CN113729440B - Environment-friendly breathable natural latex mattress and preparation method thereof - Google Patents

Environment-friendly breathable natural latex mattress and preparation method thereof Download PDF

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Publication number
CN113729440B
CN113729440B CN202111165032.3A CN202111165032A CN113729440B CN 113729440 B CN113729440 B CN 113729440B CN 202111165032 A CN202111165032 A CN 202111165032A CN 113729440 B CN113729440 B CN 113729440B
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parts
latex
layer
air
mattress
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CN113729440A (en
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袁鑫钏
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Jiangsu Mengjini Technology Group Co ltd
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Jiangsu Mengjini Technology Group Co ltd
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • C08L7/02Latex
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Invalid Beds And Related Equipment (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

The invention discloses an environment-friendly breathable natural latex mattress, which comprises a mattress main body; the mattress main body is formed by splicing a plurality of splicing units; each splicing unit consists of a cover body 1, a latex layer 2 and a damping supporting layer 3 from top to bottom; a water vapor discharge assembly is arranged in the damping supporting layer 3; a plurality of air holes are arranged in the emulsion layer 1. The invention greatly improves the service life of the mattress.

Description

Environment-friendly breathable natural latex mattress and preparation method thereof
Technical Field
The invention relates to the technical field of latex mattresses, in particular to an environment-friendly breathable natural latex mattress and a preparation method thereof.
Background
The mattress is an article between a human body and a bed, which is used for ensuring that a consumer can sleep healthily and comfortably, the mattress is made of various materials, and the mattress made of different materials can bring different sleeping effects to people.
The latex mattress is a modern green bedroom product which has various excellent performances and is suitable for high-quality and healthy sleep of a human body, and is produced by taking off the rubber tree juice collected from the rubber tree through the exquisite technical process and combining the modern equipment and technology to carry out processes such as mold drawing, foaming, gel, vulcanization, water washing, drying, molding, packaging and the like. The latex sponge is a porous rubber material with a cellular structure of all or most of continuous pores and a small part of non-continuous pores. Is one of the latex products with the largest amount of latex consumption. Has the characteristics of high elasticity, shock absorption, compression fatigue resistance, good bearing performance, comfort, durability and the like.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the environment-friendly breathable natural latex mattress, so that the service life of the mattress is greatly prolonged.
In order to solve the technical problems, the invention adopts the following technical scheme: an environment-friendly breathable natural latex mattress comprises a mattress main body; the mattress main body is formed by splicing a plurality of splicing units; each splicing unit consists of a cover body, a latex layer and a damping supporting layer from top to bottom; a water vapor discharge assembly is arranged in the damping supporting layer; a plurality of air holes are arranged in the latex layer.
Further, the water vapor discharge assembly comprises an air bag body arranged in the damping supporting layer; the damping support layer comprises an upper damping support body, a lower damping support body and a lateral damping support body; the air bag body is positioned in a space surrounded by the upper shock absorption support body, the lower shock absorption support body and the side shock absorption support bodies; the air bag body is connected with the air pipe; the surface of the air bag body is provided with a plurality of exhaust holes.
Further, the adjacent splicing units are spliced by slots and plug-ins; one side of the splicing unit is provided with a slot, and the other side is provided with an insert.
Further, the air bag bodies in the two adjacent splicing units are connected through an air pipe; round holes through which the air supply pipe penetrates are formed in the plug-in unit and the slot; the air pipes of the air bag bodies in the adjacent splicing units are connected in a threaded manner.
Further, adjacent splicing units are also connected through a limiting component; the limiting assembly comprises a rotating plugboard which is rotatably arranged on one splicing unit, and a U-shaped limiting groove which is fixedly arranged on the outer side of the other splicing unit.
Further, an air inlet pipe is arranged on the air bag body of any splicing unit, and the air inlet pipe is connected with the air charging device.
Further, the latex used for the latex layer is prepared from the following raw materials in parts by weight: 70-100 parts of natural latex, 1-3 parts of castor oil, 20-50 parts of sericin aqueous solution, 0.3-1.2 parts of cumene hydroperoxide, 1-2 parts of ammonium citrate and 0.5-3 parts of nano zinc oxide.
Further, the latex used for the latex layer is prepared from the following raw materials in parts by weight: 86 parts of natural latex, 1.4 parts of castor oil, 32 parts of sericin aqueous solution, 0.7 part of cumene hydroperoxide, 1.6 parts of ammonium citrate and 1.1 parts of nano zinc oxide.
The invention also discloses a preparation method of the environment-friendly breathable natural latex mattress, which comprises the following steps:
(1) Introducing raw materials used by the latex layer into a batching barrel, stirring, and conveying to a foaming machine for foaming;
(2) Injecting raw materials in a foaming machine into a forming die to prepare a latex layer;
(3) Paving an air bag cushion on the lower damping support body; side damping supports are arranged on two sides of the lower damping support; then fixing the upper damping support bodies on the side damping support bodies at two sides, and penetrating out the air pipes of the air bag bodies from the element holes of the plug-in units or the slots to form a damping support layer;
(4) The vibration-damping supporting layer is fixed with a latex layer, then a cover body is sleeved, and an air pipe extends out of a round hole of the cover body to form a splicing unit;
(5) And connecting adjacent splicing units.
The beneficial effects of the invention are as follows:
1) The invention adopts the splicing structure, is convenient for carrying and installation and is also convenient for cleaning the mattress.
2) The invention improves the practicality of the mattress, utilizes the air bag body to inflate to improve the ventilation in the mattress of the base, is favorable for exhausting the moist air in the emulsion layer, greatly improves the dampproof function of the mattress, reduces the probability of mildew and bacteria growth, and greatly prolongs the service life of the mattress.
Drawings
The invention is further described below with reference to the drawings and examples.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic diagram of a splice unit structure.
Detailed Description
The technical scheme of the present invention will be clearly and completely described in the following detailed description.
Referring to fig. 1 and 2, the environment-friendly breathable natural latex mattress of the invention comprises a mattress main body; the mattress main body is formed by splicing a plurality of splicing units; each splicing unit consists of a cover body 1, a latex layer 2 and a damping supporting layer 3 from top to bottom; a water vapor discharge assembly is arranged in the damping supporting layer 3; a plurality of air holes are arranged in the emulsion layer 1.
The water vapor discharge assembly comprises an air bag body 4 arranged in a damping supporting layer; the damping support layer 3 comprises an upper damping support body, a lower damping support body and side damping support bodies; the air bag body 4 is positioned in a space surrounded by the upper shock absorption support body, the lower shock absorption support body and the side shock absorption support bodies; the air bag body 4 is connected with an air pipe 5; the surface of the air bag body is provided with a plurality of exhaust holes.
The adjacent splicing units are formed by inserting slots and plug-ins; one side of the splicing unit is provided with a slot, and the other side is provided with an insert.
The air bag bodies 4 in two adjacent splicing units are connected through an air pipe 5; round holes through which the air supply pipe 5 passes are formed in the plug-in unit and the slot; the air pipes 5 of the air bag bodies 4 in the adjacent splicing units are in threaded connection.
Adjacent splicing units are also connected through a limiting component; the limiting assembly comprises a rotating plugboard which is rotatably arranged on one splicing unit, and a U-shaped limiting groove which is fixedly arranged on the outer side of the other splicing unit.
An air inlet pipe is arranged on an air bag body of any splicing unit, and the air inlet pipe is connected with an air charging device.
The latex used for the latex layer is prepared from the following raw materials in parts by weight: 70-100 parts of natural latex, 1-3 parts of castor oil, 20-50 parts of sericin aqueous solution, 0.3-1.2 parts of cumene hydroperoxide, 1-2 parts of ammonium citrate and 0.5-3 parts of nano zinc oxide.
The latex used for the latex layer is prepared from the following raw materials in parts by weight: 86 parts of natural latex, 1.4 parts of castor oil, 32 parts of sericin aqueous solution, 0.7 part of cumene hydroperoxide, 1.6 parts of ammonium citrate and 1.1 parts of nano zinc oxide.
The invention is provided with a supporting cushion layer 6 below the damping supporting layer 3.
The invention adopts the splicing structure, is convenient for carrying and installation and is also convenient for cleaning the mattress.
The invention improves the practicality of the mattress, utilizes the air bag body to inflate to improve the ventilation in the mattress of the base, is favorable for exhausting the moist air in the emulsion layer, greatly improves the dampproof function of the mattress, reduces the probability of mildew and bacteria growth, and greatly prolongs the service life of the mattress.
Example 2
The invention also discloses a preparation method of the environment-friendly breathable natural latex mattress, which comprises the following steps:
(1) Introducing raw materials used by the latex layer into a batching barrel, stirring, and conveying to a foaming machine for foaming;
(2) Injecting raw materials in a foaming machine into a forming die to prepare a latex layer;
(3) Paving an air bag cushion on the lower damping support body; side damping supports are arranged on two sides of the lower damping support; then fixing the upper damping support bodies on the side damping support bodies at two sides, and penetrating out the air pipes of the air bag bodies from the element holes of the plug-in units or the slots to form a damping support layer;
(4) The vibration-damping supporting layer is fixed with a latex layer, then a cover body is sleeved, and an air pipe extends out of a round hole of the cover body to form a splicing unit;
(5) And connecting adjacent splicing units.
The foregoing description of the preferred embodiments of the present invention is not intended to limit the invention, and those skilled in the art may make various modifications and equivalents within the spirit and scope of the invention, and such modifications and equivalents should also be considered as falling within the scope of the technical solution of the present invention.

Claims (5)

1. An environment-friendly breathable natural latex mattress is characterized in that: comprises a mattress main body; the mattress main body is formed by splicing a plurality of splicing units; each splicing unit consists of a cover body (1), an emulsion layer (2) and a damping supporting layer (3) from top to bottom; a water vapor discharge assembly is arranged in the damping supporting layer (3); a plurality of air holes are arranged in the latex layer (2); the water vapor discharge assembly comprises an air bag body (4) arranged in the damping supporting layer; the damping support layer (3) comprises an upper damping support body, a lower damping support body and a lateral damping support body; the air bag body (4) is positioned in a space surrounded by the upper shock absorption support body, the lower shock absorption support body and the side shock absorption support bodies; the air bag body (4) is connected with an air pipe (5); the surface of the air bag body is provided with a plurality of exhaust holes;
the preparation method of the environment-friendly breathable natural latex mattress comprises the following steps:
(1) Introducing raw materials used by the latex layer into a batching barrel, stirring, and conveying to a foaming machine for foaming;
(2) Injecting raw materials in a foaming machine into a forming die to prepare a latex layer;
(3) Paving an air bag cushion on the lower damping support body; side damping supports are arranged on two sides of the lower damping support; then fixing the upper damping support bodies on the side damping support bodies at two sides, and penetrating out the air pipes of the air bag bodies from the element holes of the plug-in units or the slots to form a damping support layer;
(4) The vibration-damping supporting layer is fixed with a latex layer, then a cover body is sleeved, and an air pipe extends out of a round hole of the cover body to form a splicing unit;
(5) Connecting adjacent splicing units;
the adjacent splicing units are spliced by slots and plug-ins; one side of the splicing unit is provided with a slot, and the other side is provided with an insert;
adjacent splicing units are also connected through a limiting component; the limiting assembly comprises a rotating plugboard which is rotatably arranged on one splicing unit, and a U-shaped limiting groove which is fixedly arranged on the outer side of the other splicing unit.
2. The environment-friendly breathable natural latex mattress as claimed in claim 1, wherein: the air bag bodies (4) in the two adjacent splicing units are connected through an air pipe (5); round holes through which the air supply pipe (5) penetrates are formed in the plug-in unit and the slot; the air pipes (5) of the air bag bodies (4) in the adjacent splicing units are in threaded connection.
3. The environment-friendly breathable natural latex mattress as claimed in claim 1, wherein: an air inlet pipe is arranged on the air bag body of any splicing unit, and the air inlet pipe is connected with an air charging device.
4. The environment-friendly breathable natural latex mattress as claimed in claim 1, wherein: the latex used for the latex layer is prepared from the following raw materials in parts by weight: 70-100 parts of natural latex, 1-3 parts of castor oil, 20-50 parts of sericin aqueous solution, 0.3-1.2 parts of cumene hydroperoxide, 1-2 parts of ammonium citrate and 0.5-3 parts of nano zinc oxide.
5. The environment-friendly breathable natural latex mattress of claim 4, wherein: the latex used for the latex layer is prepared from the following raw materials in parts by weight: 86 parts of natural latex, 1.4 parts of castor oil, 32 parts of sericin aqueous solution, 0.7 part of cumene hydroperoxide, 1.6 parts of ammonium citrate and 1.1 parts of nano zinc oxide.
CN202111165032.3A 2021-09-30 2021-09-30 Environment-friendly breathable natural latex mattress and preparation method thereof Active CN113729440B (en)

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CN113729440B true CN113729440B (en) 2023-06-20

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201718861U (en) * 2010-03-09 2011-01-26 栾积哲 Air-permeable adjustable inflatable mattress
CN208625044U (en) * 2018-03-22 2019-03-22 浙江梦神家居股份有限公司 A kind of inserted mattress of spring latex
CN209316310U (en) * 2018-04-20 2019-08-30 康敏娜 Counteracting bedsores pneumatic mattress
CN210446360U (en) * 2019-07-25 2020-05-05 洪威 Graphene latex mattress

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208228704U (en) * 2017-08-05 2018-12-14 杨家敏 A kind of multi-functional convertible mattress
CN107513189A (en) * 2017-08-31 2017-12-26 苏州市苏真床垫有限公司 A kind of preparation method of deodorization and sterilization latex bed mattress
CN108189725A (en) * 2017-12-15 2018-06-22 深圳沃海森科技有限公司 For the permanent net air-conditioning bed mattress of constant temperature and humidity perseverance oxygen of caravan
CN208228707U (en) * 2017-12-15 2018-12-14 江苏爱德福乳胶制品有限公司 A kind of spring latex bed mattress
CN212260963U (en) * 2020-04-28 2021-01-01 南通欧树家用纺织品有限公司 Concatenation formula latex mattress

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201718861U (en) * 2010-03-09 2011-01-26 栾积哲 Air-permeable adjustable inflatable mattress
CN208625044U (en) * 2018-03-22 2019-03-22 浙江梦神家居股份有限公司 A kind of inserted mattress of spring latex
CN209316310U (en) * 2018-04-20 2019-08-30 康敏娜 Counteracting bedsores pneumatic mattress
CN210446360U (en) * 2019-07-25 2020-05-05 洪威 Graphene latex mattress

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