CN112895737A - Intelligent wire printer - Google Patents
Intelligent wire printer Download PDFInfo
- Publication number
- CN112895737A CN112895737A CN202110096713.2A CN202110096713A CN112895737A CN 112895737 A CN112895737 A CN 112895737A CN 202110096713 A CN202110096713 A CN 202110096713A CN 112895737 A CN112895737 A CN 112895737A
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- printing
- wire
- ink
- electric wire
- control system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/46—Applications of alarms, e.g. responsive to approach of end of line
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Electrochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Manufacturing Of Electric Cables (AREA)
Abstract
The invention discloses an intelligent wire printer, which comprises a pay-off stand, a take-up stand, a printing device, a drying device, a wire defect detection device, a take-up driving device and a control system, wherein a pay-off reel and a take-up reel are respectively arranged on the pay-off stand and the take-up stand in a rotatable manner, wires are led out from the pay-off reel and then sequentially enter the printing device, the drying device and the wire defect detection device, finally the wires are wound and taken up by the take-up reel, the take-up driving device drives the take-up reel to rotate, the printing device can print characters on the surfaces of the wires passing through the printing device, the drying device can dry the printing ink on the surfaces of the wires, the wire defect detection device can detect and transmit the defects on the surfaces of the wires to the control system, and the control system controls the start and stop of the take-up driving device, the printing device, the poor electric wire is prevented from being processed subsequently, the material waste is avoided, and the use safety of the electric wire is ensured.
Description
Technical Field
The invention relates to electric wire production equipment, in particular to an intelligent electric wire printer.
Background
For the partly thinner electric wire at the printing process, if have pimple broken skin on the electric wire when the condition, these defects can't be found to traditional inker, the electric wire of the good printing can directly get into the cabling process, and it is more difficult to follow-up rediscovery these pimple broken skin problems, even find also can the electric wire finished product process, has caused very big waste, still buries hidden danger for electric wire follow-up use.
Disclosure of Invention
In order to overcome the defects, the invention provides the intelligent wire printer which can automatically detect the surface defects of the wires in the printing process and prevent the defective wires from entering the cabling process.
The technical scheme adopted by the invention for solving the technical problem is as follows: the utility model provides an electric wire intelligence inker, includes pay off rack, take-up stand, printing equipment, drying equipment, wire defect check out test set, receive line drive arrangement and control system, can the pivoted be equipped with drawing drum and take-up reel on pay off rack and the take-up stand respectively, the electric wire is drawn forth the back from the drawing drum, order gets into printing equipment, drying equipment and wire defect check out test set, finally receive the line by the take-up reel winding, it rotates to receive line drive arrangement drive take-up reel, printing equipment can be to the electric wire surface printing through it, drying equipment can dry the printing ink on electric wire surface, wire defect check out test set can detect and signal in control system the defect on electric wire surface, control system control is received line drive arrangement, printing equipment and drying equipment open and stop.
As a further improvement of the invention, the pay-off device is also provided with a pay-off driving device, and the pay-off driving device drives the pay-off disc to rotate.
As a further improvement of the invention, the wire tension detection device is further arranged, the conductive tension detection device can detect the tension of the wire and transmit the tension to the control system, and the control system controls the wire releasing speed and the wire receiving speed of the wire releasing driving device and the wire receiving driving device.
As a further improvement of the invention, a meter counter is arranged between the wire defect detection equipment and the take-up stand, the meter counter can measure the length of the wire passing through the meter counter and transmit the length to a control system, a data collection and data display module is arranged on the control system, and the data collection and data display module can collect and display the length data of the wire.
As a further improvement of the invention, the printing equipment comprises a frame, a pressing wheel, a printing wheel, an ink supply device and a printing wheel driving device, wherein the pressing wheel and the printing wheel can be relatively rotatably arranged on the frame, the printing wheel driving device drives the printing wheel to rotate, a gap through which a power supply line passes is formed between the outer side surface of the circumference of the pressing wheel and the outer side surface of the circumference of the printing wheel, a rolling printing matrix is formed on the surface of the pressing wheel, the rolling printing matrix can roll and print on the surface of the electric wire intermittently along with the rotation of the printing wheel, the ink supply device is fixedly arranged on the frame, and the ink supply device can supply ink to the surface of the rolling printing matrix of the.
As a further improvement of the invention, a circle of arc-shaped groove is formed on the outer side surface of the circumference of the pinch roller, one side of the wire is just accommodated in the arc-shaped groove, the rolling printing die on the pinch roller is higher than the outer side surface of the circumference of the pinch roller along the radial direction by a set height, and the rolling printing die can tightly abut against the other side surface of the wire.
As a further improvement of the invention, the ink jet device comprises an ink box, an ink nozzle, an ink discharge valve and a rolling lettering die position sensing device, wherein ink is filled in the ink box, the ink nozzle is fixedly arranged at the lower end of the ink box, an ink outlet communicated with the ink nozzle is formed in the lower end of the ink box, the ink discharge valve is arranged on the ink outlet, the rolling lettering die position sensing device can sense a rolling lettering die right opposite to the ink nozzle, the rolling lettering die position sensing device is electrically connected and communicated with a control system, and the control system controls the opening and closing of the ink discharge valve.
As a further improvement of the invention, the print wheel driving device is a servo motor, and the rolling print die position sensing device is an encoder arranged on the servo motor.
As a further improvement of the present invention, the wire defect detecting apparatus includes a spark machine and a concave-convex detector, the spark machine is capable of detecting defects of the wire being flattened and broken, the concave-convex detector is capable of detecting defects of the surface of the wire being uneven, and the spark machine and the concave-convex detector are capable of being electrically connected and communicated with the control system.
As a further improvement of the invention, the drying device comprises a drying rack, a drying box, a heating device and a blowing device, wherein the drying box is fixedly arranged on the drying rack, two ends of the drying box along the extension direction of the electric wire are respectively provided with an inlet and an outlet, the heating device is fixedly arranged in the drying box, the heating device can heat the inside of the drying box, the blowing device is fixedly arranged on the drying box, and the blowing device can blow towards the electric wire in the drying box.
The invention has the beneficial effects that: according to the invention, the wire defect detection equipment is arranged between the lettering equipment and the wire take-up frame, so that the defects of the lettered wire such as skin breaking, flattening, pimple and the like are automatically detected, the wire can be taken up after the wire is qualified, the wire with the defects after lettering is prevented from entering a cabling process, the defective wire is prevented from being subjected to subsequent processing, the material waste is avoided, and the use safety of the wire is ensured.
Drawings
Fig. 1 is a schematic diagram of the structural principle of the present invention.
Detailed Description
Example (b): the utility model provides an electric wire intelligence inker, includes pay off rack 1, take-up frame 2, printing equipment, drying equipment, wire defect check out test set, receive line drive arrangement 3 and control system 4, can the pivoted be equipped with drawing drum 5 and take-up drum 6 on pay off rack 1 and the take-up frame 2 respectively, after electric wire 20 draws from drawing drum 5, get into printing equipment, drying equipment and wire defect check out test set in proper order, finally receive the line by the winding drum 6 winding, receive line drive arrangement 3 drive take-up drum 6 and rotate, printing equipment can be to the 20 surperficial printing ink of electric wire through it, drying equipment can dry the printing ink on electric wire 20 surface, wire defect check out test set can detect and communicate in control system 4 the defect on electric wire 20 surface, control system 4 controls and receives line drive arrangement 3, printing equipment and drying equipment open and stop.
The electric wire 20 is paid off by a pay-off reel 5 on a pay-off rack 1, and is taken up by a take-up reel 6 on a take-up rack 2, when the electric wire 20 passes through a printing device, the surface of the electric wire is printed by the printing device, the printed electric wire 20 enters a drying device for drying, the dried electric wire 20 enters a wire defect detection device, the wire defect detection device detects defects such as flattening, skin breaking, unevenness and the like on the surface of the electric wire 20, when the detection meets the requirements, the electric wire 20 is taken up by the take-up reel 6, and when the defects are detected to appear on the electric wire 20, the control system 4 controls the take-up driving device 3, the printing device and the drying device to stop working, so that the unqualified electric wire 20 is prevented from.
And a pay-off driving device 7 is further arranged, and the pay-off driving device 7 drives the pay-off reel 5 to rotate. Electric wire 20 carries out the unwrapping wire from pay off rack 1, and unwrapping wire drive arrangement 7 can be the motor, and the motor can drive drawing drum 5 and rotate and realize initiatively unwrapping wire, reduces the influence of tension to thinner insulated wire, prevents to break and draws thin electric wire.
Still be equipped with electric wire tension detection device, conductive tension detection device can detect electric wire tension and signal in control system 4, and control system 4 controls unwrapping wire drive arrangement 7 and the 3 unwrapping wire speed and the receipts line speed of receipts line drive arrangement. The wire tension detection device is used for detecting the wire tension, so that the wire take-up driving device 3 and the wire pay-off driving device 7 are prevented from tensioning or loosening due to the difference of rotating speeds.
Still be equipped with meter rice ware 8 between electric wire defect detection equipment and take-up stand 2, meter rice ware 8 can measure and signal in control system 4 through its electric wire 20 length, is equipped with data collection and data display module 9 on control system 4, and data collection and data display module 9 can collect and show electric wire length data. And the length of the cable wound on the take-up reel 6 is automatically measured by the length meter 8.
The printing equipment comprises a rack 10, a pressing wheel 11, a printing wheel 12, an ink supply device 13 and a printing wheel driving device 14, wherein the pressing wheel 11 and the printing wheel 12 can be installed on the rack 10 in a relatively rotating mode, the printing wheel driving device 14 drives the printing wheel 12 to rotate, a gap through which a power supply line passes is formed between the outer circumferential surface of the pressing wheel 11 and the outer circumferential surface of the printing wheel 12, a rolling printing die is formed on the surface of the pressing wheel 11, the rolling printing die can roll and print on the surface of an electric wire intermittently along with the rotation of the printing wheel 12, the ink supply device 13 is fixedly installed on the rack 10, and the ink supply device 13 can supply ink to the surface of the rolling printing die of the printing wheel 12. The ink supply device 13 supplies ink to the surface of the rolling printing die on the printing wheel 12 to enable the surface of the rolling printing die to be full of ink, when the printing wheel driving device 14 drives the printing wheel 12 to rotate, the rolling printing die is in close contact with the surface of the wire along with the rotation of the printing wheel 12 to print, and finally printing is intermittently formed on the surface of the wire.
A circle of arc-shaped groove is formed in the surface of the outer side of the circumference of the pinch roller 11, one side of the wire is just accommodated in the arc-shaped groove, a rolling printing die on the wheel of the pinch roller 11 is higher than the surface of the outer side of the circumference of the pinch roller 11 along the radial direction by a set height, and the rolling printing die can tightly support the surface of the other side of the wire. An arc-shaped groove is formed in the surface of the pinch roller 11 and used for limiting the electric wire, so that the electric wire is prevented from moving left and right, and accurate printing positions are ensured.
The ink jet device comprises an ink box, an ink nozzle, an ink discharge valve and a rolling lettering die position sensing device, wherein ink is filled in the ink box, the ink nozzle is fixedly arranged at the lower end of the ink box, an ink outlet communicated with the ink nozzle is formed in the lower end of the ink box, the ink discharge valve is arranged on the ink outlet, the rolling lettering die position sensing device can sense a rolling lettering die right opposite to the ink nozzle, the rolling lettering die position sensing device is electrically connected and communicated with the control system 4, and the control system 4 controls the ink discharge valve to be opened and closed. When printing, the rolling printing mould is intermittently over against the ink nozzle along with the rotation of the printing wheel 12, after the position sensing device of the rolling printing mould senses that the rolling printing mould reaches the position over against the ink nozzle, the control system 4 controls the ink discharging valve to be opened, the ink nozzle performs ink jet on the rolling printing mould, the rolling printing mould is full of ink, the surface of the rolling printing mould is subjected to ink jet in an ink jet mode, so that the ink on the surface of the rolling printing mould is uniform, in addition, an ink absorbing head made of water-absorbing materials such as sponge and the like can be arranged at an ink outlet of the ink box, and when the rolling printing mould reaches the ink absorbing head, the ink absorbing head is closely contacted with the ink absorbing head to be stained with the ink.
The lettering wheel driving device 14 is a servo motor, and the rolling lettering die position sensing device is an encoder arranged on the servo motor.
The wire defect detection equipment comprises a spark machine 15 and a concave-convex detector 16, wherein the spark machine 15 can detect the defects that a wire is flattened and broken, the concave-convex detector 16 can detect the defects of the concave-convex surface of the wire, and the spark machine 15 and the concave-convex detector 16 can be electrically connected and communicated with the control system 4. The electric wire gets into and carries out high voltage detection in spark machine 15, when there is the broken skin or the condition of flattening on the electric wire surface, spark machine 15 can produce the spark and report to the police, unsmooth state and the pimple size of electric wire surface in concave-convex detector 16 to passing through it detects, and send the testing result to control system 4, control system 4 judges whether it is qualified according to predetermineeing vertically, send the police dispatch newspaper to stop receiving the line if unqualified, if qualified then continue receiving the line, except that adopt above-mentioned check out test set to carry out electric wire surface defect and detect, can also detect electric wire surface defect through modes such as image device.
The drying device comprises a drying rack 17, a drying box 18, a heating device and a blowing device 19, wherein the drying box 18 is fixedly installed on the drying rack 17, an inlet and an outlet are respectively arranged at two ends of the drying box 18 in the extending direction of the electric wire, the heating device is fixedly installed in the drying box 18, the heating device can heat the inside of the drying box 18, the blowing device 19 is fixedly installed on the drying box 18, and the blowing device 19 can blow the electric wire in the drying box 18. The electric wire is dried by hot air in the drying box 18, and the drying speed is high.
Claims (10)
1. The utility model provides an electric wire intelligence inker which characterized in that: including pay-off rack (1), take-up stand (2), printing equipment, drying equipment, electric wire defect check out test set, receive line drive arrangement (3) and control system (4), can the pivoted be equipped with drawing drum (5) and take-up reel (6) on pay-off rack and the take-up stand respectively, electric wire (20) are followed the drawing drum and are drawn the back, get into printing equipment in proper order, drying equipment and electric wire defect check out test set, finally receive the line by the take-up reel winding, it rotates to receive line drive arrangement drive take-up reel, printing equipment can be to the electric wire surface printing through it, drying equipment can dry the printing ink on electric wire surface, electric wire defect check out test set can detect and signal in control system the defect on electric wire surface, control system control is received line drive arrangement, printing equipment and drying equipment open and stop.
2. The intelligent wire printer according to claim 1, wherein: and a pay-off driving device (7) is further arranged and drives the pay-off reel to rotate.
3. The intelligent wire printer according to claim 2, wherein: the wire tension detection device can detect the wire tension and transmit the wire tension to the control system, and the control system controls the paying-off speed and the paying-off speed of the paying-off driving device and the paying-off speed of the taking-up driving device.
4. The intelligent wire printer according to claim 3, wherein: still be equipped with meter rice ware (8) between electric wire defect detection equipment and take-up stand, meter rice ware can measure and signal in control system through its electric wire length, is equipped with data collection and data display module (9) on the control system, and data collection and data display module can collect and show electric wire length data.
5. The intelligent wire printer according to claim 1, wherein: the printing equipment comprises a rack (10), a pressing wheel (11), a printing wheel (12), an ink supply device (13) and a printing wheel driving device (14), wherein the pressing wheel and the printing wheel can be installed on the rack in a relatively rotating mode, the printing wheel driving device drives the printing wheel to rotate, a gap through which a power supply line passes is formed between the outer side surface of the circumference of the pressing wheel and the outer side surface of the circumference of the printing wheel, a rolling printing die is formed on the surface of the pressing wheel, the rolling printing die can roll intermittent rolling printing on the surface of an electric wire along with the printing wheel, the ink supply device is fixedly installed on the rack, and the ink supply device can supply ink to the surface of the rolling printing die of the printing wheel.
6. The intelligent wire printer according to claim 5, wherein: a circle of arc-shaped groove is formed in the surface of the outer side of the circumference of the pinch roller, one side of the wire is just accommodated in the arc-shaped groove, a rolling printing matrix on the pinch roller is higher than the surface of the outer side of the circumference of the pinch roller along the radial direction by a set height, and the rolling printing matrix can tightly support the surface of the other side of the wire.
7. The intelligent wire printer according to claim 5, wherein: the ink jet device comprises an ink box, an ink nozzle, an ink discharge valve and a rolling lettering die position sensing device, wherein ink is filled in the ink box, the ink nozzle is fixedly arranged at the lower end of the ink box, an ink outlet communicated with the ink nozzle is formed in the lower end of the ink box, the ink discharge valve is arranged on the ink outlet, the rolling lettering die position sensing device can sense a rolling lettering die right opposite to the ink nozzle, the rolling lettering die position sensing device is electrically connected and communicated with a control system, and the control system controls the ink discharge valve to be opened and closed.
8. The intelligent wire printer according to claim 7, wherein: the printing wheel driving device is a servo motor, and the rolling printing die position sensing device is an encoder arranged on the servo motor.
9. The intelligent wire printer according to claim 1, wherein: the wire defect detection equipment comprises a spark machine (15) and a concave-convex detector (16), wherein the spark machine can detect the defects that a wire is flattened and broken, the concave-convex detector can detect the defects that the surface of the wire is uneven, and the spark machine and the concave-convex detector can be electrically connected and communicated with a control system.
10. The intelligent wire printer according to claim 1, wherein: the drying device comprises a drying rack (17), a drying box (18), a heating device and a blowing device (19), wherein the drying box is fixedly installed on the drying rack, an inlet and an outlet are respectively formed in the two ends of the drying box along the extension direction of the electric wire, the heating device is fixedly installed in the drying box, the heating device can heat the drying box, the blowing device is fixedly installed on the drying box, and the blowing device can blow towards the electric wire in the drying box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110096713.2A CN112895737A (en) | 2021-01-25 | 2021-01-25 | Intelligent wire printer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110096713.2A CN112895737A (en) | 2021-01-25 | 2021-01-25 | Intelligent wire printer |
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| Publication Number | Publication Date |
|---|---|
| CN112895737A true CN112895737A (en) | 2021-06-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110096713.2A Pending CN112895737A (en) | 2021-01-25 | 2021-01-25 | Intelligent wire printer |
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| Country | Link |
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| CN (1) | CN112895737A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114044411A (en) * | 2021-11-16 | 2022-02-15 | 国网山东省电力公司荣成市供电公司 | Numerical control cable drawing drum |
| CN114562932A (en) * | 2022-03-16 | 2022-05-31 | 海达建设集团有限公司 | Building engineering quality flatness detection device |
-
2021
- 2021-01-25 CN CN202110096713.2A patent/CN112895737A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114044411A (en) * | 2021-11-16 | 2022-02-15 | 国网山东省电力公司荣成市供电公司 | Numerical control cable drawing drum |
| CN114562932A (en) * | 2022-03-16 | 2022-05-31 | 海达建设集团有限公司 | Building engineering quality flatness detection device |
| CN114562932B (en) * | 2022-03-16 | 2023-09-22 | 海达建设集团有限公司 | Building engineering quality flatness detection device |
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