CN112962707A - Equipment for foundation excavation construction and excavation construction process - Google Patents

Equipment for foundation excavation construction and excavation construction process Download PDF

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Publication number
CN112962707A
CN112962707A CN202110149815.6A CN202110149815A CN112962707A CN 112962707 A CN112962707 A CN 112962707A CN 202110149815 A CN202110149815 A CN 202110149815A CN 112962707 A CN112962707 A CN 112962707A
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China
Prior art keywords
motor
lifting
material box
rotate
soil
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CN202110149815.6A
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CN112962707B (en
Inventor
张海亮
刘金果
冯小朋
张伟
赵小峰
王志坚
黄蕊
田兴
张思锐
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China Railway First Engineering Group Co Ltd
Construction and Installation Engineering Co Ltd of China Railway First Engineering Group Co Ltd
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China Railway First Engineering Group Co Ltd
Construction and Installation Engineering Co Ltd of China Railway First Engineering Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F7/00Equipment for conveying or separating excavated material
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00Excavations; Bordering of excavations; Making embankments
    • E02D17/06Foundation trenches ditches or narrow shafts
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00Excavations; Bordering of excavations; Making embankments
    • E02D17/06Foundation trenches ditches or narrow shafts
    • E02D17/08Bordering or stiffening the sides of ditches trenches or narrow shafts for foundations

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Paleontology (AREA)
  • Earth Drilling (AREA)

Abstract

The utility model relates to a device and a process for excavation construction of a foundation, which relate to the field of foundation excavation construction, the device for foundation excavation construction comprises a scaffold, a lifting ring, a material box, a first lifting component and a clamping component, wherein the material box is detachably connected with the lifting ring, the clamping component comprises a lifting seat, a bidirectional screw rod, a first motor and two clamping rods, the first lifting component drives the lifting seat to move vertically, the bidirectional screw rod is rotationally connected with the lifting seat, the first motor is used for driving the bidirectional screw rod to rotate, the clamping rods are in threaded connection with the thread sections of the bidirectional screw rod, and the clamping rods are in sliding connection with the lifting seat; the foundation excavation construction process comprises the following steps: s1: forming a hole; s2: protecting the hole wall; s3: building equipment for foundation excavation construction; s4: placing the excavated soil into a material box; s5: the bin is conveyed above the road surface and the soil is poured out of the bin. The application has the effect of facilitating the transportation of soil to the road surface when the allowable construction range is small.

Description

Equipment for foundation excavation construction and excavation construction process
Technical Field
The application relates to the field of foundation excavation construction, in particular to equipment for foundation excavation construction and an excavation construction process.
Background
Along with the development of urban construction process, a plurality of users often select the rapid and convenient traffic mode of the subway, the number of the existing subway lines is more and more, the construction of the subway needs to be built under the existing line, during the construction, a foundation pit is firstly dug beside the existing line, and then soil below the existing line is dug in the foundation pit, so that the newly built line can cross the lower part of the existing line.
In the related technology, during operation, firstly, a plurality of rows of underground connecting walls are manufactured in a foundation on one side of an existing line, an excavator is used for downwards digging soil on the side of the existing line and close to the underground connecting walls layer by layer, when the soil is dug, after each section of depth is dug, a slope is dug beside a foundation pit so that a transport vehicle can conveniently start to the foundation pit, the dug soil is transferred to the road surface, then the downward digging is continued, after each section of depth is dug, a slope is dug so that the transport vehicle can conveniently transport the dug soil, and then the process is repeated until the foundation pit is dug to the required depth.
In view of the above-mentioned related art, the inventor believes that, in the process of digging a pit, in order to transfer the dug soil, a plurality of ramps need to be dug, and the slope digging of the ramps occupies a large area, and when the work area is small, the slope gradient of the construction is large, and the transport vehicle is difficult to move up and down, resulting in the defect that the dug soil is difficult to transfer to the road surface.
Disclosure of Invention
In order to facilitate the transportation of excavated soil to a road surface under the condition that the allowable construction range is small, the application provides a device for foundation excavation construction and an excavation construction process.
In a first aspect, the present application provides a device for foundation excavation, which adopts the following technical scheme:
the utility model provides an equipment is used in foundation excavation construction, includes scaffold, lifting ring, workbin, first lifting unit and centre gripping subassembly, the lifting ring along vertical with scaffold sliding connection, the workbin with the connection can be dismantled to the lifting ring, the centre gripping subassembly includes lift seat, two-way screw rod, first motor and two supporting rods, first lifting unit is used for the drive lift seat is along vertical motion, two-way screw rod with the lift seat rotates to be connected, first motor is used for the drive two-way screw rod rotates, one the supporting rod with the threaded connection of a screw thread section one-to-one of two-way screw rod, the supporting rod is followed the axis direction of two-way screw rod with lift seat sliding connection, two the supporting rod be used for with workbin lateral wall centre gripping.
By adopting the technical scheme, during operation, after the foundation pit is dug downwards for a certain height, a construction frame is built in the foundation pit, then soil is put into the material box in the process of continuously digging downwards, the material box is clamped by the clamping assembly, then the material box is separated from the lifting ring, the clamping assembly and the material box are driven by the first lifting assembly to synchronously move upwards to the road surface, and after the material box is conveyed to the position above the road surface, the soil in the material box is poured out; by arranging the first lifting assembly and the clamping assembly, the material box can be conveniently and vertically transported, excessive occupied area in the horizontal direction is not needed, and soil can be conveniently transported to the road surface under the condition of a smaller allowable construction range; in addition, the lifting ring is arranged to slide up and down along the scaffold, so that the lifting ring can conveniently slide to a required height, and the lifting device is suitable for various excavation height operations; when the centre gripping subassembly was with the workbin centre gripping, first motor drove two-way screw rod and rotates, and two-way screw rod drive two supporting rods at the pivoted in-process and move towards one side that is close to each other to alright press from both sides the workbin tightly.
Optionally, still include second lifting unit, second lifting unit includes reel, stay cord and second motor, the reel with the scaffold rotates to be connected, the stay cord twine in the reel perisporium, stay cord one end with the reel fixed connection other end with go up and down ring fixed connection, the second motor is used for the drive the reel rotates.
By adopting the technical scheme, when the second lifting assembly drives the lifting ring to move, the second motor drives the reel to rotate positively or reversely, so that the pull rope can be wound or released from the reel, and the lifting ring is driven by the pull rope to ascend or descend; the driving mode has a simple structure, and the lifting ring can be driven to any height, so that the universality of use is improved.
Optionally, still include rotating assembly, rotating assembly includes gear, ring gear and third motor, the ring gear with the lifting ring rotates to be connected, the scaffold is located the ring gear is inboard, the gear with the lifting ring rotates to be connected, the gear with the ring gear meshing, the third motor is used for the drive the gear rotation.
By adopting the technical scheme, in the use process, if the material box is required to be driven to different angles so as to pour soil into the material box from different positions, the third motor drives the gear to rotate, the gear drives the gear ring to rotate, and the gear ring can drive the material box to move in the rotating process; the driving mode can rotate the material box to different angles, and the universality is improved.
Optionally, first lifting unit includes two sprockets, a chain and a fourth motor, the sprocket with the scaffold rotates to be connected, the chain around connect in two between the sprocket, the chain is followed the direction of motion setting of lift ring, the fourth motor is used for driving arbitrary the sprocket rotates, the lift seat with chain fixed connection.
By adopting the technical scheme, when the first lifting assembly drives the lifting seat to move, the fourth motor drives the chain wheel connected with the fourth motor to rotate, the chain wheel connected with the fourth motor drives the chain to rotate when rotating, the chain drives the other chain wheel to rotate, and the chain can drive the lifting seat to move in the transmission process; the driving mode can drive the lifting seat to various heights by using the chain, and has higher universality.
Optionally, the clamping assembly further comprises two embedding blocks, one of the embedding blocks is fixedly connected with one of the clamping rods, two embedding grooves are formed in the side wall of the material box, and one of the embedding blocks is detachably inserted into one of the embedding grooves in a one-to-one correspondence manner.
By adopting the technical scheme, when the clamping assembly clamps the material box, the clamping rod drives the embedding block to move, and when the embedding block is inserted into the embedding groove, the material box can be clamped by the clamping rod and the embedding block; through setting up embedding piece and caulking groove, the phenomenon of skidding takes place between reducible supporting rod and the workbin, can be more firm with the workbin centre gripping.
Optionally, the first lifting assembly further comprises a telescopic arm, the telescopic arm comprises a plurality of movable rods and a plurality of fifth motors, the movable rods are hinged and adjacent to each other, the movable rods are any one of the movable rods and the fifth motor is fixedly connected with the other one of the movable rods and an output shaft of the fifth motor, and the telescopic arm is connected between the chain and the lifting seat.
By adopting the technical scheme, in the process that the clamping assembly clamps the material box, if the distance between the material box and the scaffold needs to be changed, the distance of the telescopic arm is adjusted, and when the distance of the telescopic arm is adjusted, the fifth motor drives the movable rods to rotate, so that the angle between every two adjacent movable rods is changed, and the distance between the lifting seat and the scaffold is adjusted; the workbin can be adjusted to different positions away from the scaffold through setting up flexible arm, the convenience of using has been improved.
Optionally, still include ejection of compact subassembly, the discharge gate has been seted up to the workbin diapire, ejection of compact subassembly includes rotating bottom plate and sixth motor, rotating bottom plate with the workbin rotates to be connected, rotating bottom plate be used for with the discharge gate is sealed, the sixth motor is used for the drive rotating bottom plate rotates.
By adopting the technical scheme, when the soil in the material box is poured out, the sixth motor drives the rotating bottom plate to rotate, the discharging port can be opened after the rotating bottom plate is separated from the discharging port, and the soil in the material box can fall downwards; through setting up discharge gate and ejection of compact subassembly, be convenient for pour out soil from the workbin.
Optionally, still include protection component, protection component includes a plurality of protecting a section of thick bamboo, and is a plurality of protect a section of thick bamboo edge the axis direction of protecting a section of thick bamboo is arranged in proper order, and adjacent two protect a section of thick bamboo and can dismantle the connection, the construction is erect protect a section of thick bamboo inboard.
Through adopting above-mentioned technical scheme, during the construction, can be earlier at the foundation in the drilling, put into downthehole with the pile casing again, consolidate the protection to the hole wall, put into the pile casing with the scaffold again to after digging a section of height downwards with the soil that protects the section of thick bamboo outside, demolish one section pile casing, thereby in carrying out the operation of digging earth, reduce and dig the direct and scaffold collision of geotechnique's utensil, reduce and cause the damage to the scaffold.
Optionally, the casing comprises two half cylinders, the two half cylinders are split along the axial direction of the casing, insertion grooves are formed in the side walls of the two half cylinders, which are in mutual contact with each other, insertion blocks are formed between every two adjacent insertion grooves, and the insertion block on any casing can be detachably inserted into the insertion groove of the other half cylinder.
Through adopting above-mentioned technical scheme, when will protecting a section of thick bamboo and demolish, extract two half section of thick bamboos from inserting groove and grafting piece, through establishing a split formula structure with protecting a section of thick bamboo, the personnel of being convenient for will protect a section of thick bamboo and demolish.
In a second aspect, the present application provides a foundation excavation construction process, which adopts the following technical scheme:
a foundation excavation construction process comprises the following steps:
s1: forming a hole;
s2: protecting the hole wall;
s3: building equipment for foundation excavation construction;
s4: excavating soil: placing the excavated soil into a material box;
s5: conveying soil: the clamping assembly clamps the material box and separates the material box from the lifting ring, and the first lifting assembly drives the clamping assembly and the material box to move to the position above the road surface and pour out soil from the material box.
By adopting the technical scheme, during construction, a hole is formed on the foundation to form an operation hole; after the operation hole is formed, the hole wall is protected to reduce collapse of the hole wall, then the equipment for foundation excavation construction is built in the operation hole, then a person drives an excavator to excavate soil and pour the soil into a material box, then the clamping assembly and the material box are conveyed to the road surface by the first lifting assembly, and the person can take out the soil in the material box; by adopting the construction mode, the soil can be conveniently conveyed to the road surface under the condition of smaller allowable operation range.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the material box and the first lifting assembly are arranged on the construction frame, so that excavated soil can be conveniently and vertically conveyed, and the soil can be conveyed to a road surface under the condition of a smaller allowable construction range;
2. the second lifting assembly is arranged, so that the lifting ring can be driven to a required position conveniently, and the universality is high;
3. through setting up rotating assembly, be convenient for drive the workbin to different angles, be convenient for pour soil in the workbin from different directions.
Drawings
FIG. 1 is a schematic view showing the overall structure of an apparatus for the excavation of a foundation according to the present invention, in accordance with example 1;
FIG. 2 is a schematic view showing a structure of a rotating unit according to embodiment 1 of an apparatus for excavating soil into a ground according to the present application;
FIG. 3 is a schematic view showing the construction of a hopper and a discharge unit according to example 1 of an apparatus for excavating soil into a ground according to the present application;
FIG. 4 is a schematic structural view of a first elevating assembly of embodiment 1 of an apparatus for excavating soil into a ground according to the present application;
FIG. 5 is a schematic view showing the construction of a clamp assembly according to embodiment 1 of the apparatus for excavating soil into a ground according to the present application;
FIG. 6 is a schematic structural view of a fender assembly according to embodiment 1 of an apparatus for excavating soil into a ground according to the present application;
fig. 7 is a schematic structural view of a first lifting assembly of embodiment 2 of the apparatus for excavating soil into a ground according to the present application.
Description of reference numerals: 1. a scaffold; 11. a first guide rail; 12. a support block; 13. a vertical plate; 131. a first chute; 2. a lifting ring; 21. a first guide hole; 22. rotating the ring groove; 3. a second lifting assembly; 31. a second motor; 32. a reel; 33. pulling a rope; 4. a rotating assembly; 41. a first support base; 42. a third motor; 43. a gear; 44. a toothed ring; 441. a support frame; 442. a connecting rod; 5. a material box; 51. a discharge port; 52. caulking grooves; 53. rotating the hole; 6. a discharge assembly; 61. a rotating shaft; 62. a sixth motor; 67. rotating the bottom plate; 7. a first lifting assembly; 71. a sprocket; 72. a chain; 73. a second support seat; 74. a fourth motor; 75. a lifting plate; 751. a first slider; 76. a telescopic arm; 761. a movable rod; 762. a fifth motor; 77. a guide table; 78. a bearing sliding table; 79. a six-axis robot; 8. a clamping assembly; 81. a lifting seat; 811. a second chute; 82. a first motor; 83. a bidirectional screw; 84. a clamping rod; 841. a second slider; 85. embedding a block; 9. a guard assembly; 91. protecting the cylinder; 911. half a cylinder; 9111. inserting grooves; 9112. inserting a block; 9113. a snap ring; 9114. a clamping groove; 9115. the ladder is climbed.
Detailed Description
The present application is described in further detail below with reference to figures 1-7.
The embodiment of the application discloses equipment for foundation excavation construction.
Example 1
Referring to fig. 1, an apparatus for a foundation excavation includes a scaffold 1, a lifting ring 2, a second lifting assembly 3, a plurality of rotating assemblies 4, a plurality of bins 5, a plurality of discharging assemblies 6, a plurality of first lifting assemblies 7, a plurality of clamping assemblies 8, and a shield assembly 9.
Referring to fig. 1, scaffold 1 sets up along vertical direction, 1 lateral wall of scaffold is equipped with two first guide rails 11, the vertical setting of first guide rail 11, 1 lateral wall of scaffold welds has four supporting shoes 12, 11 one end of a first guide rail and a supporting shoe 12 welding, the lifting ring 2 is the vertical ring form of axis, lifting ring 2 is coaxial to be located scaffold 1 peripherally, two first guiding holes 21 have been seted up along vertical direction to 2 roof of lifting ring, first guide rail 11 is located in first guiding hole 21, lifting ring 2 is along vertical direction and first guide rail 11 sliding connection.
Referring to fig. 1, the second lifting assembly 3 is used for driving the lifting ring 2 to move, and the second lifting assembly 3 comprises a second motor 31, a reel 32 and a pull rope 33; the motor casing of second motor 31 passes through screw fixed connection with scaffold 1, and the output shaft of second motor 31 passes through the coaxial fixed connection of mode of key-type connection with reel 32, and the axis of rotation level of reel 32, stay cord 33 one end and reel 32 bondings other end and lifting ring 2 bondings, and stay cord 33 is wire rope in this embodiment.
Referring to fig. 1 and 2, in the present embodiment, there are two rotating assemblies 4, the two rotating assemblies 4 are distributed vertically, and the rotating assembly 4 includes a first supporting seat 41, a third motor 42, a gear 43 and a toothed ring 44; first support seat 41 welds in 2 outer walls of lifting ring, and the motor casing of third motor 42 passes through screw fixed connection with first support seat 41, and the output shaft of third motor 42 passes through the coaxial fixed connection of mode of key-type connection with gear 43, and two rotation annular grooves 22 have been seted up to 2 outer walls of lifting ring are coaxial, and a ring gear 44 coaxial rotation is connected in a rotation annular groove 22, and ring gear 44 is outer ring gear, and the tooth of ring gear 44 and the tooth intermeshing of gear 43. Two supporting frames 441 are arranged on the outer side of one gear ring 44, the two supporting frames 441 are welded and fixed, a connecting rod 442 is connected between any one supporting frame 441 and the gear ring 44, one end of the connecting rod 442 is welded with the supporting frame 441, the other end of the connecting rod is welded with the bottom wall of the gear ring 44, and the bottom of one material box 5 is detachably inserted into one supporting frame 441.
Referring to fig. 2 and 3, discharge gate 51 has been seted up to 5 diapire of workbin, discharging component 6 includes pivot 61, sixth motor 62 and rotation bottom plate 67, rotation hole 53 has been seted up to 5 bottoms of workbin, pivot 61 rotates to be connected in rotating hole 53, sixth motor 62 is servo motor, the motor casing of sixth motor 62 passes through screw fixed connection with 5 outer walls of workbin, the output shaft of sixth motor 62 passes through the coaxial fixed connection of mode of key-type connection with pivot 61, rotation bottom plate 67 and pivot 61 welding, rotation bottom plate 67 seals discharge gate 51, the axis direction both sides wall that rotation bottom plate 67 is located pivot 61 is semicircular lateral wall, and the centre of a circle is towards pivot 61 one side, so that rotation bottom plate 67 is rolled out from discharge gate 51.
Referring to fig. 4, in this embodiment, two first lifting assemblies 7 are provided, two vertical plates 13 are welded on the side wall of the scaffold 1, the vertical plates 13 are arranged along the vertical direction, one first lifting assembly 7 is correspondingly connected with one vertical plate 13, and the first lifting assembly 7 includes two chain wheels 71, one chain 72, one second supporting seat 73, one fourth motor 74, one lifting plate 75 and one telescopic arm 76; the two chain wheels 71 are distributed on the side walls of the vertical plate 13 along the vertical direction, the chain wheels 71 are rotationally connected with the vertical plate 13, the rotating axes of the chain wheels 71 are horizontal, the chain 72 is wound between the two chain wheels 71, and the conveying direction of the chain 72 is vertical; the second supporting seat 73 is welded on the side wall of the vertical plate 13, the motor shell of the fourth motor 74 is fixedly connected with the second supporting seat 73 through screws, and the output shaft of the fourth motor 74 is fixedly connected with any chain wheel 71 in a key connection mode.
Referring to fig. 4 and 5, the lifting plate 75 is fixedly connected with the chain 72 through screws, a T-shaped first sliding block 751 is welded on the side wall of the lifting plate 75, a T-shaped first sliding groove 131 is formed in the side wall of the vertical plate 13 along the vertical direction, and the first sliding block 751 is slidably connected in the first sliding groove 131 along the vertical direction; the telescopic arm 76 comprises 3 movable rods 761 and 2 fifth motors 762, wherein two adjacent movable rods 761 are hinged, and two adjacent movable rods 761 are driven to rotate by one fifth motor 762; the 3 movable rods 761 are sequentially arranged, when two adjacent movable rods 761 are hinged, a motor shell of the fifth motor 762 is fixedly connected with any movable rod 761 through a screw, and an output shaft of the fifth motor 762 is fixedly connected with the other movable rod 761 in a key connection mode; any one of the two movable bars 761 located at the side portions is welded to the lifting plate 75, and the other movable bar 761 is used for mounting the clamping assembly 8.
Referring to fig. 3 and 5, the clamping assembly 8 includes a lifting base 81, a first motor 82, a bidirectional screw 83, two clamping rods 84, and two embedded blocks 85; the lifting seat 81 is welded with a movable rod 761 used for installing the clamping component 8, the lifting seat 81 is C-shaped, the first motor 82 is a servo motor, a motor shell of the first motor 82 is fixedly connected with the lifting seat 81 through screws, an output shaft of the first motor 82 is coaxially and fixedly connected with the bidirectional screw 83 in a key connection mode, the axis of the bidirectional screw 83 is horizontally arranged, a clamping rod 84 is in threaded connection with a threaded section of the bidirectional screw 83 in a one-to-one correspondence mode, a second sliding block 841 is welded on the side wall of the clamping rod 84, a second sliding groove 811 is formed in the side wall of the lifting seat 81 along the axis direction of the bidirectional screw 83, and the second sliding block 841 is slidably connected in the second sliding groove 811 along the horizontal direction; an embedded block 85 is welded with one of the clamping rods 84, and the embedded block 85 is arranged on one side wall of the two clamping rods 84 which are close to each other; the side wall of the material box 5 is provided with two embedding grooves 52, and an embedding block 85 is detachably embedded in one embedding groove 52.
Referring to fig. 6, the protection assembly 9 includes a plurality of protection tubes 91, the scaffold 1 is located inside the protection tubes 91, the protection tubes 91 are made of steel in this embodiment, the protection tubes 91 are integrally cylindrical with a vertical axis, and the protection tubes 91 are sequentially arranged in the vertical direction; two adjacent protect a 91 can dismantle the connection, protect a 91 and include two half a 911, two half a 911 are along protecting a 91 axis direction split, half a 911 is the semicircle tube-shape, and inserting groove 9111 has been seted up to two half lateral walls that 911 contacted each other, forms between two adjacent inserting groove 9111 and inserts piece 9112, inserts on arbitrary protect a 91 piece 9112 can dismantle in inserting the inserting groove 9111 on another half 911. Any end wall of the half cylinder 911 is coaxially welded with a semicircular clamping ring 9113, the other end wall of the half cylinder 911 is coaxially provided with a semicircular clamping groove 9114, and when two adjacent protective cylinders 91 are spliced, the clamping ring 9113 is inserted into the clamping groove 9114; a plurality of cat ladders 9115 are welded to half a section of thick bamboo 911 inner wall, and a plurality of cat ladders 9115 are along half an axis direction interval distribution of 911.
The implementation principle of the equipment for foundation excavation construction in the embodiment of the application is as follows: during operation, the second lifting assembly 3 drives the lifting ring 2 to move to a required height, during driving, the second motor 31 drives the reel 32 to rotate in the forward direction, and the pull rope 33 is wound on the outer wall of the reel 32 in the process of forward rotation of the reel 32, so that the lifting ring 2 is driven by the pull rope 33 to move upwards; when the second motor 31 drives the reel 32 to rotate reversely, the pulling rope 33 is gradually stripped from the outer wall of the reel 32, here, due to the gravity action of the lifting ring 2, the lifting ring 2 slides downwards along the first guide rail 11, and the lifting ring 2 drives the rotating assembly 4 and the bin 5 to synchronously move downwards when moving.
After the lifting ring 2 moves to a required position, the rotating assembly 4 drives the material box 5 to rotate to a required angle, so that the excavator pours excavated soil into the material box 5, when the rotating assembly 4 drives the material box 5 to rotate, the third motor 42 drives the gear 43 to rotate, the gear 43 drives the gear ring 44 to rotate along the rotating ring groove 22, the gear ring 44 drives the connecting rod 442 to rotate, the connecting rod 442 drives the supporting frame 441 to rotate in the rotating process, and the supporting frame 441 can drive the material box 5 to rotate in the rotating process; after the material box 5 is rotated to a required position, the excavator digs out soil and pours the soil into the material box 5.
After the soil in the material box 5 is collected to a certain amount, the material box 5 is clamped by the clamping assembly 8, and the material box 5 is driven by the first lifting assembly 7 to move upwards to a required height; when the clamping assembly 8 clamps the material box 5, the first motor 82 drives the bidirectional screw 83 to rotate in the forward direction, the bidirectional screw 83 drives the two clamping rods 84 to move towards the direction close to each other in the rotating process, the clamping rods 84 drive the embedded block 85 to move synchronously when moving, the embedded block 85 is inserted into the embedded groove 52, and the material box 5 can be clamped by the clamping assembly 8; when the material box 5 is loosened, the first motor 82 drives the bidirectional screw 83 to rotate in the opposite direction, so as to drive the two embedded blocks 85 to move towards the directions away from each other, and when the embedded blocks 85 are pulled out from the embedded grooves 52, the material box 5 can be loosened.
After the material box 5 is clamped by the clamping assembly 8, the first lifting assembly 7 drives the clamping assembly 8 to move upwards, during driving, the fourth motor 74 drives the chain wheel 71 connected with the fourth motor 74 to rotate, the chain wheel 71 connected with the fourth motor 74 drives the chain 72 to transmit, the chain 72 drives the lifting plate 75 to move in a transmission process, the lifting plate 75 drives the telescopic arm 76 to move, and the telescopic arm 76 drives the clamping assembly 8 to move.
After clamping assembly 8 centre gripping to required height, flexible arm 76 drives clamping assembly 8 and moves to required position along the horizontal direction, and during the drive, fifth motor 762 drives movable rod 761 and rotates, changes the contained angle between two adjacent movable rod 761, and when the contained angle between two adjacent movable rod 761 changed, alright change clamping assembly 8 apart from scaffold 1's interval to drive clamping assembly 8 to required position.
After driving centre gripping subassembly 8 to required position, need pour the soil in the workbin 5, when pouring soil, sixth motor 62 drives and rotates bottom plate 67 and rotates downwards, rotates bottom plate 67 and discharge gate 51 separation back, and soil alright follow discharge gate 51 and pour.
After the soil is poured out, the telescopic arm 76 is retracted to the initial state, the first lifting assembly 7 drives the clamping assembly 8 and the material box 5 to move downwards, the material box 5 is placed in the supporting frame 441, and then the clamping assembly 8 loosens the material box 5, so that the soil can be continuously added towards the material box 5.
Example 2
Referring to fig. 7, the difference between this embodiment and embodiment 1 is that the first lifting assembly 7 is different, in this embodiment, the first lifting assembly 7 is a linear motor, the first lifting assembly 7 includes a guide table 77, a bearing sliding table 78 and a six-axis robot 79, the guide table 77 is disposed along the vertical direction, the guide table 77 is fixedly connected with the vertical plate 13 through screws, the bearing sliding table 78 is slidably connected with the guide table 77 along the vertical direction, one end of the six-axis robot 79 is fixedly connected with the bearing sliding table 78 through screws, and the other end of the six-axis robot is fixedly connected with the lifting base 81 through screws.
The implementation principle of the embodiment 2 is as follows: when first lifting unit 7 drove lift seat 81 and moves, bear slip table 78 along vertical direction and guide table 77 sliding connection, bear slip table 78 and drive six-axis robot 79 motion at the in-process of motion, six-axis robot 79 can drive lift seat 81 to different positions department apart from riser 13.
The embodiment of the application also discloses a construction process for excavating the foundation. A construction process for excavating the ground includes the following steps:
s1: forming a hole;
the method comprises the steps of performing pore-forming operation on one side of the underground diaphragm wall by using a rotary drilling rig to form an operation hole, then performing foundation pile construction at the bottom of the operation hole, firstly putting a reinforcement cage with the height of 1 meter into the bottom of the operation hole during construction, pouring concrete with the thickness of 1M into the bottom of the operation hole after the reinforcement cage is in place, and forming a foundation pile with the reinforcement cage after the concrete is solidified.
S2: protecting the hole wall;
after the hole is formed, a plurality of pile casings 91 are spliced and then gradually placed into an operation hole by using a crane, when the pile casings 91 are placed, the pile casing 91 positioned at the bottommost layer is fixed by using the crane, then the rest pile casings 91 are sequentially spliced with the pile casing 91 positioned at the bottommost layer, when the pile casings 91 are spliced, two half casings 911 are spliced to form the pile casings 91 through the splicing groove 9111 and the insertion block 9112, and then the clamping ring 9113 of any pile casing 91 is inserted into the clamping groove 9114 of the other pile casing 91, so that the two adjacent pile casings 91 can be fixed; after each layer of pile casing 91 is installed, the crane drives the bottom layer pile casing 91 to move downwards for a certain distance until the bottom layer pile casing 91 is contacted with the foundation pile, and then the crane is separated from the bottom layer pile casing 91; at this time, since the soil in the foundation is not yet excavated, after the casing 91 is placed in the working hole, the casing 91 can play a role in reinforcing and protecting the hole wall of the working hole, thereby reducing the collapse of the hole wall of the working hole.
S3: building equipment for foundation excavation construction;
after pile casing 91 is spliced, the equipment for foundation excavation construction is installed, during installation, a crane for a scaffold 1 is placed into the inner side of the pile casing 91, then, a worker walks downwards along a ladder stand 9115 on the inner wall of the pile casing 91, when the worker walks to a foundation pile, the scaffold 1 and the foundation pile are fixed through expansion bolts, in order to further fix the scaffold 1, the scaffold 1 and a ground connecting wall are fixed through the expansion bolts, then, other parts in the equipment for foundation excavation construction are installed on the scaffold 1, during installation, a material box 5 and a clamping assembly 8 are located above the pile casing 91 on the highest layer, and therefore the excavated soil is poured into the material box 5 by the worker.
S4: digging soil;
when the soil is excavated, the soil outside the pile casings 91 is excavated by an excavator and poured into the material box 5, after the soil outside the pile casings 91 is excavated to a certain height, if the pile casing 91 on the uppermost layer is completely exposed above the soil, the pile casing 91 on the layer is removed, and then the soil is continuously excavated downwards.
S5: conveying soil;
when the soil in the material box 5 is filled to a certain amount, the material box 5 is clamped by the clamping component 8, the material box 5 is driven to the upper part of the ground by the first driving component, after the material box 5 is conveyed to the upper part of the ground, the telescopic arm 76 drives the material box 5 to move towards one side far away from the scaffold 1, the soil pulling vehicle is started to the outer side of the operation hole, the sixth motor 62 drives the rotating bottom plate 67 to rotate downwards, so that the discharge hole 51 is opened, the soil in the material box 5 can fall onto the soil pulling vehicle, finally, the sixth motor 62 drives the rotating bottom plate 67 to rotate to the original position, the discharge hole 51 is sealed, the first lifting component 7 drives the clamping component 8 and the material box 5 to move, and the material box 5 is placed in the original position; in the process of conveying soil to the road surface, a first lifting assembly 7 and a clamping assembly 8 work corresponding to two feed boxes 5 on a toothed ring 44, and when soil is poured towards one feed box 5, the first lifting assembly 7 conveys the other feed box 5 to the position above the road surface for soil pouring.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. An equipment for foundation excavation construction is characterized in that: including scaffold (1), lift ring (2), workbin (5), first lifting unit (7) and centre gripping subassembly (8), lift ring (2) along vertical with scaffold (1) sliding connection, workbin (5) with lift ring (2) can dismantle the connection, centre gripping subassembly (8) are including going up and down seat (81), two-way screw rod (83), first motor (82) and two holding rod (84), first lifting unit (7) are used for driving lift seat (81) are along vertical motion, two-way screw rod (83) with lift seat (81) rotate and are connected, first motor (82) are used for driving two-way screw rod (83) rotate, one holding rod (84) with the threaded connection of a screw thread section one-to-one of two-way screw rod (83), holding rod (84) are followed the axis direction of two-way screw rod (83) with lift seat (81) sliding connection, the two clamping rods (84) are used for clamping the side wall of the bin (5).
2. The apparatus for the excavation of a foundation according to claim 1, wherein: still include second lifting unit (3), second lifting unit (3) include reel (32), stay cord (33) and second motor (31), reel (32) with scaffold (1) rotates to be connected, stay cord (33) twine in reel (32) perisporium, stay cord (33) one end with reel (32) fixed connection other end with go up and down ring (2) fixed connection, second motor (31) are used for the drive reel (32) rotate.
3. The apparatus for the excavation of a foundation according to claim 1, wherein: still include rotating assembly (4), rotating assembly (4) include gear (43), ring gear (44) and third motor (42), ring gear (44) with go up and down ring (2) rotate to be connected, scaffold (1) is located ring gear (44) are inboard, gear (43) with go up and down ring (2) rotate to be connected, gear (43) with ring gear (44) meshing, third motor (42) are used for the drive gear (43) rotate.
4. The apparatus for the excavation of a foundation according to claim 1, wherein: first lifting unit (7) include two sprockets (71), a chain (72) and a fourth motor (74), sprocket (71) with scaffold (1) rotates to be connected, chain (72) around connect in two between sprocket (71), chain (72) are followed the direction of motion setting of lift ring (2), fourth motor (74) are used for driving arbitrary sprocket (71) rotate, lift seat (81) with chain (72) fixed connection.
5. The apparatus for the excavation of a foundation according to claim 1, wherein: the clamping assembly (8) further comprises two embedded blocks (85), one embedded block (85) is fixedly connected with one clamping rod (84), two embedded grooves (52) are formed in the side wall of the material box (5), and one embedded block (85) is detachably inserted into one embedded groove (52) in a one-to-one correspondence mode.
6. The apparatus for the excavation of a foundation as set forth in claim 4, wherein: the first lifting assembly (7) further comprises a telescopic arm (76), the telescopic arm (76) comprises a plurality of movable rods (761) and a plurality of fifth motors (762), two adjacent movable rods (761) are hinged, two adjacent movable rods (761) are arranged in the movable rods (761), any one of the movable rods (761) and the fifth motor (762) is fixedly connected with the other one of the movable rods (761) and an output shaft of the fifth motor (762), and the telescopic arm (76) is connected between the chain (72) and the lifting seat (81).
7. The apparatus for the excavation of a foundation according to claim 1, wherein: still include ejection of compact subassembly (6), discharge gate (51) have been seted up to workbin (5) diapire, ejection of compact subassembly (6) are including rotating bottom plate (67) and sixth motor (62), rotate bottom plate (67) with workbin (5) rotate to be connected, rotate bottom plate (67) be used for with discharge gate (51) seal, sixth motor (62) are used for the drive rotate bottom plate (67) and rotate.
8. The apparatus for the excavation of a foundation according to claim 1, wherein: still include protection component (9), protection component (9) include a plurality of pile casing (91), and are a plurality of pile casing (91) are followed the axis direction of pile casing (91) arranges in proper order, and adjacent two pile casing (91) can dismantle the connection, scaffold (1) is located pile casing (91) are inboard.
9. The apparatus for the excavation of a foundation as set forth in claim 8, wherein: protect a section of thick bamboo (91) including two half a section of thick bamboo (911), two half a section of thick bamboo (911) are followed protect a section of thick bamboo (91) axis direction split, two inserting groove (9111) have been seted up to the lateral wall that half a section of thick bamboo (911) contacted each other, adjacent two form between inserting groove (9111) and insert piece (9112), arbitrary inlay piece (85) on protecting a section of thick bamboo (91) can be dismantled to peg graft in another in inserting groove (9111) of half a section of thick bamboo (911).
10. A construction process for excavating soil using the apparatus for excavating soil into a foundation according to any one of claims 1 to 9, wherein: the method comprises the following steps:
s1: forming a hole;
s2: protecting the hole wall;
s3: building equipment for foundation excavation construction;
s4: excavating soil: placing the excavated soil into a material box (5);
s5: conveying soil: the clamping assembly (8) clamps the material box (5), the material box (5) is separated from the lifting ring (2), and the first lifting assembly (7) drives the clamping assembly (8) and the material box (5) to move to the position above the road surface and pour soil out of the material box (5).
CN202110149815.6A 2021-02-03 2021-02-03 Equipment for foundation excavation construction and excavation construction process Active CN112962707B (en)

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JPH09177124A (en) * 1995-12-26 1997-07-08 Kohei Shibata Carrying-out device of underground excavated soil
JP2003003780A (en) * 2001-06-19 2003-01-08 Ohbayashi Corp Vertical shaft excavation device
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CN114089635B (en) * 2021-11-23 2024-05-28 中铁一局集团有限公司 System, method, terminal, medium and application for controlling excavation hole site and depth of soil spade

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