CN112896928A - Intelligent IC card transmission robot and transmission method - Google Patents
Intelligent IC card transmission robot and transmission method Download PDFInfo
- Publication number
- CN112896928A CN112896928A CN202110037656.0A CN202110037656A CN112896928A CN 112896928 A CN112896928 A CN 112896928A CN 202110037656 A CN202110037656 A CN 202110037656A CN 112896928 A CN112896928 A CN 112896928A
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- swing
- card
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- supporting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Testing Of Individual Semiconductor Devices (AREA)
Abstract
The invention belongs to the technical field of IC card transmission, and particularly relates to an intelligent IC card transmission robot which comprises a pushing module, a base, a supporting seat, a transmission guide rail, a positioning mechanism and a transmission belt, wherein when an IC card leaves the supporting surfaces quickly, the IC card swings upwards and is separated from the supporting surface on the lower side; when the abnormal conditions such as scratch, burr appear in the bottom surface of the support, the IC card surface of the quick movement can be damaged by the scratch, and the qualification rate of the IC card is finally influenced. According to the invention, the four first swing plates after swinging downwards are limited by the four first sliding blocks, namely the four first swing plates limit the upward movement of the IC card, so that the situation that the IC card moves upwards and is overhead with a lower side supporting surface due to the fact that the IC card is driven to swing upwards by friction in the positioning process, and the IC card deforms in the hot pressing and cold pressing processes is prevented.
Description
Technical Field
The invention belongs to the technical field of IC card transmission, and particularly relates to an intelligent IC card transmission robot.
Background
The IC card is in the packaging process, the middle position is put between two pushing modules on the conveyer belt and is transmitted, simultaneously, the both ends of IC card are arranged in the transportation guide rail that both sides play the guide effect and are transmitted, before the encapsulation, characters and figures are also processed on the general IC card positive and negative, in transmission process, the downside of IC card often has the support bottom surface and is used for hot pressing, the under bracing face of colding pressing, can be quick in the transmission process or arrive or leave these holding surfaces fast, if support bottom surface the mar, when unusual circumstances such as burr appear, the IC card surface of quick removal can be destroyed by the fish tail, finally influence the qualification rate of IC card, so it is very necessary to set out from transmission mode and solve as above the problem and have the characteristics design an intelligent IC card transmission robot of low cost easy transformation.
The invention designs an intelligent IC card transmission robot to solve the problems.
Disclosure of Invention
In order to solve the defects in the prior art, the invention discloses an intelligent IC card transmission robot which is realized by adopting the following technical scheme.
An intelligent IC card transmission robot comprises a pushing module, a base, a supporting seat, a transportation guide rail, a positioning mechanism and a transportation belt, wherein the two transportation guide rails which play a role in guiding the transportation of an IC card are symmetrically arranged on the upper side of the base; a plurality of pairs of supporting seats for supporting the IC card in the packaging process are arranged on the upper side of the base; the conveyer belt is arranged on the upper side of the base and is driven by the power unit to slide on the upper side of the base; a plurality of groups of pushing modules are uniformly arranged on the upper side of the conveying belt, and two pushing modules in the same group play a role in pushing and conveying the IC card clamped between the pushing modules; a plurality of groups of positioning mechanisms which enable the IC card to be positioned in the middle of the two pushing modules are uniformly arranged on the upper side of the base; the method is characterized in that: the pushing module comprises a mounting shell and two anti-scratch units symmetrically mounted in the mounting shell.
The scratch-proof unit comprises a first swing plate, a second swing plate, a supporting plate, a first sliding block and a heavy block, wherein the lower ends of the first swing plate and the second swing plate are arranged on the bottom surface in the mounting shell in a hinged mode, and the supporting plate is connected with the upper ends of the first swing plate and the second swing plate in a hinged mode; one end of the supporting plate penetrates through the mounting shell and is positioned outside the mounting shell, and the IC card is placed on the upper side of one end of the supporting plate, which is positioned outside the mounting shell; the first swing plate and the second swing plate are parallel to each other; the first sliding block is slidably mounted on the bottom surface in the mounting shell, the first sliding block plays a limiting role in swinging the first swinging plate towards the second swinging plate, the heavy block is slidably mounted on the bottom surface in the mounting shell, and the heavy block controls whether the first sliding block limits the first swinging plate or not through the second swinging rod.
The end, penetrating out of the corresponding mounting shell, of the four supporting plates in the two pushing modules is located between the two mounting shells, and the swinging directions of the four first swinging plates and the four second swinging plates in the two pushing modules in the swinging process are the same.
As a further improvement of the technology, one side of the upper end of each of the two transportation guide rails is provided with a sliding chute which plays a role in guiding the IC card, and the height of each sliding chute is 3 times of the thickness of the IC card.
As a further improvement of the technology, two avoidance holes which are communicated with each other inside and outside are symmetrically formed in the opposite sides of the two mounting shells, and one ends of the four supporting plates in the two pushing modules penetrate through the avoidance holes which are formed in the two mounting shells and correspond to the two mounting shells.
As a further improvement of the technology, two first limiting blocks and two second limiting blocks are symmetrically arranged on the inner sides of the two mounting shells; two first limiting blocks and two second limiting blocks in the same mounting shell are respectively positioned on two side surfaces in the mounting shell; two first limiting blocks in the same installation shell limit two corresponding first swing plates, and two second limiting blocks in the same installation shell limit two corresponding second swing plates.
As a further improvement of the present technology, one side of each of the four first swing plates in the two mounting cases, which is close to the corresponding second swing plate, is fixedly provided with a fixture block, and the four fixture blocks are respectively matched with the four first sliding blocks in the two mounting cases.
As a further improvement of the technology, two first guide rail shells and two second guide rail shells are symmetrically arranged in the two mounting shells; the four first sliding blocks are respectively installed in the four first guide rail shells through the matching of the guide blocks and the guide grooves, and the four heavy blocks are respectively installed in the four second guide rail shells through the matching of the guide blocks and the guide grooves; the four first sliding blocks and the four heavy blocks are in one-to-one correspondence, the first sliding blocks and the heavy blocks which are in mutual correspondence are connected through a second swing rod respectively, and two ends of each second swing rod are installed on the corresponding first sliding blocks and the corresponding heavy blocks in a hinged mode respectively.
As a further improvement of the present technology, a square notch is formed in one side of each of the two mounting cases, where the four first swing plates are mounted, the four sliding rods are mounted on the four square notches formed in the four first swing plates in a one-to-one correspondence manner, the four second sliding blocks are respectively mounted on the four sliding rods in a sliding manner, the four second sliding blocks and the four weight blocks are in a one-to-one correspondence manner, and are respectively connected by one first swing rod, and two ends of the four first swing rods are respectively connected with the four second sliding blocks and the four weight blocks by a hinge manner.
As a further improvement of the technology, the distance between the highest point and the lowest point of the swing of the four supporting plates is less than 2 times of the thickness of the IC card.
As a further improvement of the technology, two first sliding blocks in the same mounting shell in the two mounting shells are respectively provided with a rack on the opposite side, and two gears are respectively rotatably arranged in the two mounting shells.
Two racks in the same mounting shell in the two mounting shells are respectively meshed with the corresponding gears, and the two racks are positioned on two sides of the gears.
As a further improvement of the technology, the two supporting bars are respectively and fixedly installed on the bottom surfaces in the two installation shells and located on the lower sides of the four racks, and the four guide shells are respectively installed on the two supporting bars to play a role in guiding and supporting the four racks.
Compared with the traditional IC card transmission technology, the beneficial effects of the design of the invention are as follows:
1. when the IC card leaves the supporting surfaces quickly, the IC card swings upwards to be separated from the supporting surface on the lower side; when the abnormal conditions such as scratch, burr appear in the bottom surface of the support, the IC card surface of the quick movement can be damaged by the scratch, and the qualification rate of the IC card is finally influenced.
2. When the four weights slide backwards relative to the second guide rail shell in the corresponding second guide rail shell under the action of inertia, the four second sliding blocks are in sliding fit with the four sliding rods, so that the swinging reliability of the first swinging plate and the second swinging plate can be improved.
3. When the four heavy blocks slide relatively in the corresponding second guide rail shell under the action of inertia, the four heavy blocks can drive the four second sliding blocks to swing to a certain degree through the four first swing rods, the four second sliding blocks swing to drive the four sliding rods to swing, and the four sliding rods swing to drive the four first swing plates to swing, so that the four first swing plates drive the four support plates to move, and further drive the IC card to move; namely, the four weights have a function of assisting the IC card to be lifted.
4. In the invention, the IC card is swung downwards or swung upwards, when the four first sliding blocks release the limitation on the first swinging plate, the four weight blocks are limited in movement after sundries on the card between the four weight blocks and the second guide rail shell limit the sliding of the four weight blocks, but under the matching of the four second sliding blocks and the four sliding rods, the four first swinging plates can still swing continuously without influencing the normal swinging of the IC card.
5. According to the invention, the sliding synchronism of the two first sliding blocks in the same mounting shell is ensured through the matching of the rack and the gear, and even if a structure for driving one first sliding block to slide fails, the two first sliding blocks can be driven to slide under the matching of the rack and the gear to realize the limiting or the limiting releasing function on the two first swing plates.
6. The IC card is lifted by designing the parallelogram formed by the first swing plate and the second swing plate, and the hinged transmission form is not easy to wear.
7. According to the invention, the four first swing plates after swinging downwards are limited by the four first sliding blocks, namely the four first swing plates limit the upward movement of the IC card, so that the situation that the IC card moves upwards and is overhead with a lower side supporting surface due to the fact that the IC card is driven to swing upwards by friction in the positioning process, and the IC card deforms in the hot pressing and cold pressing processes is prevented.
Drawings
Fig. 1 is an external view of an entire part.
Fig. 2 is a schematic view of the overall component distribution.
Fig. 3 is an IC card mounting diagram.
Fig. 4 is a schematic view of the IC card and the transportation rail.
Fig. 5 is a schematic diagram of the mating of the IC card and the push module.
Fig. 6 is a push module installation schematic.
Fig. 7 is a schematic diagram of a push module distribution.
Fig. 8 is an external view of the push module.
Fig. 9 is a schematic view of the distribution of scratch prevention units.
Fig. 10 is a schematic view of the scratch prevention unit and the mounting case structure.
Fig. 11 is an external view of the scratch prevention unit.
Fig. 12 is a schematic view of the first slider and weight mating.
Fig. 13 is a schematic view of the first slide, weight and second slide being installed.
Fig. 14 is a schematic of a rack and pinion arrangement.
Number designation in the figures: 1. a push module; 2. a base; 3. a supporting seat; 4. a transport rail; 5. a positioning mechanism; 6. a conveyor belt; 7. an IC card; 8. a chute; 9. an anti-scratch unit; 10. mounting a shell; 11. a first stopper; 12. a second limiting block; 13. avoiding holes; 14. a first swing plate; 15. a second swing plate; 16. a support plate; 17. a first slider; 18. a weight block; 19. a slide bar; 20. a second slider; 21. a first swing link; 22. a second swing link; 23. a clamping block; 24. a first rail housing; 25. a second rail housing; 26. a rack; 27. a supporting strip; 28. a guide housing; 29. a gear.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples or figures are illustrative of the present invention and are not intended to limit the scope of the present invention.
As shown in fig. 1, 2 and 3, it comprises a pushing module 1, a base 2, a supporting base 3, a transportation guide rail 4, a positioning mechanism 5 and a transportation belt 6, wherein as shown in fig. 1 and 3, two transportation guide rails 4 which guide the transportation of an IC card 7 are symmetrically arranged on the upper side of the base 2; a plurality of pairs of supporting seats 3 which play a supporting role in the packaging process of the IC card 7 are arranged on the upper side of the base 2; as shown in fig. 5, the conveyor belt 6 is installed on the upper side of the base 2, and the conveyor belt 6 is driven by the power unit to slide on the upper side of the base 2; as shown in fig. 5, 6 and 7, a plurality of groups of pushing modules 1 are uniformly arranged on the upper side of the conveyer belt 6, and two pushing modules 1 in the same group play a role in pushing and conveying the IC card 7 clamped between the pushing modules 1; as shown in fig. 1, a plurality of sets of positioning mechanisms 5 are uniformly arranged on the upper side of the base 2, so that the IC cards 7 are positioned in the middle of the two pushing modules 1; the IC card 7 is positioned between the two pushing modules 1 in the packaging process, namely positioned right below the packaging station through the positioning mechanism 5, so that the packaging is facilitated; the method is characterized in that: as shown in fig. 8 and 9, the push module 1 is composed of a mounting shell 10 and two scratch-proof units 9 symmetrically mounted in the mounting shell 10.
As shown in fig. 9 and 10, the scratch prevention unit 9 includes a first swing plate 14, a second swing plate 15, a support plate 16, a first slider 17, and a weight 18, wherein as shown in fig. 9, 10, and 11, the lower ends of the first swing plate 14 and the second swing plate 15 are mounted on the bottom surface inside the mounting case 10 in a hinged manner, and the support plate 16 is connected with the upper ends of the first swing plate 14 and the second swing plate 15 in a hinged manner; one end of the supporting plate 16 penetrates through the mounting shell 10 and is positioned outside the mounting shell 10, and the IC card 7 is placed on the upper side of the supporting plate 16 positioned at one end outside the mounting shell 10; the first and second swing plates 14 and 15 are parallel to each other; the first sliding block 17 is slidably mounted on the bottom surface in the mounting shell 10, the first sliding block 17 limits the swing of the first swing plate 14 towards the second swing plate 15, the weight 18 is slidably mounted on the bottom surface in the mounting shell 10, and the weight 18 controls whether the first sliding block 17 limits the first swing plate 14 through the second swing rod 22.
The lower side of the IC card 7 is often provided with a supporting bottom surface and lower supporting surfaces for hot pressing and cold pressing, when the IC card 7 is driven by the conveyer belt 6 to move, the IC card often passes through or rapidly reaches or rapidly leaves the supporting surfaces, if the supporting bottom surface has abnormal conditions such as scratches, burrs and the like, the surface of the rapidly moving IC card 7 is scratched and damaged, and the qualification rate of the IC card 7 is finally influenced, so the anti-scratching units 9 are designed on the two pushing modules 1 for clamping the IC card 7.
As shown in fig. 7, one end of each of the four support plates 16 in the two push modules 1, which penetrates through the corresponding mounting shell 10, is located between the two mounting shells 10, and the four first swing plates 14 and the four second swing plates 15 in the two push modules 1 swing in the same direction during the swinging process.
As shown in fig. 4, a chute 8 for guiding the IC card 7 is formed on each of the upper ends of the two transportation rails 4, and the height of the chute 8 is 3 times the thickness of the IC card 7; the reason for this design is to prevent the two ends of the IC card 7 from interfering with the two transportation rails 4 when the IC card 7 is driven by the four support plates 16 to swing upward; and the two transportation guide rails 4 also play a role in guiding the transmission of the IC card 7 through the sliding grooves 8 formed on the IC card 7 after swinging on the IC card 7.
As shown in fig. 10, two avoidance holes 13 are symmetrically formed in opposite sides of the two mounting cases 10, and as shown in fig. 9, one end of each of four support plates 16 of the two push modules 1 passes through the avoidance holes 13 formed in the two mounting cases 10 and corresponding thereto.
As shown in fig. 10, two first stoppers 11 and two second stoppers 12 are symmetrically installed on the inner sides of the two installation shells 10; two first limiting blocks 11 and two second limiting blocks 12 in the same mounting shell 10 are respectively positioned on two side surfaces in the mounting shell 10; two first limiting blocks 11 in the same mounting shell 10 limit two corresponding first swing plates 14, and two second limiting blocks 12 in the same mounting shell 10 limit two corresponding second swing plates 15; four support plates 16, four first swing plates 14 and four second swing plates 15 play a swing limiting role through two first limiting blocks 11 and two second limiting blocks 12, so that the four support plates 16, the four first swing plates 14 and the four second swing plates 15 swing within a specified range, and in the range, the IC card 7 can be contacted with the support bottom surface of the lower side of the IC card and the lower support surface for hot pressing and cold pressing after falling, normal packaging is ensured, the two ends of the IC card 7 after moving upwards can not interfere with the two transportation guide rails 4, and gaps can be reserved between the lower surface of the IC card 7 and the support bottom surface of the lower side of the IC card and the lower support surface for hot pressing and cold pressing after swinging upwards, so that the IC card 7 is prevented from being damaged by scratches and damaged, and the qualification rate of the IC card 7 is influenced.
As shown in fig. 12 and 13, one side of each of the four first swing plates 14 in the two mounting cases 10, which is close to the corresponding second swing plate 15, is fixedly provided with a latch 23, and the four latches 23 are respectively engaged with the four first sliders 17 in the two mounting cases 10.
As shown in fig. 12 and 13, two first guide rail housings 24 and two second guide rail housings 25 are symmetrically mounted in the two mounting housings 10; the four first sliding blocks 17 are respectively installed in the four first guide rail shells 24 through the matching of the guide blocks and the guide grooves, and the four weights 18 are respectively installed in the four second guide rail shells 25 through the matching of the guide blocks and the guide grooves; the four first sliding blocks 17 correspond to the four weights 18 one by one, the first sliding blocks 17 and the weights 18 which correspond to each other are connected through one second swing rod 22, and two ends of each second swing rod 22 are mounted on the corresponding first sliding blocks 17 and the corresponding weights 18 in an articulated manner.
As shown in fig. 12 and 13, a square notch is formed in each of the two mounting cases 10 at one side where the four first swing plates 14 are mounted, the four sliding rods 19 are correspondingly mounted on the four square notches formed in the four first swing plates 14, the four second sliding blocks 20 are respectively slidably mounted on the four sliding rods 19, the four second sliding blocks 20 are correspondingly connected with the four weight blocks 18 one by one and are respectively connected through one first swing rod 21, and two ends of each of the four first swing rods 21 are respectively connected with the four second sliding blocks 20 and the four weight blocks 18 through a hinge joint.
The weight 18 can move through the second sliding block 20 and the sliding rod 19 to realize two motions, namely, the second sliding block 20 slides relative to the sliding rod 19; the other way is that the second slide block 20 drives the slide rod 19 to swing; two kinds of motions occur simultaneously, and the motion is prioritized or the amount of motion is large if the resistance to any one of the motions is small.
When the four weights 18 slide in the corresponding second guide rail shell 25 under inertia, on one hand, the four weights 18 can drive the four second sliding blocks 20 to swing through the four first swing rods 21, the four second sliding blocks 20 swing to drive the four sliding rods 19 to swing, and the four sliding rods 19 swing to drive the four first swing plates 14 to swing, so that the four first swing plates 14 drive the four support plates 16 to move, and further drive the IC card 7 to move; on the other hand, the four weights 18 drive the four first sliding blocks 17 to slide in the corresponding first guide rail shells 24 through the four second swing rods 22, so as to control whether the four first swing plates 14 are limited or not.
In the invention, the four second sliders 20 are slidably mounted on the four sliding rods 19, when the four weights 18 slide backwards in the corresponding second guide rail shells 25 under the inertia, the four weights 18 can drive the four first sliders 17 to slide in the corresponding first guide rail shells 24 through the four second swing rods 22 to release the limit on the four first swing plates 14, and meanwhile, the four weights 18 can drive the four sliding rods 19 to swing through the four first swing rods 21 and the four second sliders 20, but at the beginning, the four first swing plates 14 are limited and swing by the four first limit blocks 11, so that the four second sliders 20 can slide along the four sliding rods 19 after being stressed until the four weights 18 drive the four first sliders 17 to release the limit on the four first swing plates 14 through the four second swing rods 22.
When the four weights 18 slide in the corresponding second guide rail shell 25 under inertia, the four weights 18 can drive the four second sliding blocks 20 to swing through the four first swing rods 21, the four second sliding blocks 20 swing to drive the four sliding rods 19 to swing, and the four sliding rods 19 swing to drive the four first swing plates 14 to swing, so that the four first swing plates 14 drive the four support plates 16 to move, and further drive the IC card 7 to move; i.e., the four weights 18 have a function of assisting the IC card 7 to move upward.
In the invention, when the IC card 7 swings downwards or the IC card 7 swings upwards, when the four first sliding blocks 17 release the limit on the first swinging plate 14, the movement of the four weights 18 is limited after sundries on the card between the four weights 18 and the second guide rail shell 25 limit the sliding of the four weights 18, but under the cooperation of the four second sliding blocks 20 and the four sliding rods 19, the four first swinging plates 14 can still swing continuously without influencing the normal swinging of the IC card 7.
The distance between the highest point and the lowest point of the swing of the four supporting plates 16 is less than 2 times of the thickness of the IC card 7; when the IC card 7 is driven by the four support plates 16 to swing upward, the two ends of the IC card 7 are prevented from interfering with the two transport rails 4.
As shown in fig. 14, two first sliding blocks 17 in the same mounting case 10 of the two mounting cases 10 are respectively mounted with a rack 26 at opposite sides thereof, and two gears 29 are respectively rotatably mounted in the two mounting cases 10.
As shown in fig. 14, two racks 26 in the same mounting case 10 of the two mounting cases 10 are respectively engaged with corresponding gears 29, and the two racks 26 are located on both sides of the gear 29.
As shown in fig. 14, two supporting bars 27 are respectively fixedly installed on the bottom surfaces of the two installation cases 10 and located at the lower sides of the four racks 26, and four guide cases 28 are respectively installed on the two supporting bars 27 to guide and support the four racks 26.
In the invention, the sliding synchronism of the two first sliding blocks 17 in the same mounting shell 10 is ensured through the matching of the rack 26 and the gear 29, and even if the structure for driving one of the first sliding blocks 17 to slide fails, the two first sliding blocks 17 can be driven to slide under the matching of the rack 26 and the gear 29 to realize the limiting or the limiting releasing function on the two first swing plates 14.
In the present invention, after the IC card 7 falls down, a large gap is formed between the lower side surface of the latch block 23 and the first rail housing 24, and the gap can ensure that the latch block 23 does not interfere with the first rail housing 24 when being driven by the first swing plate 14 to swing.
In the structure operation process of the invention, the first swinging plate 14 is always in an inclined state, and a vertical state does not exist, so that the IC card 7 can be ensured to move to a falling state under the lifting state by the gravity of the IC card and the action of the gravity of the four first swinging plates 14, the four second swinging plates 15 and the four supporting plates 16.
According to the invention, the four first swing plates 14 which swing downwards are limited by the four first sliding blocks 17, namely the IC card 7 moves upwards, so that the situation that the IC card 7 moves upwards and is overhead with a lower side supporting surface due to the fact that the IC card 7 swings upwards under the driving of the four first swing plates 14, the four second swing plates 15 and the four supporting plates 16 through friction in the positioning process is prevented, and the IC card 7 deforms in the hot pressing and cold pressing processes.
The two weights 18 in each mounting case 10 may also be one elongated weight 18, which can increase the reliability of unlocking in a limited space and enhance the assisting action for lifting the IC card 7.
The conveyor belt 6 of the present invention may be implemented using conventional technology, such as a modified timing belt.
The specific working process is as follows: when the IC card 7 transportation equipment designed by the invention is used, when the IC card 7 leaves the supporting surfaces quickly, under the action of inertia, the four weights 18 slide backwards in the corresponding second guide rail shell 25 relative to the second guide rail shell 25, the four weights 18 drive the four first sliding blocks 17 to slide in the corresponding first guide rail shell 24 through the four second swing rods 22 to release the limit on the four first swing plates 14, meanwhile, the four weights 18 drive the four sliding rods 19 to swing through the four first swing rods 21 and the four second sliding blocks 20, but at the beginning, the four first swing plates 14 are limited and swing by the four first sliding blocks 17, so the four second sliding blocks 20 slide along the four sliding rods 19 after being stressed until the four weights 18 drive the four first sliding blocks 17 through the four second swing rods 22 to release the limit on the four first swing plates 14, with the continuous movement of the weight 18, the first slide block 17 is far away from the fixture block 23, meanwhile, on one hand, the four weight blocks 18 can drive the four second slide blocks 20 to swing through the four first swing rods 21, the four second slide blocks 20 swing to drive the four slide rods 19 to swing, the four slide rods 19 swing to drive the four first swing plates 14 to swing, and on the other hand, the four first swing plates 14 and the second swing plate 15 swing under the self inertia effect, so that the four first swing plates 14 finally drive the four support plates 16 to move, and further the IC card 7 is driven to move upwards to be separated from the support surface on the lower side; after the IC card 7 relatively moves backward to come into contact with the front side surface of the mounting case 10 in the rear side pushing module 1, the IC card 7 is relatively moved backward stopped by the stopper, and the four support plates 16, the four first swing plates 14 and the four second swing plates 15 in the two pushing modules 1 reach a stable state in their movement form in this state, at which time the IC card 7 is pushed by the rear side pushing module 1 to be transferred forward.
When the IC card 7 rapidly reaches the supporting surfaces for packaging, the conveyor belt 6 drives the IC card 7 to reach the designated position through the two pushing modules 1 and then stops, but under the inertia effect, the four weights 18 slide forward in the corresponding second guide rail housing 25, the four weights 18 drive the four sliding rods 19 to swing through the assistance of the four first swing rods 21 and the four second sliding blocks 20, the first swing plate 14 and the second swing plate 15 swing under the inertia effect, the four weights 18 drive the four first sliding blocks 17 to slide and reset through the four second swing rods 22, and finally the four first swing plates 14 are limited again by the fixture blocks 23; the four first swing plates 14 and the four second swing plates 15 drive the four support plates 16 to move, so that the IC card 7 moves downwards to be in contact with the support surface on the lower side, and in addition, the IC card 7 collides with the rear end surface of the front side mounting shell 10 under the inertia effect; the IC card 7 is limited and stops moving forwards, the motion states of the four support plates 16, the four first swing plates 14 and the four second swing plates 15 reach a stable state and are kept static, and the IC card 7 is contacted with the front pushing module 1; and then the IC card 7 is centered and packaged below the packaging station through the positioning mechanism 5, and the lower side surface of the IC card 7 is contacted with the supporting bottom surface of the lower side of the IC card 7 and the lower supporting surface for hot pressing and cold pressing in the state, so that the IC card 7 is conveniently packaged.
Claims (10)
1. An intelligent IC card transmission robot comprises a pushing module (11111), a base, a supporting seat, two transportation guide rails, a positioning mechanism and a transportation belt, wherein the two transportation guide rails which play a role in guiding the transportation of an IC card are symmetrically arranged on the upper side of the base; a plurality of pairs of supporting seats for supporting the IC card in the packaging process are arranged on the upper side of the base; the conveyer belt is arranged on the upper side of the base and is driven by the power unit to slide on the upper side of the base; a plurality of groups of pushing modules are uniformly arranged on the upper side of the conveying belt, and two pushing modules in the same group play a role in pushing and conveying the IC card clamped between the pushing modules; a plurality of groups of positioning mechanisms which enable the IC card to be positioned in the middle of the two pushing modules are uniformly arranged on the upper side of the base; the method is characterized in that: the pushing module comprises a mounting shell and two anti-scratch units symmetrically mounted in the mounting shell;
the scratch-proof unit comprises a first swing plate, a second swing plate, a supporting plate, a first sliding block and a heavy block, wherein the lower ends of the first swing plate and the second swing plate are arranged on the bottom surface in the mounting shell in a hinged mode, and the supporting plate is connected with the upper ends of the first swing plate and the second swing plate in a hinged mode; one end of the supporting plate penetrates through the mounting shell and is positioned outside the mounting shell, and the IC card is placed on the upper side of one end of the supporting plate, which is positioned outside the mounting shell; the first swing plate and the second swing plate are parallel to each other; the first sliding block is slidably mounted on the bottom surface in the mounting shell, the first sliding block limits the swing of the first swing plate towards the second swing plate, the heavy block is slidably mounted on the bottom surface in the mounting shell, and the heavy block controls whether the first sliding block limits the first swing plate or not through the second swing rod;
the end, penetrating out of the corresponding mounting shell, of the four supporting plates in the two pushing modules is located between the two mounting shells, and the swinging directions of the four first swinging plates and the four second swinging plates in the two pushing modules in the swinging process are the same.
2. The smart IC card transfer robot of claim 1, wherein: one side of the upper ends of the two transportation guide rails is provided with a sliding chute which plays a role in guiding the IC card, and the height of the sliding chute is 3 times of the thickness of the IC card.
3. The smart IC card transfer robot of claim 1, wherein: two avoidance holes which are communicated with each other inside and outside are symmetrically formed in one side, opposite to the two installation shells, of each installation shell, and one ends of four supporting plates in the two pushing modules penetrate through the avoidance holes which are formed in the two installation shells and correspond to the four supporting plates.
4. The smart IC card transfer robot of claim 1, wherein: two first limiting blocks and two second limiting blocks are symmetrically arranged on the inner sides of the two mounting shells; two first limiting blocks and two second limiting blocks in the same mounting shell are respectively positioned on two side surfaces in the mounting shell; two first limiting blocks in the same installation shell limit two corresponding first swing plates, and two second limiting blocks in the same installation shell limit two corresponding second swing plates.
5. The smart IC card transfer robot of claim 1, wherein: one side of each of the four first swinging plates in the two installation shells, which is close to the corresponding second swinging plate, is fixedly provided with a clamping block, and the four clamping blocks are matched with the four first sliding blocks in the two installation shells respectively.
6. The smart IC card transfer robot of claim 1, wherein: two first guide rail shells and two second guide rail shells are symmetrically arranged in the two mounting shells; the four first sliding blocks are respectively installed in the four first guide rail shells through the matching of the guide blocks and the guide grooves, and the four heavy blocks are respectively installed in the four second guide rail shells through the matching of the guide blocks and the guide grooves; the four first sliding blocks and the four heavy blocks are in one-to-one correspondence, the first sliding blocks and the heavy blocks which are in mutual correspondence are connected through a second swing rod respectively, and two ends of each second swing rod are installed on the corresponding first sliding blocks and the corresponding heavy blocks in a hinged mode respectively.
7. The smart IC card transfer robot of claim 6, wherein: one side of installing four first swing plates in above-mentioned two installation shells all opens has a square notch, and the installation of four slide bar one-to-ones is on four square notches that open on four first swing plates, and four second sliders are sliding mounting respectively on four slide bars, one-to-one between four second sliders and four pouring weights, and is connected through a first pendulum rod respectively, and the both ends of four first pendulum rods are connected with four second sliders and four pouring weights through articulated mode respectively.
8. The smart IC card transfer robot of claim 2, wherein: the distance between the highest point and the lowest point of the swing of the four supporting plates is less than 2 times of the thickness of the IC card.
9. The smart IC card transfer robot of claim 1, wherein: two first sliding blocks positioned in the same mounting shell in the two mounting shells are respectively provided with a rack at one opposite side, and two gears are respectively rotatably arranged in the two mounting shells;
two racks in the same mounting shell in the two mounting shells are respectively meshed with corresponding gears, and the two racks are positioned on two sides of the gears; two support bars are respectively fixed mounting on the bottom surface in above-mentioned two installation shells, and are located the downside of four racks, and four direction shells are installed respectively and are played the direction supporting role to four racks on two support bars.
10. A transmission method of an intelligent IC card is characterized in that: when the IC card 7 transportation equipment designed by the invention is used, when the IC card 7 leaves the supporting surfaces quickly, under the action of inertia, the four weights 18 slide backwards in the corresponding second guide rail shell 25 relative to the second guide rail shell 25, the four weights 18 drive the four first sliding blocks 17 to slide in the corresponding first guide rail shell 24 through the four second swing rods 22 to release the limit on the four first swing plates 14, meanwhile, the four weights 18 drive the four sliding rods 19 to swing through the four first swing rods 21 and the four second sliding blocks 20, but at the beginning, the four first swing plates 14 are limited and swing by the four first sliding blocks 17, so the four second sliding blocks 20 slide along the four sliding rods 19 after being stressed until the four weights 18 drive the four first sliding blocks 17 through the four second swing rods 22 to release the limit on the four first swing plates 14, with the continuous movement of the weight 18, the first slide block 17 is far away from the fixture block 23, meanwhile, on one hand, the four weight blocks 18 can drive the four second slide blocks 20 to swing through the four first swing rods 21, the four second slide blocks 20 swing to drive the four slide rods 19 to swing, the four slide rods 19 swing to drive the four first swing plates 14 to swing, and on the other hand, the four first swing plates 14 and the second swing plate 15 swing under the self inertia effect, so that the four first swing plates 14 finally drive the four support plates 16 to move, and further the IC card 7 is driven to move upwards to be separated from the support surface on the lower side; after the IC card 7 relatively moves backward to contact with the front side surface of the mounting case 10 in the rear side pushing module 1, the IC card 7 is limited to stop relatively moving backward, and the four support plates 16, the four first swing plates 14 and the four second swing plates 15 in the two pushing modules 1 reach a stable state in the motion state, at this time, the IC card 7 is pushed by the pushing module 1 on the rear side to be transferred forward;
when the IC card 7 rapidly reaches the supporting surfaces for packaging, the conveyor belt 6 drives the IC card 7 to reach the designated position through the two pushing modules 1 and then stops, but under the inertia effect, the four weights 18 slide forward in the corresponding second guide rail housing 25, the four weights 18 drive the four sliding rods 19 to swing through the assistance of the four first swing rods 21 and the four second sliding blocks 20, the first swing plate 14 and the second swing plate 15 swing under the inertia effect, the four weights 18 drive the four first sliding blocks 17 to slide and reset through the four second swing rods 22, and finally the four first swing plates 14 are limited again by the fixture blocks 23; the four first swing plates 14 and the four second swing plates 15 drive the four support plates 16 to move, so that the IC card 7 moves downwards to be in contact with the support surface on the lower side, and in addition, the IC card 7 collides with the rear end surface of the front side mounting shell 10 under the inertia effect; the IC card 7 is limited and stops moving forwards, the motion states of the four support plates 16, the four first swing plates 14 and the four second swing plates 15 reach a stable state and are kept static, and the IC card 7 is contacted with the front pushing module 1; and then the IC card 7 is centered and packaged below the packaging station through the positioning mechanism 5, and the lower side surface of the IC card 7 is contacted with the supporting bottom surface of the lower side of the IC card 7 and the lower supporting surface for hot pressing and cold pressing in the state, so that the IC card 7 is conveniently packaged.
Priority Applications (1)
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CN202110037656.0A CN112896928A (en) | 2021-01-12 | 2021-01-12 | Intelligent IC card transmission robot and transmission method |
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CN202110037656.0A CN112896928A (en) | 2021-01-12 | 2021-01-12 | Intelligent IC card transmission robot and transmission method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117451456A (en) * | 2023-11-02 | 2024-01-26 | 苏州奥美泰克生物技术有限公司 | Full-automatic sample processing equipment |
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2021
- 2021-01-12 CN CN202110037656.0A patent/CN112896928A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117451456A (en) * | 2023-11-02 | 2024-01-26 | 苏州奥美泰克生物技术有限公司 | Full-automatic sample processing equipment |
CN117451456B (en) * | 2023-11-02 | 2024-04-09 | 苏州奥美泰克生物技术有限公司 | Full-automatic sample processing equipment |
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