected to pad dyeing is reduced, the dyeing effect on the fabric is improved, and the quality of the fabric is improved;
3. the fabric penetrates through the space between the dynamic pressure roller and the fixed pressure roller, the movable motor is started to drive the pressure detector to extrude the movable spring, so that the dynamic pressure roller is matched with the fixed pressure roller to extrude the dye liquor in the fabric under the action of the movable spring, and the extruded dye liquor flows back into the pad dyeing pool through the cloth passing opening to be recovered; meanwhile, the pressure detector controls the extrusion force of the dynamic pressure roller and the constant pressure roller on the fabric so as to control the content of the dye liquor on the extruded fabric, so that the dye liquor content of the fabric is in a proper range during shaping and drying, the shaping and drying quality of the fabric is improved, and the quality of the fabric is improved.
Drawings
FIG. 1 is a schematic perspective view of the present application;
FIG. 2 is a schematic cross-sectional view A-A of FIG. 1;
FIG. 3 is a schematic view of the beater mechanism and clamping device of the present application;
FIG. 4 is a schematic view of the construction of the suction mechanism of the present application, wherein the suction hood and the return pipe are exploded;
FIG. 5 is a schematic structural view of a calender stack of the present application;
fig. 6 is a schematic structural diagram of a moving assembly in the present application.
Reference numerals: 1. a cleaning device; 11. cleaning the box; 111. a cloth inlet; 112. a cloth outlet; 113. cleaning the cover; 12. heating a tube; 13. a flapping mechanism; 14. a rotating shaft; 15. a connecting rod; 16. beating the rod; 17. a rotating assembly; 171. a first gear; 172. rotating the motor; 173. a second gear; 2. a dust suction mechanism; 21. a dust collection box; 211. mounting holes; 212. a sliding hole; 213. an absorbent cover; 22. a dust collection pipe; 23. a dust collection fan; 24. a return pipe; 25. a filter assembly; 26. a filter frame; 27. a cover plate; 3. a clamping device; 31. a mounting seat; 311. a sliding groove; 32. a clamping block; 33. fixing a clamping roller; 34. a movable clamping roller; 35. a clamping spring; 4. a pad dyeing device; 41. rolling a dyeing pond; 411. a guide roller; 412. a lifting cylinder; 42. closing the plate; 421. cloth passing holes; 422. a cloth passing port; 43. a delivery conduit; 431. a horizontal segment; 432. a vertical section; 44. a conveying roller; 5. a pad dyeing roller set; 51. installing a box; 511. a sealing plate; 512. a waist-shaped hole; 513. a slideway; 514. a cloth outlet hole; 515. mounting a plate; 52. a compression roller is fixed; 53. a sliding block; 54. a movable pressure roller; 6. a moving assembly; 61. moving the plate; 62. a moving motor; 63. moving the screw; 64. a pressure detector; 65. the spring is moved.
Detailed Description
The present application is described in further detail below with reference to figures 1-6.
The embodiment of the application discloses a dyeing and finishing process of a linen fabric.
In this embodiment, the pressure detector 64 is HYLF-010.
Referring to fig. 1, the dyeing and finishing process of the linen fabric comprises the following steps:
s1, sanding, and sanding the fabric through a sanding machine;
s2: cleaning, namely cleaning the wool on the fabric by using a cleaning device 1.
S3, pad dyeing, namely pad dyeing the cloth through a pad dyeing device 4;
and S4, tentering and setting, wherein the fabric is subjected to tentering setting treatment by the tentering setting machine.
Referring to fig. 1 and 2, the cleaning device 1 includes a cleaning box 11, a heating pipe 12, and a flapping mechanism 13, the cleaning box 11 is rectangular, a cloth inlet 111 and a cloth outlet 112 through which a fabric passes are provided at both ends of the cleaning box 11 in the length direction, the heating pipe 12 is fixedly mounted on the inner side wall of the cleaning box 11 and is located below the cloth inlet 111, and a plurality of heating pipes 12 are horizontally arranged at intervals. The sanded fabric enters the cleaning box 11 through the fabric inlet 111, the heating pipe 12 is started to heat the fabric, and finally the fabric is output from the cleaning box 11 through the fabric outlet 112.
Referring to fig. 1 and 3, the beating mechanisms 13 are arranged on the cleaning box 11 and are used for beating fabrics, and a plurality of beating mechanisms 13 are arranged at intervals along the length direction of the cleaning box 11; the beating mechanism 13 comprises a rotating shaft 14, a connecting rod 15, a beating rod 16 and a rotating assembly 17; two groups of rotating shafts 14 are arranged, and the two groups of rotating shafts 14 are respectively positioned at the upper side and the lower side of the fabric and are arranged along the length direction of the cleaning box 11 in a staggered manner; each group of rotating shafts 14 are provided with two rotating shafts which are horizontally hinged on the side wall of the opposite side of the cleaning box 11, two ends of each rotating shaft 14 are respectively positioned at the inner side and the outer side of the cleaning box 11, the two rotating shafts 14 are positioned at the upper side and the lower side of the fabric, and the axis of each rotating shaft 14 is vertical to the length direction of the cleaning box 11.
Referring to fig. 1 and 3, connecting rod 15 is provided with two sets ofly and sets up with two sets of pivot 14 one-to-one, and every group connecting rod 15 all is provided with two and one end fixed mounting and serves at two pivot 14 one ends that are close to each other, and connecting rod 15 keeps away from the vertical downward setting of one end of pivot 14, beats pole 16 fixed mounting on connecting rod 15 bottom, and beats 16 axes of pole and pivot 14 axes parallel and be used for patting the cloth.
Referring to fig. 1 and 3, a rotating assembly 17 is provided on the cleaning tank 11 and connected to two rotating shafts 14 located at upper and lower sides of the fabric; the rotating assembly 17 comprises a first gear 171, a rotating motor 172 and a second gear 173, wherein the first gear 171 is provided with two gears which are respectively connected with one ends of the two rotating shafts 14 outside the cleaning box 11 in a key mode; the rotating motor 172 is fixedly installed on the outer side wall of the cleaning box 11, and the rotating motor 172 is located between the two first gears 171; the second gear 173 is keyed on the output shaft of the rotating motor 172 and meshes with both the first gears 171.
Referring to fig. 1 and 3, the rotating motor 172 is started to drive the second gear 173 to rotate, the second gear 173 rotates to drive the two first gears 171 to rotate, the first gears 171 rotate to drive the rotating shaft 14 to rotate, the rotating shaft 14 rotates to drive the connecting rod 15 and the beating rod 16 to rotate, and the beating rod 16 rotates to beat the fabric, so that the two beating rods 16 are driven to beat the fabric alternately.
Referring to fig. 1 and 4, the cleaning device 1 further includes a dust suction mechanism 2, the dust suction mechanism 2 is disposed on the cleaning box 11 and is used for collecting debris on the fabric, and the dust suction mechanism 2 includes a dust suction box 21, a dust suction pipe 22, a dust suction fan 23, a return pipe 24, and a filter assembly 25.
Referring to fig. 1 and 4, the dust collection box 21 is fixedly installed on the outer side wall of the cleaning box 11, the top end of the dust collection box 21 is fixedly installed with a cleaning cover 113 in a frustum pyramid shape, and the cross-sectional area of the top end of the cleaning cover 113 is smaller than that of the bottom end of the cleaning cover 113; two ends of the dust suction pipe 22 are respectively fixedly connected with the cleaning cover 113 and the top end of the dust suction box 21, a mounting hole 211 is formed in the side wall of the dust suction box 21, the dust suction fan 23 is clamped and mounted on the mounting hole 211, and an absorption cover 213 covering the dust suction fan 23 is fixedly mounted on the outer side wall of the dust suction box 21.
Referring to fig. 2 and 4, the return pipe 24 is fixedly installed at an end of the absorption cover 213 away from the dust collection box 21, and an end of the return pipe 24 away from the absorption cover 213 is fixedly connected with an outer side wall of the cleaning box 11 below the cloth inlet 111, and the return pipe 24 is communicated with the absorption cover 213 and the interior of the cleaning box 11.
Referring to fig. 2 and 4, the filter assembly 25 is disposed on the cleaning tank 11, and the filter assembly 25 is located above the dust suction fan 23 and serves to collect debris; the filtering component 25 comprises a filtering frame 26 and a cover plate 27, a sliding hole 212 is formed in the side wall of the dust collection box 21 and above the dust collection fan 23, and the filtering frame 26 is horizontally installed on the sliding hole 212 in a sliding manner; the cover plate 27 is fixedly mounted on the filter frame 26 and abuts against the outer side wall of the dust box 21.
Referring to fig. 2 and 4, the outer side wall of the cleaning box 11 is provided with a clamping device 3 at the cloth inlet 111 and the cloth outlet 112, and the clamping device 3 comprises a mounting seat 31, a clamping block 32, a fixed clamping roller 33, a movable clamping roller 34 and a clamping spring 35; the mounting seat 31 is fixedly mounted on the outer side wall of the cleaning box 11, and two mounting seats 31 are horizontally arranged at intervals and are located on two sides of the cloth inlet 111.
Referring to fig. 2 and 4, a sliding groove 311 is formed on a side wall of the opposite side of the two mounting seats 31; the clamping blocks 32 are provided with two clamping blocks and are respectively vertically installed on the two sliding grooves 311 in a sliding manner, the fixed clamping roller 33 is hinged on the side wall of one side of the two installation seats 31, and the fixed clamping roller 33 is in a horizontal state and is positioned below the clamping blocks 32.
Referring to fig. 2 and 4, the movable clamping roller 34 is horizontally hinged on the side wall of the opposite side of the two clamping blocks 32, the bottom end of the clamping spring 35 is fixedly installed on the upper surface of the clamping block 32, the top end of the clamping spring 35 abuts against the side wall of the sliding groove 311, the fabric passes between the fixed clamping roller 33 and the movable clamping roller 34, and the movable clamping roller 34 is matched with the fixed clamping roller 33 to clamp the fabric under the action of the clamping spring 35.
Referring to fig. 1 and 2, the padding device 4 includes a padding pool 41, a sealing plate 42, a conveying pipeline 43, a conveying roller 44, and a padding roller set 5, wherein the padding pool 41 is fixedly installed on the ground and contains a dye solution, a side wall of the cleaning box 11 provided with a cloth outlet 112 is fixedly installed on a side wall of the padding pool 41, the cloth outlet 112 is located above the padding pool 41, and the cleaning box 11 is located at one end of the padding pool 41 in the length direction.
Referring to fig. 1 and 2, the top end of the padding bath 41 is open, guide rollers 411 are horizontally hinged on the inner side wall of the padding bath 41, and a plurality of guide rollers 411 are arranged at intervals along the length direction of the padding bath 41 and are positioned in the dye solution. The sealing plate 42 is placed on the top end of the padding bath 41, the sealing plate 42 blocks the opening on the top end of the padding bath 41, a plurality of lifting cylinders 412 are fixedly installed on the outer side wall of the padding bath 41, and piston rods of the lifting cylinders 412 are vertically upward and fixedly connected with the sealing plate 42.
Referring to fig. 1 and 2, the conveying pipeline 43 comprises a horizontal section 431 and a vertical section 432, one end of the horizontal section 431 is fixedly installed on the outer side wall of the cleaning box 11 through a screw, the cloth outlet 112 and the clamping device 3 positioned at the cloth outlet 112 are both positioned in the horizontal section 431, and one end of the horizontal section 431 far away from the cleaning box 11 horizontally extends to the upper part of the padding bath 41; the vertical section 432 is integrally arranged at one end of the horizontal section 431 far away from the cleaning box 11, and the sections of the horizontal section 431 and the vertical section 432 are square; vertical section 432 abuts vertically downward against the upper surface of sealing plate 42, and vertical section 432 is fixedly connected to the end of sealing plate 42 adjacent to cleaning box 11 by screws.
Referring to fig. 1 and 2, the closing plate 42 is provided with a cloth passing hole 421 which is communicated with the vertical section 432 and through which the fabric passes, the conveying roller 44 is horizontally hinged at the joint of the horizontal section 431 and the vertical section 432, and after the fabric passes through the cloth outlet 112 and between the movable clamping roller 34 and the fixed clamping roller 33, the fabric passes through the cloth passing hole 421 around the conveying roller 44 and enters the padding bath 41, and then passes through the plurality of guide rollers 411 for dyeing.
Referring to fig. 2 and 5, the pad-dyeing roller set 5 is disposed on the sealing plate 42 and is used for performing pad-pressing on a fabric, the pad-dyeing roller set 5 includes a mounting box 51, a fixed pressure roller 52, a sliding block 53, a movable pressure roller 54 and a moving assembly 6, the mounting box 51 is fixedly mounted on the upper surface of the sealing plate 42 and is located at one end far away from the conveying pipeline 43, and both the upper surface of the sealing plate 42 and the lower surface of the mounting box 51 are provided with fabric passing openings 422 through which the fabric enters the mounting box 51; the top end of the mounting box 51 is open, and a sealing plate 511 for blocking the opening at the top end of the mounting box 51 is detachably provided at the top end of the mounting box 51 by screws. The guide roller 411 is located between the cloth passing hole 421 and the cloth passing opening 422.
Referring to fig. 2 and 5, the constant pressure roller 52 is horizontally hinged on the inner side wall of the installation box 51, and two ends of the constant pressure roller 52 penetrate out of the installation box 51 and are positioned on one side of the cloth passing opening 422 away from the conveying roller 44; vertical waist shape hole 512 has been seted up on the relative both sides wall of install bin 51 and being located the compression roller 52 top, and install bin 51 just is located equal fixed mounting in waist shape hole 512 department on two lateral walls that back on the back has two sets of vertical slides 513, and every group slide 513 horizontal interval is provided with two and is located waist shape hole 512 both sides.
Referring to fig. 2 and 5, the sliding block 53 is provided with two sliding blocks and vertically slides on the side wall of the opposite side of the two sliding ways 513 of each group respectively; the dynamic pressure roller 54 is horizontally hinged on the side wall on the opposite side of the two sliding blocks 53, and two ends of the dynamic pressure roller 54 horizontally pass through the waist-shaped hole 512 and are hinged with the sliding blocks 53, so that the dynamic pressure roller 54 can vertically slide on the waist-shaped hole 512.
Referring to fig. 2 and 5, the movable pressure roller 54, the fixed pressure roller 52 and the conveying roller 44 are parallel in axis, and the movable pressure roller 54 and the fixed pressure roller 52 cooperate to roll the fabric; a cloth outlet hole 514 is formed in the side wall of the mounting box 51 and located on one side, far away from the cloth passing opening 422, of the fixed pressure roller 52, and the cloth outlet hole 514 is located between the movable pressure roller 54 and the fixed pressure roller 52 and used for outputting the fabric.
Referring to fig. 5 and 6, the moving assembly 6 is disposed on one of the sets of sliding ways 513 and connected to the sliding block 53, and the moving assembly 6 includes a moving plate 61, a moving motor 62, a moving screw 63, a pressure detector 64, and a moving spring 65; the moving plate 61 is vertically installed on the side wall of the opposite side of the two slideways 513 in a sliding manner, and the moving plate 61 is positioned above the sliding block 53; mounting plates 515 are fixedly mounted at the top ends of the two slide ways 513; the moving motor 62 is fixedly installed on the upper surface of the mounting plate 515, and the output shaft of the moving motor 62 vertically passes through the mounting plate 515 downwards and then extends into one of the slide ways 513.
Referring to fig. 5 and 6, the moving screw 63 is coaxially installed on the output shaft of the moving motor 62, and one end of the moving screw 63, which is far away from the moving motor 62, is hinged on the slideway 513, and meanwhile, the moving screw 63 is in threaded connection with the moving plate 61; the pressure detector 64 is fixedly arranged on the lower surface of the moving plate 61, and the pressure detector 64 is electrically connected with the moving motor 62; the bottom end of the movable spring 65 is fixedly installed on the upper surface of the sliding block 53, and the top end of the movable spring 65 is pressed against the detecting element of the pressure detector 64.
The working principle of the embodiment of the application is as follows:
the fabric is sanded through the sanding machine, the movable clamping roller 34 is pushed to be far away from the fixed clamping roller 33, then the fabric penetrates between the movable clamping roller 34 and the fixed clamping roller 33, the fabric enters the cleaning box 11 from the fabric inlet 111 and then is output out of the cleaning box 11 from the fabric outlet 112, the fabric penetrates between the movable clamping roller 34 and the fixed clamping roller 33 again, therefore, the movable clamping roller 34 and the fixed clamping roller 33 clamp two ends of the fabric, the heating pipe 12 is started to heat the fabric, the rotating motor 172 is started to drive the two beating rods 16 to beat the fabric alternately, and therefore chips on the fabric are scattered.
The dust collection fan 23 is started, the scraps enter the dust collection pipe 22 through the cleaning cover 113, then the scraps move to the filter frame 26 for collection, the hot air moves back to the cleaning box 11 through the return pipe 24, the hot air is recycled, the heat loss is reduced, the quantity of the scraps on the fabric is reduced, the movable clamping roller 34 and the fixed clamping roller 33 clamp two ends of the fabric, the beating effect of the beating rod 16 on the fabric is improved, and the quantity of the scraps on the fabric is further reduced.
The fabric enters the conveying pipeline 43, then bypasses the conveying roller 44, passes through the cloth passing hole 421 and enters the dye liquor in the padding and dyeing tank 41 for dyeing, so that the blocking effect of the scraps on the dye liquor during dyeing is reduced, the influence of the scraps on the dye liquor quality is also reduced, and the dye liquor quality is improved, thereby improving the padding effect on the fabric and the fabric quality; meanwhile, the heating pipe 12 heats the fabric, so that the temperature of the fabric is increased, the temperature difference between the fabric and the dye liquor when the fabric enters the dye liquor is reduced, and the pad dyeing effect of the fabric is improved.
Then the fabric passes through a plurality of guide rollers 411 and enters the installation box 51 from a fabric passing opening 422; the fabric then passes between the movable pressure roller 54 and the fixed pressure roller 52, and finally the fabric is delivered out of the fabric outlet hole 514 and enters a tenter setting machine for setting and drying. The movable motor 62 is started to drive the movable plate 61 and the pressure detector 64 to move, the pressure detector 64 extrudes the movable spring 65, the dynamic pressure roller 54 is matched with the fixed pressure roller 52 to extrude the dye liquor in the fabric under the action of the movable spring 65, the extruded dye liquor flows back into the padding and dyeing tank 41 through the cloth passing opening 422, and therefore the pressure of the pressure detector 64 can be used for controlling the content of the dye liquor in the extruded fabric, so that the dye liquor content of the fabric is in a proper range during sizing and drying, the sizing and drying quality of the fabric is improved, and the quality of the fabric is improved.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. A dyeing and finishing process of a linen fabric comprises the following steps:
s1, sanding, and sanding the fabric;
s3, pad dyeing, namely pad dyeing the fabric;
s4, tentering and setting, namely, tentering and setting the fabric;
the method is characterized in that: s2 is arranged between the S1 and the S3: cleaning, namely cleaning the wool on the fabric through a cleaning device (1).
2. The process for dyeing and finishing a linen fabric as claimed in claim 1, wherein: cleaning device (1) is including cleaning box (11), heating pipe (12), beater mechanism (13), dust absorption mechanism (2), offer on cleaning box (11) and supply cloth mouth (111) and cloth outlet (112) that the fabric passes through, heating pipe (12) set up on cleaning box (11) inside wall, beater mechanism (13) set up on cleaning box (11) and are used for patting the fabric, dust absorption mechanism (2) set up on cleaning box (11) and are used for collecting the piece on the fabric.
3. The process for dyeing and finishing a linen fabric as claimed in claim 2, wherein: patting mechanism (13) including pivot (14), connecting rod (15), patting rod (16), rotating assembly (17), pivot (14) rotate to set up on cleaning box (11) and set up and have two and lie in both sides about the fabric, connecting rod (15) are provided with two and one end and set up respectively on two pivot (14), patting rod (16) are provided with two and set up respectively and serve and be used for patting the fabric in one of pivot (14) is kept away from in two connecting rod (15), rotating assembly (17) set up on the box and be connected with two pivot (14).
4. A linen fabric dyeing and finishing process as claimed in claim 3, characterized in that: the rotating assembly (17) comprises a first gear (171), a rotating motor (172) and a second gear (173), wherein the first gear (171) is provided with two gears and is respectively arranged on two rotating shafts (14), the rotating motor (172) is arranged on the cleaning box (11), and the second gear (173) is arranged on an output shaft of the rotating motor (172) and is meshed with the two first gears (171).
5. The process for dyeing and finishing a linen fabric as claimed in claim 2, wherein: dust absorption mechanism (2) are including dust collection box (21), dust absorption pipe (22), dust absorption fan (23), back flow (24), filtering component (25), dust collection box (21) sets up on cleaning box (11), dust absorption pipe (22) both ends are connected with the top of cleaning box (11) and dust collection box (21) respectively, dust absorption fan (23) set up on dust collection box (21) lateral wall, back flow (24) both ends communicate with dust absorption fan (23) and cleaning box (11) that are located into cloth mouth (111) below respectively, filtering component (25) set up on dust collection box (21) and are located dust absorption fan (23) top.
6. The process for dyeing and finishing a linen fabric as claimed in claim 5, wherein: the filter assembly (25) comprises a filter frame (26) and a cover plate (27), a sliding hole (212) is formed in the dust collection box (21), the filter frame (26) slides and is arranged on the sliding hole (212), and the cover plate (27) is arranged on the filter frame (26) and is abutted to the dust collection box (21).
7. The process for dyeing and finishing a linen fabric as claimed in claim 2, wherein: cleaning box (11) are gone up and be located into cloth mouth (111) and cloth mouth (112) department and all be provided with clamping device (3), clamping device (3) include mount pad (31), press from both sides tight piece (32), decide pinch roll (33), move pinch roll (34) and clamp spring (35), mount pad (31) set up on cleaning box (11), press from both sides tight piece (32) and slide and set up on mount pad (31), decide pinch roll (33) and rotate and set up on mount pad (31), move pinch roll (34) and rotate and set up on pinch roll (32), clamp spring (35) both ends are connected with pinch roll (32) and mount pad (31) respectively, move pinch roll (34) and press from both sides tight fabric with deciding pinch roll (33) cooperation under pinch spring (35) effect.
8. The process for dyeing and finishing a linen fabric as claimed in claim 2, wherein: the S3 pad-dyes the cloth through a pad-dyeing device (4), the pad-dyeing device (4) comprises a pad-dyeing pool (41), a sealing plate (42), a conveying pipeline (43), a conveying roller (44) and a pad-dyeing roller set (5), the padding and dyeing tank (41) is arranged on the cleaning box (11) and is positioned below the cloth inlet (111), the closing plate (42) is arranged on the padding and dyeing tank (41) and seals the top end of the padding and dyeing tank (41), one end of the conveying pipeline (43) is arranged on the sealing plate (42), the other end of the conveying pipeline is connected with the cleaning box (11) and covers the cloth outlet (112), a cloth passing hole (421) for fabric to pass through is arranged on the sealing plate (42) and in the conveying pipeline (43), the conveying rollers (44) are arranged on the conveying pipeline (43) and used for guiding the fabrics in the cleaning box (11), the pad-dyeing roller group (5) is arranged on the closing plate (42) and is used for carrying out pad-pressing on the fabric.
9. The process for dyeing and finishing a linen fabric as claimed in claim 8, wherein: the pad dyeing roller set (5) comprises an installation box (51), a pressure fixing roller (52), a sliding block (53), a dynamic pressure roller (54) and a moving assembly (6), wherein the installation box (51) is arranged on a sealing plate (42) and is provided with a cloth passing opening (422) for a fabric to pass through, the pressure fixing roller (52) is rotatably arranged on the inner side wall of the installation box (51), the sliding block (53) is slidably arranged on the installation box (51), the dynamic pressure roller (54) is rotatably arranged on the sliding block (53), and the moving assembly (6) is arranged on the installation box (51) and is connected with the sliding block (53).
10. The process for dyeing and finishing a linen fabric as claimed in claim 9, wherein: remove subassembly (6) including movable plate (61), moving motor (62), removal screw rod (63), pressure detector (64), removal spring (65), movable plate (61) set up on sliding and setting up install bin (51), moving motor (62) set up on install bin (51), remove screw rod (63) set up on the output shaft of moving motor (62) and with movable plate (61) threaded connection, pressure detector (64) set up on movable plate (61), removal spring (65) set up on sliding block (53) and support and press on pressure detector (64).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110211233.6A CN112981790A (en) | 2021-02-25 | 2021-02-25 | Dyeing and finishing process of linen fabric |
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| CN202110211233.6A CN112981790A (en) | 2021-02-25 | 2021-02-25 | Dyeing and finishing process of linen fabric |
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| CN112981790A true CN112981790A (en) | 2021-06-18 |
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Application publication date: 20210618 |