CN112940767B - Harmless high-carbon conversion method for non-meal domestic garbage, product and application thereof - Google Patents

Harmless high-carbon conversion method for non-meal domestic garbage, product and application thereof Download PDF

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CN112940767B
CN112940767B CN202110151568.3A CN202110151568A CN112940767B CN 112940767 B CN112940767 B CN 112940767B CN 202110151568 A CN202110151568 A CN 202110151568A CN 112940767 B CN112940767 B CN 112940767B
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meal
carbon
screw
screw extruder
thermoplastic polymer
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CN112940767A (en
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雷华
曹长兵
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Nanjing Kangfa Rubber Plastic Machinery Manufacturing Co ltd
Sinopec Petrochemical Research Institute Co ltd
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Nanjing Kangfa Rubber Plastic Machinery Manufacturing Co ltd
Zhejiang University ZJU
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/07Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of solid raw materials consisting of synthetic polymeric materials, e.g. tyres
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/04Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics

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  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

The invention discloses a harmless high-carbon conversion method of non-meal domestic garbage and a product thereof, wherein the method comprises the following steps: the thermoplastic polymer material with the weight ratio of more than 10 percent in the non-meal domestic garbage is utilized, or the thermoplastic polymer material is additionally added to ensure that the weight ratio of the thermoplastic polymer material in the non-meal domestic garbage is more than 10 percent, and one or more of devolatilization, dechlorination, partial carbonization, increase of the bulk ratio, formation of a special hole structure and granulation are completed in plastic processing equipment under the conditions of vacuumizing, high temperature, shearing force, compression, expansion foaming and wrapping and bonding of a thermoplastic polymer material melt in the presence or absence of an auxiliary agent, so that the high-carbon-content solid material is obtained. The invention also provides the application of the high-carbon-content solid material as a high-calorific-value fuel or a high-value chemical product obtained by gasifying, liquefying and/or chemically converting the high-carbon-content solid material into the high-value chemical product in a coal chemical industry process.

Description

一种非餐余生活垃圾无害高碳转化方法及其产品和应用A harmless high-carbon conversion method of non-meal household waste and its products and applications

技术领域technical field

本发明涉及环保技术领域,具体涉及一种非餐余生活垃圾无害高碳转化方法及其产品和应用。The invention relates to the technical field of environmental protection, in particular to a harmless high-carbon conversion method of non-meal domestic garbage and its product and application.

背景技术Background technique

生活垃圾是人类生活的副产物,每天都会大量产生,而且随着社会经济的发展和人们生活水平的提高,生活垃圾的人均产生量也在不断提高。生活垃圾由于成分复杂,回收利用成本较高,缺乏经济效益,因此基本以填埋和焚烧为主要的处理方式。但填埋占地较多,可作为垃圾填埋场的场地也越来越少,而且填埋的生活垃圾污染环境;垃圾焚烧是另一种应用较多的处理方式,但生活垃圾的燃值并不高,作为一种燃料的经济效益并不高,而且更严重的问题是垃圾焚烧处理容易产生高致癌物二噁英,会引起垃圾焚烧工厂周边二噁英超标,已引起社会关注。餐余垃圾容易降解,可以作为堆肥而得到有效的处理和利用,而非餐余生活垃圾,由于组分复杂,仍然基本以焚烧方式处理,没能实现高附加值的回收,很难产生经济效益,这使得非餐余生活垃圾的处理陷入无自我造血和难持续发展的困境。因此是研究非餐余生活垃圾的高附加值回收,实现垃圾回收自身的经济效益很有必要。Domestic garbage is a by-product of human life, which is produced in large quantities every day. With the development of social economy and the improvement of people's living standards, the per capita production of domestic garbage is also increasing. Due to the complex composition of domestic waste, the high cost of recycling and lack of economic benefits, landfill and incineration are basically the main treatment methods. However, landfills occupy a lot of land, and there are fewer and fewer sites that can be used as landfills, and the landfilled domestic waste pollutes the environment; waste incineration is another treatment method that is widely used, but the combustion value of domestic waste It is not high, and the economic benefit as a fuel is not high, and the more serious problem is that waste incineration is prone to produce high carcinogen dioxins, which will cause excessive dioxins around waste incineration plants, which has aroused social concern. Meal waste is easy to degrade and can be effectively treated and utilized as compost, instead of meal waste, due to its complex components, it is still basically disposed of by incineration, failing to achieve high value-added recycling, and it is difficult to generate economic benefits , which makes the disposal of non-meal domestic waste fall into the predicament of no self-hemopoiesis and difficult sustainable development. Therefore, it is necessary to study the high value-added recycling of non-meal household waste and realize the economic benefits of waste recycling itself.

针对非餐余生活垃圾的高值回收,需要了解其组成成分。根据统计,非餐余生活垃圾中,包括以下组分:纸类30%,橡塑占20%,纤维占8%,竹木占10%,玻璃占8%,金属占8%,灰尘占8%,水分及其它挥发组分占8%,各组分的比例会随垃圾的不同有所变化,同时在这些材料中,还大量存在几种材料复合的废弃物,比如纸塑复合、铝塑复合等材料,使得垃圾的组分更复杂,也更增加了处理的难度。其中,玻璃、金属和灰尘属于无机组分,由于比重较大,容易分离出来,其它都属于有机物成分。而有机成分大多含有碳、氢元素,具有最高的经济价值,这些组分也能燃烧,这也是可以通过焚烧的方式来处理的原因。但含碳有机物仅仅作为燃料,并没有充分体现其经济价值,属于最低端的回收应用。而有机成分是可以实现高附加值的回收利用,比如通过高温气化、液化,制得高经济价值的燃气、燃油,或者化学催化反应,转化为具有高附加值的化工产品。而实现这些转化,都有成熟的化工工艺过程,比如成熟的煤化工工艺,可以利用这些成熟的工艺和现有的设备,但前提是原料必须满足这些工艺的要求,比如高的含碳量、控制水分含量、对催化剂有毒害作用的组分含量控制、原料的堆比、以及特殊的孔穴结构、颗粒形态等等。而现有的对生活垃圾的处理,基本只是进行简单的处理,比如初步的分选,分离金属、玻璃等无机组分,控制水分和进行破碎。经过这些简单处理后的物料,并不能满足作为高附加值转化的原料要求,因此不能直接利用现有的工艺和设备进行生活垃圾的回收利用。For the high-value recycling of non-meal waste, it is necessary to know its composition. According to statistics, non-meal household waste includes the following components: 30% of paper, 20% of rubber and plastic, 8% of fiber, 10% of bamboo and wood, 8% of glass, 8% of metal, and 8% of dust. %, moisture and other volatile components account for 8%, and the proportion of each component will vary with different garbage. At the same time, among these materials, there are also a large number of wastes composed of several materials, such as paper-plastic composite, aluminum-plastic composite, etc. Composites and other materials make the components of garbage more complex and increase the difficulty of disposal. Among them, glass, metal and dust belong to inorganic components, which are easy to separate out due to their large specific gravity, and the others are all organic components. Most of the organic components contain carbon and hydrogen elements, which have the highest economic value. These components can also be burned, which is why they can be disposed of by incineration. However, carbon-containing organic matter is only used as fuel and does not fully reflect its economic value, which belongs to the lowest-end recycling application. Organic components can achieve high value-added recycling, such as high-temperature gasification and liquefaction to produce high-value gas and fuel oil, or chemical catalytic reactions to convert them into high-value-added chemical products. To achieve these transformations, there are mature chemical processes, such as mature coal chemical processes, which can be used with these mature processes and existing equipment, but the premise is that the raw materials must meet the requirements of these processes, such as high carbon content, Control of moisture content, content control of components that are toxic to catalysts, bulk ratio of raw materials, special pore structure, particle shape, etc. However, the existing treatment of domestic waste is basically just simple treatment, such as preliminary sorting, separation of inorganic components such as metal and glass, water control and crushing. The materials after these simple treatments cannot meet the raw material requirements for high value-added transformation, so the existing processes and equipment cannot be directly used for the recycling of domestic waste.

发明内容Contents of the invention

针对上述技术问题以及本领域存在的不足之处,本发明提供了一种非餐余生活垃圾无害高碳转化方法,可制得满足生活垃圾高价值转化工艺要求的高含碳固体物料,实现生活垃圾的高附加值回收,体现生活垃圾的回收的经济效益。Aiming at the above-mentioned technical problems and the deficiencies in this field, the present invention provides a harmless high-carbon conversion method of non-meal waste domestic waste, which can produce high-carbon solid materials that meet the high-value conversion process requirements of domestic waste, and realize The high value-added recycling of domestic waste reflects the economic benefits of domestic waste recycling.

为了实现非餐余生活垃圾的无毒/无害高碳转化,发明人对生活垃圾的成分特点和相关回收工艺进行了深入研究。生活垃圾中含量大量的有机物成分,基本以碳元素为主,这些元素存在较大的回收价值,可以对其进行回收利用。而在化工工业,以碳元素为主要原料的工业中,主要是煤气化和煤化工,这些工艺以为煤为主,主要利用其中的碳元素,在一定温度、压力下,通过催化剂等的作用,制备高附加值的燃料或化工产品。在这些工艺中,对原料提出了要求:(1)为了防止催化剂中毒,尽量降低原料中有毒害作用的组分,主要是控制氯含量;(2)为了提高反应器的效率,原料要有一定的堆比;(3)要有较高的含碳量;(4)为了提高催化剂的效率,原料要求具有特殊的孔穴结构和孔隙率。In order to realize the non-toxic/harmless high-carbon conversion of non-meal garbage, the inventors conducted in-depth research on the composition characteristics of household garbage and related recycling processes. A large amount of organic components in domestic waste are basically carbon elements. These elements have a high recovery value and can be recycled. In the chemical industry, the industries that use carbon as the main raw material are mainly coal gasification and coal chemical industry. These processes are mainly based on coal, and the carbon element is mainly used. Under certain temperature and pressure, through the action of catalysts, etc., Preparation of high value-added fuel or chemical products. In these processes, there are requirements for the raw materials: (1) In order to prevent catalyst poisoning, reduce the toxic components in the raw materials as much as possible, mainly to control the chlorine content; (2) In order to improve the efficiency of the reactor, the raw materials must have certain (3) Higher carbon content; (4) In order to improve the efficiency of the catalyst, the raw material is required to have a special pore structure and porosity.

而非餐余垃圾,即便经过一些处理,例如分选、脱水、粉碎等,也不能满足前述已有工艺对原料的要求,存在以下问题:(1)非餐余垃圾里的塑料成分,由于聚氯乙烯的大量使用,会有一定的氯元素存在,这会引起处理催化剂中毒;(2)垃圾都比较蓬松,堆密度较小;(3)垃圾中除碳外,还含有其它元素,碳含量不足;(4)并不具备特殊的孔穴结构和孔隙率。因此这些非餐余垃圾,还需要经过处理,才能利用现有的碳转化工艺技术,实现高值回收。Non-meal waste, even after some treatment, such as sorting, dehydration, crushing, etc., can not meet the raw material requirements of the aforementioned existing processes, and there are the following problems: (1) The plastic components in non-meal waste, due to the accumulation The large-scale use of vinyl chloride will have a certain amount of chlorine, which will cause poisoning of the treatment catalyst; (2) the garbage is relatively fluffy and has a small bulk density; (3) in addition to carbon, the garbage also contains other elements. Insufficient; (4) does not have a special pore structure and porosity. Therefore, these non-meal wastes still need to be treated before the existing carbon conversion technology can be used to achieve high-value recycling.

而在处理方法上,利用该领域常规的高温气化装置和工艺,由于缺乏强剪切、压缩、发泡等功能,所处理的物料仍存在氯含量过高、较低堆比、碳化难控制以及不能获得符合要求的孔隙率的物料等问题,因此也需要研究新的处理方法。In terms of treatment methods, using conventional high-temperature gasification devices and processes in this field, due to the lack of functions such as strong shearing, compression, and foaming, the processed materials still have high chlorine content, low stacking ratio, and difficult control of carbonization As well as problems such as the inability to obtain materials with a porosity that meets the requirements, it is also necessary to study new processing methods.

针对这些问题,本发明提供了一种非餐余生活垃圾无害高碳转化方法,包括:利用所述非餐余生活垃圾中已有重量占比大于10%的热塑性高分子材料,或者通过额外加入热塑性高分子材料使所述非餐余生活垃圾中热塑性高分子材料重量占比大于10%,在有或没有助剂存在下,在塑料加工设备中,利用抽真空、高温、剪切力、压缩及膨胀发泡作用和所述热塑性高分子材料熔体的包裹和粘接作用,完成脱挥发份、脱氯、部分炭化、提高堆比、形成特殊孔穴结构、成粒中的一项或多项,得到高含碳固体物料;Aiming at these problems, the present invention provides a harmless high-carbon conversion method of non-meal waste, which includes: using the existing thermoplastic polymer material in the non-meal waste which accounts for more than 10% by weight, or through additional Adding thermoplastic polymer materials so that the proportion of thermoplastic polymer materials in the non-meal garbage is greater than 10%, with or without the presence of additives, in plastic processing equipment, using vacuum, high temperature, shear force, Compression and expansion foaming and encapsulation and bonding of the thermoplastic polymer material melt to complete one or more of devolatilization, dechlorination, partial carbonization, increasing the bulk ratio, forming a special pore structure, and granulation item to obtain high-carbon solid materials;

所述助剂包括用于促进垃圾组分分解的催化剂、发泡剂中的至少一种。The auxiliary agent includes at least one of a catalyst and a blowing agent for promoting the decomposition of garbage components.

发明人通过研究,惊奇地发现,通过利用非餐余生活垃圾中自有或额外加入的热塑性高分子材料,在有或没有助剂存在的情况下,在双螺杆挤出机等塑料加工设备中结合一定的工艺经过高温、剪切力、压缩及发泡作用下并利用热塑性高分子材料的熔体粘接作用,实现非餐余生活垃圾的脱挥发份、脱氯、部分成碳、提高堆比、形成特殊孔穴结构和成粒,获得高堆比、含特殊结构、无毒害组分的高含碳物料。这些物料可以直接利用现有的碳转化工艺技术和设备,实现煤气化或者制备化工产品,实现高价值回收。在双螺杆挤出机等塑料加工设备中,不仅使得脱氯、碳化等化学反应得以发生,也改变了物料的形态结构,而且其连续化的生产,也比传统反应器具有更高的生产效率。Through research, the inventor has surprisingly found that by utilizing the thermoplastic polymer material in the non-dinner domestic waste or additionally added, with or without the presence of additives, in plastic processing equipment such as twin-screw extruders Combining with a certain process, under the action of high temperature, shear force, compression and foaming, and using the melt bonding effect of thermoplastic polymer materials, the devolatilization, dechlorination, partial carbonization of non-meal waste and domestic waste can be realized. Ratio, forming a special pore structure and granulation, and obtaining a high-carbon material with a high heap ratio, a special structure, and non-toxic components. These materials can directly use the existing carbon conversion process technology and equipment to realize coal gasification or prepare chemical products to achieve high-value recovery. In plastic processing equipment such as twin-screw extruders, it not only enables chemical reactions such as dechlorination and carbonization to occur, but also changes the shape and structure of materials, and its continuous production has higher production efficiency than traditional reactors. .

所述的非餐余生活垃圾,由于组分复杂,包含有金属、玻璃、灰尘等,而且尺寸大小不同,在利用塑料加工设备处理前,优选进行预处理,主要包括分选、脱水和破碎。分选可以通过磁选分离金属;通过浮选和风选,根据比重差异对垃圾进行分类,脱除玻璃、陶瓷和灰尘等无机组分。利用压榨或离心设备,脱除垃圾中的游离水。利用粉碎设备,把垃圾粉碎至一定尺寸,方便物料加入到塑料加工设备中。The above-mentioned non-meal garbage has complex components, including metal, glass, dust, etc., and is of different sizes. Before being processed by plastic processing equipment, it is preferable to carry out pretreatment, mainly including sorting, dehydration and crushing. Sorting can separate metals through magnetic separation; through flotation and winnowing, garbage can be classified according to the difference in specific gravity, and inorganic components such as glass, ceramics and dust can be removed. Use pressing or centrifuging equipment to remove free water from garbage. Use the crushing equipment to crush the garbage to a certain size, so that the materials can be conveniently added to the plastic processing equipment.

作为优选,所述非餐余生活垃圾预先进行分选、脱水和破碎操作,再进行与热塑性高分子材料的混配或直接加入塑料加工设备中;Preferably, the non-meal household garbage is sorted, dehydrated and crushed in advance, and then mixed with thermoplastic polymer materials or directly added to plastic processing equipment;

所述脱水指将所述非餐余生活垃圾中的含水量降低至10wt%以下;The dehydration refers to reducing the water content in the non-meal household garbage to below 10wt%;

所述破碎指将所述非餐余生活垃圾粉碎至2~4cm。The crushing refers to crushing the non-meal domestic garbage to 2-4 cm.

所述的非餐余生活垃圾无害高碳转化方法,要确保生活垃圾中高温可塑化的热塑性高分子材料占比大于10%(重量)。热塑性高分子材料,通常是含碳的有机高分子化合物,优选为不含氯的聚烯烃材料,其不含有害组分,自身能耐受较高的温度,在高温下,形成熔体,对垃圾中各组分具有包裹、团聚和粘接的作用,可以有效改变垃圾的堆比,同时熔体具有流动性,可以在塑料加工设备中进行输运,还可以在高温下碳化。这些可塑化的热塑性高分子材料,根据研究,其重量相对于垃圾占比应大于10%,才能实现有效的包裹和粘接作用,以及提供流动性。In the harmless high-carbon conversion method of non-meal domestic waste, it is necessary to ensure that the high-temperature plasticizable thermoplastic polymer material accounts for more than 10% (by weight) in the domestic waste. Thermoplastic polymer materials, usually carbon-containing organic polymer compounds, preferably chlorine-free polyolefin materials, which do not contain harmful components, can withstand higher temperatures, and form melts at high temperatures. Each component in the garbage has the functions of wrapping, agglomeration and bonding, which can effectively change the pile ratio of the garbage. At the same time, the melt has fluidity, can be transported in plastic processing equipment, and can also be carbonized at high temperature. According to research, these plasticizable thermoplastic polymer materials should account for more than 10% of the weight of the garbage in order to achieve effective wrapping and bonding, as well as provide fluidity.

所述的热塑性高分子材料,可以是废弃物,也可以是新鲜原料,从成本角度,优选是废弃物;可以是另外加入,也可以是生活垃圾中自有的。垃圾中含有较高比例的高分子材料废弃物,而高分子材料包括了热塑性高分子材料和热固性高分子材料,热固性高分子材料由于属于交联高分子材料,不能在高温下熔化,因此不能提供包裹和粘接作用,也不能提供流动性,因此需要可塑化的热塑性高分子材料。The thermoplastic polymer material mentioned above can be waste or fresh raw material, preferably waste from the perspective of cost; it can be added separately, or it can be self-contained in domestic waste. Garbage contains a relatively high proportion of polymer waste, and polymer materials include thermoplastic polymer materials and thermosetting polymer materials. Thermosetting polymer materials are cross-linked polymer materials that cannot be melted at high temperatures, so they cannot be provided. Wrapping and bonding also do not provide fluidity, so plasticizable thermoplastic polymers are required.

进一步优选,所述不含氯的聚烯烃材料包括聚乙烯(PE)、聚丙烯(PP)中的至少一种。Further preferably, the chlorine-free polyolefin material includes at least one of polyethylene (PE) and polypropylene (PP).

此外,为了促进脱氯、碳化,还可以加入一些催化剂,添加量优选为所述非餐余生活垃圾重量的0.1%~5%。这些催化剂包括酸性化合物、碱性化合物以及可在所述高温过程中产生酸性物质的化合物中的至少一种。In addition, in order to promote dechlorination and carbonization, some catalysts can also be added, and the added amount is preferably 0.1%-5% of the weight of the non-meal household waste. These catalysts include at least one of acidic compounds, basic compounds, and compounds that can generate acidic species during the high temperature process.

在一些优选例中,所述酸性化合物包括硫酸、磷酸、聚磷酸等中的至少一种。In some preferred examples, the acidic compound includes at least one of sulfuric acid, phosphoric acid, polyphosphoric acid and the like.

在另一些优选例中,所述碱性化合物包括氢氧化钠等。In other preferred examples, the basic compound includes sodium hydroxide and the like.

在另一些优选例中,所述可在所述高温过程中产生酸性物质的化合物包括聚磷酸铵、二乙基次磷酸盐、三聚氰胺聚磷酸盐、哌嗪焦磷酸盐等中的至少一种。In some other preferred examples, the compound that can generate acidic substances during the high temperature process includes at least one of ammonium polyphosphate, diethyl hypophosphite, melamine polyphosphate, piperazine pyrophosphate and the like.

在这些催化剂存在下,可以进一步促进材料的分解,同等工艺条件下可以提高碳含量。In the presence of these catalysts, the decomposition of materials can be further promoted, and the carbon content can be increased under the same process conditions.

为了控制孔隙率,还可以加入发泡剂,优选包括AC发泡剂、液态烃、白油等中的至少一种,添加量优选为所述非餐余生活垃圾重量的0.1%~8%。通过发泡剂的发泡作用,可以有效调控颗粒空隙率和堆密度。所述液态烃包括环烷烃、芳烃、烯烃等。In order to control the porosity, a foaming agent may also be added, preferably including at least one of AC foaming agent, liquid hydrocarbon, white oil, etc., and the added amount is preferably 0.1% to 8% of the weight of the non-meal domestic waste. Through the foaming effect of the foaming agent, the porosity and bulk density of the particles can be effectively controlled. The liquid hydrocarbons include naphthenes, aromatics, olefins and the like.

所述塑料加工设备,包括双螺杆挤出机、单螺杆挤出机、密炼机、开炼机等的一种或几种的组合,能对垃圾物料实现高温、强剪切力和压缩、发泡等作用,而且效率更高。热塑性高分子材料将首先熔融塑化成熔体,对垃圾中非塑化组分进行包裹、压缩和粘接,提高堆比,同时在高温下,会完成脱挥发份、脱氯、碳化、膨胀发泡实现特殊孔穴结构,还可以根据需要制成颗粒。这些塑料加工设备中,优选包括双螺杆挤出机,双螺杆挤出机包括了平行同向双螺杆挤出机、平行异向双螺杆挤出机和锥形双螺杆挤出机等设备,优选是平行双螺杆挤出机。在实际操作中,也可以两种或两种以上的塑料加工设备根据工艺顺序形成多种组合,可以更高效地完成对垃圾的处理。The plastic processing equipment includes one or more combinations of twin-screw extruder, single-screw extruder, internal mixer, open mill, etc., which can realize high temperature, strong shear force and compression, Foaming and other effects, and more efficient. The thermoplastic polymer material will first be melted and plasticized into a melt, and the non-plasticized components in the garbage will be wrapped, compressed and bonded to increase the heap ratio. The bubbles can realize a special pore structure, and can also be made into particles according to needs. Among these plastics processing equipment, preferably comprise twin-screw extruder, twin-screw extruder has included equipment such as parallel twin-screw extruder, parallel different direction twin-screw extruder and conical twin-screw extruder, preferably It is a parallel twin-screw extruder. In actual operation, two or more types of plastic processing equipment can also form multiple combinations according to the process sequence, which can complete the treatment of garbage more efficiently.

在双螺杆挤出机中,要实现脱氯、碳化,这些属于化学作用,涉及到材料分子链的破坏,这不同于挤出机通常作用下的熔融材料等不涉及分子链破坏的物理作用。分子链的破坏,可以通过对垃圾材料施加强的剪切力和热的作用实现。热的作用是由温度决定,双螺杆挤出机的剪切力由螺杆模块组合和螺杆间隙决定。针对垃圾物料进行脱氯、碳化作用,在一定条件下,温度和螺杆剪切力是起到相同的作用,即更高的温度有利脱氯和碳化,而一定温度下,更强的剪切力也有利于脱氯和碳化。但过高的温度,会增加能耗成本,同时更高的温度,使得碳化更严重以及碳化程度的难控制,热塑性成分将失去流动性,容易导致螺杆抱死,这使得物料不能在双螺杆挤出机中完成处理。因此需要通过剪切力来降低对温度的要求,兼顾脱氯碳化作用和工艺的可操作性。In the twin-screw extruder, to achieve dechlorination and carbonization, these are chemical actions that involve the destruction of the molecular chain of the material, which is different from the physical action that does not involve the destruction of the molecular chain, such as the molten material under the normal action of the extruder. The destruction of molecular chains can be achieved by applying strong shear force and heat to waste materials. The effect of heat is determined by the temperature, and the shear force of the twin-screw extruder is determined by the screw module combination and the screw gap. For dechlorination and carbonization of waste materials, under certain conditions, temperature and screw shear force have the same effect, that is, higher temperature is beneficial to dechlorination and carbonization, and at a certain temperature, stronger shear force is also Conducive to dechlorination and carbonization. However, if the temperature is too high, it will increase the cost of energy consumption. At the same time, the higher temperature will make the carbonization more serious and the degree of carbonization is difficult to control. The thermoplastic component will lose its fluidity, which will easily lead to the locking of the screw, which makes the material unable to be extruded in the twin-screw. The processing is completed during exiting the machine. Therefore, it is necessary to reduce the temperature requirement through shear force, taking into account the dechlorination and carbonization and the operability of the process.

针对垃圾材料的处理,为了降低温度,需要提供强的剪切力,则一方面需要配置强剪切力模块组合,另一方面,需要更小的螺杆间隙,螺杆间隙越小,剪切力越大。常规螺杆间隙在0.3mm,而对垃圾物料的处理,为实现脱氯、碳化,需要更强的剪切力,经过研究发现,螺杆间隙不大于0.2mm能起到较好的效果。此外,针对垃圾材料处理的特点,垃圾物料在从进入双螺杆挤出机到离开双螺杆挤出机,物料逐渐碳化,因此物料的流动性越来越低,而更小的螺杆间隙不利于物料的输送,严重时会卡死螺杆,因此在挤出机的尾端,螺杆间隙应该更大,研究发现不小于0.4mm是合适的,因此针对垃圾物料的处理,需要选择可变螺杆间隙的挤出机配置,而且兼顾脱氯、碳化和生产过程的物料输送,螺杆组合的配置为:前段强剪切小间隙部分不低于整个螺杆长度的60%,而后端弱剪切大间隙部分不低于整个螺杆长度的20%。这种可变间隙的螺杆组合设计不同于常规双螺杆挤出机,常规双螺杆挤出机基本完成塑化熔融的功能,一般通过模块组合来控制剪切力,而螺杆间隙基本保持一致,没有可变间隙的螺杆组合。剪切力的强弱可以通过螺杆线速度间接衡量,针对垃圾物料的处理,要求线速度大于0.4m/s。垃圾物料在双螺杆挤出机里完成脱氯、碳化、压缩及膨胀发泡等过程,需要一定的停留时间,研究发现垃圾物料在挤出机里的停留时间大于30s。物料的停留时间由螺杆长度和螺杆转速决定,因此针对垃圾物料的处理,双螺杆挤出机螺杆长径比为40-80:1,运行过程中螺杆转速为100-1200rpm,使物料承受的剪切线速度大于0.4m/s,物料停留时间大于30s。此外,由于垃圾物料中含氯,发生脱氯反应,会生成酸性气体,螺杆的材质应选耐腐蚀材质;以及垃圾物料中可能含有金属、玻璃等硬质材料,螺杆材质还应选择耐磨硬质金属材料。For the treatment of garbage materials, in order to reduce the temperature, it is necessary to provide a strong shear force. On the one hand, it is necessary to configure a combination of strong shear force modules. On the other hand, a smaller screw gap is required. The smaller the screw gap, the higher the shear force. Big. The conventional screw gap is 0.3mm, but for the treatment of waste materials, in order to achieve dechlorination and carbonization, stronger shear force is required. After research, it is found that the screw gap is not greater than 0.2mm to achieve better results. In addition, according to the characteristics of waste material treatment, the waste material is gradually carbonized from entering the twin-screw extruder to leaving the twin-screw extruder, so the fluidity of the material is getting lower and lower, and the smaller screw gap is not conducive to the material If the conveying is serious, the screw will be stuck. Therefore, at the end of the extruder, the screw gap should be larger. The research found that it is not less than 0.4mm. Therefore, for the treatment of waste materials, it is necessary to choose an extruder with a variable screw gap. Extrusion configuration, and taking into account dechlorination, carbonization and material transportation in the production process, the configuration of the screw combination is: the front section of the strong shear small gap part is not less than 60% of the entire screw length, and the rear end weak shear large gap part is not lower 20% of the entire screw length. This variable-gap screw combination design is different from conventional twin-screw extruders. Conventional twin-screw extruders basically complete the function of plasticizing and melting. Generally, the shear force is controlled by module combination, while the screw gaps are basically consistent. Screw combination with variable clearance. The strength of the shear force can be indirectly measured by the linear speed of the screw. For the treatment of waste materials, the linear speed is required to be greater than 0.4m/s. Garbage materials need a certain residence time to complete dechlorination, carbonization, compression, expansion and foaming in the twin-screw extruder. Studies have found that the residence time of garbage materials in the extruder is greater than 30s. The residence time of the material is determined by the screw length and the screw speed. Therefore, for the treatment of waste materials, the length-to-diameter ratio of the twin-screw extruder is 40-80:1, and the screw speed is 100-1200rpm during operation, so that the material can bear the shear. The tangent speed is greater than 0.4m/s, and the material residence time is greater than 30s. In addition, because the waste material contains chlorine, the dechlorination reaction will generate acid gas, and the material of the screw should be corrosion-resistant; and the waste material may contain hard materials such as metal and glass, and the material of the screw should also be wear-resistant and hard. quality metal material.

垃圾物料需要在温度的作用下,在较低的温度下,首先脱除其中的挥发份,并更高的温度下,完成脱氯,比如聚氯乙烯(PVC)材料,在大于200℃下,就会发生脱氯作用,再配合真空系统,就可将垃圾中的氯脱除,避免对后续高值处理工艺中的催化剂产生毒害作用,在最高温度下,有机组分脱除其它元素,实现碳化,其它元素以气体的形式被脱除,可以提高物料中的碳含量,这里的温度由于使得材料发生分子链的破坏作用,通常也大大高于高分子材料的塑化温度,这不同于普通的塑料加工温度设置。Garbage materials need to be dechlorinated under the action of temperature. At a lower temperature, the volatile matter is first removed, and at a higher temperature, the dechlorination is completed. For example, polyvinyl chloride (PVC) material is greater than 200 ° C. Dechlorination will occur, and with the vacuum system, the chlorine in the garbage can be removed to avoid poisoning the catalyst in the subsequent high-value treatment process. At the highest temperature, the organic components remove other elements to achieve Carbonization, other elements are removed in the form of gas, which can increase the carbon content in the material. The temperature here is usually much higher than the plasticizing temperature of the polymer material due to the destruction of the molecular chain of the material, which is different from ordinary temperature settings for plastic processing.

在塑料加工设备,结合物料组成、温度条件和控制真空度,利用热塑性高分子材料熔体的粘接和发泡作用,可以制备具有特殊孔穴结构和孔隙率的物料,提高表面积,满足碳元素催化转化的需要,提高催化剂的催化效率。In plastic processing equipment, combined with material composition, temperature conditions and controlled vacuum, the bonding and foaming effects of thermoplastic polymer material melts can be used to prepare materials with special pore structure and porosity, increase the surface area, and meet the requirements of carbon element catalysis. Transformation needs, improve the catalytic efficiency of the catalyst.

作为优选,所述抽真空指真空度控制在-0.05MPa以下。Preferably, said vacuuming refers to controlling the degree of vacuum below -0.05MPa.

在一优选例中,所述塑料加工设备包括双螺杆挤出机,所述高温指物料温度在200~500℃,进一步优选为400~500℃。在不对双螺杆挤出机进行特殊设计和适应性优化时,较高的温度可以保证更好的脱氯、碳化。In a preferred example, the plastic processing equipment includes a twin-screw extruder, and the high temperature means that the material temperature is 200-500°C, more preferably 400-500°C. When the twin-screw extruder is not specially designed and adaptively optimized, a higher temperature can ensure better dechlorination and carbonization.

为了降低加工温度,在另一优选例中,所述塑料加工设备包括具有可变螺杆间距特征的双螺杆挤出机,其前段强剪切小间隙部分不低于整个螺杆长度的60%,螺杆间距不大于0.2mm,后端弱剪切大间隙部分不低于整个螺杆长度的20%,螺杆间距不小于0.4mm;所述高温指物料温度在150~400℃。在对双螺杆挤出机进行上述特殊设计和适应性优化时,物料可在较低温度就发生脱氯、碳化等化学反应过程。在此基础上,进一步优选地,所述塑料加工设备还包括密炼机,所述非餐余生活垃圾先经所述密炼机150~500℃密炼0.5~1.5h之后再加入到所述双螺杆挤出机中。In order to reduce the processing temperature, in another preferred example, the plastic processing equipment includes a twin-screw extruder with a variable screw pitch feature, the small gap part of the strong shear in the front section is not less than 60% of the entire screw length, The spacing is not greater than 0.2mm, the weak shear large gap at the rear end is not less than 20% of the entire screw length, and the screw spacing is not less than 0.4mm; the high temperature refers to the temperature of the material at 150-400°C. When the above-mentioned special design and adaptability optimization are carried out on the twin-screw extruder, the material can undergo chemical reactions such as dechlorination and carbonization at a relatively low temperature. On this basis, it is further preferred that the plastic processing equipment further includes an internal mixer, and the non-meal domestic waste is first mixed in the internal mixer at 150-500°C for 0.5-1.5 hours before being added to the in a twin-screw extruder.

本发明还提供了所述的非餐余生活垃圾无害高碳转化方法制备得到的高含碳固体物料。The invention also provides the high-carbon solid material prepared by the harmless high-carbon conversion method of non-meal waste domestic waste.

优选地,所述的高含碳固体物料,碳含量大于65wt%,氯含量小于700ppm,堆密度大于0.55g/cm3,挥发份不大于0.06wt%,孔隙率不小于10%。Preferably, the high-carbon-containing solid material has a carbon content of more than 65wt%, a chlorine content of less than 700ppm, a bulk density of more than 0.55g/cm 3 , a volatile content of not more than 0.06wt%, and a porosity of not less than 10%.

所获得的高含碳固体物料,可以通过塑料加工设备制成颗粒物,也可以通过粉碎机,制备不同的粒径的粉末物料,也可以和后续煤气化装置或碳转化工艺直接连接,利用高温物料进行后续的高附加值转化。The obtained high-carbon solid materials can be made into granules through plastic processing equipment, or powder materials with different particle sizes can be prepared through pulverizers, and can also be directly connected with subsequent coal gasification devices or carbon conversion processes, using high-temperature materials Carry out subsequent high-value-added conversions.

通过所述的非餐余生活垃圾无害高碳转化方法,可以得到不含毒化催化剂组分、高堆比、含特殊孔穴结构的高含碳固体物料。Through the harmless high-carbon conversion method of non-meal domestic garbage, high-carbon-containing solid materials without poisoned catalyst components, high heap ratio, and special pore structure can be obtained.

作为一个总的发明构思,本发明还提供了所述高含碳固体物料作为高热值燃料或用于煤化工工艺经过气化、液化和/或化学转化成高附加值化工品的用途。As a general inventive concept, the present invention also provides the use of the high-carbon-containing solid material as a high-calorific-value fuel or used in a coal chemical process to produce high value-added chemicals through gasification, liquefaction and/or chemical conversion.

本发明的非餐余生活垃圾无害高碳转化方法,通过技术参数调整,也可尝试用于其它非生活垃圾的有机固体废物的处理,比如一些工业固体废弃物的处理。The harmless high-carbon conversion method of non-meal domestic waste of the present invention can also be tried to be used for the treatment of other non-domestic solid organic wastes, such as the treatment of some industrial solid wastes, through the adjustment of technical parameters.

本发明与现有技术相比,主要优点包括:本发明通过利用非餐余生活垃圾中自有或外加入的热塑性高分子材料,优选不含氯的聚烯烃材料,在塑料加工设备中经过高温、剪切力、压缩和膨胀发泡及利用高分子材料熔体的粘接作用下,实现了非餐余生活垃圾的脱挥发份、脱氯、部分成碳、提高堆比、形成特殊孔穴结构和成粒,获得高堆比、含特殊结构、无毒害组分的高含碳物料。该方法可以利用成熟的塑料加工设备,也可利用本发明所述的经适应性改良的塑料加工设备,工艺简单、操作方便、处理高效,可以实现非餐余垃圾的高价值回收。所得高含碳固体物料,便于利用现有煤化工工艺,进行气化、液化和转化成化工品,实现生活垃圾的高价值回收,既保护了环境,又能实现经济价值。Compared with the prior art, the main advantages of the present invention include: the present invention utilizes the thermoplastic polymer material contained in non-meal waste domestic waste or externally added, preferably chlorine-free polyolefin material, and passes through high temperature in plastic processing equipment , shearing force, compression, expansion and foaming, and the bonding of polymer material melts, the devolatilization, dechlorination, partial carbonization of non-meal waste, increasing the heap ratio, and forming a special pore structure and granulation to obtain high-carbon materials with high heap ratio, special structure, and non-toxic components. The method can utilize mature plastic processing equipment or the adaptively improved plastic processing equipment described in the present invention, has simple process, convenient operation and high processing efficiency, and can realize high-value recycling of non-meal waste. The obtained solid material with high carbon content can be easily gasified, liquefied and converted into chemical products by using the existing coal chemical process, so as to realize the high-value recycling of domestic waste, which not only protects the environment, but also realizes economic value.

具体实施方式detailed description

下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。下列实施例中未注明具体条件的操作方法,通常按照常规条件,或按照制造厂商所建议的条件。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. The operating methods not indicated in the following examples are generally in accordance with conventional conditions, or in accordance with the conditions suggested by the manufacturer.

实施例1Example 1

把来自于垃圾回收站的非餐余生活垃圾(垃圾组分1)经过分选、脱水处理,水分含量8.2wt%,通过粉碎机粉碎至2~4cm大小的块状或片状物,经组分分析,聚乙烯和聚丙烯混合物(热塑性组分,不含氯的聚烯烃)含量为12.2wt%,可以直接使用。使用特殊配置的同向双螺杆挤出机,挤出机的基本配置为:螺杆直径D=65mm,长径比L/D=52,电机功率为P=120KW,螺杆组合前段螺杆间歇0.2mm,占螺杆长度比为70%,螺杆后段螺杆间隙0.4mm,占螺杆长度比为30%。挤出机加工工艺条件为:最高温度为350℃,螺杆转速为600rpm,真空为-0.06MPa,不加过滤网,模头压力15MPa。非餐余经过挤出机处理可实现脱氯、碳化、熔融压缩、脱挥发份、含孔穴粒子,表征测试如下性能,结果如表1所示。After sorting and dehydrating the non-dinner domestic waste (garbage component 1) from the garbage collection station, the moisture content is 8.2wt%, and it is crushed by a pulverizer into blocks or flakes with a size of 2 to 4 cm. According to the sub-analysis, the content of polyethylene and polypropylene mixture (thermoplastic component, chlorine-free polyolefin) is 12.2wt%, which can be used directly. Using a specially configured co-rotating twin-screw extruder, the basic configuration of the extruder is: screw diameter D = 65mm, length-to-diameter ratio L/D = 52, motor power P = 120KW, screw combination front screw interval 0.2mm, Accounting for 70% of the length of the screw, the screw gap at the back section of the screw is 0.4mm, accounting for 30% of the length of the screw. The processing conditions of the extruder are as follows: the highest temperature is 350°C, the screw speed is 600rpm, the vacuum is -0.06MPa, no filter is added, and the die head pressure is 15MPa. Non-meal waste can be dechlorinated, carbonized, melt-compressed, devolatilized, and contain holes after being processed by an extruder. The following properties are characterized and tested, and the results are shown in Table 1.

(1)碳含量测试(1) Carbon content test

参考标准:GB/T 3780.25-2018《碳含量的测定》,测量垃圾中碳含量。Reference standard: GB/T 3780.25-2018 "Determination of Carbon Content", measuring the carbon content in garbage.

(2)氯含量测定(2) Determination of chlorine content

参考标准:GB/T 6324.9-2016《有机化工产品试验方法第9部分:氯的测定》,测量垃圾中氯含量。Reference standard: GB/T 6324.9-2016 "Test Methods for Organic Chemical Products Part 9: Determination of Chlorine", measuring the chlorine content in garbage.

(3)堆密度测定(3) Determination of bulk density

参考标准:ASTM D7481-2009《利用量筒测定松散和堆粉密度的标准试验方法》,测量垃圾的堆密度。Reference standard: ASTM D7481-2009 "Standard Test Method for Determination of Loose and Bulk Powder Density Using a Graduated Cylinder", which measures the bulk density of garbage.

(4)孔隙率的测定(4) Determination of porosity

利用压汞仪通过压汞法测试处理后的垃圾样品的孔隙率。The porosity of the treated garbage samples was tested by mercury intrusion porosimetry using a mercury porosimeter.

(5)挥发份测试(5) Volatile content test

通过高温热失重法测试垃圾中挥发份含量。测试条件:在120℃下保持30min至恒重,失去的重量占初始物料重量的百分比即为挥发份百分含量。The volatile matter content in the garbage was tested by the high-temperature thermogravimetric method. Test conditions: keep at 120°C for 30 minutes to constant weight, the percentage of the weight lost to the weight of the initial material is the percentage of volatile content.

实施例2Example 2

与实施例1相同,不同的是来自垃圾回收站里非餐余生活垃圾(垃圾组分2)中热塑性组分为6.2wt%,在双螺杆挤出机处理前加入5wt%的回收的工业聚乙烯膜。处理后的物料性能如表1所示。Same as Example 1, the difference is that the thermoplastic component is 6.2wt% in the non-dinner domestic garbage (garbage component 2) from the garbage collection station, and 5wt% of recycled industrial polymer is added before the twin-screw extruder is processed. vinyl film. The properties of the treated materials are shown in Table 1.

实施例3Example 3

与实施例1相同,不同的是双螺杆挤出机的最高温度设置为320℃。处理后的物料性能如表1所示。Same as Example 1, except that the maximum temperature of the twin-screw extruder was set to 320°C. The properties of the treated materials are shown in Table 1.

实施例4Example 4

与实施例1相同,不同的是双螺杆挤出机的真空设置为-0.9MPa。处理后的物料性能如表1所示。Same as Example 1, except that the vacuum of the twin-screw extruder is set to -0.9MPa. The properties of the treated materials are shown in Table 1.

实施例5Example 5

与实施例1相同,不同的是先使用体积为110L双辊压密炼机,温度设置250℃,密炼时间60min,再把物料转移到双螺杆挤出机中处理。处理后的物料性能如表1所示。Same as Example 1, except that a twin-roller internal mixer with a volume of 110 L was first used, the temperature was set at 250° C., and the internal mixing time was 60 minutes, and then the material was transferred to a twin-screw extruder for processing. The properties of the treated materials are shown in Table 1.

实施例6Example 6

与实施例1相同,不同的是在物料中额外加入了0.5wt%的氢氧化钠固体。处理后的物料性能如表1所示。Same as Example 1, except that an additional 0.5 wt% sodium hydroxide solid was added to the material. The properties of the treated materials are shown in Table 1.

实施例7Example 7

与实施例1相同,不同的是在物料中额外加入了1wt%的64#白油。处理后的物料性能如表1所示。Same as Example 1, except that an additional 1wt% of 64# white oil was added to the material. The properties of the treated materials are shown in Table 1.

实施例8Example 8

与实施例1相同,不同的是双螺杆挤出机的全螺杆间距为0.3mm,温度设置为400℃。处理后的物料性能如表1所示。Same as Example 1, except that the full screw pitch of the twin-screw extruder is 0.3mm, and the temperature is set at 400°C. The properties of the treated materials are shown in Table 1.

对比例1Comparative example 1

与实施例1相同,使用体积为110L双辊压密炼机替代双螺杆挤出机,温度设置350℃,密炼时间60min。处理后的物料性能如表1所示。Same as in Example 1, a twin-roller internal mixer with a volume of 110 L was used instead of a twin-screw extruder, the temperature was set at 350° C., and the internal mixing time was 60 minutes. The properties of the treated materials are shown in Table 1.

表1Table 1

Figure GDA0003010432020000101
Figure GDA0003010432020000101

对比例2Comparative example 2

与实施例1相同,不同的是只进行分选、脱水和粉碎,不使用双螺杆挤出机进行高温处理,结果见表2。Same as Example 1, except that only sorting, dehydration and pulverization were carried out, and no high-temperature treatment was carried out with a twin-screw extruder. The results are shown in Table 2.

对比例3Comparative example 3

与实施例1相同,不同的是设置温度为130℃,结果见表2。Same as Example 1, except that the set temperature is 130°C, the results are shown in Table 2.

对比例4Comparative example 4

实施例2相同,不同的是不加入5wt%的回收的工业聚乙烯膜,结果见表2。The same as Example 2, the difference is that no 5wt% recycled industrial polyethylene film is added, and the results are shown in Table 2.

对比例5Comparative example 5

实施例1相同,不同的是把垃圾加入常规高温气化炉中,温度设置350℃,结果见表2。The same as Example 1, the difference is that the garbage is put into the conventional high-temperature gasification furnace, and the temperature is set at 350°C. The results are shown in Table 2.

对比例6Comparative example 6

与实施例1相同,不同的是双螺杆挤出机的整个螺杆间隙都为0.2mm,螺杆抱死,不能正常工作。Same as Example 1, the difference is that the entire screw gap of the twin-screw extruder is 0.2mm, and the screw is locked and cannot work normally.

对比例7Comparative example 7

与实施例1相同,不同的是双螺杆挤出机的整个螺杆间隙都为0.4mm,结果见表2。Same as Example 1, except that the entire screw gap of the twin-screw extruder is 0.4mm, and the results are shown in Table 2.

对比例8Comparative example 8

与实施例1相同,不同的是双螺杆挤出机的螺杆转速为80rpm,结果见表2。Same as Example 1, except that the screw speed of the twin-screw extruder is 80 rpm, the results are shown in Table 2.

对比例9Comparative example 9

与实施例8相同,不同的是最高温度设置320℃,结果见表2。It is the same as Example 8, except that the highest temperature is set at 320° C., and the results are shown in Table 2.

表2Table 2

Figure GDA0003010432020000121
Figure GDA0003010432020000121

此外应理解,在阅读了本发明的上述描述内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。In addition, it should be understood that after reading the above description of the present invention, those skilled in the art may make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

Claims (10)

1. A harmless high-carbon conversion method of non-meal household garbage is characterized by comprising the following steps: utilizing the thermoplastic polymer material with the weight ratio of more than 10 percent in the non-meal domestic garbage, or additionally adding the thermoplastic polymer material to ensure that the weight ratio of the thermoplastic polymer material in the non-meal domestic garbage is more than 10 percent, and utilizing the functions of vacuumizing, high temperature, shearing force, compression, expansion and foaming and the wrapping and bonding of the thermoplastic polymer material melt in plastic processing equipment in the presence or absence of an auxiliary agent to complete one or more of devolatilization, dechlorination, partial carbonization, increase of stacking ratio, formation of a special hole structure and granulation so as to obtain a high-carbon-content solid material;
the thermoplastic polymer material comprises a chlorine-free polyolefin material;
the auxiliary agent comprises at least one of a catalyst and a foaming agent for promoting the decomposition of the garbage components;
the plastic processing equipment is a double-screw extruder, or the combination of one or more of a single-screw extruder, an internal mixer and an open mill and the double-screw extruder; the maximum temperature of the double-screw extruder is 350 ℃;
the double-screw extruder is characterized by variable screw pitch, the front-section strong-shearing small gap part of the double-screw extruder is not less than 60% of the length of the whole screw, the screw pitch is not more than 0.2mm, the rear-end weak-shearing large gap part of the double-screw extruder is not less than 20% of the length of the whole screw, and the screw pitch is not less than 0.4mm;
the carbon content of the high carbon-containing solid material is more than 65wt%, the chlorine content is less than 700ppm, and the bulk density is more than 0.55g/cm 3 The volatile matter is not more than 0.06wt%, and the porosity is not less than 10%.
2. The non-food household garbage harmless high carbon conversion method according to claim 1, characterized in that the non-chlorine containing polyolefin material comprises at least one of polyethylene, polypropylene;
the catalyst comprises at least one of an acidic compound, a basic compound, and a compound that can generate an acidic substance during the high temperature process;
the acidic compound comprises at least one of sulfuric acid, phosphoric acid and polyphosphoric acid;
the alkaline compound comprises sodium hydroxide;
the compound capable of generating acidic substances in the high-temperature process comprises at least one of ammonium polyphosphate, diethyl hypophosphite, melamine polyphosphate and piperazine pyrophosphate;
the addition amount of the catalyst is 0.1-5% of the weight of the non-meal household garbage;
the foaming agent comprises at least one of an AC foaming agent, liquid hydrocarbon and white oil;
the addition amount of the foaming agent is 0.1-8% of the weight of the non-meal domestic garbage.
3. The harmless high-carbon conversion method of non-food domestic garbage according to claim 1, characterized in that the vacuum degree is controlled below-0.05 MPa.
4. The harmless high-carbon conversion method of non-food domestic garbage according to claim 3, characterized in that the high temperature means that the material temperature is 200-500 ℃.
5. The harmless high-carbon conversion method of non-food domestic garbage according to claim 3, characterized in that the high temperature means that the material temperature is 150-400 ℃.
6. The method for harmless high-carbon conversion of non-meal household garbage according to claim 5, wherein the plastic processing equipment is a combination of an internal mixer and a twin-screw extruder, and the non-meal household garbage is internally mixed by the internal mixer at 150-500 ℃ for 0.5-1.5 h and then added into the twin-screw extruder.
7. The harmless high-carbon conversion method of non-food waste household garbage according to any one of claims 4 to 6, characterized in that the length-diameter ratio of the screw of the twin-screw extruder is 40 to 80, the rotating speed of the screw during operation is 100 to 1200rpm, the shearing linear speed borne by the material is more than 0.4m/s, and the retention time of the material is more than 30s.
8. The harmless high-carbon conversion method of non-food household garbage according to claim 1, characterized in that the non-food household garbage is subjected to sorting, dewatering and crushing operations in advance, and then is mixed with thermoplastic polymer materials or is directly added into plastic processing equipment;
the dehydration means that the water content in the non-meal domestic garbage is reduced to be less than 10 wt%;
the crushing means that the non-meal household garbage is crushed to 2-4 cm.
9. The high carbon content solid material prepared by the harmless high carbon conversion method of the non-food waste household garbage according to any one of the claims 1 to 8.
10. The use of the high-carbon-content solid material prepared by the harmless high-carbon conversion method of the non-food domestic garbage according to any one of claims 1 to 8 as a high-calorific-value fuel or for the gasification, liquefaction and/or chemical conversion of coal chemical industry processes into high-value-added chemicals.
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