CN205384229U - Cable jacket defect intelligence processing system - Google Patents
Cable jacket defect intelligence processing system Download PDFInfo
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- CN205384229U CN205384229U CN201620053223.9U CN201620053223U CN205384229U CN 205384229 U CN205384229 U CN 205384229U CN 201620053223 U CN201620053223 U CN 201620053223U CN 205384229 U CN205384229 U CN 205384229U
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Abstract
The utility model provides a cable jacket defect intelligence processing system, including cable core pay -off, cable type deformation monitoring ware, steel aluminium strip shaping monitor, extruder, sheath shaping monitor, printing monitor, cable take -up and control system, wherein, cable core pay -off, cable type deformation monitoring ware, steel aluminium strip shaping monitor, extruder, sheath shaping monitor, printing monitor, cable take -up arrange in proper order, cable type deformation monitoring ware, steel aluminium strip shaping monitor, sheath shaping monitor, printing monitor, cable take -up respectively with control system connects. The beneficial effects of the utility model are that: to monitor each link collection in an organic whole in the cable sheath production process, and realize integral type intellectual detection system, each link of intelligent monitoring sheath is handled and is fed back.
Description
Technical field
This utility model relates to the production detection equipment of cable, particularly relates to a kind of cable jacket defect intelligent processing system.
Background technology
In prior art, the equipment of the detection sheath open defect in cable production process is single and non intelligent property, and these equipment are separate detection, cannot be accurately positioned, data cannot preserve in real time, it does not have number of drawbacks monitoring is integrated in one, it is impossible to close-coupled processing.The mode of this repeatedly separately monitoring certainly will cause the waste of human and material resources and financial resources, simultaneously abnormal phenomena review no data and image support.
Summary of the invention
In order to solve the problems of the prior art, this utility model provides a kind of cable jacket defect intelligent processing system.
This utility model provides a kind of cable jacket defect intelligent processing system, including cable core actinobacillus device, cable type deformation monitoring device, steel aluminium strip molding monitor, extruder, sheath molding monitor, lettering monitor, cable take-up and control system, wherein, described cable core actinobacillus device, cable type deformation monitoring device, steel aluminium strip molding monitor, extruder, sheath molding monitor, lettering monitor, cable take-up order is arranged, described cable type deformation monitoring device, steel aluminium strip molding monitor, sheath molding monitor, lettering monitor, cable take-up is connected with described control system respectively.
As further improvement of the utility model, described cable core actinobacillus device being wound with cable core, described cable core sequentially passes through described cable type deformation monitoring device, steel aluminium strip molding monitor arrives described extruder.
As further improvement of the utility model, described extruder formed protective sleeve output on described cable core have the cable of sheath, the described cable with sheath, under the draw of described cable take-up, sequentially passes through sheath molding monitor, lettering monitor and is wrapped on described cable take-up.
As further improvement of the utility model, described cable take-up is provided with the take-up monitor of the winding displacement quality of monitoring cable take-up, and described take-up monitor is connected with described control system.
As further improvement of the utility model, being provided with the infrared ray winding displacement height to cable on described take-up monitor and carry out the infrared line scanner of real time scan and once exceed the alarm that the scope set is reported to the police immediately, described alarm, infrared line scanner are connected with described control system respectively.
As further improvement of the utility model, described cable type deformation monitoring device is provided with the caliper of the out-of-roundness of detection cable core, and described caliper is connected with described control system.
As further improvement of the utility model, described steel aluminium strip molding monitor is provided with steel aluminium strip mould, described steel aluminium strip mould is provided with the pressure transducer of detection pressure change and the resistive force sensor of resistance change, and described pressure transducer, resistive force sensor are connected with described control system respectively.
As further improvement of the utility model, described sheath molding monitor is provided with the concavo-convex detector of detection jacket surface and sprays the color inkjet printer of mark of different colours according to the order of severity of jacket surface defect, and described concavo-convex detector, color inkjet printer are connected with described control system respectively.
As further improvement of the utility model, described lettering monitor is provided with the image comparison module that the lettering image on sheath and standard lettering word image carry out definition, integrity degree contrast, and described image comparison module is connected with described control system.
The beneficial effects of the utility model are: be integrated in one by the links in monitoring cable jacket production process, it is achieved integral and intelligent detects, and the links of intellectual monitoring sheath also carries out processing and feeding back.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of a kind of cable jacket defect intelligent processing system of this utility model.
Detailed description of the invention
Illustrate below in conjunction with accompanying drawing and this utility model is further illustrated by detailed description of the invention.
Drawing reference numeral in Fig. 1 is: cable core actinobacillus device 1；Cable core 21；There is the cable 22 of sheath；Cable type deformation monitoring device 3；Steel aluminium strip molding monitor 4；Extruder 5；Sheath molding monitor 6；Lettering monitor 7；Cable take-up 8；Take-up monitor 9；Control system 10.
As shown in Figure 1, a kind of cable jacket defect intelligent processing system, including cable core actinobacillus device 1, cable type deformation monitoring device 3, steel aluminium strip molding monitor 4, extruder 5, sheath molding monitor 6, lettering monitor 7, cable take-up 8 and control system 10, wherein, described cable core actinobacillus device 1, cable type deformation monitoring device 3, steel aluminium strip molding monitor 4, extruder 5, sheath molding monitor 6, lettering monitor 7, cable take-up 8 order is arranged, described cable type deformation monitoring device 3, steel aluminium strip molding monitor 4, sheath molding monitor 6, lettering monitor 7, cable take-up 8 is connected with described control system 10 respectively.
As it is shown in figure 1, be wound with cable core 21 on described cable core actinobacillus device 1, described cable core 21 sequentially passes through described cable type deformation monitoring device 3, steel aluminium strip molding monitor 4 arrives described extruder 5.
As shown in Figure 1, described extruder 5 formed protective sleeve output on described cable core 21 have the cable 22 of sheath, the described cable 22 with sheath, under the draw of described cable take-up 8, sequentially passes through sheath molding monitor 6, lettering monitor 7 and is wrapped on described cable take-up 8.
As it is shown in figure 1, described cable take-up 8 is provided with the take-up monitor 9 of the winding displacement quality of monitoring cable take-up 8, described take-up monitor 9 is connected with described control system 10.
As shown in Figure 1, described take-up monitor 9 is provided with the infrared ray winding displacement height to cable and carries out the infrared line scanner of real time scan and once exceed the alarm that the scope set is reported to the police immediately, described alarm, infrared line scanner are connected with described control system 10 respectively, for monitoring the take-up monitor 9 of take-up winding displacement quality, by infrared ray to have sheath cable 22 winding displacement height real time scan, once beyond set scope report to the police immediately.
As shown in Figure 1, described cable type deformation monitoring device 3 is provided with the caliper of the out-of-roundness of detection cable core, described caliper is connected with described control system 10, and for monitoring the cable type deformation monitoring device 3 of cable core 21 deformation, the out-of-roundness being detected cable core by caliper is realized.
As shown in Figure 1, described steel aluminium strip molding monitor 4 is provided with steel aluminium strip mould, described steel aluminium strip mould is provided with the pressure transducer of detection pressure change and the resistive force sensor of resistance change, described pressure transducer, resistive force sensor are connected with described control system 10 respectively, for monitoring the steel aluminium strip molding monitor 4 of steel aluminium strip molding, detected the change of force value by the pressure transducer on steel aluminium strip mould and resistive force sensor.
As shown in Figure 1, described sheath molding monitor 6 is provided with the concavo-convex detector of detection jacket surface and sprays the color inkjet printer of mark of different colours according to the order of severity of jacket surface defect, described concavo-convex detector, color inkjet printer are connected with described control system 10 respectively, for monitoring the sheath molding monitor 6 of sheathing open defect such as bulge, decortication etc., coordinate color inkjet printer to realize the accurate mark of cable skin bad order by concavo-convex detector, the mark of different colours can be sprayed according to the order of severity of defect.
As shown in Figure 1, described lettering monitor 7 is provided with the image comparison module that the lettering image on sheath and standard lettering word image carry out definition, integrity degree contrast, described image comparison module is connected with described control system 10, for monitoring cable printing machine or the lettering monitor 7 of ink jet numbering machine lettering effect, carry out definition, integrity degree contrast by image comparison technology and standard lettering content.
As shown in Figure 1; for close-coupled processing control system 10; the abnormal data collecting each detector feedback carries out anomalous content order of severity judgement according to the standard set, and then carries out troubleshooting by predetermined Intelligent Plan, as realized the autostop of most short delivery goods according to the order of severity of fault.
A kind of cable jacket defect intelligent processing system that this utility model provides, gather multi-function in integral whole, in the production process of cable jacket, can monitor cable core 21 cable core deformation in formed protective sleeve process, steel aluminium strip molding is bad, sheath decortication and the problem such as bulge, cable skin lettering or spray printing is bad, take-up winding displacement quality, and in time the order of severity of these quality problems is made intelligent decision, send intelligence instruction according to judged result, carry out Intelligent treatment and feedback.In addition, this utility model can also use LED light source and twin shaft or three light-source systems and high-speed dsp (Digital Signal Processing), accurately judges the size of defect, the order of severity and accurate location, Intelligent candid defect real-time storage data, shown by display screen, facilitate follow-up tracking and investigation.Alert levels can be manually set, meet needs of production, it is possible to realize intelligent screening according to alert levels.
A kind of cable jacket defect intelligent processing system that this utility model provides has the advantage that
1) several functions of integral type.
2) speed of detection is fast, highly sensitive.
3) simple and quick.
4) comprehensive real-time monitoring.
5) data and image can preserve by real-time online.
Above content is in conjunction with concrete preferred implementation further detailed description of the utility model, it is impossible to assert that of the present utility model being embodied as is confined to these explanations.For this utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, it is also possible to make some simple deduction or replace, protection domain of the present utility model all should be considered as belonging to.
Claims (9)
1. a cable jacket defect intelligent processing system, it is characterized in that: include cable core actinobacillus device, cable type deformation monitoring device, steel aluminium strip molding monitor, extruder, sheath molding monitor, lettering monitor, cable take-up and control system, wherein, described cable core actinobacillus device, cable type deformation monitoring device, steel aluminium strip molding monitor, extruder, sheath molding monitor, lettering monitor, cable take-up order is arranged, described cable type deformation monitoring device, steel aluminium strip molding monitor, sheath molding monitor, lettering monitor, cable take-up is connected with described control system respectively.
2. cable jacket defect intelligent processing system according to claim 1, it is characterised in that: being wound with cable core on described cable core actinobacillus device, described cable core sequentially passes through described cable type deformation monitoring device, steel aluminium strip molding monitor arrives described extruder.
3. cable jacket defect intelligent processing system according to claim 2, it is characterized in that: described extruder formed protective sleeve output on described cable core have the cable of sheath, the described cable with sheath, under the draw of described cable take-up, sequentially passes through sheath molding monitor, lettering monitor and is wrapped on described cable take-up.
4. cable jacket defect intelligent processing system according to claim 1, it is characterised in that: described cable take-up is provided with the take-up monitor of the winding displacement quality of monitoring cable take-up, and described take-up monitor is connected with described control system.
5. cable jacket defect intelligent processing system according to claim 4, it is characterized in that: being provided with the infrared ray winding displacement height to cable on described take-up monitor and carry out the infrared line scanner of real time scan and once exceed the alarm that the scope set is reported to the police immediately, described alarm, infrared line scanner are connected with described control system respectively.
6. cable jacket defect intelligent processing system according to claim 1, it is characterised in that: described cable type deformation monitoring device is provided with the caliper of the out-of-roundness of detection cable core, and described caliper is connected with described control system.
7. cable jacket defect intelligent processing system according to claim 1, it is characterized in that: described steel aluminium strip molding monitor is provided with steel aluminium strip mould, described steel aluminium strip mould is provided with the pressure transducer of detection pressure change and the resistive force sensor of resistance change, and described pressure transducer, resistive force sensor are connected with described control system respectively.
8. cable jacket defect intelligent processing system according to claim 1, it is characterized in that: described sheath molding monitor is provided with the concavo-convex detector of detection jacket surface and sprays the color inkjet printer of mark of different colours according to the order of severity of jacket surface defect, and described concavo-convex detector, color inkjet printer are connected with described control system respectively.
9. cable jacket defect intelligent processing system according to claim 1, it is characterized in that: described lettering monitor is provided with the image comparison module that the lettering image on sheath and standard lettering word image carry out definition, integrity degree contrast, and described image comparison module is connected with described control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620053223.9U CN205384229U (en) | 2016-01-20 | 2016-01-20 | Cable jacket defect intelligence processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620053223.9U CN205384229U (en) | 2016-01-20 | 2016-01-20 | Cable jacket defect intelligence processing system |
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| Publication Number | Publication Date |
|---|---|
| CN205384229U true CN205384229U (en) | 2016-07-13 |
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| CN201620053223.9U Active CN205384229U (en) | 2016-01-20 | 2016-01-20 | Cable jacket defect intelligence processing system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105510349A (en) * | 2016-01-20 | 2016-04-20 | 深圳市特发信息股份有限公司 | Intelligent processing system for cable jacket defects |
| CN110044408A (en) * | 2019-01-27 | 2019-07-23 | 西安明天仪器有限公司 | Monitor cable system on-line |
| TWI715963B (en) * | 2018-04-13 | 2021-01-11 | 瑞士商美莉佛公司 | An arrangement and a method for surface defect detection of a cable |
-
2016
- 2016-01-20 CN CN201620053223.9U patent/CN205384229U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105510349A (en) * | 2016-01-20 | 2016-04-20 | 深圳市特发信息股份有限公司 | Intelligent processing system for cable jacket defects |
| TWI715963B (en) * | 2018-04-13 | 2021-01-11 | 瑞士商美莉佛公司 | An arrangement and a method for surface defect detection of a cable |
| CN110044408A (en) * | 2019-01-27 | 2019-07-23 | 西安明天仪器有限公司 | Monitor cable system on-line |
| CN110044408B (en) * | 2019-01-27 | 2022-03-29 | 西安明天仪器有限公司 | Method for monitoring power cable on line |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |