CN105510349A - Intelligent processing system for cable jacket defects - Google Patents
Intelligent processing system for cable jacket defects Download PDFInfo
- Publication number
- CN105510349A CN105510349A CN201610036316.5A CN201610036316A CN105510349A CN 105510349 A CN105510349 A CN 105510349A CN 201610036316 A CN201610036316 A CN 201610036316A CN 105510349 A CN105510349 A CN 105510349A
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- China
- Prior art keywords
- cable
- monitor
- processing system
- take
- intelligent processing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000007547 defect Effects 0.000 title claims abstract description 28
- 238000012545 processing Methods 0.000 title claims abstract description 22
- 238000007493 shaping process Methods 0.000 claims abstract description 39
- 238000012544 monitoring process Methods 0.000 claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 26
- 229910052782 aluminium Inorganic materials 0.000 claims description 26
- 239000004411 aluminium Substances 0.000 claims description 26
- 239000010959 steel Substances 0.000 claims description 26
- 238000012806 monitoring device Methods 0.000 claims description 17
- 241000606750 Actinobacillus Species 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 7
- 239000003086 colorant Substances 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000007639 printing Methods 0.000 abstract description 5
- 238000001514 detection method Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 229910000680 Aluminized steel Inorganic materials 0.000 abstract 3
- 230000006872 improvement Effects 0.000 description 8
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000002547 anomalous effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
Landscapes
- Engineering & Computer Science (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Signal Processing (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention provides an intelligent processing system for cable jacket defects. The intelligent processing system comprises a cable core uncoiling device, a cable deformation monitor, an aluminized steel strip shaping monitor, an extruder, a jacket forming monitor, a printing monitor, a cable coiling device and a control system, wherein the cable core uncoiling device, the cable deformation monitor, the aluminized steel strip shaping monitor, the extruder, the jacket forming monitor, the printing monitor and the cable coiling device are arranged in turn, and the cable deformation monitor, the aluminized steel strip shaping monitor, the jacket forming monitor, the printing monitor and the cable coiling device are respectively connected with the control system. The intelligent processing system for cable jacket defects has the beneficial effects that all the links for monitoring the production process of the cable jacket are integrated, so that the integrated intelligent detection is realized, and all the links of the cable jacket can be intelligently monitored, processed and fed back.
Description
Technical field
The present invention relates to the production testing equipment of cable, particularly relate to a kind of cable jacket defect intelligent processing system.
Background technology
In prior art, the equipment of the detection sheath open defect in cable production run is single and non intelligent property, and these equipment are separate detection, cannot accurately locate, data cannot be preserved in real time, number of drawbacks monitoring are not integrated in one, can not integrated treatment.The mode of this repeatedly separately monitoring certainly will cause the waste of human and material resources and financial resources, simultaneously abnormal occurrence review countless certificate and image support.
Summary of the invention
In order to solve the problems of the prior art, the invention provides a kind of cable jacket defect intelligent processing system.
The invention provides a kind of cable jacket defect intelligent processing system, comprise cable core actinobacillus device, cable type deformation monitoring device, the shaping monitor of steel aluminium strip, extruder, the shaping monitor of sheath, lettering monitor, cable take-up and control system, wherein, described cable core actinobacillus device, cable type deformation monitoring device, the shaping monitor of steel aluminium strip, extruder, the shaping monitor of sheath, lettering monitor, cable take-up is disposed in order, described cable type deformation monitoring device, the shaping monitor of steel aluminium strip, the shaping monitor of sheath, lettering monitor, cable take-up is connected with described control system respectively.
As a further improvement on the present invention, described cable core actinobacillus device is wound with cable core, described cable core arrives described extruder through described cable type deformation monitoring device, the shaping monitor of steel aluminium strip successively.
As a further improvement on the present invention, described extruder formed protective sleeve on described cable core also exports the cable with sheath, the described cable with sheath under the draw of described cable take-up, successively through the shaping monitor of sheath, lettering monitor being wrapped on described cable take-up.
As a further improvement on the present invention, described cable take-up is provided with the take-up monitor of the winding displacement quality of monitoring cable take-up, and described take-up monitor is connected with described control system.
As a further improvement on the present invention, described take-up monitor be provided with by infrared ray to the winding displacement of cable height carry out real time scan infrared line scanner and once the scope that the exceeds setting alarm of reporting to the police immediately, described alarm, infrared line scanner are connected with described control system respectively.
As a further improvement on the present invention, described cable type deformation monitoring device is provided with the caliper of the out-of-roundness detecting cable core, and described caliper is connected with described control system.
As a further improvement on the present invention, the shaping monitor of described steel aluminium strip is provided with steel aluminium strip mould, described steel aluminium strip mould is provided with the pressure transducer of detected pressures change and the resistive force sensor of change in resistance, and described pressure transducer, resistive force sensor are connected with described control system respectively.
As a further improvement on the present invention, the shaping monitor of described sheath is provided with the concavo-convex detector detecting jacket surface and the color inkjet printer spraying the mark of different colours according to the order of severity of jacket surface defect, and described concavo-convex detector, color inkjet printer are connected with described control system respectively.
As a further improvement on the present invention, described lettering monitor is provided with the lettering image on sheath and standard lettering word image carries out sharpness, integrity degree contrasts image comparison module, and described image comparison module is connected with described control system.
The invention has the beneficial effects as follows: be integrated in one by the links in monitoring cable jacket production run, realize integral and intelligent and detect, the links of intellectual monitoring sheath is gone forward side by side row relax and feedback.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of a kind of cable jacket defect of the present invention intelligent processing system.
Embodiment
Illustrate below in conjunction with accompanying drawing and embodiment the present invention is further described.
Drawing reference numeral in Fig. 1 is: cable core actinobacillus device 1; Cable core 21; There is the cable 22 of sheath; Cable type deformation monitoring device 3; The shaping monitor 4 of steel aluminium strip; Extruder 5; The shaping monitor 6 of sheath; Lettering monitor 7; Cable take-up 8; Take-up monitor 9; Control system 10.
As shown in Figure 1, a kind of cable jacket defect intelligent processing system, comprise cable core actinobacillus device 1, cable type deformation monitoring device 3, the shaping monitor 4 of steel aluminium strip, extruder 5, the shaping monitor 6 of sheath, lettering monitor 7, cable take-up 8 and control system 10, wherein, described cable core actinobacillus device 1, cable type deformation monitoring device 3, the shaping monitor 4 of steel aluminium strip, extruder 5, the shaping monitor 6 of sheath, lettering monitor 7, cable take-up 8 is disposed in order, described cable type deformation monitoring device 3, the shaping monitor 4 of steel aluminium strip, the shaping monitor 6 of sheath, lettering monitor 7, cable take-up 8 is connected with described control system 10 respectively.
As shown in Figure 1, described cable core actinobacillus device 1 is wound with cable core 21, described cable core 21 arrives described extruder 5 through described cable type deformation monitoring device 3, the shaping monitor of steel aluminium strip 4 successively.
As shown in Figure 1, described extruder 5 formed protective sleeve on described cable core 21 also exports the cable 22 with sheath, the described cable 22 with sheath under the draw of described cable take-up 8, successively through the shaping monitor of sheath 6, lettering monitor 7 being wrapped on described cable take-up 8.
As shown in Figure 1, described cable take-up 8 is provided with the take-up monitor 9 of the winding displacement quality of monitoring cable take-up 8, and described take-up monitor 9 is connected with described control system 10.
As shown in Figure 1, described take-up monitor 9 be provided with by infrared ray to the winding displacement of cable height carry out real time scan infrared line scanner and once the scope that the exceeds setting alarm of reporting to the police immediately, described alarm, infrared line scanner are connected with described control system 10 respectively, for monitoring the take-up monitor 9 of take-up winding displacement quality, by infrared ray to have sheath cable 22 winding displacement height real time scan, once the scope exceeding setting is reported to the police immediately.
As shown in Figure 1, described cable type deformation monitoring device 3 is provided with the caliper of the out-of-roundness detecting cable core, described caliper is connected with described control system 10, and for monitoring the cable type deformation monitoring device 3 that cable core 21 is out of shape, the out-of-roundness being detected cable core by caliper is realized.
As shown in Figure 1, the shaping monitor 4 of described steel aluminium strip is provided with steel aluminium strip mould, described steel aluminium strip mould is provided with the pressure transducer of detected pressures change and the resistive force sensor of change in resistance, described pressure transducer, resistive force sensor are connected with described control system 10 respectively, for monitoring the shaping monitor 4 of the shaping steel aluminium strip of steel aluminium strip, detected the change of force value by the pressure transducer on steel aluminium strip mould and resistive force sensor.
As shown in Figure 1, the shaping monitor of described sheath 6 is provided with the concavo-convex detector detecting jacket surface and the color inkjet printer spraying the mark of different colours according to the order of severity of jacket surface defect, described concavo-convex detector, color inkjet printer are connected with described control system 10 respectively, for monitoring shaping monitor 6 such as the sheath of sheathing open defect as bulge, decortication etc., color inkjet printer is coordinated to realize the accurate mark of cable skin bad order by concavo-convex detector, can according to the mark of the order of severity spray different colours of defect.
As shown in Figure 1, described lettering monitor 7 is provided with the lettering image on sheath and standard lettering word image carries out sharpness, integrity degree contrasts image comparison module, described image comparison module is connected with described control system 10, for monitoring the lettering monitor 7 of cable printing machine or ink jet numbering machine lettering effect, carry out sharpness, integrity degree contrast by image comparison technology and standard lettering content.
As shown in Figure 1; for the control system 10 of integrated treatment; the abnormal data gathering each detecting device feedback carries out the judgement of the anomalous content order of severity according to the standard of setting; then fault handling is carried out by predetermined Intelligent Plan, as realized the auto stop of most short delivery goods according to the order of severity of fault.
A kind of cable jacket defect intelligent processing system provided by the invention, gather multi-function in integral whole, in the production run of cable jacket, cable core 21 cable core distortion in formed protective sleeve process, shaping bad, the sheath decortication of steel aluminium strip and the problem such as bulge, cable skin lettering or spray printing is bad, take-up winding displacement quality can be monitored, and in time intelligent decision is made to the order of severity of these quality problems, send intelligent instruction according to judged result, carry out Intelligent treatment and feedback.In addition, the present invention with LED light source and twin shaft or three light-source systems and high-speed dsp (digital signal processing), can also accurately judge the size of defect, the order of severity and accurate location, Intelligent candid defect real-time storage data, shown by display screen, facilitate supervise and investigation.Can manually set alert levels, meet needs of production, intelligent screening can be realized according to alert levels.
A kind of cable jacket defect intelligent processing system provided by the invention has the following advantages:
1) several functions of integral type.
2) speed of detection is fast, highly sensitive.
3) simple and quick.
4) comprehensive Real-Time Monitoring.
5) data and image can be preserved by real-time online.
Above content is in conjunction with concrete preferred implementation further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.
Claims (9)
1. a cable jacket defect intelligent processing system, it is characterized in that: comprise cable core actinobacillus device, cable type deformation monitoring device, the shaping monitor of steel aluminium strip, extruder, the shaping monitor of sheath, lettering monitor, cable take-up and control system, wherein, described cable core actinobacillus device, cable type deformation monitoring device, the shaping monitor of steel aluminium strip, extruder, the shaping monitor of sheath, lettering monitor, cable take-up is disposed in order, described cable type deformation monitoring device, the shaping monitor of steel aluminium strip, the shaping monitor of sheath, lettering monitor, cable take-up is connected with described control system respectively.
2. cable jacket defect intelligent processing system according to claim 1, is characterized in that: described cable core actinobacillus device is wound with cable core, and described cable core arrives described extruder through described cable type deformation monitoring device, the shaping monitor of steel aluminium strip successively.
3. cable jacket defect intelligent processing system according to claim 2, it is characterized in that: described extruder formed protective sleeve on described cable core also exports the cable with sheath, the described cable with sheath under the draw of described cable take-up, successively through the shaping monitor of sheath, lettering monitor being wrapped on described cable take-up.
4. cable jacket defect intelligent processing system according to claim 1, is characterized in that: described cable take-up is provided with the take-up monitor of the winding displacement quality of monitoring cable take-up, and described take-up monitor is connected with described control system.
5. cable jacket defect intelligent processing system according to claim 4, it is characterized in that: described take-up monitor be provided with by infrared ray to the winding displacement of cable height carry out real time scan infrared line scanner and once the scope that the exceeds setting alarm of reporting to the police immediately, described alarm, infrared line scanner are connected with described control system respectively.
6. cable jacket defect intelligent processing system according to claim 1, is characterized in that: described cable type deformation monitoring device is provided with the caliper of the out-of-roundness detecting cable core, and described caliper is connected with described control system.
7. cable jacket defect intelligent processing system according to claim 1, it is characterized in that: the shaping monitor of described steel aluminium strip is provided with steel aluminium strip mould, described steel aluminium strip mould is provided with the pressure transducer of detected pressures change and the resistive force sensor of change in resistance, and described pressure transducer, resistive force sensor are connected with described control system respectively.
8. cable jacket defect intelligent processing system according to claim 1, it is characterized in that: the shaping monitor of described sheath is provided with the concavo-convex detector detecting jacket surface and the color inkjet printer spraying the mark of different colours according to the order of severity of jacket surface defect, and described concavo-convex detector, color inkjet printer are connected with described control system respectively.
9. cable jacket defect intelligent processing system according to claim 1, it is characterized in that: described lettering monitor is provided with the lettering image on sheath and standard lettering word image carries out sharpness, integrity degree contrasts image comparison module, and described image comparison module is connected with described control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610036316.5A CN105510349A (en) | 2016-01-20 | 2016-01-20 | Intelligent processing system for cable jacket defects |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610036316.5A CN105510349A (en) | 2016-01-20 | 2016-01-20 | Intelligent processing system for cable jacket defects |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105510349A true CN105510349A (en) | 2016-04-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610036316.5A Pending CN105510349A (en) | 2016-01-20 | 2016-01-20 | Intelligent processing system for cable jacket defects |
Country Status (1)
| Country | Link |
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| CN (1) | CN105510349A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105911067A (en) * | 2016-05-17 | 2016-08-31 | 无锡赛默斐视科技有限公司 | Cable protective jacket surface defect detector and detection method thereof |
| CN107192514A (en) * | 2017-05-23 | 2017-09-22 | 沈阳亨通光通信有限公司 | Sheath defect inspection method |
| CN110635389A (en) * | 2019-11-15 | 2019-12-31 | 惠安铁邦五金制品有限公司 | Novel transmission line operation maintenance machine |
| CN111413350A (en) * | 2020-03-24 | 2020-07-14 | 江苏斯德雷特通光光纤有限公司 | Method and device for detecting defects of optical fiber flat cable |
| CN111837011A (en) * | 2018-04-13 | 2020-10-27 | 梅勒菲尔股份有限公司 | Surface scanner, arrangement and method for surface defect detection of cables |
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| CN105911067A (en) * | 2016-05-17 | 2016-08-31 | 无锡赛默斐视科技有限公司 | Cable protective jacket surface defect detector and detection method thereof |
| CN107192514A (en) * | 2017-05-23 | 2017-09-22 | 沈阳亨通光通信有限公司 | Sheath defect inspection method |
| CN107192514B (en) * | 2017-05-23 | 2020-04-07 | 沈阳亨通光通信有限公司 | Sheath defect detection method |
| CN111837011A (en) * | 2018-04-13 | 2020-10-27 | 梅勒菲尔股份有限公司 | Surface scanner, arrangement and method for surface defect detection of cables |
| CN110635389A (en) * | 2019-11-15 | 2019-12-31 | 惠安铁邦五金制品有限公司 | Novel transmission line operation maintenance machine |
| CN111413350A (en) * | 2020-03-24 | 2020-07-14 | 江苏斯德雷特通光光纤有限公司 | Method and device for detecting defects of optical fiber flat cable |
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Application publication date: 20160420 |