CN112965453A - Plastic particle batching data system based on MCGS - Google Patents
Plastic particle batching data system based on MCGS Download PDFInfo
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- CN112965453A CN112965453A CN202110406700.0A CN202110406700A CN112965453A CN 112965453 A CN112965453 A CN 112965453A CN 202110406700 A CN202110406700 A CN 202110406700A CN 112965453 A CN112965453 A CN 112965453A
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- 239000002245 particle Substances 0.000 title claims abstract description 15
- 238000005303 weighing Methods 0.000 claims abstract description 53
- 238000004891 communication Methods 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 12
- 230000003993 interaction Effects 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims description 5
- 239000005415 artificial ingredient Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000013439 planning Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
A plastic particle batching data system based on MCGS belongs to the technical field of automatic batching equipment. The MCGS touch screen is in data communication with the weighing controller and the PLC, is used for man-machine interaction and comprises an operation interface and a historical data interface, the operation interface is used for inputting a formula, a material number, a planned number, a set weight and a process total weight, displaying the current package number, the real-time component weight and the total weight, and judging a weighing result, and when the real-time component weight enters a threshold range of the set weight, an operator is allowed to send a trigger instruction through the PLC, so that the MCGS touch screen records the material number, the actual weight, the process total weight, the package number and the weighing time of the current package. The advantages are that: the automatic batching device has the advantages that the automation of batching operation is realized, the batching operation efficiency is improved, the misoperation risk of operators is reduced, the weighing quality is guaranteed, and the manpower is saved.
Description
Technical Field
The invention belongs to the technical field of automatic batching equipment, and particularly relates to a plastic particle batching data system based on MCGS (micro-grid-size gas-liquid separation).
Background
Currently, many wire and cable enterprises begin to adopt modified plastic particles as raw materials, the formula becomes the technical core of the enterprises, and the weighing and proportioning of all materials become more important. The batching workshop mainly takes manual weighing as the main thing at present, and the production record is limited to staff's self-checking and team leader selective examination, can't write the record to every hand material weight. In practice, it is found that in any form of test, there is a risk, for example: the employee fails to record and compile data as required; the team leader only copies the employee data and does not perform sampling inspection; the problems of weighing errors of individual packages exist in the weighing process, and the problems cannot be effectively traced or even discovered. In addition, due to mechanical operation, staff cannot effectively ensure that the weight of each hand material is within the tolerance range, and the traceability of data is poor.
With the continuous development of productivity and the continuous improvement of quality requirements of client groups, the dispensing workshops are gradually developed from manual operation to automation and intellectualization. Particularly, for foreign enterprises such as European and American days, the production process control aspects depend on automation and datamation, and the manual recording or sampling type recording can hardly be accepted. Although a series of devices can be automatically and intelligently improved, millions of investments can be forbidden to many enterprises, so that the development of devices and systems at low cost becomes a research focus.
In view of the above-mentioned prior art, the applicant has made an advantageous design, and the technical solutions described below have been made in this context.
Disclosure of Invention
The invention aims to provide a plastic particle batching data system based on MCGS (Multi-scale chemical mechanical System), which can automatically control the weighing of various materials and overcome the defects of low manual weighing efficiency and easy occurrence of operation errors in the prior art.
The invention aims to achieve the aim that an MCGS-based plastic particle batching data system is characterized by comprising an MCGS touch screen, a weighing controller and a PLC (programmable logic controller), wherein the MCGS touch screen is in data communication with the weighing controller and the PLC through a communication cable, the weighing controller is used for weighing and transmitting the weighed weight to the MCGS touch screen in real time, the MCGS touch screen is used for man-machine interaction and comprises an operation interface and a historical data interface, the operation interface is used for inputting a formula, a material number, a planned number, a set weight and a total process weight, displaying the current pack number, the real-time component weight and the total weight at the same time, judging the weighing result, and allowing an operator to send a trigger instruction through the PLC when the real-time weight is within a threshold range of the set weight so that the MCGS touch screen can send out a trigger instruction to the material number, the actual weight, the total process weight and the total process weight of the current pack, And recording the package number and the weighing time, wherein the historical data interface is used for displaying and inquiring the historical data recorded by the operation interface.
In a specific embodiment of the invention, the MCGS touch screen is provided with an RS232 communication interface and an RS485 communication interface, and the MCGS touch screen is in communication connection with the weighing controller through the RS232 communication interface and is in communication connection with the PLC through the RS485 communication interface.
In another specific embodiment of the invention, the system further comprises a storage disk for exporting the data recorded by the MCGS touch screen.
In another specific embodiment of the present invention, the storage disk is a USB disk, and performs data communication with the MCGS touch screen through a USB interface.
In another specific embodiment of the present invention, the MCGS touch screen is further provided with a pop-up warning box on the operation interface for warning when the operator wants to record the weight, but the real-time weight is not within the threshold range of the set weight, and data is not recorded.
In a further specific embodiment of the present invention, the PLC is further connected to an input button and an output indicator light, and when the input button is pressed, the PLC sends a recording instruction to the MCGS touch screen and the output indicator light is turned on.
In yet another embodiment of the present invention, the weighing controller is a XK3190-A27E weight display controller available from Shanghai Yanghua.
In a more specific embodiment of the present invention, the MCGS touch screen uses a kunlun state brand TPC-1061Hn screen.
The invention adopts the weighing controller which can support communication to communicate with the MCGS touch screen, so that the weighing data can be displayed on the MCGS touch screen in real time, and compared with the prior art, the invention has the advantages that: the man-machine interface is friendly, the automation of the batching operation is realized, the batching operation efficiency is improved, the misoperation risk of operators is reduced, the weighing quality is ensured, and the manpower is saved; original manual recording is changed into full-electronic data recording, recorded data can be derived, historical data tracing and data analysis are facilitated, actual workload of staff can be measured, and data support is provided for reasonable arrangement of work.
Drawings
Fig. 1 is a schematic block diagram of the present invention.
Fig. 2 is a schematic view of an operation interface of the MCGS touch screen.
Fig. 3 is a schematic view of a history data interface of the MCGS touch screen.
Detailed Description
The following detailed description of the embodiments of the present invention will be described with reference to the accompanying drawings, but the description of the embodiments is not intended to limit the technical solutions, and any changes in form and not essential to the inventive concept should be regarded as the protection scope of the present invention.
In the following description, any concept related to the directionality (or the directional nature) of up, down, left, right, front, and rear is intended to facilitate understanding by the public, and thus should not be construed as particularly limiting the technical solution provided by the present invention, with respect to the position state in which the drawings are being described.
Referring to fig. 1, the MCGS-based plastic particle dosing data system is characterized by comprising an MCGS touch screen, a weighing controller and a PLC (programmable logic controller), wherein the MCGS touch screen is in data communication with the weighing controller and the PLC through a communication cable. The weighing controller is used for weighing and transmitting the weighed weight to the MCGS touch screen in real time, in the embodiment, the weighing controller adopts an XK3190-A27E weighing display controller produced by Shanghai Yanghua, the accuracy grade of the controller is 3 grade, the display scale is 1/2/5/10/20/50g, and an RS232 communication interface is adopted. The MCGS touch screen adopts a TPC-1061Hn screen of Kunlun general brand, can quickly construct and generate a configuration software system of an upper computer monitoring system, and mainly completes a system for acquiring and monitoring field data and processing and controlling front-end data. The back of the MCGS touch screen is provided with a communication interface capable of realizing RS232 and RS485 communication at the same time, data interaction can be directly carried out with RS232/485 equipment, and the back of the MCGS touch screen has excellent support for functional expansion in the later period such as addition of PLC control, printing of a coding machine and the like. Here, the MCGS touch screen is in communication connection with the weighing controller through an RS232 communication interface, and is in communication connection with the PLC through an RS485 communication interface.
Referring to fig. 2 and 3, the MCGS touch screen is used for human-computer interaction, and includes an operation interface and a history data interface. The operation interface is used for inputting the formula, the material number, the planned quantity, the set weight and the total process weight, displaying the current pack number, the real-time component weight and the total weight, and judging the weighing result. When an operator wants to record the weighing data, a trigger instruction can be sent through the PLC to trigger the MCGS touch screen to judge the current real-time weight, the recording instruction can be executed when the real-time weighing is within the threshold range of the set weight, and the MCGS touch screen records the material number, the actual weight, the total process weight, the package number and the weighing time of the current package. The MCGS touch screen is also provided with a pop-up warning frame (the position of NG is displayed on the figure), and when the real-time weighing is not within the threshold range of the set weight, the MCGS touch screen pops up the warning frame on the operation interface to prompt an operator to revise the weight and then confirm the weight. The reset on the screen is used for clearing all set values of the operation interface after the number of the packages of the current plan number is called. The historical data interface is used for displaying and inquiring the historical data recorded by the operation interface, displaying and tracing the weight information of each component of each batch of weighed materials, meeting the requirement of tracing in the production process, and setting the derivation function of a specified time period in consideration of the convenience of production management personnel in tracing the data. The operation interface and the historical data interface are respectively provided with a button for switching the interfaces, namely 'historical data' in figure 2 and 'return' in figure 3.
Furthermore, the MCGS touch screen comprises a signal conversion module, a data display module, a data setting module, a data recording module and an operation module. The signal conversion module is used for receiving and processing weighing data from the weighing controller, the data display module is used for displaying real-time weight, and the data setting module is used for inputting parameters such as formula, weight, package number and planning number. The PLC is also connected with an input button and an output indicator lamp, and when the input button is pressed down, the PLC sends a trigger instruction to the MCGS touch screen. When an operator wants to record the weighing data, an input button of the PLC (or a component confirmation button on a screen) is pressed to trigger an operation module in the MCGS touch screen, the actual weight is compared with the set weight, and the weighing result is judged. And displaying the pop-up warning frame according to the judgment result, wherein when the weighing is within a threshold range (tolerance range), the warning frame is not displayed, otherwise, the pop-up warning frame is displayed to indicate that 'metering is wrong, please correct'. The PLC sends a trigger instruction to the data recording module, the data recording module records the weighing result of the current component, the next component is weighed, and the output indicator lamp is turned on at the same time, so that the schematic recording is effective. When all the components are weighed, the input button is pressed again, the number of times of the package is automatically added with 1, the information of the weighing completion time, the number of times of the package and the like of the previous package is recorded, and meanwhile, the weighing is started when the first component is returned. The method and the device can avoid the situation that staff forget the weighing quantity in large batch weighing, and reduce the weighing risk. The data recording module can record, store, inquire and export the collected data.
Further, the invention further comprises a storage disk, in this embodiment, the storage disk is a U disk, and performs data communication with the MCGS touch screen through a USB interface, and exports data recorded by the MCGS touch screen, and the export format is an EXCLE document, which is convenient for viewing on a computer, or can be imported into other data management software for data analysis and use.
The invention operates different strategies based on the MCGS touch screen, so that the system can operate the real-time database according to the set sequence and conditions, and control the opening and closing of the user window and the working state of the equipment component, thereby realizing the purposes of accurately controlling the working process of the system and orderly scheduling and managing the system. The strategy is designed in the prior art, and detailed description is omitted. This scheme of utilization, during the batching, can real-time observation weigh data when progressively adding the material, guarantee the exactness of ratio, improved the operating efficiency of batching greatly.
Claims (8)
1. A plastic particle batching data system based on MCGS is characterized by comprising an MCGS touch screen, a weighing controller and a PLC, wherein the MCGS touch screen is in data communication with the weighing controller and the PLC through a communication cable, the weighing controller is used for weighing and transmitting the weighed weight to the MCGS touch screen in real time, the MCGS touch screen is used for man-machine interaction and comprises an operation interface and a historical data interface, the operation interface is used for inputting a formula, a material number, a planned number, a set weight and a process total weight, displaying the current pack number, the real-time component weight and the total weight, judging a weighing result, and allowing an operator to send a trigger instruction through the PLC when the real-time component weight is within a threshold range of the set weight so that the MCGS touch screen records the material number, the actual weight, the process total weight, the pack number and the weighing time of the current pack, and the historical data interface is used for displaying and inquiring the historical data recorded by the operation interface.
2. The MCGS-based plastic particle batching data system according to claim 1, wherein the MCGS touch screen has an RS232 communication interface and an RS485 communication interface, and the MCGS touch screen is in communication connection with the weighing controller through the RS232 communication interface and in communication connection with the PLC through the RS485 communication interface.
3. The MCGS-based plastic particle dosing data system of claim 1 further comprising a memory disk for exporting data recorded by the MCGS touch screen.
4. The MCGS-based plastic particle dosing data system of claim 3 wherein the storage disk is a USB disk and is in data communication with the MCGS touch screen via a USB interface.
5. The MCGS-based plastic particle dosing data system of claim 1 wherein the MCGS touch screen further comprises a pop-up warning box on the operator interface for popping up a warning when the operator wants to record the weight but the real-time component weight is not within the threshold weight range, and no data is recorded.
6. The MCGS-based plastic particle dosing data system of claim 1 wherein the PLC is further connected to an input button and an output indicator light, wherein when the input button is pressed, the PLC sends a trigger command to the MCGS touch screen and the output indicator light is turned on.
7. An MCGS-based plastic particle dosing data system as claimed in claim 1 wherein said weighing controller uses the shanghai dazzling XK3190-a27E weighing display controller.
8. The MCGS-based artificial ingredient data system of claim 1 wherein the MCGS touch screen uses kunlun state brand TPC-71061Hn screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110406700.0A CN112965453A (en) | 2021-04-15 | 2021-04-15 | Plastic particle batching data system based on MCGS |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110406700.0A CN112965453A (en) | 2021-04-15 | 2021-04-15 | Plastic particle batching data system based on MCGS |
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| CN112965453A true CN112965453A (en) | 2021-06-15 |
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| CN202110406700.0A Pending CN112965453A (en) | 2021-04-15 | 2021-04-15 | Plastic particle batching data system based on MCGS |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202092755U (en) * | 2011-06-23 | 2011-12-28 | 长春工业大学 | Automatic intelligent weighing control system for AOD (argon oxygen decarburization) furnace |
| CN104154979A (en) * | 2014-08-26 | 2014-11-19 | 三角（威海）华盛轮胎有限公司 | Method for weighing fed rubber of internal mixer |
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2021
- 2021-04-15 CN CN202110406700.0A patent/CN112965453A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202092755U (en) * | 2011-06-23 | 2011-12-28 | 长春工业大学 | Automatic intelligent weighing control system for AOD (argon oxygen decarburization) furnace |
| CN104154979A (en) * | 2014-08-26 | 2014-11-19 | 三角（威海）华盛轮胎有限公司 | Method for weighing fed rubber of internal mixer |
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Application publication date: 20210615 |
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