CN112940361A - Intelligent latex pillow based on 3d printing and customization method thereof - Google Patents
Intelligent latex pillow based on 3d printing and customization method thereof Download PDFInfo
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- CN112940361A CN112940361A CN202110141879.1A CN202110141879A CN112940361A CN 112940361 A CN112940361 A CN 112940361A CN 202110141879 A CN202110141879 A CN 202110141879A CN 112940361 A CN112940361 A CN 112940361A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/30—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by mixing gases into liquid compositions or plastisols, e.g. frothing with air
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/10—Pillows
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
- B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2307/00—Characterised by the use of natural rubber
- C08J2307/02—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2421/00—Characterised by the use of unspecified rubbers
- C08J2421/02—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2497/00—Characterised by the use of lignin-containing materials
- C08J2497/02—Lignocellulosic material, e.g. wood, straw or bagasse
Abstract
The invention discloses an intelligent latex pillow based on 3d printing, which is composed of the following materials in parts by weight: 100-120 parts of natural latex, 5-10 parts of plant fiber, 15-25 parts of synthetic latex, 1-3 parts of vulcanizing agent, 2-7 parts of gelling agent, 2-4 parts of antioxidant and 0.2-0.5 part of soap. According to the latex pillow, the plant fiber is added, the plant fiber is any one of bamboo fiber, kapok fiber and cotton fiber, the latex pillow can be effectively prevented from being damaged when being used in a long-term oily and humid annular state, the tear-resistant effect of the latex pillow is improved, later-period cleaning and maintenance are facilitated, the service life of the latex pillow is prolonged, meanwhile, production is carried out in a 3d printing mode, the processing efficiency of the latex pillow can be improved, the operation steps of high-temperature heating forming and demolding cleaning are not needed, the production cost is reduced, the production efficiency and quality of the latex pillow are improved, customized production can be carried out according to actual conditions of different users, the requirement of the users is better met by the latex pillow, and the quality and effect of sleeping are effectively improved.
Description
Technical Field
The invention relates to the technical field of latex pillows, in particular to an intelligent latex pillow based on 3d printing and a customization method thereof.
Background
The latex pillow is made of juice of a rubber tree, the latex pillow cannot be made of 100% pure latex at present, the latex content of the latex pillow on the market is only 80% -93%, the highest latex can reach 96% at present, the pure latex cannot achieve the solidification and fluffy effects, the latex pillow needs to be fermented by artificially adding safe materials, the latex pillow has the advantages that the latex pillow is made of pure natural latex, the latex pillow does not have any damage and side effects on a human body, the pure natural materials have good antibacterial effect and good elasticity, the pressure of the human body can be well buffered, the affinity is very strong, the formula is scientific, the latex pillow is formed in one step, durable and never deformed, the cervical vertebra and lumbar vertebra can be effectively improved, and the blood pressure can be reduced, the static electricity generated between the human body and fibers can be effectively reduced, and the heat generated by the human body can be effectively and rapidly dissipated.
The prior art has the following defects:
the latex pillow needs to be subjected to steps of raw material mixing to form production stock solution, natural latex foaming, stock solution injection molding die, high-temperature heating molding, demolding cleaning, heating drying and the like, particularly the steps of high-temperature heating molding, demolding cleaning, heating drying and the like, the cost is longer, the efficiency is lower, the whole latex pillow is softer, the latex pillow is easy to damage in oily hair and humid environments for a long time, particularly, the latex pillow can be broken due to careless operation in the cleaning and extrusion dehydration processes during later cleaning and maintenance, meanwhile, the actual conditions of different users are different, and the specification of the product cannot be set according to the self conditions of the users.
Disclosure of Invention
The invention aims to provide an intelligent latex pillow based on 3d printing and a customization method thereof, so as to solve the problems in the background technology.
The intelligent latex pillow based on 3d printing is composed of the following materials in parts by weight: 100-120 parts of natural latex, 5-10 parts of plant fiber, 15-25 parts of synthetic latex, 1-3 parts of vulcanizing agent, 2-7 parts of gelling agent, 2-4 parts of antioxidant and 0.2-0.5 part of soap.
The invention also provides an intelligent latex pillow based on 3d printing and a customizing method thereof, wherein the intelligent latex pillow and the customizing method thereof comprise the following steps: s1, user information acquisition, S2, latex pillow private customization, S3, quality detection and S4 and product packaging, wherein the S2 and private latex pillow customization comprise the following steps: a. raw material preparation, b, production stock solution, c, natural latex foaming and d, 3d printing production, wherein:
s1, user information acquisition: collecting personal physical conditions of a user, including data of head type, sleeping posture and health condition by using a model collector;
s2, latex pillow personal customization: firstly, preparing production raw materials of the latex pillow, and preparing the pillow by 3d printing according to the information collected in the step S1 and the user information collection;
a. preparing raw materials: selecting 100-120 parts of natural latex, 5-10 parts of plant fiber, 15-25 parts of synthetic latex, 1-3 parts of vulcanizing agent, 2-7 parts of gelling agent, 2-4 parts of antioxidant and 0.5-1.5 parts of soap for later use;
b. producing stock solution: stirring the natural latex, the plant fiber and the synthetic latex in the raw material preparation at normal temperature by a stirring device, and standing by after stirring;
c. foaming of natural latex: b, adding a vulcanizing agent into the stirring device in the production stock solution in the step b, continuously stirring, controlling the stirring temperature to be between 25 and 30 ℃ for vulcanization treatment, and then adding a gelling agent, an antioxidant and soap for foaming treatment, wherein the temperature is controlled to be constant;
d. 3d printing production: c, introducing the rubber material which is foamed in the natural latex foaming in the step c into a 3d printing device, printing by the 3d printing device in combination with the user personal information collected in the step S1 and the user information collection, and controlling the temperature to be 110-150 ℃ in the printing process;
s3, quality detection: d, performing pressure test on the middle latex pillow printed and produced in the steps d and 3d through a pressure detection device, and detecting the quality and the shape of the latex pillow after the pressure test is completed;
s4, packaging products: and packaging the latex pillow after the step S3 and the quality detection.
As a further improvement of the present invention, the plant fiber in the present invention employs any one of bamboo fiber, kapok fiber and cotton fiber, and the length of the plant fiber is 10 to 20 μm and the diameter is 0.01 to 0.1 μm.
As a further improvement of the invention, in the method, in step S1, the head shape information in the user information collection comprises head circumference, head length and back head radian, and the health condition comprises the sleeping habits, snoring frequency and sound of the user.
As a further improvement of the invention, the stirring structure of the stirring device adopted in the step b, the production stock solution and the step c and the foaming of the natural latex in the method is a spiral stirring shaft, so that the natural latex and the synthetic latex can be uniformly mixed, and meanwhile, the plant fibers are uniformly distributed in the upper, middle and lower layers of the mixture.
As a further improvement of the invention, in the step c of the method, a large amount of air is continuously introduced into the natural latex during the stirring foaming process, the more the air is, the more the product is sparse and soft, and the introduced air needs to be purified by a purifying device.
As a further improvement of the invention, the height, width, length, radian of the upper end surface, protrusion distance and specification of the latex pillow are established by combining personal information of a user during printing production in the steps d and 3d in the method.
As a further improvement of the invention, in the step S3, the quality detection of the latex pillow is to compare the printed latex pillow with the model data before printing to ensure that the printing specification is more in line with the user standard.
As a further improvement of the invention, in the step S4, the product is packaged in a vacuum mode and packaged by an aluminum film woven bag, so that the product is convenient to transport and store, and meanwhile, the product is prevented from being scratched and damped in the transportation process.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the latex pillow, the plant fiber is added, the plant fiber is any one of bamboo fiber, kapok fiber and cotton fiber, the length of the plant fiber is 10-20 mu m, the diameter of the plant fiber is 0.01-0.1 mu m, the latex pillow can be effectively prevented from being damaged in long-term oil and wet annular use, the tear resistance effect of the latex pillow is improved, later-stage cleaning and maintenance are facilitated, and the service life of the latex pillow is prolonged;
2. according to the production method, the production is carried out in a 3d printing mode, the processing efficiency of the latex pillow can be improved, the operation steps of high-temperature heating forming and demolding cleaning are not needed, the production cost is reduced, and the production efficiency and the quality of the latex pillow are improved;
3. according to the invention, the personal body condition of the user is collected by the model collector, and the customized production can be carried out according to the actual conditions of different users, so that the latex pillow can better meet the requirements of the user, the sleeping quality and effect are effectively improved, and a healthier and cleaner sleeping environment is provided for the user.
Drawings
Fig. 1 is a flow chart of an intelligent latex pillow based on 3d printing and a customization method thereof.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1, the present invention provides the following technical solutions: the intelligent latex pillow based on 3d printing is composed of the following materials in parts by weight: natural latex 110, vegetable fiber 8, synthetic latex 20, vulcanizing agent 2, gelling agent 4, antioxidant 2, and soap 0.4.
The invention also provides an intelligent latex pillow based on 3d printing and a customizing method thereof, wherein the intelligent latex pillow and the customizing method thereof comprise the following steps: s1, user information acquisition, S2, latex pillow private customization, S3, quality detection and S4 and product packaging, wherein the S2 and private latex pillow customization comprise the following steps: a. raw material preparation, b, production stock solution, c, natural latex foaming and d, 3d printing production, wherein:
s1, user information acquisition: collecting personal physical conditions of a user, including data of head type, sleeping posture and health condition by using a model collector;
s2, latex pillow personal customization: firstly, preparing production raw materials of the latex pillow, and preparing the pillow by 3d printing according to the information collected in the step S1 and the user information collection;
a. preparing raw materials: selecting natural latex 110, vegetable fiber 8, synthetic latex 20, vulcanizing agent 2, gelling agent 4, antioxidant 2 and soap 0.4 for later use;
b. producing stock solution: stirring the natural latex, the plant fiber and the synthetic latex in the raw material preparation at normal temperature by a stirring device, and standing by after stirring;
c. foaming of natural latex: b, adding a vulcanizing agent into the stirring device in the production stock solution in the step b, continuously stirring, controlling the stirring temperature to be between 25 and 30 ℃ for vulcanization treatment, and then adding a gelling agent, an antioxidant and soap for foaming treatment, wherein the temperature is controlled to be constant;
d. 3d printing production: c, introducing the rubber material which is foamed in the natural latex foaming in the step c into a 3d printing device, printing by the 3d printing device in combination with the user personal information collected in the step S1 and the user information collection, and controlling the temperature to be 110-150 ℃ in the printing process;
s3, quality detection: d, performing pressure test on the middle latex pillow printed and produced in the steps d and 3d through a pressure detection device, and detecting the quality and the shape of the latex pillow after the pressure test is completed;
s4, packaging products: and packaging the latex pillow after the step S3 and the quality detection.
Preferably, the plant fiber in the present invention is any one of bamboo fiber, kapok fiber and cotton fiber, and the length of the plant fiber is 10 to 20 μm and the diameter is 0.01 to 0.1 μm.
Preferably, in step S1 of the method, the head shape information in the user information collection includes head circumference, head length and back head curvature, and the health condition includes sleeping habits, snoring frequency and sound of the user.
Preferably, in the step b, the production stock solution and the step c of the method, the stirring structure of the stirring device adopted for foaming the natural latex is a spiral stirring shaft, so that the natural latex and the synthetic latex can be uniformly mixed, and meanwhile, the plant fibers are uniformly distributed on the upper, middle and lower layers of the mixture.
Preferably, in the method, in the step c, the natural latex foaming is continuously introduced with a large amount of air during the stirring foaming, the more the air is, the more the product is hydrophobic and softer, and the introduced air needs to be purified by a purifying device.
Preferably, the height, width, length, radian of the upper end face, protrusion distance and specification of the latex pillow are established by combining personal information of a user during printing production in the steps d and 3d of the method.
Preferably, in the step S3, the quality detection is performed on the quality and the shape by comparing the printed latex pillow with the model data before printing, so as to ensure that the printing specification better meets the user standard.
Preferably, in the step S4, the product is packaged in a vacuum mode and packaged by an aluminum film woven bag, so that the product is convenient to transport and store, and meanwhile, the product is prevented from being scratched and damped in the transportation process.
The following are examples of the present invention:
experimental data:
watch 1
In the invention, as can be seen from the table I, the latex pillow has longer service life, the sleeping time is obviously improved, the user satisfaction is higher, the plant fiber is added, the plant fiber is any one of bamboo fiber, kapok fiber and cotton fiber, the length of the plant fiber is 10-20 mu m, the diameter of the plant fiber is 0.01-0.1 mu m, the latex pillow can be effectively prevented from being damaged in long-term oily and humid annular use, the tear resistance effect of the latex pillow is increased, the later-stage cleaning and maintenance are convenient, the service life of the latex pillow is prolonged, the latex pillow can be produced in a 3d printing mode, the processing efficiency of the latex pillow can be improved, the operation steps of high-temperature heating forming and mold-out cleaning are not needed, the production cost is reduced, the production efficiency and the quality of the latex pillow are improved, the latex pillow can be customized and produced according to the actual conditions of different users by collecting the personal body conditions of the user by using a model, the latex pillow can better meet the requirements of users, the sleeping quality and effect are effectively improved, and a healthier and cleaner sleeping environment is provided for the users.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an intelligence latex pillow based on 3d is printed which characterized in that: the material composition comprises the following materials in percentage by weight: 100-120 parts of natural latex, 5-10 parts of plant fiber, 15-25 parts of synthetic latex, 1-3 parts of vulcanizing agent, 2-7 parts of gelling agent, 2-4 parts of antioxidant and 0.2-0.5 part of soap.
2. The intelligent latex pillow based on 3d printing and the customization method thereof as claimed in claim 1, wherein: the intelligent latex pillow and the customization method thereof in the method comprise the following steps: s1, user information acquisition, S2, latex pillow private customization, S3, quality detection and S4 and product packaging, wherein the S2 and private latex pillow customization comprise the following steps: a. raw material preparation, b, production stock solution, c, natural latex foaming and d, 3d printing production, wherein:
s1, user information acquisition: collecting personal physical conditions of a user, including data of head type, sleeping posture and health condition by using a model collector;
s2, latex pillow personal customization: firstly, preparing production raw materials of the latex pillow, and preparing the pillow by 3d printing according to the information collected in the step S1 and the user information collection;
a. preparing raw materials: selecting 100-120 parts of natural latex, 5-10 parts of plant fiber, 15-25 parts of synthetic latex, 1-3 parts of vulcanizing agent, 2-7 parts of gelling agent, 2-4 parts of antioxidant and 0.5-1.5 parts of soap for later use;
b. producing stock solution: stirring the natural latex, the plant fiber and the synthetic latex in the raw material preparation at normal temperature by a stirring device, and standing by after stirring;
c. foaming of natural latex: b, adding a vulcanizing agent into the stirring device in the production stock solution in the step b, continuously stirring, controlling the stirring temperature to be between 25 and 30 ℃ for vulcanization treatment, and then adding a gelling agent, an antioxidant and soap for foaming treatment, wherein the temperature is controlled to be constant;
d. 3d printing production: c, introducing the rubber material which is foamed in the natural latex foaming in the step c into a 3d printing device, printing by the 3d printing device in combination with the user personal information collected in the step S1 and the user information collection, and controlling the temperature to be 110-150 ℃ in the printing process;
s3, quality detection: d, performing pressure test on the middle latex pillow printed and produced in the steps d and 3d through a pressure detection device, and detecting the quality and the shape of the latex pillow after the pressure test is completed;
s4, packaging products: and packaging the latex pillow after the step S3 and the quality detection.
3. The intelligent latex pillow based on 3d printing of claim 1, wherein: the plant fiber in the invention adopts any one of bamboo fiber, kapok fiber and cotton fiber, and the length of the plant fiber is 10-20 μm, and the diameter is 0.01-0.1 μm.
4. The intelligent latex pillow based on 3d printing and the customization method thereof according to claim 2, wherein: in the method, in step S1, head shape information in user information collection comprises head circumference, head length and back head radian, and health conditions comprise sleeping habits, snoring frequency and sound of a user.
5. The intelligent latex pillow based on 3d printing and the customization method thereof according to claim 2, wherein: in the method, the stirring structure of the stirring device adopted in the step b, the production stock solution and the step c and used for foaming the natural latex is a spiral stirring shaft, so that the natural latex and the synthetic latex can be uniformly mixed, and meanwhile, the plant fibers are uniformly distributed on the upper, middle and lower layers of the mixture.
6. The intelligent latex pillow based on 3d printing and the customization method thereof according to claim 2, wherein: in the step c of the method, a large amount of air is continuously introduced into the natural latex during the stirring foaming process, the more the air is, the more the product is sparse and soft, and the introduced air needs to be purified by a purifying device.
7. The intelligent latex pillow based on 3d printing and the customization method thereof according to claim 2, wherein: in the method, the height, the width, the length, the radian of the upper end surface, the protrusion distance and the specification of the latex pillow are set by combining the personal information of a user during printing production in the steps d and 3 d.
8. The intelligent latex pillow based on 3d printing and the customization method thereof according to claim 2, wherein: in the step S3, when the quality and the shape are detected in the quality detection, the latex pillow after being printed is compared with the model data before being printed, so that the printing specification is ensured to be more in line with the user standard.
9. The intelligent latex pillow based on 3d printing and the customization method thereof according to claim 2, wherein: in the method, in the step S4, the product is packaged in a vacuum mode and packaged by an aluminum film woven bag, so that the product is convenient to transport and store, and is prevented from being scratched and damped in the transportation process.
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| CN202110141879.1A CN112940361A (en) | 2021-02-02 | 2021-02-02 | Intelligent latex pillow based on 3d printing and customization method thereof |
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| CN202110141879.1A CN112940361A (en) | 2021-02-02 | 2021-02-02 | Intelligent latex pillow based on 3d printing and customization method thereof |
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Application publication date: 20210611 |