CN112919154B - Automatic conveying and loading system for stacked materials - Google Patents
Automatic conveying and loading system for stacked materials Download PDFInfo
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- CN112919154B CN112919154B CN202110090328.7A CN202110090328A CN112919154B CN 112919154 B CN112919154 B CN 112919154B CN 202110090328 A CN202110090328 A CN 202110090328A CN 112919154 B CN112919154 B CN 112919154B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Loading Or Unloading Of Vehicles (AREA)
Abstract
The invention provides an automatic conveying and loading system for stacked materials. The vehicle detection unit is configured to detect that the vehicle is parked at a preset position of the vehicle; the material conveying unit is configured to convey the detected material to a preset material position; the material transferring unit is configured to transfer the material from the preset material position to a vehicle at the preset vehicle position; the vehicle detection unit comprises an anti-collision module and a vehicle detection module; the collision avoidance module is configured to prevent a collision of the vehicle; the vehicle detection module is configured to detect a vehicle condition; the material conveying unit comprises a material conveying module and a material shaping module; the material transportation module is configured to transport the material from an original position to a preset material position; the material shaping module is configured to shape the material into a loading form. The system reduces labor intensity and time of manual operation and material handling loading, improves integrity and flexibility of material conveying, and achieves standardized conveying.
Description
Technical Field
The invention relates to the technical field of material transfer, in particular to an automatic conveying and loading system for stacked materials.
Background
When finished products and semi-finished products at the tail end of a production line and stacked material units in a warehouse or in the chemical industry, tobacco, cement, food industry and the like enter a container truck for loading, the materials are often subjected to manual unstacking, stacking and loading in a carriage due to factors such as transportation cost, warehouse limitation, truck specification limitation and the like, and the problems of high labor intensity of manual loading, more man-truck cross operation, severe loading environment in winter and summer, low efficiency and the like and difficult management and potential safety hazards exist.
Disclosure of Invention
The invention aims to provide an automatic material stacking, conveying and loading system with automatic and standardized operation.
Particularly, the invention provides an automatic conveying and loading system for stacked materials, which comprises: a vehicle detection unit configured to detect that a vehicle is parked at a vehicle preset position; the material conveying unit is configured to convey the detected material to a preset material position; the material transferring unit is configured to transfer the materials from the preset material position to a vehicle at a preset vehicle position; the vehicle detection unit comprises a collision avoidance module and a vehicle detection module; the collision avoidance module is configured to prevent the vehicle from colliding; the vehicle detection module is configured to detect a vehicle condition; the material conveying unit comprises a material conveying module and a material shaping module; the material transportation module is configured to transport material from an original position to the preset material position; the material shaping module is configured to shape the material into a loading form.
Preferably, the vehicle detection unit further comprises a vehicle locking module; the vehicle locking module is arranged between the vehicle detection module and the material operation unit; the vehicle locking module is configured to define a location of a vehicle that is qualified for detection.
Preferably, the vehicle locking module and the material operation unit are further provided with self-adaptive modules; the adaptive module is configured to carry a cart for carrying materials.
Preferably, the material transport modules comprise at least one first material transport module and a plurality of second material transport modules; the first material transportation module is arranged in front of the material shaping module; the second material transportation module comprises a conveying device, a lifting transfer device and a lifting device.
Preferably, the material conveying unit further comprises an information detection module; the information detection module is positioned between the first material transportation module and the material shaping module; the information detection module is configured to detect basic information of the material.
Preferably, the information detection module is further configured to determine whether the basic information of the material matches with pre-prepared basic information; if the materials are matched with each other, the materials are transported to the preset material position by the second material transporting module; and if not, the materials are transported to a preset manual processing area by the second material transporting module.
Preferably, a shape detection module is connected behind the material shaping module; the shape detection module is configured to detect whether the loading state shaped by the material shaping module is qualified; if the materials are qualified, the materials are transported to the preset material position by the second material transporting module; and if the materials are not qualified, the materials are transported to a preset manual processing area by the second material transportation module.
Preferably, the material transfer unit comprises a material transfer module and the material shaping module; the material transfer module is configured to transport the material from the preset material location into the boxcar via a second material transport module; the material shaping module is configured to adjust a loading form of the material to a final transportation form. Preferably, the material transfer module is further configured to remove the material from the boxcar after the material is placed.
Preferably, the vehicle detection module is further configured to determine whether the detected vehicle condition meets a parking criterion; if the vehicle is in line with the parking control function, the vehicle locking module performs vehicle locking operation after the vehicle stops; if not, the vehicle stops again.
According to the automatic conveying and loading system for the stacked materials, provided by the invention, the conveying path can be automatically judged in the conveying process of the stacked materials, and no manual work is needed, so that the conveying efficiency can be greatly improved, the labor intensity and time for manually operating equipment and carrying materials and loading materials are reduced, the manpower and a forklift are reduced, the field management difficulty is reduced, the safety of personnel and equipment is improved, the safety, integrity and flexibility of material conveying are improved, the standardized conveying is realized, the breakage rate is reduced, and the purposes of reducing the logistics transportation cost and improving the customer satisfaction degree are achieved.
The above and other objects, advantages and features of the present invention will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.
Drawings
Some specific embodiments of the invention will be described in detail hereinafter by way of example and not by way of limitation with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily to scale. In the drawings:
FIG. 1 is a process flow diagram of an automatic conveying and loading system for stacked materials provided by the invention;
10, an automatic conveying and loading system for stacked materials; 100, a vehicle detection unit; 110, a collision avoidance module; 120, a vehicle detection module; 130, locking the vehicle module; 140, an adaptive module; 200, a material conveying unit; 210, a material transport module; 211, a first material transport module; 212, a second material transport module; 220, a material shaping module; 230, an information detection module; 240, a shape detection module; 300, a material operation unit; 310, a material transfer module, 400 and a trolley.
Detailed Description
The present invention will be further described with reference to the following examples. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
As shown in fig. 1, the present invention provides an automatic conveying and loading system 10 for stacked materials, where the automatic conveying and loading system 10 mainly implements automatic and standardized loading, and specifically, the automatic conveying and loading system 10 includes a vehicle detection unit 100, a material conveying unit 200, and a material transfer unit.
The vehicle detection unit 100 is configured to detect that the vehicle is parked at a preset position of the vehicle before the vehicle is parked, including collision avoidance recognition and vehicle detection.
Specifically, the vehicle detection unit 100 includes a collision avoidance module 110 and a vehicle detection module 120. The collision avoidance module 110 is configured to prevent a collision of the vehicle, and the collision avoidance module 110 is disposed at the side and rear of a parking position of the vehicle to prevent the vehicle from colliding with an obstacle in a backward or running state. The collision avoidance module 110 includes, but is not limited to, the use of fixtures, sensors, industrial cameras, and the like.
The vehicle detection module 120 includes one or both of a vehicle body detection module and a vehicle condition detection module. The vehicle detection module 120 is configured to detect vehicle conditions, specifically detect vehicle body conditions and compartment conditions, is installed above a vehicle parking position, and detects and determines the length, width, height and parking posture of a parked vehicle, if the parking inclination degree exceeds a certain value, the length, width, height and parking posture of the parked vehicle do not reach the standard, and the vehicle parking fails; the carriage detection is to scan the carriage, find in advance whether there is foreign matter or abnormality affecting the automatic loading, and inform the special person to eliminate the influence. The vehicle detection module 120 includes, but is not limited to, using an infrared detector, a laser scanner, and the like.
In some preferred embodiments, the vehicle detection unit 100 further comprises a lock module 130; the locking module 130 is arranged between the vehicle detection module 120 and the material operation unit 300; the key car module 130 is configured to define a location of a vehicle that is qualified for detection. The vehicle locking module 130 is configured to limit vehicles which are qualified in parking, so that potential safety hazards caused by displacement of the vehicles in the operation process are prevented.
The vehicle detection module 120 is further configured to determine whether a vehicle condition of the detected vehicle condition meets a parking criterion; if yes, the vehicle locking module 130 locks the vehicle after the vehicle stops; if not, the vehicle stops again.
Further, the locking module 130 and the material operation unit 300 are further provided with an adaptive module 140; the adaptive module 140 is configured to carry a cart 400 for handling materials. The adaptive module 140 is configured as a carrying platform for the intelligent transportation trolley 400, and can realize automatic adjustment in a certain range from left to right and up and down, and the intelligent transportation trolley 400 is taken to realize accurate butt joint with a container.
The material conveying unit 200 is configured to convey the detected material to a preset material position. The material conveying unit 200 comprises a material transportation module 210 and a material shaping module 220; the material transport module 210 is configured to transport the material from the original location to a material preset location; material plastic module 220 configures to and is the loading form with the material plastic, and material plastic module 220 is according to the operating mode requirement, presss from both sides the nature plastic of embracing to the material, lets the material accord with the loading requirement as far as possible.
The material transportation module 210 comprises at least one first material transportation module 211 and a plurality of second material transportation modules 212, and the first material transportation module 211 can be used independently or continuously; the second material transport module 212 may be used alone or in series. The first material transportation module 211 is arranged in front of the material shaping module 220, is further arranged at a first station of the material to be transported, and is communicated with a conveyor, an RGV, an AGV, a forklift and the like at the front end in any mode; the second material transportation module 212 comprises a conveying device, a lifting transfer device and a lifting device, wherein the conveying device can be any one of a chain type machine, a roller machine, a belt conveyor and a chain plate machine according to the properties of conveyed materials, and has the functions of material conveying and caching. The lifting transfer device is used for realizing 90-degree direction conveying of materials when the self postures of the materials are unchanged in the material conveying process, so that the materials form two stacks in parallel before entering the lifting conveying device. When the materials do not meet the requirements or the equipment problem cannot be automatically loaded, the materials are temporarily cached as an exception handling platform, or the materials are abnormally discharged and butted with the platform, and the materials can be a lifting conveying device or a conveying device with fixed height.
The shape detection module 240 is connected behind the material shaping module 220; the shape detection module 240 is configured to detect whether the loading state shaped by the material shaping module 220 is qualified; if the materials are qualified, the materials are transported to the preset material position by the second material transporting module 212; if not, the material is transported to a preset manual processing area by the second material transporting module 212.
In other preferred embodiments, the lifting device may also be used to lift the material from the first conveying height to the second conveying height and convey the material onto the traverse conveyor, and the traverse conveyor moves laterally relative to the adaptive module 140 by a suitable distance to deliver the material to the corresponding position where the material is forked by the intelligent handling cart 400.
In still other preferred embodiments, the material handling unit 200 further comprises an information detection module 230; the information detection module 230 is positioned between the first material transportation module 211 and the material shaping module 220; the information detecting module 230 is configured to detect basic information of the material, including but not limited to the type of the material, the quality of the material, and the like. The information detecting module 230 checks the material information, and determines whether the material is a material meeting the requirement, which may be any one of an RFID reader and a barcode reader.
The information detection module 230 is further configured to determine whether the basic information of the material matches with the pre-prepared basic information; if the two materials are matched, the materials are transported to a preset material position by the second material transporting module 212; if not, the material is transported to a predetermined manual processing area by the second material transporting module 212.
The material transferring unit is configured to transfer the material from the preset material position to a vehicle at a preset vehicle position; the material transfer unit comprises a material transfer module 310 and the material shaping module 220; the material transfer module 310 is configured to transport material from the preset location of material into the boxcar via the second material transport module 212, the material transfer module 310 including, but not limited to, using the smart cart 400; the material shaping module 220 is configured to adjust the loading configuration of the material to a final shipping configuration. This material plastic module 220 is fixed in self-adaptation module 140 both sides, can fork the thing material to the dolly 400 of intelligence transport and carry out the secondary and press from both sides and embrace, makes the material size satisfy and gets into the carriage requirement.
Preferably, the material transfer module 310 is further configured to remove the material from the container after placement.
According to the automatic conveying and loading system 10 for the stacked materials, provided by the invention, the conveying path can be automatically judged in the process of conveying the stacked materials by the automatic conveying and loading system 10, and no manual work is needed, so that the conveying efficiency can be greatly improved, the labor intensity and time for manually operating equipment and carrying the materials and loading are reduced, the manual work and a forklift are reduced, the field management difficulty is reduced, the safety of personnel and equipment is improved, the safety, integrity and flexibility of material conveying are improved, the standardized conveying is realized, the breakage rate is reduced, and the purposes of reducing the logistics transportation cost and improving the customer satisfaction degree are achieved.
Thus, it should be appreciated by those skilled in the art that while a number of exemplary embodiments of the invention have been illustrated and described in detail herein, many other variations or modifications consistent with the principles of the invention may be directly determined or derived from the disclosure of the present invention without departing from the spirit and scope of the invention. Accordingly, the scope of the invention should be understood and interpreted to cover all such other variations or modifications.
Claims (3)
1. The utility model provides a loading system is carried automatically to buttress dress material which characterized in that, automatic transport loading system includes: a vehicle detection unit configured to detect that a vehicle is parked at a vehicle preset position; the material conveying unit is configured to convey the detected material to a preset material position; the material transferring unit is configured to transfer the materials from the preset material position to a vehicle at a preset vehicle position; the vehicle detection unit comprises a collision avoidance module and a vehicle detection module; the collision avoidance module is configured to prevent the vehicle from a collision; the vehicle detection module is configured to detect a vehicle condition; the material conveying unit comprises a material conveying module and a material shaping module; the material transportation module is configured to transport material from an original position to the preset material position; the material shaping module is configured to shape the material into a loading form;
the vehicle detection unit further comprises a vehicle locking module; the vehicle locking module is arranged between the vehicle detection module and the material transferring unit; the vehicle locking module is configured to define a location of a vehicle that is qualified for detection;
the vehicle locking module and the material running unit are also provided with self-adaptive modules; the adaptive module is configured to carry a cart for carrying materials;
the material transport modules comprise at least one first material transport module and a plurality of second material transport modules; the first material transportation module is arranged in front of the material shaping module; the second material transportation module comprises a conveying device, a lifting transfer device and a lifting device;
the material conveying unit also comprises an information detection module; the information detection module is positioned between the first material transportation module and the material shaping module; the information detection module is configured to detect basic information of the material;
the information detection module is also configured to judge whether the basic information of the material is matched with the pre-prepared basic information; if the materials are matched with each other, the materials are transported to the preset material position by the second material transporting module; if not, the materials are transported to a preset manual processing area by the second material transporting module;
the material shaping module is connected with the appearance detection module; the appearance detection module is configured to detect whether the loading state shaped by the material shaping module is qualified; if the materials are qualified, the materials are transported to the preset material position by the second material transporting module; if the materials are not qualified, the materials are transported to a preset manual processing area by the second material transportation module;
the material transferring unit comprises a material transferring module and a material shaping module; the material transfer module is configured to transport the material from the preset material location into the boxcar via a second material transport module; the material shaping module is configured to adjust a loading form of the material to a final transportation form.
2. The automated stacked material handling and loading system of claim 1, wherein the material transfer module is further configured to remove the stacked material from the boxcar after the stacked material is placed.
3. The automatic stacked material conveying and loading system according to claim 1, wherein the vehicle detection module is further configured to determine whether a vehicle condition of the detected vehicle condition meets a parking standard; if the vehicle is in line with the parking control function, the vehicle locking module performs vehicle locking operation after the vehicle stops; if not, the vehicle stops again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110090328.7A CN112919154B (en) | 2021-01-22 | 2021-01-22 | Automatic conveying and loading system for stacked materials |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110090328.7A CN112919154B (en) | 2021-01-22 | 2021-01-22 | Automatic conveying and loading system for stacked materials |
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| CN112919154A CN112919154A (en) | 2021-06-08 |
| CN112919154B true CN112919154B (en) | 2022-07-26 |
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| CN209056076U (en) * | 2018-12-19 | 2019-07-02 | 广东三浦车库股份有限公司 | A kind of parking detection system and machinery garage |
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| CN111232682A (en) * | 2020-03-19 | 2020-06-05 | 龙合智能装备制造有限公司 | Automatic conveying system and process for loading stacked materials |
| CN210973091U (en) * | 2019-11-11 | 2020-07-10 | 武汉人天机器人工程有限公司 | Automatic loading system of truss robot |
| CN111620145A (en) * | 2020-06-19 | 2020-09-04 | 哈尔滨博实自动化股份有限公司 | Full-automatic car loader |
| CN111807080A (en) * | 2020-08-10 | 2020-10-23 | 哈尔滨博实自动化股份有限公司 | Whole car loader |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8827118B2 (en) * | 2011-12-21 | 2014-09-09 | Oren Technologies, Llc | Proppant storage vessel and assembly thereof |
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2021
- 2021-01-22 CN CN202110090328.7A patent/CN112919154B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2208385A1 (en) * | 1996-06-21 | 1997-12-21 | Cannon Equipment Company | Cart loader and method of loading |
| CN207618643U (en) * | 2017-12-18 | 2018-07-17 | 苏州建莱机械工程技术有限公司 | A kind of bagged material automatic stacking entrucking unit |
| CN209056076U (en) * | 2018-12-19 | 2019-07-02 | 广东三浦车库股份有限公司 | A kind of parking detection system and machinery garage |
| CN110217612A (en) * | 2019-03-12 | 2019-09-10 | 江苏昱昌智能科技有限公司 | A kind of dustless unmanned automatic loading method of bagged material and its loading system |
| CN210973091U (en) * | 2019-11-11 | 2020-07-10 | 武汉人天机器人工程有限公司 | Automatic loading system of truss robot |
| CN111232682A (en) * | 2020-03-19 | 2020-06-05 | 龙合智能装备制造有限公司 | Automatic conveying system and process for loading stacked materials |
| CN111620145A (en) * | 2020-06-19 | 2020-09-04 | 哈尔滨博实自动化股份有限公司 | Full-automatic car loader |
| CN111807080A (en) * | 2020-08-10 | 2020-10-23 | 哈尔滨博实自动化股份有限公司 | Whole car loader |
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| CN112919154A (en) | 2021-06-08 |
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