CN112894490B - Method for realizing perpendicularity error detection of numerical control machine tool based on rotating L-shaped array - Google Patents
Method for realizing perpendicularity error detection of numerical control machine tool based on rotating L-shaped array Download PDFInfo
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Abstract
本发明公开了一种基于旋转L型阵列实现数控机床垂直度误差检测的方法,首先,将L型基准件阵列放置于三坐标测量机上,由该三坐标测量机的主轴带动光学角度传感器沿将L型基准件阵列移动,进行L型基准件阵列中基准件之间相互位置的标定;然后,通过机床主轴带动光学角度传感器沿L型基准件阵列移动,利用L型基准件阵列旋转前和旋转后的姿态得到测量点坐标位置信息,拟合直线后结合角度关系得到机床X轴与Y轴之间的垂直度误差。即使存在L型基准件阵列摆放偏角误差或者旋转角度误差,仍可以有效得到机床的垂直度误差,提高机床的加工精度。
The invention discloses a method for realizing the verticality error detection of a numerically controlled machine tool based on a rotating L-shaped array. First, the L-shaped reference element array is placed on a three-coordinate measuring machine, and the spindle of the three-coordinate measuring machine drives an optical angle sensor along the The L-shaped reference part array moves to calibrate the mutual positions of the reference parts in the L-shaped reference part array; then, the optical angle sensor is driven by the machine tool spindle to move along the L-shaped reference part array, and the L-shaped reference part array is used to rotate and rotate. The obtained attitude is used to obtain the coordinate position information of the measurement point. After fitting the straight line, the verticality error between the X-axis and the Y-axis of the machine tool is obtained by combining the angle relationship. Even if there is a declination error or a rotation angle error of the array of L-shaped reference parts, the verticality error of the machine tool can still be effectively obtained, and the machining accuracy of the machine tool can be improved.
Description
技术领域technical field
本发明涉及一种数控机床垂直度误差的辨识方法,主要基于旋转L型基准件阵列实现垂直度误差的检测。The invention relates to a method for identifying the squareness error of a numerically controlled machine tool, which mainly realizes the detection of the squareness error based on a rotating L-shaped reference piece array.
背景技术Background technique
数控机床的垂直度误差属于一种几何误差项目。一方面是因为机床自身存在着安装误差,另一方面是机床在常年的工作条件下,产生了一定程度的磨损与结构形变,进而使得数控机床的运动轴之间不再是正交垂直的关系,轴与轴之间形成了一定的偏差角。垂直度误差影响着机床的加工精度,因此为了提高机床的加工精度,实现对于机床垂直度误差的检测很有必要。The squareness error of CNC machine tools is a kind of geometric error item. On the one hand, there is an installation error in the machine tool itself, and on the other hand, the machine tool has a certain degree of wear and structural deformation under the working conditions of the year, which makes the movement axes of the CNC machine tool no longer have an orthogonal and vertical relationship. , a certain deviation angle is formed between the shaft and the shaft. The verticality error affects the machining accuracy of the machine tool, so in order to improve the machining accuracy of the machine tool, it is necessary to realize the detection of the verticality error of the machine tool.
在机床垂直度误差检测领域,有几种常用的检测方法。用方箱或者直角尺作为测量基准可以检测机床的垂直度误差,但是测量设备过于笨重,操作不方便,测量精度也不高;光学直角尺搭配激光干涉仪也可以实现垂直度误差的检测,但同样也存在着不足,容易受到环境因素的影响,对测量人员的操作水平要求较高,设备成本也比较昂贵;用步距规检测垂直度误差时,其一般测量范围较小,且需要对多个方向进行测量,测量效率不高。In the field of machine tool squareness error detection, there are several commonly used detection methods. The square box or square ruler can be used as the measurement benchmark to detect the verticality error of the machine tool, but the measuring equipment is too cumbersome, inconvenient to operate, and the measurement accuracy is not high; the optical square and the laser interferometer can also detect the verticality error, but There are also shortcomings, which are easily affected by environmental factors, require high operation level of the measuring personnel, and the equipment cost is relatively expensive; The measurement efficiency is not high.
发明内容SUMMARY OF THE INVENTION
针对现有技术中机床垂直度误差检测方法存在的问题,本发明基于旋转L型基准件阵列,提出了一种新型的机床垂直度误差检测方法。Aiming at the problems existing in the machine tool squareness error detection method in the prior art, the present invention proposes a new machine tool squareness error detection method based on the rotating L-shaped reference element array.
为了解决上述技术问题,本发明提出的一种基于旋转L型阵列实现数控机床垂直度误差检测的方法,首先,将L型基准件阵列放置于三坐标测量机上,由该三坐标测量机的主轴带动光学角度传感器沿将L型基准件阵列移动,进行L型基准件阵列中基准件之间相互位置的标定;然后,通过机床主轴带动光学角度传感器沿L型基准件阵列移动,利用L型基准件阵列旋转前和旋转后的姿态得到测量点坐标位置信息,拟合直线后结合角度关系得到机床X轴与Y轴之间的垂直度误差。In order to solve the above technical problems, the present invention proposes a method for detecting the verticality error of CNC machine tools based on a rotating L-shaped array. Drive the optical angle sensor to move along the L-shaped reference part array to calibrate the mutual positions of the reference parts in the L-shaped reference part array; then, drive the optical angle sensor to move along the L-shaped reference part array through the machine tool spindle, using the L-shaped reference part The coordinate position information of the measurement point is obtained by the attitude of the component array before and after the rotation, and the perpendicularity error between the X-axis and the Y-axis of the machine tool is obtained after fitting the straight line and combining the angle relationship.
进一步讲,本发明的数控机床垂直度误差检测的方法,其中:Further, the method for detecting the verticality error of a numerically controlled machine tool of the present invention, wherein:
所述L型基准件阵列由多个基准件按照L型阵列排列构成,在L型基准件阵列中,基准件的间隔相等,其中的一个基准件位于L型阵列两个方向的交汇处;所述基准件的顶部表面包括平面P1和抛物面P2,所述基准件的抛物面P2上有一点F,且过F点的抛物面P2的切平面与平面P1平行,将该F点记为特征点;在平面P1上指定4个点作为测量点A,在抛物面P2上指定9个点作为测量点M。The L-shaped reference element array is composed of a plurality of reference elements arranged in an L-shaped array. In the L-shaped reference element array, the intervals of the reference elements are equal, and one of the reference elements is located at the intersection of the two directions of the L-shaped array; The top surface of the reference piece includes a plane P1 and a paraboloid P2, there is a point F on the paraboloid P2 of the reference piece, and the tangent plane of the paraboloid P2 passing through the F point is parallel to the plane P1, and the F point is recorded as a feature point; Four points are designated as measurement points A on the plane P1, and nine points are designated as measurement points M on the paraboloid P2.
进行L型基准件阵列中基准件之间相互位置标定的过程是:将L型基准件阵列放置于一台三坐标测量机上,由该三坐标测量机主轴带动光学角度传感器沿L型基准件阵列的X方向和Y方向移动,分别采集基准件上的测量点A和测量点M,通过测量点A和测量点M间的坐标向量关系进而得到基准件特征点F的坐标,建立X方向的标定坐标系X1-Y1和Y方向的标定坐标系X2-Y2,所述X方向的标定坐标系与所述Y方向的标定坐标系之间的夹角为 The process of calibrating the mutual positions of the reference parts in the L-shaped reference part array is as follows: the L-shaped reference part array is placed on a three-coordinate measuring machine, and the main shaft of the three-coordinate measuring machine drives the optical angle sensor along the L-shaped reference part array. Move in the X and Y directions of the reference part, respectively collect the measurement point A and the measurement point M on the reference part, and obtain the coordinates of the reference part feature point F through the coordinate vector relationship between the measurement point A and the measurement point M, and establish the calibration in the X direction. The coordinate system X 1 -Y 1 and the calibration coordinate system X 2 -Y 2 in the Y direction, the angle between the calibration coordinate system in the X direction and the calibration coordinate system in the Y direction is
利用L型基准件阵列旋转前和旋转后的姿态得到测量点坐标位置信息的步骤如下:The steps to obtain the coordinate position information of the measurement point by using the attitude of the L-shaped reference element array before and after rotation are as follows:
1-1)将L型基准件阵列放置于机床上,所述L型基准件阵列的X方向与机床的X轴方向一致;1-1) Place the L-shaped reference part array on the machine tool, and the X direction of the L-shaped reference part array is consistent with the X-axis direction of the machine tool;
1-2)由该机床的主轴带动光学角度传感器沿L型基准件阵列的X方向和Y方向移动,采集基准件上的测量点M,测量点M成像在光学角度传感器中的光斑坐标,结合特征点F在该图像坐标系下的坐标,转化得到测量点M在机床坐标系X-Y下的坐标值,得到L型基准件阵列旋转前姿态的测量点坐标位置信息;1-2) The spindle of the machine tool drives the optical angle sensor to move along the X and Y directions of the L-shaped reference element array, and collects the measurement point M on the reference element, and the measurement point M is imaged in the optical angle sensor. The coordinates of the feature point F in the image coordinate system are transformed to obtain the coordinate value of the measurement point M in the machine tool coordinate system X-Y, and the coordinate position information of the measurement point of the attitude of the L-shaped reference part array before rotation is obtained;
1-3)将L型基准件阵列以该阵列的X方向和Y方向上的交点为旋转中心逆时针旋转90°后,所述L型基准件阵列的X方向与机床的Y轴方向一致;1-3) After the L-shaped reference part array is rotated 90° counterclockwise with the intersection of the X direction and the Y direction of the array as the rotation center, the X direction of the L-shaped reference part array is consistent with the Y-axis direction of the machine tool;
1-4)重复步骤1-2),得到L型基准件阵列旋转后姿态的测量点坐标位置信息。1-4) Repeat step 1-2) to obtain the coordinate position information of the measuring point of the attitude of the L-shaped reference piece array after rotation.
分别对L型基准件阵列旋转前和旋转后姿态的测量点坐标位置信息进行直线拟合,并结合角度关系得到机床X轴与Y轴之间的垂直度误差;包括:Linear fitting is performed on the coordinate position information of the measurement points of the L-shaped reference part array before and after rotation, and the perpendicularity error between the X-axis and the Y-axis of the machine tool is obtained by combining with the angle relationship; including:
2-1)基于最小二乘法由L型基准件阵列旋转前的测量点M得到2条拟合直线;2-1) Based on the least squares method, two fitted straight lines are obtained from the measurement point M before the rotation of the L-shaped reference element array;
设,机床X轴和Y轴之间的垂直度误差αxy小于0°,由直角关系,有:Assuming that the perpendicularity error α xy between the X axis and the Y axis of the machine tool is less than 0°, according to the right angle relationship, there are:
机床X轴和Y轴之间的垂直度误差:Squareness error between machine X and Y axes:
式(1)和式(2)中:θ1是机床X方向上的测量点M经过直线拟合得出的拟合直线l1与X1-Y1坐标系X1轴的夹角;θ2是机床Y方向上的测量点M经过直线拟合得出的拟合直线l2与X2-Y2坐标系Y2轴的夹角;是X1-Y1坐标系与X2-Y2坐标系之间的夹角;In formula (1) and formula (2): θ 1 is the angle between the fitted straight line l 1 and the X 1 -Y 1 coordinate system X1 axis obtained by the straight line fitting of the measuring point M in the X direction of the machine tool; θ 2 is the angle between the fitted straight line l 2 obtained by the straight line fitting of the measuring point M in the Y direction of the machine tool and the Y2 axis of the X 2 -Y 2 coordinate system; is the angle between the X 1 -Y 1 coordinate system and the X 2 -Y 2 coordinate system;
2-2)基于最小二乘法由L型基准件阵列旋转后的测量点M得到2条拟合直线;2-2) Based on the least squares method, two fitting straight lines are obtained from the measuring point M after the L-shaped reference element array is rotated;
由直角关系,有:By right-angle relationship, there are:
式(3)和式(4)中,θ4是机床X方向上的测量点M经过直线拟合得出的拟合直线l3与X1-Y1坐标系X1轴的夹角;θ3是机床Y方向上的测量点M经过直线拟合得出的拟合直线l4与X1-Y1坐标系Y2轴的夹角;In formula (3) and formula (4), θ 4 is the angle between the fitted straight line l 3 obtained by the straight line fitting of the measuring point M in the X direction of the machine tool and the X1 axis of the X 1 -Y 1 coordinate system; θ 3 is the angle between the fitted straight line l4 obtained by the straight line fitting of the measuring point M in the Y direction of the machine tool and the Y2 axis of the X1 - Y1 coordinate system;
2-3)由式(2)和式(4),得出:2-3) From formula (2) and formula (4), we get:
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明基于L型基准件阵列,通过机床主轴带动光学角度传感器沿L型基准件阵列移动,利用L型基准件阵列旋转前和旋转后的姿态得到测量点坐标位置信息,拟合直线后结合角度关系得到机床轴与轴之间的垂直度误差。基于旋转L型基准件阵列检测数控机床垂直度误差的方法,可以有效得到机床的垂直度误差,提高机床加工精度。The invention is based on the L-shaped reference part array, the optical angle sensor is driven by the machine tool spindle to move along the L-shaped reference part array, the coordinate position information of the measurement point is obtained by using the attitude of the L-shaped reference part array before and after the rotation, and the angle is combined after fitting the straight line. The relationship gives the squareness error between the machine axis and the axis. The method of detecting the verticality error of CNC machine tools based on the array of rotating L-shaped reference parts can effectively obtain the verticality error of the machine tool and improve the machining accuracy of the machine tool.
附图说明Description of drawings
图1为本发明中基准件的结构示意图;Fig. 1 is the structural representation of the reference piece in the present invention;
图2为基准件测量点采集示意图Figure 2 is a schematic diagram of the measurement point collection of the reference part
图3为L型基准件阵列标定示意图;Figure 3 is a schematic diagram of the L-shaped reference element array calibration;
图4为基准件测量点相对位置示意图;Figure 4 is a schematic diagram of the relative position of the measurement point of the reference part;
图5为L型基准件阵列旋转前后的相对位置示意图;5 is a schematic diagram of the relative position before and after the rotation of the L-shaped reference element array;
图6为L型基准件阵列旋转前测量原理示意图;6 is a schematic diagram of the measurement principle before the rotation of the L-shaped reference element array;
图7为L型基准件阵列旋转后测量原理示意图;Figure 7 is a schematic diagram of the measurement principle after the L-shaped reference element array is rotated;
图8为L型基准件阵列存在摆放偏角测量原理示意图;FIG. 8 is a schematic diagram of the measurement principle of the existence of the L-shaped reference element array and the declination angle measurement;
图9为L型基准件阵列旋转角度误差测量原理示意图。FIG. 9 is a schematic diagram of the measurement principle of the rotation angle error of the L-shaped reference element array.
图中:In the picture:
P1为平面,P2为抛物面,F为特征点,M为抛物面测量点,A为平面测量点;P1 is a plane, P2 is a paraboloid, F is a feature point, M is a paraboloid measurement point, and A is a plane measurement point;
1为L型基准件阵列,2为三坐标测量机主轴,3为光学角度传感器;1 is the L-shaped reference part array, 2 is the spindle of the CMM, and 3 is the optical angle sensor;
l1为旋转前机床X方向上的测量点的拟合直线;l 1 is the fitted straight line of the measuring point in the X direction of the machine tool before rotation;
l2为旋转前机床Y方向上的测量点的拟合直线;l 2 is the fitted straight line of the measuring point in the Y direction of the machine tool before rotation;
l3为旋转后机床X方向上的测量点的拟合直线;l 3 is the fitting straight line of the measuring point in the X direction of the machine tool after rotation;
l4为旋转后机床Y方向上的测量点的拟合直线;l 4 is the fitting straight line of the measuring point in the Y direction of the machine tool after rotation;
X1-Y1为标定L型基准件阵列X方向时形成的标定坐标系;X 1 -Y 1 is the calibration coordinate system formed when calibrating the X direction of the L-shaped reference element array;
X2-Y2为标定L型基准件阵列Y方向时形成的标定坐标系;X 2 -Y 2 is the calibration coordinate system formed when calibrating the Y direction of the L-shaped reference element array;
lx为机床X方向实际运动轨迹;l x is the actual motion trajectory of the machine tool in the X direction;
ly为机床Y方向实际运动轨迹;l y is the actual motion trajectory of the machine tool in the Y direction;
l5为L型基准件阵列存在摆放偏差角时机床X方向测量点的拟合直线;l 5 is the fitting straight line of the measuring point in the X direction of the machine tool when the L-shaped reference element array has a deviation angle;
l6为L型基准件阵列存在摆放偏差角时机床Y方向测量点的拟合直线;l 6 is the fitting straight line of the measuring point in the Y direction of the machine tool when the L-shaped reference element array has a placement deviation angle;
l7为L型基准件存在旋转误差角时机床Y方向测量点的拟合直线;l 7 is the fitting straight line of the measuring point in the Y direction of the machine tool when the L-shaped reference piece has a rotation error angle;
l8为L型基准件存在旋转误差角时机床X方向测量点的拟合直线。l 8 is the fitting straight line of the measuring point in the X direction of the machine tool when the L-shaped reference piece has a rotation error angle.
具体实施方式Detailed ways
本发明基于旋转L型阵列实现数控机床垂直度误差检测的方法的设计思路是:主要基于旋转L型基准件阵列实现垂直度误差的检测,通过机床主轴带动光学角度传感器沿L型基准件阵列移动,利用L型基准件阵列旋转前和旋转后的姿态得到测量点坐标位置信息,拟合直线后结合角度关系得到机床轴与轴之间的垂直度误差。通过分析实际测量工况,即使存在L型基准件阵列摆放偏角误差或者旋转角度误差,仍可以用此方法可以有效得到机床的垂直度误差,提高机床的加工精度。The design idea of the method for realizing the verticality error detection of CNC machine tools based on the rotating L-shaped array of the present invention is as follows: the detection of the verticality error is mainly realized based on the rotating L-shaped reference part array, and the optical angle sensor is driven by the machine tool spindle to move along the L-shaped reference part array. , using the attitude of the L-shaped reference element array before and after rotation to obtain the coordinate position information of the measurement point, and after fitting the straight line and combining the angle relationship, the perpendicularity error between the machine tool axis and the axis is obtained. By analyzing the actual measurement conditions, even if there is a declination error or a rotation angle error of the L-shaped reference element array placement, this method can still be used to effectively obtain the verticality error of the machine tool and improve the machining accuracy of the machine tool.
下面结合附图及具体实施例对本发明做进一步的说明,但下述实施例绝非对本发明有任何限制。The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but the following embodiments do not limit the present invention by any means.
实施例:Example:
本发明采用结合有平面P1和抛物面P2的基准件排列成L型基准件阵列,每个基准件之间的间隔为50mm,每一列(即X方向和Y方向上分别)安装9个基准件。同时引入特征点F的概念,将位于抛物面P2上的该点的切平面与平面平行,从而可以方便地评价基准件之间的相对位置。利用L型基准件阵列旋转前和旋转后的姿态,分析处理后得数控到机床轴与轴之间的垂直度误差,主要内容是:首先,将L型基准件阵列放置于三坐标测量机上,由该三坐标测量机的主轴带动光学角度传感器沿将L型基准件阵列移动,进行L型基准件阵列中基准件之间相互位置的标定;然后,通过机床主轴带动光学角度传感器沿L型基准件阵列移动,利用L型基准件阵列旋转前和旋转后的姿态得到测量点坐标位置信息,拟合直线后结合角度关系得到机床X轴与Y轴之间的垂直度误差。In the present invention, the reference pieces combined with the plane P1 and the paraboloid P2 are arranged to form an L-shaped reference piece array, the interval between each reference piece is 50mm, and 9 reference pieces are installed in each column (that is, in the X direction and the Y direction respectively). At the same time, the concept of feature point F is introduced, and the tangent plane of the point located on the paraboloid P2 is parallel to the plane, so that the relative position between the reference parts can be easily evaluated. Using the attitude of the L-shaped reference part array before and after rotation, the perpendicularity error between the CNC to the machine tool axis and the axis is obtained after analysis and processing. The main contents are: first, place the L-shaped reference part array on the CMM, The main shaft of the coordinate measuring machine drives the optical angle sensor to move along the L-shaped reference part array to calibrate the mutual positions of the reference parts in the L-shaped reference part array; then, the optical angle sensor is driven along the L-shaped reference part by the machine tool spindle. The coordinate position information of the measurement point is obtained by using the attitude of the L-shaped reference part array before and after rotation, and the perpendicularity error between the X-axis and the Y-axis of the machine tool is obtained after fitting the straight line and combining the angle relationship.
本发明中,所述L型基准件阵列由多个基准件按照L型阵列排列构成,在L型基准件阵列中,基准件的间隔相等,其中的一个基准件位于L型阵列两个方向的交汇处;如图1所示,所述基准件的顶部表面包括平面P1和抛物面P2,所述基准件的抛物面P2上有一点F,且过F点的抛物面P2的切平面与平面P1平行,将该F点记为特征点;如图2所示,在平面P1上指定4个点作为测量点A,在抛物面P2上指定9个点作为测量点M。In the present invention, the L-shaped reference element array is composed of a plurality of reference elements arranged in an L-shaped array. In the L-shaped reference element array, the intervals of the reference elements are equal, and one of the reference elements is located in two directions of the L-shaped array. The intersection; as shown in Figure 1, the top surface of the reference piece includes a plane P1 and a paraboloid P2, there is a point F on the paraboloid P2 of the reference piece, and the tangent plane of the paraboloid P2 passing the point F is parallel to the plane P1, The F point is recorded as a feature point; as shown in Figure 2, 4 points are designated as the measurement point A on the plane P1, and 9 points are designated as the measurement point M on the paraboloid P2.
步骤1、如图3所示,基准件安装好之后,首先要对L型基准件阵列1中基准件之间相互位置进行标定。将L型基准件阵列1放置于一台三坐标测量机上,记L型基准件阵列1两个方向交汇处的基准件位置坐标为(0,0),以此为基准得到基准件之间的相对位置关系。标定前,调整L型基准件阵列1的X方向与三坐标测量机的X轴平行,并调节激光干涉仪的测量光束与三坐标测量机的X轴运动方向一致。将光学角度传感器3安装在主轴2上,由该三坐标测量机主轴2带动光学角度传感器3沿L型基准件阵列1的X方向移动,分别采集基准件上的测量点A和测量点M,通过测量点A和测量点M间的坐标向量关系进而得到基准件特征点F的坐标,建立X方向的标定坐标系X1-Y1;Step 1. As shown in Fig. 3, after the reference parts are installed, the mutual positions of the reference parts in the L-shaped reference part array 1 should be calibrated first. Place the L-shaped reference part array 1 on a three-coordinate measuring machine, record the position coordinates of the reference part at the intersection of the two directions of the L-shaped reference part array 1 as (0, 0), and use this as a benchmark to obtain the difference between the reference parts. relative positional relationship. Before calibration, adjust the X direction of the L-shaped reference element array 1 to be parallel to the X axis of the CMM, and adjust the measurement beam of the laser interferometer to be consistent with the X axis movement direction of the CMM. The optical angle sensor 3 is installed on the
步骤2、标定好L型基准件阵列的X方向后,重复上述步骤1的过程,对L阵列的Y方向进行标定,由该三坐标测量机主轴带动光学角度传感器沿L型基准件阵列的Y方向移动,分别采集基准件上的测量点A和测量点M,通过测量点A和测量点M间的坐标向量关系进而得到基准件特征点F的坐标,建立Y方向的标定坐标系X2-Y2;
步骤3、结合步骤1和步骤2,建立起的各自的标定坐标系。由于三坐标测量机自身的极微小误差,X、Y两个方向的标定坐标系并不严格重合,记所述X方向的标定坐标系与所述Y方向的标定坐标系之间的夹角为 Step 3. Combine steps 1 and 2 to establish the respective calibration coordinate systems. Due to the extremely small error of the CMM itself, the calibration coordinate systems in the X and Y directions are not strictly coincident, and the angle between the calibration coordinate system in the X direction and the calibration coordinate system in the Y direction is
步骤4、将L型基准件阵列放置在机床上,尽量使L型基准件阵列的X方向与机床X轴方向一致,机床主轴带动角度传感器沿着基准件阵列的X方向移动,并在基准件的抛物面P2上进行测量点M的采集;保持基准件阵列位置不动,机床主轴带动角度传感器沿着基准件阵列的Y方向移动,并在基准件的抛物面P2上进行测量点M的采集。测量点M成像在光学角度传感器中的光斑坐标,结合特征点F在该图像坐标系下的坐标,转化得到测量点M在机床坐标系X-Y下的坐标值,得到L型基准件阵列旋转前姿态的测量点M坐标位置信息;过程如下:Step 4. Place the L-shaped reference part array on the machine tool, try to make the X direction of the L-shaped reference part array consistent with the X-axis direction of the machine tool, the machine tool spindle drives the angle sensor to move along the X direction of the reference part array, and on the reference part The measurement point M is collected on the paraboloid P2 of the reference part; the position of the reference part array is kept stationary, the machine tool spindle drives the angle sensor to move along the Y direction of the reference part array, and the measurement point M is collected on the paraboloid P2 of the reference part. The spot coordinates of the measurement point M imaged in the optical angle sensor, combined with the coordinates of the feature point F in the image coordinate system, are transformed to obtain the coordinate value of the measurement point M in the machine tool coordinate system X-Y, and the attitude of the L-shaped reference part array before rotation is obtained. The coordinate position information of the measurement point M; the process is as follows:
如图4所示,在标定完成的基准件上取测量点M,由向量的矢量关系,得到基准件测量点M之间的在机床坐标系下的X方向的相对位置坐标:As shown in Figure 4, the measurement point M is taken on the calibrated reference part, and the relative position coordinates of the reference part measurement points M in the X direction under the machine tool coordinate system are obtained from the vector relationship of the vectors:
其中,M1、Mi分别为第一个基准件和第i个基准件上的测量点,F1、Fi分别为第一个基准件和第i个基准件上的特征点。Wherein, M 1 and M i are the measurement points on the first reference piece and the i-th reference piece, respectively, and F 1 and F i are the feature points on the first reference piece and the i-th reference piece, respectively.
将向量形式变为坐标差的形式,Convert the vector form to the form of the coordinate difference,
XMi-XM1=XF1-XM1+XFi-XF1+XMi-XFi X Mi -X M1 =X F1 -X M1 +X Fi -X F1 +X Mi -X Fi
在同一个基准件上的点,在机床坐标系和图像坐标系下的坐标差之间有定量关系,代入得到:There is a quantitative relationship between the point on the same reference piece and the coordinate difference between the machine tool coordinate system and the image coordinate system. Substitute it to get:
XMi-XM1=m(xM1-xF1)+Δi+m(xMi-xFi)X Mi -X M1 =m(x M1 -x F1 )+Δ i +m(x Mi -x Fi )
由此得到基准件上测量点M之间的相对位置关系。Thereby, the relative positional relationship between the measurement points M on the reference member is obtained.
其中,XM1、XMi分别是第一个基准件和第i个基准件的测量点M在机床坐标系下的坐标,xM1、xMi分别是第一个基准件和第i个基准件的测量点M在图像坐标系下的坐标,xF1、xFi分别是第一个基准件和第i个基准件的特征点F在图像坐标系下的坐标,m为光学角度传感器的位移测量系数,即一个像素对应在机床坐标系下的实际位移,Δi为基准件特征点在机床坐标系下的距离。Among them, X M1 and X Mi are the coordinates of the measurement point M of the first reference piece and the i-th reference piece respectively in the machine tool coordinate system, and x M1 and x Mi are the first reference piece and the i-th reference piece respectively. The coordinates of the measurement point M in the image coordinate system, x F1 and x Fi are the coordinates of the feature point F of the first reference part and the i-th reference part in the image coordinate system, respectively, m is the displacement measurement of the optical angle sensor Coefficient, that is, a pixel corresponds to the actual displacement in the machine tool coordinate system, and Δ i is the distance of the feature point of the reference part in the machine tool coordinate system.
同样,计算得到测量点M在机床坐标系下的Y坐标,由X坐标和Y坐标得到基准件测量点M之间的相对位置信息。Similarly, the Y coordinate of the measuring point M in the machine tool coordinate system is obtained by calculation, and the relative position information between the measuring points M of the reference piece is obtained from the X coordinate and the Y coordinate.
步骤5、将L型基准件阵列以该阵列的X方向和Y方向上的交点为旋转中心逆时针旋转90°后,如图5所示,所述L型基准件阵列的X方向与机床的Y轴方向一致,即用原来L型基准件阵列的X方向采集机床Y轴运动时的测量点M,用原来L型基准件阵列的Y方向采集机床X轴运动时的测量点M。并由机床主轴带动光学角度传感器沿着X和Y两个方向分别进行数据采集,重复步骤4得到L型基准件阵列旋转后姿态的测量点坐标位置信息。Step 5. After the L-shaped reference part array is rotated 90° counterclockwise with the intersection of the X direction and the Y direction of the array as the rotation center, as shown in Figure 5, the X direction of the L-shaped reference part array is the same as that of the machine tool. The Y-axis directions are the same, that is, use the X direction of the original L-shaped reference part array to collect the measurement point M when the machine tool moves on the Y-axis, and use the Y direction of the original L-shaped reference part array to collect the measurement point M when the machine tool moves along the X-axis. The spindle of the machine tool drives the optical angle sensor to collect data along the X and Y directions respectively, and repeats step 4 to obtain the coordinate position information of the measurement point after the rotation of the L-shaped reference element array.
步骤6、如图6所示,将L型基准件阵列的X方向和Y方向得到的测量点坐标分别对L型基准件阵列旋转前和旋转后姿态的测量点坐标位置信息进行直线拟合,并结合角度关系得到机床X轴与Y轴之间的垂直度误差;包括:Step 6: As shown in Figure 6, the coordinates of the measurement points obtained in the X direction and the Y direction of the L-shaped reference part array are respectively fitted with a straight line to the measurement point coordinate position information of the L-shaped reference part array before and after the rotation. And combined with the angle relationship, the verticality error between the X-axis and the Y-axis of the machine tool is obtained; including:
6-1)由机床主轴带动光学角度传感器沿着L型基准件阵列原来的X方向移动,即用L型基准件阵列原来的X方向采集机床Y轴运动时的测量点,由测量点拟合出机床Y轴运动的实际轨迹。6-1) The optical angle sensor is driven by the spindle of the machine tool to move along the original X direction of the L-shaped reference element array, that is, the measurement points during the movement of the machine tool Y-axis are collected in the original X direction of the L-shaped reference element array, and fitted by the measurement points The actual trajectory of the machine tool Y-axis movement is displayed.
基于最小二乘法由L型基准件阵列旋转前的测量点M得到2条拟合直线;Based on the least squares method, two fitting straight lines are obtained from the measurement point M before the rotation of the L-shaped reference element array;
以机床X轴和Y轴之间的垂直度误差αxy小于0°为例,由直角关系,有:Taking the verticality error α xy between the X axis and the Y axis of the machine tool less than 0° as an example, from the right angle relationship, there are:
机床X轴和Y轴之间的垂直度误差:Squareness error between machine X and Y axes:
式(1)和式(2)中:θ1是机床X方向上的测量点M经过直线拟合得出的拟合直线l1与X1-Y1坐标系X1轴的夹角;θ2是机床Y方向上的测量点M经过直线拟合得出的拟合直线l2与X2-Y2坐标系Y2轴的夹角;是X1-Y1坐标系与X2-Y2坐标系之间的夹角;In formula (1) and formula (2): θ 1 is the angle between the fitted straight line l 1 and the X 1 -Y 1 coordinate system X1 axis obtained by the straight line fitting of the measuring point M in the X direction of the machine tool; θ 2 is the angle between the fitted straight line l 2 obtained by the straight line fitting of the measuring point M in the Y direction of the machine tool and the Y2 axis of the X 2 -Y 2 coordinate system; is the angle between the X 1 -Y 1 coordinate system and the X 2 -Y 2 coordinate system;
6-2)如图7所示,同理,用L型基准件阵列原来的Y方向采集机床X轴运动时的测量点,由测量点拟合出机床X轴运动的实际轨迹。6-2) As shown in Figure 7, for the same reason, use the original Y direction of the L-shaped reference element array to collect the measurement points during the X-axis movement of the machine tool, and fit the actual trajectory of the X-axis movement of the machine tool from the measurement points.
基于最小二乘法由L型基准件阵列旋转后的测量点M得到2条拟合直线;Based on the least squares method, two fitting straight lines are obtained from the measurement point M after the L-shaped reference element array is rotated;
由直角关系,有:By right-angle relationship, there are:
式(3)和式(4)中,θ4是机床X方向上的测量点M经过直线拟合得出的拟合直线l3与X1-Y1坐标系X1轴的夹角;θ3是机床Y方向上的测量点M经过直线拟合得出的拟合直线l4与X1-Y1坐标系Y2轴的夹角;In formula (3) and formula (4), θ 4 is the angle between the fitted straight line l 3 obtained by the straight line fitting of the measuring point M in the X direction of the machine tool and the X1 axis of the X 1 -Y 1 coordinate system; θ 3 is the angle between the fitted straight line l4 obtained by the straight line fitting of the measuring point M in the Y direction of the machine tool and the Y2 axis of the X1 - Y1 coordinate system;
2-3)结合上面步骤中L型基准件阵列没有旋转的情况,由公式(2)和(4),计算得到机床X轴和Y轴之间的垂直度误差αxy为:2-3) Combined with the situation that the L-shaped reference element array does not rotate in the above steps, the perpendicularity error α xy between the X-axis and the Y-axis of the machine tool is calculated by formulas (2) and (4) as:
如图8所示,但在实际条件下,将L型基准件阵列放置在机床上后,L型基准件阵列的X方向可能与机床X轴方向不严格一致,存在摆放误差,由基准件的特点可知,会带来测量点坐标位置的改变,拟合得到的直线与机床实际运动轨迹会产生偏差。由于基准件阵列为L型,故L型基准件阵列两边与机床实际运动轨迹的偏差角β1相等。As shown in Figure 8, but under actual conditions, after the L-shaped reference part array is placed on the machine tool, the X direction of the L-shaped reference part array may not be strictly consistent with the X-axis direction of the machine tool, and there is a placement error. It can be known that the coordinate position of the measurement point will be changed, and the fitted straight line will deviate from the actual motion trajectory of the machine tool. Since the reference part array is L-shaped, the deviation angle β1 between the two sides of the L - shaped reference part array and the actual motion trajectory of the machine tool is equal.
由角度关系,From the angle relationship,
式(6)和式(7)中,θ5是机床X方向上的测量点M经过直线拟合得出的拟合直线l5与机床X方向实际运动轨迹lx的夹角;θ6是机床Y方向上的测量点M经过直线拟合得出的拟合直线l6与机床Y方向实际运动轨迹ly的夹角。In formula (6) and formula (7), θ 5 is the angle between the fitted straight line l 5 obtained by the straight line fitting of the measurement point M in the X direction of the machine tool and the actual motion trajectory l x of the machine tool X direction; θ 6 is The angle between the fitting straight line l 6 obtained by the straight line fitting of the measuring point M in the Y direction of the machine tool and the actual motion trajectory l y in the Y direction of the machine tool.
如图9所示,同样,在实际条件下,在对L型基准件阵列进行逆时针旋转时,很难精确保证旋转的角度是90°,故由测量点坐标拟合得到的直线与机床实际运动轨迹也会产生偏差。但L型基准件阵列两边与机床实际运动轨迹的偏差角β2相等。As shown in Figure 9, under actual conditions, when the L-shaped reference element array is rotated counterclockwise, it is difficult to accurately ensure that the rotation angle is 90°. The motion trajectory also produces deviations. However, the deviation angle β 2 between the two sides of the L-shaped reference element array and the actual motion trajectory of the machine tool is equal.
角度关系如下:The angle relationship is as follows:
式(8)和式(9)中,θ7是机床Y方向上的测量点M经过直线拟合得出的拟合直线l7与机床Y方向实际运动轨迹ly的夹角;θ8是机床X方向上的测量点M经过直线拟合得出的拟合直线l8与机床X方向实际运动轨迹lx的夹角;In formula (8) and formula (9), θ 7 is the angle between the fitted straight line l 7 obtained by the straight line fitting of the measuring point M in the Y direction of the machine tool and the actual motion trajectory l y in the Y direction of the machine tool; θ 8 is The included angle between the fitted straight line l8 obtained by the straight line fitting of the measuring point M in the X direction of the machine tool and the actual motion trajectory lx in the X direction of the machine tool;
结合公式(7)和(9),可以得到机床X轴和Y之间的垂直度误差为:Combining formulas (7) and (9), the verticality error between the X axis and Y of the machine tool can be obtained as:
通过以上分析可知,即使L型基准件阵列在实际情况下可能存在摆放误差,或者旋转的角度不是精确的90°,利用旋转前和旋转后的测量点信息,仍可以有效得到机床运动轴之间的垂直度误差。It can be seen from the above analysis that even if the L-shaped reference element array may have a placement error in actual conditions, or the rotation angle is not exactly 90°, the measurement point information before and after rotation can still be used to effectively obtain the motion axis of the machine tool. verticality error.
尽管上面结合附图对本发明进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨的情况下,还可以做出很多变形,这些均属于本发明的保护之内。Although the present invention has been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments, which are merely illustrative rather than restrictive. Under the inspiration of the present invention, many modifications can be made without departing from the spirit of the present invention, which all belong to the protection of the present invention.
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CN111487923A (en) * | 2020-03-25 | 2020-08-04 | 成都飞机工业(集团)有限责任公司 | Swing position error detection and identification method for CA double-swing five-axis numerical control machine tool |
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