CN112942756A - Seam beautifying process - Google Patents
Seam beautifying process Download PDFInfo
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- CN112942756A CN112942756A CN202110205293.7A CN202110205293A CN112942756A CN 112942756 A CN112942756 A CN 112942756A CN 202110205293 A CN202110205293 A CN 202110205293A CN 112942756 A CN112942756 A CN 112942756A
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- Prior art keywords
- seam
- wheel
- seam beautifying
- ceramic tile
- beautifying
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/165—Implements for finishing work on buildings for finishing joints, e.g. implements for raking or filling joints, jointers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/165—Implements for finishing work on buildings for finishing joints, e.g. implements for raking or filling joints, jointers
- E04F21/1652—Implements for finishing work on buildings for finishing joints, e.g. implements for raking or filling joints, jointers for smoothing and shaping joint compound to a desired contour
Abstract
The application relates to a seam beautifying process, which comprises the steps of sequentially edging, filling and pressing a seam through a seam beautifying device, wherein the seam beautifying device comprises a guide rail and a seam beautifying machine linearly moving along the guide rail, the seam beautifying machine comprises a walking wheel matched with the guide rail, a grinding wheel used for edging, a filling component used for injecting a seam beautifying agent into a ceramic tile seam and a seam pressing component used for compacting and scraping the seam beautifying agent in the ceramic tile seam; the grinding wheel is provided with trimming chamfers at the junctions of the two wheel surfaces and the peripheral surface, and the grinding wheel can grind the junctions of the inner wall of the ceramic tile gap and the surface of the ceramic tile to form ceramic tile chamfers through the trimming chamfers. This application is through setting up the emery wheel and being used for guiding the emery wheel to carry out the guide rail that the straight line was advanced to make the cutting path of emery wheel be the straight line, thereby once only polish on a plurality of ceramic tile gaps and form the seam of polishing of straight line and uniform width, thereby ensure that follow-up beautiful seam agent is filled the back neatly and is drawn one, improved beautiful seam's outward appearance degree greatly.
Description
Technical Field
The application relates to the field of interior decoration technology, in particular to a seam beautifying process.
Background
Certain gaps can be reserved in the tile paving process, and the phenomenon that the tile cracks or bulges due to expansion with heat and contraction with cold is prevented. The seam beautifying treatment process is used for treating the seams of the ceramic tiles and plays a role in beautifying.
Most of the existing seam beautifying processes are manually filled with seam beautifying agents, but seam beautifying is performed through a seam beautifying device so as to reduce labor intensity and improve operation efficiency, for example, a hand-push type seam beautifying machine is disclosed in Chinese patent with publication number CN 108374545A.
In view of the above-mentioned related technologies, the inventor believes that, due to a certain error in the tile laying process, gaps between adjacent tiles are difficult to be maintained on the same horizontal line, that is, the gaps between the tiles are not drawn neatly, and the aesthetic feeling after seam beautifying is affected.
Disclosure of Invention
In order to improve the appearance degree after seam beautifying construction, the application provides a seam beautifying process.
The seam beautifying process provided by the application adopts the following technical scheme:
a seam beautifying process comprises the steps of sequentially edging, filling and pressing a seam through a seam beautifying device, wherein the seam beautifying device comprises a guide rail and a seam beautifying machine linearly moving along the guide rail, and the seam beautifying machine comprises a travelling wheel matched with the guide rail, a grinding wheel for edging, a filling assembly for filling a seam beautifying agent into a gap of a ceramic tile and a seam pressing assembly for compacting and leveling the seam beautifying agent in the gap of the ceramic tile; the grinding wheel is provided with trimming chamfers at the junctions of the two wheel surfaces and the peripheral surface, and the grinding wheel can grind the junctions of the inner wall of the ceramic tile gap and the surface of the ceramic tile to form ceramic tile chamfers through the trimming chamfers.
By adopting the technical scheme, during seam beautifying operation, the seam beautifying machine advances along the length direction of the guide rail through the matching of the travelling wheels and the guide rail, during the period, the edge of a ceramic tile seam is firstly ground through the grinding wheel, namely, a ceramic tile chamfer is ground through a trimming chamfer on the grinding wheel, and then seam beautifying agent and compacted seam beautifying agent are injected into the ceramic tile seam sequentially through the filling assembly and the seam pressing assembly, so that the seam beautifying operation is completed; by arranging the grinding wheel and the guide rail for guiding the grinding wheel to linearly advance, the cutting path of the grinding wheel is a straight line, so that straight and equal-width grinding seams are formed on a plurality of ceramic tile gaps by one-time grinding (namely the grinding seams of the ceramic tile gaps which are adjacently arranged are on the same straight line), the subsequent seam beautifying agent is ensured to be orderly lined after being filled, and the appearance degree of the seam beautifying is greatly improved; and the neatly-scribed polishing seams are also beneficial to subsequent filling and compacting of the seam beautifying agent, so that the operation smoothness and the appearance degree after seam beautifying are greatly improved.
Optionally, the seam trimming machine further comprises a seam trimming wheel, the seam trimming wheel is located behind the grinding wheel along the advancing direction of the seam trimming machine, and flexible bristles are arranged on the outer peripheral surface of the seam trimming wheel.
Through adopting above-mentioned technical scheme, through the rotation of clear seam wheel, one comes, can reduce the piece that the emery wheel was polished and give the sweeping away, two come, can take out and sweep away original dust and piece in the ceramic tile gap to be convenient for subsequent beautiful seam agent fills and annotates.
Optionally, the free ends of the bristles are diverging.
By adopting the technical scheme, firstly, the cleaning range of the diffused brush hairs is large, and the scraps on the chamfered surface of the ceramic tile can be swept; secondly, the brush hair can not only sweep the scraps at the bottom of the gap of the ceramic tile, but also sweep the scraps on the side wall of the gap of the ceramic tile, so that the cleanliness of the joint surface of the crack beautifying agent can be greatly ensured, and the bonding effect of the crack beautifying agent is greatly improved; thirdly, because the existence of ceramic tile chamfer, when consequently the brush hair of diffusion state and ceramic tile chamfer surface contact, the ceramic tile chamfer has the guide effect to brush hair free end to the brush hair of restrainting, thereby make the brush hair easily get into inside the ceramic tile gap after can restrainting, thereby the damage of brush hair has significantly reduced, and the brush hair can also clean the ceramic tile chamfer in the same place, hold many birds with one stone.
Optionally, a plurality of sliding grooves extending along the radial direction of the seam cleaning wheel are arranged in the seam cleaning wheel, one ends of the sliding grooves penetrate through the outer peripheral surface of the seam cleaning wheel, sliding blocks are connected in the sliding grooves in a sliding manner, a return spring is arranged between the sliding blocks and the inner wall of the sliding grooves, and the return spring forces the sliding blocks to move close to the axis direction of the seam cleaning wheel; the brush hair is fixed on the sliding block, and when the brush hair is positioned in the sliding groove, the brush hair is in a bundling state.
By adopting the technical scheme, when the crack cleaning wheel does not rotate (in a non-ash cleaning state), the sliding block and the bristles are both positioned in the sliding groove, and when the crack cleaning wheel rotates (in an ash cleaning state), the sliding block is subjected to the centrifugal force from the rotation of the crack cleaning wheel and slides away from the axis direction of the crack cleaning wheel, so that the bristles can be exposed out of the outer peripheral surface of the crack cleaning wheel, and dust can be cleaned from the chamfer angle of the ceramic tile, the inner wall of the ceramic tile and the bottom of the ceramic tile; therefore, the bristles in the non-ash-cleaning state can be conveniently stored, the bristles are exposed when the seam cleaning wheel rotates, the centrifugal force is different according to different rotating speeds of the seam cleaning wheel, the sliding distances of the sliding blocks are different, the exposure degrees of the bristles are different, the diffusion sizes of the bristles are different due to different exposure degrees of the bristles, namely the sliding blocks are closer to the notches of the sliding grooves, the restraint on the bristles is small, the diffusion degree of the bristles is larger, the cleaning range of the bristles is larger, the different diffusion degrees of the bristles can adapt to polishing seams with different widths, and therefore the application range, the cleaning effect and the cleaning efficiency of the bristles are improved.
Optionally, the seam beautifying machine further comprises a dust hood, a dust collection fan and a dust collection cloth bag, the dust hood covers the upper portion of the grinding wheel and the upper portion of the seam cleaning wheel, an air outlet end of the dust collection fan is connected with the dust collection cloth bag, an air inlet end of the dust collection fan is connected with a dust collection pipe, and the dust collection pipe is communicated with an inner cavity of the dust hood.
By adopting the technical scheme, the dust collection fan is started, so that the dust chips cleaned and brushed by the grinding wheel and the gap cleaning wheel can be sucked into the dust collection cloth bag, the dust chips cleaned and brushed are reduced from scattering to gaps of the ceramic tiles, and further the subsequent bonding of the gap beautifying agent is facilitated; and the dust cage's setting can restrict the scattered scope of the clastic scattering of dust to the absorption of dust absorption fan, the dust cage can also avoid clastic splashing to hurt people simultaneously, improves the security.
Optionally, the lower part of the dust collecting cover is provided with an opening for the grinding wheel and the lower part of the crack cleaning wheel to leak out, and a felt strip abutting against the surface of the ceramic tile is arranged at the edge of the opening.
Through adopting above-mentioned technical scheme, the felt strip can improve the open-ended leakproofness of dust cage, reduces the air current entering dust cage on opening part and ceramic tile surface promptly, allows the outside air to enter into the dust cage in through the ceramic tile gap as far as, so, can utilize this air current in order to take away the dust piece of ceramic tile gap department fast and effectively, the subsequent beautiful seam agent of being convenient for bonds.
Optionally, the number of the guide rails is two, and the two guide rails are parallel; the guide rail is provided with a rack, and the peripheral surface of the traveling wheel is provided with a gear ring matched with the rack; the guide rail still is equipped with the guide way that extends along self length direction, the notch of guide way is towards another guide rail, the axle center of walking wheel is equipped with and inserts the guide post in the guide way, the guide post is followed guide rail length direction with the guide way slides and is connected.
By adopting the technical scheme, the matching strength of the travelling wheel and the guide rail can be improved through the matching of the gear ring and the rack, so that the slipping between the travelling wheel and the guide rail is reduced (the influence of the reaction force in the grinding process of the grinding wheel is reduced), the travelling wheel is ensured to rotate, the integral linear advancing of the seam beautifying machine can be stably driven, and the stability of seam beautifying operation is improved; and through the cooperation of guide post and guide way, the guide rail can restrict the upper and lower drunkenness of walking wheel (probably lead to the whole drunkenness of beautiful seam machine from top to bottom in the emery wheel polishing process) to improve the stability of emery wheel polishing, ensure the shaping effect of polishing the seam, in order to ensure that beautiful seam is drawn one neatly.
Optionally, the seam pressing component comprises a seam pressing ball, and an outer spherical surface of the seam pressing ball abuts against a boundary line between the ceramic tile chamfer and the surface of the ceramic tile.
By adopting the technical scheme, the seam pressing ball advances by taking the intersection line of the chamfers of the ceramic tiles as a datum line, so that the advancing straightness of the seam pressing ball can be ensured, the correction effect of the seam pressing ball on the seam beautifying agent in the gaps of the ceramic tiles is improved, and the surface light treatment effect of the seam beautifying agent surface is improved; in addition, redundant crack sealer is extruded into a space between the outer spherical surface of the crack pressing ball and the ceramic tile chamfer angle, so that the extrusion waste of the crack sealer is reduced, and the bonding area and the bonding effect of the crack sealer and the ceramic tile are greatly improved.
Optionally, the seam pressing assembly further comprises an elastic telescopic rod, and the telescopic end of the elastic telescopic rod is connected with the seam pressing ball.
Through adopting above-mentioned technical scheme, elastic telescopic rod can realize pressing the elasticity butt of seam ball and ceramic tile chamfer boundary line to improve the butt effect of pressing the seam ball, take place with the condition that reduces the seam ball and march in-process beautiful seam agent and spill over from pressing the butt clearance of seam ball, thereby improve the compact degree of beautiful seam agent and reduce the waste of beautiful seam agent.
Optionally, the seam beautifying machine further comprises a lifting assembly for adjusting the height of the grinding wheel.
By adopting the technical scheme, the relative height of the grinding wheel and the ceramic tile gap can be conveniently adjusted, so that the width of the polishing gap can be adjusted according to the actual decoration requirement; secondly, be convenient for accomodate the beautiful seam machine is whole.
In summary, the present application includes at least one of the following beneficial technical effects:
the grinding wheel and the guide rail for guiding the grinding wheel to linearly advance are arranged, so that the cutting path of the grinding wheel is a straight line, straight and equal-width grinding seams are formed on a plurality of ceramic tile seams through one-step grinding, the subsequent seam beautifying agent is enabled to be orderly drawn after being filled, and the appearance degree of the seam beautifying is greatly improved;
by arranging the diffused brush hairs, the cleaning range of the brush hairs is large, and the scraps on the chamfered surface of the ceramic tile, the bottom of the gap of the ceramic tile and the side wall of the gap of the ceramic tile can be cleaned, so that the cleanliness of the joint surface of the crack beautifying agent can be greatly ensured, and the bonding effect of the crack beautifying agent is greatly improved; when the bristles in the diffused state are in contact with the surfaces of the ceramic tile chamfers, the ceramic tile chamfers have a guiding effect on free ends of the bristles to constrict the bristles, so that the bristles can easily enter gaps of the ceramic tile after being constricted, and damage to the bristles is greatly reduced;
through the matching of the gear ring and the rack, the matching strength of the traveling wheel and the guide rail can be improved, and the stability of the seam beautifying operation is improved; in addition, through the matching of the guide post and the guide groove, the guide rail can limit the vertical movement of the travelling wheel, so that the grinding stability of the grinding wheel is improved, and the forming effect of a grinding seam is ensured;
the advancing straightness of the seam pressing ball can be ensured by using the boundary line of the ceramic tile chamfers as a reference line, the correction effect of the seam pressing ball on the seam beautifying agent in the ceramic tile seam is improved, and the surface light treatment effect of the seam beautifying agent surface is improved; and the existence of the ceramic tile chamfer is utilized, and the redundant seam beautifying agent is allowed to be extruded into the space between the outer spherical surface of the seam pressing ball and the ceramic tile chamfer, so that the extrusion waste of the seam beautifying agent is reduced, and the bonding area and the bonding effect of the seam beautifying agent and the ceramic tile gap are greatly improved.
Drawings
Fig. 1 is a schematic structural view of the seam beautifying device of the embodiment.
Fig. 2 is an exploded view of the embodiment for showing the matching relationship between the traveling wheels and the guide rails.
Fig. 3 is a schematic view of the overall structure of the seam beautifying machine of the embodiment.
Fig. 4 is a schematic structural view of the dust cage of the present embodiment.
Fig. 5 is a plan view of the present embodiment after grinding and forming the edges of the tile slits for embodying the misalignment.
Fig. 6 is a partial sectional view of the embodiment for embodying the internal structure of the scarfing wheel.
FIG. 7 is a schematic structural diagram of the slot cleaning dust removal assembly of the embodiment.
Fig. 8 is a schematic structural diagram of the filling assembly of the present embodiment.
Fig. 9 is a schematic view of the gap between the tiles of the present embodiment filled with a crack sealer.
Description of reference numerals: 1. a frame; 2. an edging assembly; 3. a seam cleaning and dust removing component; 4. a fill assembly; 5. a seam pressing component; 10. a ceramic tile gap; 100. a guide rail; 101. a rack; 102. a guide groove; 200. a seam beautifying machine; 201. a first electric push rod; 202. felt strips; 203. a connecting plate; 11. a traveling wheel; 12. a ring gear; 13. a drive motor; 14. a guide post; 20. a dust collection cover; 21. a grinding wheel; 22. a first servo motor; 23. trimming and chamfering; 30. chamfering the ceramic tiles; 31. cleaning the sewing wheel; 311. brushing; 312. a chute; 313. a slider; 314. a return spring; 32. a dust collection fan; 33. a second servo motor; 34. a dust collection pipe; 35. entering a branch; 36. a dust collecting cloth bag; 40. polishing the seams; 41. a seam beautifying agent pipe body; 411. injecting a nozzle; 42. a second electric push rod; 421. pushing the plate; 51. an elastic telescopic rod; 52. and (5) pressing the seam ball.
Detailed Description
The present application is described in further detail below with reference to figures 1-9.
The embodiment of the application discloses beautiful seam device. Referring to fig. 1, the seam beautifying device includes a guide rail 100 laid on the surface of the tile and a seam beautifying machine 200 running linearly along the guide rail 100, the guide rails 100 are two parallel rails, and the two guide rails 100 are symmetrically arranged with the tile seam 10 as a central line.
As shown in fig. 2, the seam beautifying machine 200 comprises a frame 1, wherein the front side and the rear side of the frame 1 are provided with traveling wheels 11, and the traveling wheels 11 on the rear side are driven by a driving motor 13 arranged on the frame 1 to rotate; the peripheral face of walking wheel 11 is fixed with ring gear 12, and the inner wall of guide rail 100 is fixed with rack 101, and rack 101 extends along the length direction of guide rail 100 and sets up, and when driving motor 13 drove walking wheel 11 and rotates, through the cooperation of ring gear 12 on the walking wheel 11 and rack 101 of guide rail 100 to drive the whole straight line of following guide rail 100 of beautiful seam machine 200 and advance.
Moreover, the inner wall of the guide rail 100 opposite to the other guide rail 100 is further provided with a guide groove 102, that is, the notches of the guide grooves 102 on the two guide rails 100 are oppositely arranged, and the guide grooves 102 extend along the length direction of the guide rails 100; the axle center of the walking wheel 11 is fixed with a guide post 14 extending along the self-rotation axis direction, the guide post 14 is inserted into the guide groove 102, when the whole seam beautifying machine 200 moves linearly relative to the guide rail 100, the guide post 14 moves in a sliding way relative to the guide groove 102, and the guide groove 102 has an upper and lower limiting effect on the guide post 14, namely, the upper and lower movement of the walking wheel 11 is limited, so that the stable moving and seam beautifying operation in the horizontal plane of the whole seam beautifying machine 200 is ensured, and the seam beautifying effect is improved.
As shown in fig. 3, an edge grinding assembly 2 for grinding the edge of the tile gap 10, a gap cleaning and dust removing assembly 3 for removing grinding scraps and dust scraps in the tile gap 10, a filling assembly 4 for filling a gap beautifying agent into the tile gap 10, and a seam pressing assembly 5 for compacting and leveling the gap beautifying agent in the tile gap 10 are sequentially arranged on the frame 1 along the traveling path of the seam beautifying machine 200.
During the beautiful seam operation, through the cooperation of walking wheel 11 with guide rail 100 for beautiful seam machine 200 advances along guide rail 100 straight line, and during the period, earlier through edging subassembly 2 in order to carry out the edging to the edge of ceramic tile gap 10, then clear away the dust piece of ceramic tile gap 10 department through clear seam dust removal subassembly 3, so that subsequent beautiful seam agent bonds, then loop through filling subassembly 4 and seam pressing subassembly 5 and pour into beautiful seam agent and the beautiful seam agent of compaction into ceramic tile gap 10, thereby accomplish beautiful seam operation.
As shown in fig. 3 and 4, a fan-shaped dust hood 20 is disposed on the front side of the frame 1, an opening is formed right below the dust hood 20, the edge grinding assembly 2 includes a grinding wheel 21 located in an inner cavity of the dust hood 20 and a first servo motor 22 for driving the grinding wheel 21 to rotate, the first servo motor 22 is fixedly disposed on an outer wall of the dust hood 20, and after the lower portion of the grinding wheel 21 is exposed out of the opening of the dust hood 20, that is, the lower portion of the grinding wheel 21 can extend into the tile gap 10, so as to grind the edge of the tile gap 10.
The boundary between the two wheel surfaces and the outer peripheral surface of the grinding wheel 21 is provided with a trimming chamfer 23, the rotating grinding wheel 21 utilizes the trimming chamfer 23 to grind the boundary between the inner wall of the tile gap 10 and the surface of the tile to form a tile chamfer 30, and the cutting path of the grinding wheel 21 is a straight line under the guiding action of the guide rail 100, so that the grinding seams 40 with straight lines and equal widths are formed on a plurality of tile gaps 10 by one-time grinding (namely the grinding seams 40 of the tile gaps 10 which are adjacently arranged are on the same straight line), as shown in figure 5, the regular scribing after the subsequent seam beautifying agent is filled is ensured, and the appearance degree of the seam beautifying is greatly improved; and the neatly-scribed polishing seam 40 is also beneficial to subsequent filling and compacting of seam beautifying agents, so that the operation smoothness and the appearance degree after seam beautifying are greatly improved.
As shown in fig. 3, still be equipped with the lifting unit who is used for adjusting the emery wheel 21 height on the frame 1, lifting unit is for being fixed in two first electric putter 201 in frame 1, two first electric putter 201 use dust cage 20 as the symmetrical setting of center front and back, first electric putter 201 is vertical to be set up, and the flexible end of first electric putter 201 with locate the connecting plate 203 fixed connection of dust cage 20 outer wall, through the flexible in order to drive dust cage 20 oscilaltion of first electric putter 201 promptly, thereby drive emery wheel 21 and carry out height control, so that switch the cutting state of emery wheel 21, and can also adjust the width of seam of polishing 40 according to the actual decoration demand.
As shown in fig. 3 and 4, the crack cleaning and dust removing assembly 3 comprises a crack cleaning wheel 31 and a dust suction fan 32, wherein the crack cleaning wheel 31 is positioned in the inner cavity of the dust collecting cover 20, the crack cleaning wheel 31 is positioned behind the grinding wheel 21 along the advancing direction of the crack trimming machine 200, the lower part of the crack cleaning wheel 31 extends into the tile crack 10, and the outer peripheral surface of the crack cleaning wheel 31 is provided with flexible bristles 311; a second servo motor 33 is fixed outside the dust hood 20, the second servo motor 33 is used for driving the crack cleaning wheel 31 to rotate, and the crack cleaning wheel 31 cleans the edging chips and the dust chips in the tile gaps 10 through the bristles 311 on the crack cleaning wheel, so as to facilitate the subsequent bonding of the crack beautifying agent.
Moreover, as shown in fig. 6, a plurality of sliding grooves 312 extending along the radial direction of the stitch cleaning wheel 31 are arranged in the stitch cleaning wheel 31, each sliding groove 312 is uniformly distributed along the circumference of the stitch cleaning wheel 31, and one end of each sliding groove 312 penetrates through the outer circumferential surface of the stitch cleaning wheel 31; a sliding block 313 is connected in the sliding groove 312 in a sliding manner, a return spring 314 is fixedly connected between the sliding block 313 and the groove bottom of the sliding groove 312, and the return spring 314 forces the sliding block 313 to move close to the axis direction of the slit cleaning wheel 31; the brush hairs 311 are fixed on one side of the sliding block 313 close to the notch of the sliding groove 312, the free ends of the brush hairs 311 are in a diffusion shape, namely a plurality of brush hairs 311 are fixed at the same point of the sliding block 313 together, and the free ends of the brush hairs 311 are diffused outwards; when the brush hairs 311 are positioned in the sliding groove 312, the free ends of the brush hairs 311 are abutted by the inner wall of the sliding groove 312 to be in a binding state.
When the crack cleaning wheel 31 rotates (is in a dust cleaning state), the sliding block 313 receives the centrifugal force from the rotation of the crack cleaning wheel 31 and slides away from the axis direction of the crack cleaning wheel 31, so that the bristles 311 can be exposed out of the outer peripheral surface of the crack cleaning wheel 31 to clean dust on the ceramic tile chamfers 30, the inner walls of the ceramic tiles and the bottoms of the ceramic tiles, the free ends of the bristles 311 are in a diffusion shape, the cleaning range is wide, and debris on the surfaces of the ceramic tile chamfers 30, the inner walls of the ceramic tile gaps 10 and the bottoms of the ceramic tile gaps 10 can be cleaned, so that the cleanliness of the joint surface of the crack beautifying agent can be greatly ensured, and the bonding effect of the crack beautifying agent; and because the existence of the ceramic tile chamfer 30, when the bristles 311 in the diffusion state are in surface contact with the ceramic tile chamfer 30, the ceramic tile chamfer 30 has a guiding function on the free end of the bristles 311 to gather the bristles 311, so that the bristles 311 can easily enter the ceramic tile gap 10 after being gathered, the damage of the bristles 311 is greatly reduced, and the bristles 311 can clean the ceramic tile chamfer 30 smoothly, thereby achieving multiple purposes.
According to the different rotating speeds of the seam cleaning wheels 31 and the different centrifugal forces, the sliding distances of the sliding blocks 313 are different, so that the exposure degrees of the bristles 311 are different, the diffusion sizes of the bristles 311 are different due to the different exposure degrees of the bristles 311, namely, the closer the sliding blocks 313 are to the notches of the sliding grooves 312, the less the constraint of the bristles 311 is, the larger the diffusion degrees of the bristles 311 are, the larger the cleaning range of the bristles 311 is, and the different diffusion degrees of the bristles 311 can adapt to the polishing seams 40 with different widths, so that the application range, the cleaning effect and the cleaning efficiency of the bristles 311 are improved.
As shown in fig. 3, there are two dust suction fans 32, and the two dust suction fans 32 are symmetrically arranged left and right around the dust collection cover 20, and the dust suction fans 32 are fixed on the frame 1; as shown in fig. 7, a flexible dust suction pipe 34 is fixed at an air inlet end of the dust suction fan 32, the dust suction pipe 34 has a plurality of inlet branches 35, the inlet branches 35 are communicated with an inner cavity of the dust hood 20, and the inlet branches 35 are arranged at equal intervals along the advancing direction of the seam beautifying machine 200; the air-out end of dust absorption fan 32 is connected with collection dirt sack 36, when dust absorption fan 32 started, can inhale collection dirt sack 36 with the dust piece that emery wheel 21 and the wheel 31 of cleaning the seam to reduce the dust piece that is cleaned the brush and scatter to ceramic tile gap 10 department, and then the subsequent beautiful seam agent of being convenient for bonds.
Moreover, the felt strip 202 is arranged at the lower edge of the opening of the dust hood 20, the felt strip 202 abuts against the surface of the tile, and the felt strip 202 can improve the sealing performance of the opening of the dust hood 20, so as to reduce the air flow between the opening and the surface of the tile into the dust hood 20 and allow the external air to enter the dust hood 20 through the tile gap 10 as far as possible, thereby being capable of quickly and effectively taking away the dust debris at the tile gap 10 by utilizing the air flow and facilitating the subsequent bonding of the crack sealer; and the felt strips 202 have a damping effect, when the lifting component controls the dust hood 20 to move downwards, the friction force between the felt strips 202 and the surface of the tile can play a braking role so as to keep the stability of the whole structure of the sewing machine 200 after being stopped.
As shown in fig. 8, the filling assembly 4 includes a seam beautifying agent tube 41 and a second electric push rod 42 fixed on the frame 1, wherein the seam beautifying agent tube 41 is located behind the dust hood 20 along the advancing direction of the seam beautifying machine 200, seam beautifying agent is contained in the seam beautifying agent tube 41, a nozzle 411 is arranged at the lower end of the seam beautifying agent tube 41, the nozzle 411 can extend into the tile gap 10, a telescopic end of the second electric push rod 42 extends downward into an upper port of the seam beautifying agent tube 41, and a push plate 421 is fixed to the telescopic end of the second electric push rod 42, so that the seam beautifying agent is extruded by controlling the movement of the push plate 421, and the seam beautifying agent enters the tile gap 10 through the nozzle 411 to complete filling.
As shown in fig. 3, the caulking assembly 5 includes an elastic telescopic rod 51 and a caulking ball 52, wherein one end of the elastic telescopic rod 51 is fixedly connected to the tail end of the frame 1, the other end of the elastic telescopic rod 51 is fixedly connected to the caulking ball 52, and the elastic force of the elastic telescopic rod 51 forces the outer spherical surface of the caulking ball 52 to abut on the boundary line between the tile chamfer 30 and the tile surface (see fig. 9).
When the seam beautifying machine 200 moves forward, the seam pressing ball 52 moves along with the boundary line of the tile chamfer 30 as a reference line, and the seam pressing ball 52 corrects the surface of the seam beautifying agent in the tile seam 10 and performs surface light treatment on the surface of the seam beautifying agent; in addition, redundant crack sealer is extruded into the space between the outer spherical surface of the crack pressing ball 52 and the ceramic tile chamfer 30 (see fig. 9), so that the extrusion waste of the crack sealer is reduced, and the bonding area and the bonding effect of the crack sealer and the ceramic tile gap 10 are greatly improved.
The embodiment of the application also discloses a seam beautifying process applying the seam beautifying device, which comprises the following steps:
s1, preparing, arranging the guide rails 100, estimating the distance between the guide rails 100, fixing the guide rails 100 on the tile surface by using double-sided adhesive or other fixing tools, and then installing the seam beautifying machine 200 and the guide rails 100.
S2, edging: starting the first servo motor 22 and the first electric push rod 201, so that the grinding wheel 21 rotates and moves downwards to the ceramic tile gap 10 to grind and form the ceramic tile chamfer 30; during the period, the driving motor 13 is started to drive the seam beautifying machine 200 to move linearly along the guide rail 100, so that the grinding wheel 21 can grind a plurality of tile gaps 10 at one time to form linear grinding gaps 40 with equal width.
S3, gap cleaning and dust removal: the second servo motor 33 and the dust suction fan 32 are started simultaneously, the crack cleaning wheel 31 rotates, the brush hairs 311 on the crack cleaning wheel 31 clean the dust and debris on the surface of the tile chamfer 30, the inner wall of the tile gap 10 and the bottom of the tile gap 10 simultaneously, and the dust suction fan 32 sucks the dust and debris cleaned by the grinding wheel 21 and the crack cleaning wheel 31 into the dust collecting cloth bag 36, so that the subsequent crack beautifying agent is bonded conveniently.
S4, filling: the second electric push rod 42 is started to control the movement of the push plate 421 to extrude the crack sealer, so that the crack sealer enters the tile gap 10 through the injection nozzle 411 to complete filling.
S5, seam pressing: the caulking ball 52 advances with the boundary line of the tile chamfer 30 as a reference line, and the outer ball surface of the caulking ball 52 corrects the surface of the caulking agent in the tile gap 10, and performs surface finishing treatment on the surface of the caulking agent.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. A seam beautifying process is characterized in that: the edge grinding, filling and seam pressing are sequentially carried out through a seam beautifying device, wherein the seam beautifying device comprises a guide rail (100) and a seam beautifying machine (200) which moves linearly along the guide rail (100), the seam beautifying machine (200) comprises a travelling wheel (11) matched with the guide rail (100), a grinding wheel (21) used for grinding the edge, a filling component (4) used for injecting a seam beautifying agent into a tile seam (10) and a seam pressing component (5) used for compacting and scraping the seam beautifying agent in the tile seam (10); the grinding wheel (21) is provided with trimming chamfers (23) at the junctions of the two wheel surfaces and the peripheral surface, and the grinding wheel (21) can grind the junctions of the inner wall of the tile gap (10) and the surface of the tile through the trimming chamfers (23) to form tile chamfers (30).
2. The seam beautifying process according to claim 1, characterized in that: the seam beautifying machine (200) further comprises a seam cleaning wheel (31), the seam cleaning wheel (31) is located behind the grinding wheel (21) in the advancing direction of the seam beautifying machine (200), and flexible bristles (311) are arranged on the outer peripheral surface of the seam cleaning wheel (31).
3. The seam beautifying process according to claim 2, characterized in that: the free ends of the bristles (311) are in a diffusion shape.
4. The seam beautifying process according to claim 3, characterized in that: a plurality of sliding grooves (312) extending along the radial direction of the seam cleaning wheel (31) are formed in the seam cleaning wheel (31), one ends of the sliding grooves (312) penetrate through the outer peripheral surface of the seam cleaning wheel (31), sliding blocks (313) are connected in the sliding grooves (312) in a sliding mode, a return spring (314) is arranged between the sliding blocks (313) and the inner wall of the sliding grooves (312), and the return spring (314) forces the sliding blocks (313) to move close to the axis direction of the seam cleaning wheel (31); the bristles (311) are fixed on the sliding block (313), and when the bristles (311) are located in the sliding groove (312), the bristles (311) are in a contraction state.
5. The seam beautifying process according to claim 2, characterized in that: the seam beautifying machine (200) further comprises a dust collection cover (20), a dust collection fan (32) and a dust collection cloth bag (36), the dust collection cover (20) covers the upper portion of the grinding wheel (21) and the upper portion of the seam cleaning wheel (31), the air outlet end of the dust collection fan (32) is connected with the dust collection cloth bag (36), the air inlet end of the dust collection fan (32) is connected with a dust collection pipe (34), and the dust collection pipe (34) is communicated with the inner cavity of the dust collection cover (20).
6. The seam beautifying process according to claim 5, characterized in that: the lower part of the dust collection cover (20) is provided with an opening for leaking out of the lower parts of the grinding wheel (21) and the crack cleaning wheel (31), and the edge of the opening is provided with a felt strip (202) which is abutted against the surface of the ceramic tile.
7. The seam beautifying process according to claim 1, characterized in that: the number of the guide rails (100) is two, and the two guide rails (100) are parallel; the guide rail (100) is provided with a rack (101), and the peripheral surface of the traveling wheel (11) is provided with a gear ring (12) matched with the rack (101); guide rail (100) still are equipped with guide way (102) that extend along self length direction, the notch of guide way (102) is towards another guide rail (100), the axle center of walking wheel (11) is equipped with inserts guide post (14) in guide way (102), guide post (14) are followed guide rail (100) length direction with guide way (102) are slided and are connected.
8. The seam beautifying process according to claim 1, characterized in that: the seam pressing component (5) comprises a seam pressing ball (52), and the outer spherical surface of the seam pressing ball (52) abuts against the boundary line of the ceramic tile chamfer (30) and the ceramic tile surface.
9. The seam beautifying process according to claim 8, characterized in that: the seam pressing component (5) further comprises an elastic telescopic rod (51), and the telescopic end of the elastic telescopic rod (51) is connected with the seam pressing ball (52).
10. The seam beautifying process according to claim 1, characterized in that: the seam beautifying machine (200) further comprises a lifting assembly for adjusting the height of the grinding wheel (21).
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| CN202110205293.7A CN112942756B (en) | 2021-02-24 | 2021-02-24 | Seam beautifying process |
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| CN202110205293.7A CN112942756B (en) | 2021-02-24 | 2021-02-24 | Seam beautifying process |
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Cited By (3)
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| CN114704056A (en) * | 2022-03-10 | 2022-07-05 | 马贞芝 | Building ceramic tile edge beautifies device |
| CN114809543A (en) * | 2022-05-14 | 2022-07-29 | 赵潇 | Auxiliary filling equipment for ceramic tile gap |
| CN115506560A (en) * | 2022-10-09 | 2022-12-23 | 浙江华固悍马环保建材有限公司 | Beautiful seam machine suitable for multiple seam is wide |
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| CN112942756B (en) | 2022-08-09 |
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