CN112892407A - Energy-saving feed processing granulator and operation method thereof - Google Patents

Energy-saving feed processing granulator and operation method thereof Download PDF

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Publication number
CN112892407A
CN112892407A CN202110118869.6A CN202110118869A CN112892407A CN 112892407 A CN112892407 A CN 112892407A CN 202110118869 A CN202110118869 A CN 202110118869A CN 112892407 A CN112892407 A CN 112892407A
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gear
end surface
frame
motor
rotating
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谢文金
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/22Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/10Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Zoology (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Transmission Devices (AREA)

Abstract

The invention discloses an energy-saving feed processing granulator and an operation method thereof, the structure of the energy-saving feed processing granulator comprises a frame, a shell, an upper box body, a feed hopper, an electric control cabinet, a motor output shaft, a processing rotating shaft and a motor rotating speed adjusting device, wherein the shell is fixedly welded at the left part of the upper end surface of the frame, the electric control cabinet is fixedly welded at the middle part of the upper end surface of the frame, the motor is fixedly welded at the right part of the upper end surface of the frame, and the motor rotating speed adjusting device is movably connected in the inner cavities of the shell and the electric control cabinet. The normal processing work of the equipment is also ensured, and the stability of the equipment is effectively improved.

Description

Energy-saving feed processing granulator and operation method thereof
The invention relates to a divisional application of an energy-saving feed processing granulator, which is applied for 12 months and 27 days in 2017 and has the application number of CN 201711445336.9.
Technical Field
The invention relates to an energy-saving feed processing granulator and an operation method thereof, belonging to the technical field of feed processing machinery manufacturing.
Background
Rural areas in North China, northeast China and China, respectively, generate a large amount of crop straws every year, atmospheric pollution is caused by incineration treatment, waste burying causes waste and soil pollution, and the method becomes a huge local social problem. A feeding method for feeding cattle and sheep after stirring crop straw powder and wheat bran has been used in farming and pasturing areas in northern China, and the straw powder mixed material has high digestibility, good palatability and high feed intake and occupies an important position in livestock feed. Therefore, the processing of crop straws into feed particles not only solves the problem of crop straw treatment, but also brings about not little economic benefit for local farmers, and an energy-saving feed processing granulator which extrudes materials from the die holes of the ring die to form particles through the strong extrusion action of the ring die and the compression roller is needed.
However, in the operation process of extruding materials to form granulated feeds in the prior art, although the production efficiency is high, the temperature of components such as an output shaft and the like of the motor cannot be sensed in real time in the working process of the motor, and the rotating speed of the motor cannot be automatically regulated to a certain extent under the condition of overhigh temperature, so that the phenomenon of serious heating of the motor caused by overlarge load and overlarge iron loss can be caused, the durability of the motor is influenced, even the normal processing work of equipment can be influenced, and the stability performance is insufficient.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an energy-saving feed processing granulator and an operation method thereof, and aims to solve the problems that in the operation process of extruding materials to form granulated feed, although the production efficiency is high, the temperature of components such as an output shaft and the like of a motor cannot be sensed in real time in the working process of the motor and the rotating speed of the motor cannot be automatically regulated to a certain extent under the condition of overhigh temperature, the serious heating phenomenon of the motor caused by overlarge load and overlarge iron loss can be caused, the durability of the motor is influenced, the normal processing work of equipment can be influenced, and the stability is insufficient in the prior art.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an energy-saving feed processing granulation machine and operation method thereof, its structure includes frame, casing, goes up box, feeder hopper, automatically controlled cabinet, motor output shaft, processing pivot, motor speed adjusting device, the casing is fixed to be welded in the upper end surface left part of frame, it connects perpendicularly in the upper end surface of casing to go up the box, feeder hopper swing joint is in the middle of the upper end surface of last box, automatically controlled cabinet fixed welding is in the middle of the upper end surface of frame, the motor is fixed to be welded in the upper end surface right part of frame, motor output shaft mechanical connection is in the middle of the left end surface of motor and it runs through the inside of electrically controlled cabinet, casing perpendicularly, the vertical swing joint of processing pivot is in the middle of the inside cavity of casing, motor speed adjusting device swing joint is in the inside cavity of casing, automatically controlled cabinet, motor speed adjusting device is by motor temperature induction system, A sliding connection structure, a rotating connection device, a gear connection mechanism, a gear transmission device, a control connection device and a rotating speed adjusting structure, the right half part of the motor temperature sensing device is fixedly connected with the lowest part of the inner cavity of the electric control cabinet, the left half part of the sliding connection structure is movably connected with the lower right part of the inner cavity of the machine shell, the sliding connection structure is movably connected with the lower left part of the inner cavity of the machine shell, the rotary connecting device is fixedly connected to the middle of the left surface inside the machine shell through a prepressing bolt, the gear connecting mechanism is movably connected to the upper left of the inner cavity of the machine shell, the gear transmission device is movably connected to the uppermost position of the inner cavity of the machine shell, the left half part of the control connecting device is movably connected to the upper right of the inner cavity of the machine shell, the right half part of the rotating speed adjusting structure is vertically connected to the middle of the inner top surface of the electric control cabinet, and the rotating speed adjusting structure is movably connected to the upper right of the inner cavity of the electric control cabinet.
The motor temperature sensing device is composed of a temperature sensor, a signal conversion controller, a control telescopic rod and a connecting frame, wherein the temperature sensor is fixedly connected to the lowest position of an internal cavity of the electric control cabinet and is vertically connected with a motor output shaft, the signal conversion controller is fixedly connected to the right lower position of the internal cavity of the shell, the temperature sensor and the signal conversion controller are electrically connected through a connecting wire, the control telescopic rod is vertically connected to the middle position of the left end surface of the signal conversion controller and is electrically connected with the signal conversion controller, and the connecting frame is movably connected to the left end surface of the control telescopic rod.
Further, sliding connection structure comprises horizontal slide rail, slide bar, T type carriage, ARC support frame, connecting axle, telescopic connection pole, horizontal slide rail passes through pre-compaction bolt fixed connection in the inside left surface of casing department down, slide bar swing joint is in the spout of horizontal slide rail, T type carriage fixed connection is in the upper end surface of slide bar, ARC support frame fixed weld is in the upper end surface of T type carriage, connecting axle fixed connection locates in the middle of ARC support frame's upper end surface, telescopic connection pole connects perpendicularly in the left end surface of connecting axle.
Further, it comprises horizontal mount, pivot, rotating turret, interior pulley to rotate connecting device, horizontal mount passes through pre-compaction bolt fixed connection in the middle of the inside left surface of casing, pivot fixed connection is in the right-hand member surface of horizontal mount, rotating turret activity nestification is in the outside surface of pivot, interior pulley swing joint is in the top of the inside cavity of rotating turret.
Further, gear connection comprises dwang pivot, dwang, first gear, first pinion, the dwang pivot is connected perpendicularly in the interior top surface leftmost department of casing, dwang movable nest is in the outside surface bottommost department of dwang pivot, first gear swing joint is on the right-hand member surface of dwang, department in the middle of the front end surface of first gear of first pinion mechanical connection.
Further, gear drive comprises first runner, transfer line, second runner, second gear mount, second gear, second pinion, second gear output shaft, first runner mechanical connection is in the middle of the right-hand member surface of first pinion, transfer line mechanical connection is in the right-hand member surface of first runner, second runner mechanical connection is in the right-hand member surface of transfer line, second gear mount passes through pre-compaction bolt vertical connection in the interior top surface rightmost department of casing, second gear swing joint is in the lower extreme surface of second gear mount, second pinion mechanical connection is in the front end surface of second gear and its and second runner swing joint, second gear output shaft swing joint is in the middle of the front end surface of second gear and its and second gear are the concentric circle state.
Further, control connecting device comprises third gear, third gear output shaft, vertical support frame, first fixed pulley, second fixed pulley, third gear swing joint is in the right side below department of second gear, third gear output shaft mechanical connection is in the middle of the front end surface of third gear and it is the concentric circle state with the third gear, vertical support frame vertical connection is in the middle of the interior top surface of automatically controlled cabinet, first fixed pulley, second fixed pulley are from last to lower fixed connection in the upper and lower department of vertical support frame's front end surface.
Furthermore, the rotating speed adjusting structure comprises a slide rheostat, a metal rod, a sliding sheet and a binding post, the slide rheostat is fixedly connected to the upper right of the inner cavity of the electric control cabinet, the metal rod is fixedly connected to the left end surface of the slide rheostat and is parallel to the slide rheostat, the sliding sheet is movably nested on the outer side surface of the metal rod and is vertically and movably connected to the outer side surface of the sliding sheet, and the binding post is fixedly connected to the lower end surface of the slide rheostat and is electrically connected with the slide rheostat.
Further, the outside surface lower part of the outside surface of interior pulley, dwang all has movable nested connection rope, through connecting rope swing joint between interior pulley, the dwang, the even equidistance range in outside surface upper portion of dwang has the external screw thread, the even equidistance range in outside surface edge of first gear has the teeth of a cogwheel, through the meshing effect swing joint between external screw thread and the teeth of a cogwheel between dwang, the first gear, the outside surface of second gear output shaft, third gear, first fixed pulley, second fixed pulley all has movable nested transmission belt, and this transmission belt's another extreme is connected to the left end surface of gleitbretter, through transmission belt swing joint between second gear, third gear, first fixed pulley, second fixed pulley, the gleitbretter.
Further, the temperature sensor carries out certain response and with signal transmission to signal conversion controller to the temperature of the motor output shaft in operation, signal conversion controller controls the control telescopic link to stretch to the left when receiving the high temperature signal, the control telescopic link drives the link to the left and makes the sliding shaft slide left along horizontal slide rail, T type carriage, arc support frame, connecting axle move left thereupon and drive telescopic link left, telescopic link contracts left and drives the latter half of rotating turret left, thereby the rotating turret rotates around the axle and makes the interior pulley move right, the connecting rope of interior pulley outside surface is drawn right and drives the dwang of being connected with it and rotate, first gear drives first gear pair in proper order and drives under the meshing effect between the external screw thread and the teeth of a cogwheel first gear pair, The sliding sheet is pulled to slide up along the metal rod by the connecting rope and change the resistance of the sliding rheostat, so that the rotating speed of a motor electrically connected with the sliding rheostat can be changed.
Advantageous effects
The invention provides a scheme of an energy-saving feed processing granulator and an operation method thereof, which can sense the temperature of components such as an output shaft of a motor in real time and automatically adjust the rotating speed of the components under the condition of overhigh temperature in the operation process of extruding materials to form granulated feeds by arranging a motor rotating speed adjusting device so as to prevent the serious heating phenomenon of the motor caused by overlarge load and overlarge iron loss, a temperature sensor senses the temperature of the output shaft of the motor in work to a certain degree and transmits a signal to a signal conversion controller, the signal conversion controller controls a telescopic rod to stretch leftwards when receiving the overhigh temperature signal, the telescopic rod is controlled to drive a connecting frame to slide leftwards along a transverse sliding rail, a T-shaped sliding frame, an arc-shaped supporting frame and a connecting shaft move leftwards along with the connecting frame and drive the telescopic connecting rod to move leftwards, the telescopic connecting rod contracts leftwards to drive the lower half part of the rotating frame leftwards, so that the rotating frame rotates around the rotating shaft and enables the inner sliding wheel to move rightwards, the connecting rope on the outer side surface of the inner sliding wheel is pulled rightwards to drive the rotating rod connected with the inner sliding wheel to rotate, the first gear drives the first pinion, the first rotating wheel, the transmission rod, the second rotating wheel and the second gear to transmit sequentially under the meshing action between the external threads and the gear teeth, the second gear drives the third gear to transmit through the transmission belt, so that the connecting rope on the outer side surfaces of the first fixed pulley and the second fixed pulley is pulled, the sliding sheet is pulled by the connecting rope to slide upwards along the metal rod and change the resistance of the sliding rheostat, the rotating speed of a motor electrically connected with the sliding sheet can be changed, the durability of the equipment is improved, and the normal processing work of the equipment is also ensured, the stability of the equipment is effectively improved.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a schematic perspective view of an energy-saving type feed processing granulator and an operation method thereof according to the present invention.
Fig. 2 is a schematic plan view of the housing and the electric control cabinet of the present invention.
Fig. 3 is a schematic plan view of the motor speed adjusting device of the present invention.
Fig. 4 is a schematic plan view of another operating state of the motor speed adjusting device of the present invention.
In the figure: a frame-1, a machine shell-2, an upper box-3, a feed hopper-4, an electric control cabinet-5, a motor-6, a motor output shaft-7, a processing rotating shaft-8, a motor rotating speed adjusting device-9, a motor temperature sensing device-91, a sliding connection structure-92, a rotating connection device-93, a gear connection mechanism-94, a gear transmission device-95, a control connection device-96, a rotating speed adjusting structure-97, a temperature sensor-911, a signal conversion controller-912, a control telescopic rod-913, a connecting frame-914, a transverse sliding rail-921, a sliding shaft-922, a T-shaped sliding frame-923, an arc-shaped supporting frame-924, a connecting shaft-925, a telescopic connecting rod-926, a transverse fixing frame-931, a feeding hopper-4, a electric, The device comprises a rotating shaft-932, a rotating frame-933, an inner sliding wheel-934, a rotating rod rotating shaft-941, a rotating rod-942, a first gear-943, a first pinion-944, a first pinion-951, a transmission rod-952, a second pinion-953, a second gear fixing frame-954, a second gear-955, a second pinion-956, a second gear output shaft-957, a third gear-961, a third gear output shaft-962, a vertical supporting frame-963, a first fixed pulley-964, a second fixed pulley-965, a sliding rheostat-971, a metal rod-972, a sliding sheet-973 and a binding post-974.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1-4, the invention provides an energy-saving feed processing granulator and an operation method thereof, the structure of the energy-saving feed processing granulator comprises a frame 1, a casing 2, an upper box 3, a feed hopper 4, an electric control cabinet 5, a motor 6, a motor output shaft 7, a processing rotating shaft 8 and a motor rotating speed adjusting device 9, wherein the casing 2 is fixedly welded at the left part of the upper end surface of the frame 1, the upper box 3 is vertically connected with the upper end surface of the casing 2, the feed hopper 4 is movably connected at the middle part of the upper end surface of the upper box 3, the electric control cabinet 5 is fixedly welded at the middle part of the upper end surface of the frame 1, the motor 6 is fixedly welded at the right part of the upper end surface of the frame 1, the motor output shaft 7 is mechanically connected at the middle part of the left end surface of the motor 6 and vertically penetrates through the electric control cabinet 5 and the inside of the casing 2, the, the motor rotating speed adjusting device 9 is movably connected in the inner cavities of the machine shell 2 and the electric control cabinet 5, the motor rotating speed adjusting device 9 is composed of a motor temperature sensing device 91, a sliding connection structure 92, a rotating connection device 93, a gear connection mechanism 94, a gear transmission device 95, a control connection device 96 and a rotating speed adjusting structure 97, the right half part of the motor temperature sensing device 91 is fixedly connected at the lowest position of the inner cavity of the electric control cabinet 5, the left half part of the motor temperature sensing device 91 is movably connected at the right lower position of the inner cavity of the machine shell 2, the sliding connection structure 92 is movably connected at the left lower position of the inner cavity of the machine shell 2, the rotating connection device 93 is fixedly connected at the middle position of the inner left surface of the machine shell 2 through a prepressing bolt, the gear connection mechanism 94 is movably connected at the upper left position of the inner cavity of the machine shell 2, and the gear transmission device, the left half part of the control connection device 96 is movably connected to the upper right of the inner cavity of the casing 2, the right half part of the control connection device is vertically connected to the middle of the inner top surface of the electric control cabinet 5, the rotating speed adjusting structure 97 is movably connected to the upper right of the inner cavity of the electric control cabinet 5, the motor temperature sensing device 91 is composed of a temperature sensor 911, a signal conversion controller 912, a control telescopic rod 913 and a connecting frame 914, the temperature sensor 911 is fixedly connected to the lowest position of the inner cavity of the electric control cabinet 5 and is vertically connected with the motor output shaft 7, the signal conversion controller 912 is fixedly connected to the lower right of the inner cavity of the casing 2, the temperature sensor 911 and the signal conversion controller 912 are electrically connected through a connecting wire, the control telescopic rod 913 is vertically connected to the middle of the left end surface of the signal conversion controller 912 and is electrically connected with the signal, the connecting frame 914 is movably connected to the left end surface of the telescopic rod 913, the sliding connection structure 92 comprises a transverse sliding rail 921, a sliding shaft 922, a T-shaped sliding frame 923, an arc-shaped supporting frame 924, a connecting shaft 925 and a telescopic connecting rod 926, the transverse sliding rail 921 is fixedly connected to the lowest position of the inner left surface of the casing 2 through a pre-pressing bolt, the sliding shaft 922 is movably connected to the sliding groove of the transverse sliding rail 921, the T-shaped sliding frame 923 is fixedly connected to the upper end surface of the sliding shaft 922, the arc-shaped supporting frame 924 is fixedly welded to the upper end surface of the T-shaped sliding frame 923, the connecting shaft 925 is fixedly connected to the middle position of the upper end surface of the arc-shaped supporting frame 924, the telescopic connecting rod 926 is vertically connected to the left end surface of the connecting shaft 925, the rotating connection device 93 comprises a transverse fixing frame 931, a rotating shaft 932, a rotating frame 933 and an inner pulley 934, the, the rotating shaft 932 is fixedly connected to the right end surface of the transverse fixing frame 931, the rotating frame 933 is movably nested on the outer side surface of the rotating shaft 932, the inner pulley 934 is movably connected to the uppermost portion of the inner cavity of the rotating frame 933, the gear connecting mechanism 94 is composed of a rotating shaft 941, a rotating rod 942, a first gear 943 and a first pinion 944, the rotating rod 941 is vertically connected to the leftmost portion of the inner top surface of the casing 2, the rotating rod 942 is movably nested at the lowermost portion of the outer side surface of the rotating rod 941, the first gear 943 is movably connected to the right end surface of the rotating rod 942, the first pinion 944 is mechanically connected to the middle portion of the front end surface of the first gear 943, the gear transmission device 95 is composed of a first gear 951, a driving rod 952, a second rotating wheel 953, a second gear fixing frame 954, a second gear 955, a second pinion 957 and a second gear output shaft 957, the first rotating wheel 951 is mechanically connected to the middle of the right end surface of the first secondary gear 944, the transmission rod 952 is mechanically connected to the right end surface of the first rotating wheel 951, the second rotating wheel 953 is mechanically connected to the right end surface of the transmission rod 952, the second gear holder 954 is vertically connected to the rightmost inner surface of the housing 2 through a preload bolt, the second gear 955 is movably connected to the lower end surface of the second gear holder 954, the second secondary gear 956 is mechanically connected to the front end surface of the second gear 955 and is movably connected to the second rotating wheel 953, the second gear output shaft 957 is movably connected to the middle of the front end surface of the second gear 955 and is concentric with the second gear 955, the control connection device 96 is composed of a third gear 961, a third gear output shaft, a vertical support bracket 963, a first fixed pulley 964 and a second fixed pulley 965, the third gear 961 is movably connected to the right lower portion of the second gear 955, the third gear output shaft 962 is mechanically connected to the middle of the front end surface of the third gear 961 and is concentric with the third gear 961, the vertical support 963 is vertically connected to the middle of the inner top surface of the electric cabinet 5, the first fixed pulley 964 and the second fixed pulley 965 are fixedly connected to the upper and lower parts of the front end surface of the vertical support 963 from top to bottom, the rotation speed adjusting structure 97 is composed of a sliding rheostat 971, a metal rod 972, a sliding sheet 973 and a binding post 974, the sliding rheostat 971 is fixedly connected to the upper right of the inner cavity of the electric cabinet 5, the metal rod 972 is fixedly connected to the left end surface of the sliding rheostat 971 and is parallel to the sliding rheostat 971, the sliding sheet 973 is movably nested on the outer side surface of the metal rod 972 and vertically movably connected to the outer side surface of the sliding sheet 973, the binding post 974 is fixedly connected to the lower end surface of the sliding rheostat 971 and is electrically connected to the sliding rheostat 971, the outer side surface of the inner pulley 934 and the lower part of the outer side surface of the rotating rod 942 are movably nested with a connecting rope, the inner pulley 934 and the rotating rod 942 are movably connected through the connecting rope, external threads are uniformly and equidistantly arranged on the upper part of the outer side surface of the rotating rod 942, gear teeth are uniformly and equidistantly arranged on the edge of the outer side surface of the first gear 943, the rotating rod 942 and the first gear 943 are movably connected through the engagement between the external threads and the gear teeth, the outer side surfaces of the second gear output shaft 957, the third gear output shaft 962, the third gear 961, the first fixed pulley 964 and the second fixed pulley 965 are movably nested with a transmission belt, the other end of the transmission belt is connected to the left end surface of the sliding sheet 973, the second gear 955, the third gear 961, the first fixed pulley 964, the second fixed pulley 965 and the sliding sheet 973 are movably connected through the transmission belt, temperature sensor 911 carries out certain response and with signal transmission to signal conversion controller 912 to the temperature of motor output shaft 7 in operation, signal conversion controller 912 controls control telescopic link 913 to stretch left when receiving the high temperature signal, control telescopic link 913 drives link 914 left and makes sliding shaft 922 slide left along transverse slide rail 921, T type carriage 923, arc support frame 924, connecting axle 925 move left thereupon and drive telescopic link 926 left, telescopic link 926 contracts left and drives the latter half of rotating turret 933 left, thereby rotating turret 933 revolves pivot 932 and rotates and makes inner pulley 934 move right, the connecting rope of inner pulley 934 outside surface is pulled right and drives dwang 942 connected with it and rotates, first gear 943 carries out the transmission and drives first auxiliary gear 944 in proper order under the meshing effect between external screw thread and the teeth of a cogwheel 944 and rotates, The first gear 951, the transmission rod 952, the second gear 953 and the second gear 955 are driven by the transmission belt to drive the third gear 961, so that the connecting rope on the outer side surfaces of the first fixed pulley 964 and the second fixed pulley 965 is pulled, the sliding piece 973 is pulled to slide along the metal rod 972 by the connecting rope and change the resistance of the sliding rheostat 971, and the rotating speed of the motor 6 electrically connected with the sliding rheostat 971 is changed.
The slide rheostat disclosed by the patent generally comprises five parts, namely a binding post, a sliding sheet, a resistance wire, a metal rod, a porcelain cylinder and the like. The resistance wire of the slide rheostat is wound on an insulating porcelain cylinder, and insulating paint is coated outside the resistance wire. The working principle of the circuit is that the resistance is changed by changing the length of a resistance wire connected into a circuit part, so that the current in the circuit is gradually changed. The resistance wire of the slide rheostat is generally nickel-chromium alloy with high melting point and large resistance, and the metal rod is generally metal with small resistance, so when the cross-sectional area of the resistance is fixed, the longer the resistance wire is, the larger the resistance is, the shorter the resistance wire is, and the smaller the resistance is.
When the device is used, whether the appearance of the device is intact or not is firstly checked, whether each part is stably connected or not is judged, after the device is confirmed to be intact, the device is placed at a proper position, a power line of the device is connected with a power supply, an electric control cabinet 5 of the device is adjusted, raw materials to be extruded are placed into a feed hopper 4 of the device, a motor 6 of the device is started, a temperature sensor 911 senses the temperature of an output shaft 7 of the motor in work to a certain degree and transmits a signal to a signal conversion controller 912, the signal conversion controller 912 controls a telescopic rod 913 to stretch leftwards when receiving a signal with overhigh temperature, the telescopic rod 913 is controlled to drive a connecting frame 914 leftwards and enable a sliding shaft 922 to slide leftwards along a transverse sliding rail 921, a T-shaped sliding frame 923, an arc supporting frame 924 and a connecting shaft 925 move leftwards along with the connecting shaft and drive a, thereby the rotating turret 933 rotates around the pivot 932 and makes the inner pulley 934 move to the right, the connecting rope on the surface outside the inner pulley 934 is pulled to the right and drives the dwang 942 connected with it to rotate, first gear 943 drives under the meshing action between external thread and the teeth of a cogwheel and drives first pinion 944 in turn, first runner 951, transfer line 952, second runner 953, second gear 955 drives through the drive belt third gear 961 to transmit, thereby first fixed pulley 964, the connecting rope on the surface outside the second fixed pulley 965 is pulled, thereby gleitbretter 973 is pulled to slide up along metal rod 972 by the connecting rope and changes the resistance of slide rheostat 971, thereby the rotational speed of motor 6 through being connected with it electrically can be changed, after that the equipment can begin normal work.
The invention solves the problems that in the prior art, in the operation process of extruding materials into granulated feeds, although the production efficiency is higher, the temperature of components such as an output shaft and the like of a motor cannot be sensed in real time and the rotating speed of the motor is automatically regulated to a certain degree under the condition of overhigh temperature in the working process of the motor, so that the serious heating phenomenon of the motor caused by overlarge load and overlarge iron loss can be caused, the durability of the motor is influenced, even the normal processing work of equipment can be influenced, and the stability is insufficient. The temperature sensor senses the temperature of a working motor output shaft to a certain degree and transmits a signal to the signal conversion controller, the signal conversion controller controls the telescopic rod to stretch leftwards when receiving a signal with overhigh temperature, the telescopic rod is controlled to drive the connecting frame to move leftwards and enable the sliding shaft to slide leftwards along the transverse sliding rail, the T-shaped sliding frame, the arc-shaped supporting frame and the connecting shaft move leftwards along with the T-shaped sliding frame and the arc-shaped supporting frame and the connecting shaft and drive the telescopic connecting rod to move leftwards, the telescopic connecting rod contracts leftwards and drives the lower half part of the rotating frame to move leftwards, the rotating frame rotates around the rotating shaft and enables the inner sliding wheel to move rightwards, the connecting rope on the outer side surface of the inner sliding wheel is pulled rightwards and drives the rotating rod connected with the inner sliding wheel to rotate, the first gear is driven under the meshing action between the outer thread, The first rotating wheel, the transmission rod, the second rotating wheel and the second gear are used for transmission, the second gear drives the third gear to carry out transmission through the transmission belt, so that the connecting rope on the outer side surface of the first fixed pulley and the second fixed pulley is pulled, the slip sheet is pulled by the connecting rope to slide along the metal rod and change the resistance of the sliding rheostat, the rotating speed of a motor electrically connected with the slip sheet can be changed, the durability of the equipment is improved, the normal processing work of the equipment is also guaranteed, and the stability of the equipment is effectively improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (8)

1. The utility model provides an energy-saving feed processing granulation machine, its structure includes frame (1), casing (2), goes up box (3), feeder hopper (4), automatically controlled cabinet (5), motor (6), motor output shaft (7), processing pivot (8), motor speed adjusting device (9), its characterized in that:
the machine shell (2) is fixedly welded at the left part of the upper end surface of the machine frame (1), the upper box body (3) is vertically connected to the upper end surface of the machine shell (2), the feed hopper (4) is movably connected at the middle part of the upper end surface of the upper box body (3), the electric control cabinet (5) is fixedly welded at the middle part of the upper end surface of the machine frame (1), the motor (6) is fixedly welded at the right part of the upper end surface of the machine frame (1), the motor output shaft (7) is mechanically connected at the middle part of the left end surface of the motor (6) and vertically penetrates through the interiors of the electric control cabinet (5) and the machine shell (2), the processing rotating shaft (8) is vertically and movably connected at the middle upper part of the inner cavity of the machine shell (2), and the motor rotating speed adjusting device (9) is movably connected in the inner cavities of the machine;
the motor rotating speed adjusting device (9) consists of a motor temperature sensing device (91), a sliding connection structure (92), a rotating connection device (93), a gear connection mechanism (94), a gear transmission device (95), a control connection device (96) and a rotating speed adjusting structure (97), wherein the right half part of the motor temperature sensing device (91) is fixedly connected to the lowest position of an internal cavity of the electric control cabinet (5), the left half part of the motor temperature sensing device is movably connected to the right lower position of the internal cavity of the machine shell (2), the sliding connection structure (92) is movably connected to the left lower position of the internal cavity of the machine shell (2), the rotating connection device (93) is fixedly connected to the middle position of the left surface of the interior of the machine shell (2) through a prepressing bolt, the gear connection mechanism (94) is movably connected to the left upper position of the internal cavity of the machine shell (2), the gear transmission device (95) is movably connected to the uppermost position of the internal cavity of, the left half part of the control connecting device (96) is movably connected to the upper right part of the inner cavity of the machine shell (2), the right half part of the control connecting device is vertically connected to the middle part of the inner top surface of the electric control cabinet (5), and the rotating speed adjusting structure (97) is movably connected to the upper right part of the inner cavity of the electric control cabinet (5)
The motor temperature sensing device (91) comprises a temperature sensor (911), a signal conversion controller (912), a control telescopic rod (913) and a connecting frame (914), wherein the temperature sensor (911) is fixedly connected to the lowest position of an internal cavity of the electric control cabinet (5) and is vertically connected with a motor output shaft (7), the signal conversion controller (912) is fixedly connected to the right lower position of the internal cavity of the machine shell (2), the temperature sensor (911) and the signal conversion controller (912) are electrically connected through a connecting wire, the control telescopic rod (913) is vertically connected to the middle position of the left end surface of the signal conversion controller (912) and is electrically connected with the signal conversion controller (912), and the connecting frame (914) is movably connected to the left end surface of the control telescopic rod (913);
sliding connection structure (92) comprises horizontal slide rail (921), slide shaft (922), T type carriage (923), arc support frame (924), connecting axle (925), flexible connecting rod (926), horizontal slide rail (921) is through pre-compaction bolt fixed connection in the bottom of the inside left surface of casing (2), slide shaft (922) swing joint is in the spout of horizontal slide rail (921), T type carriage (923) fixed connection is in the upper end surface of slide shaft (922), arc support frame (924) fixed welding is in the upper end surface of T type carriage (923), connecting axle (925) fixed connection is in the middle of the upper end surface of arc support frame (924), flexible connecting rod (926) is connected perpendicularly in the left end surface of connecting axle (925).
2. The energy-saving feed processing granulator of claim 1, wherein: rotate connecting device (93) and constitute by horizontal mount (931), pivot (932), rotating turret (933), interior pulley (934), horizontal mount (931) are through pre-compaction bolt fixed connection in the middle of the inside left surface of casing (2), pivot (932) fixed connection is in the right-hand member surface of horizontal mount (931), rotating turret (933) activity nested in the outside surface of pivot (932), interior pulley (934) swing joint is in the top of the inside cavity of rotating turret (933).
3. The energy-saving feed processing granulator of claim 1, wherein: gear coupling mechanism (94) comprises dwang pivot (941), dwang (942), first gear (943), first pinion (944), dwang pivot (941) is connected perpendicularly in the interior top surface leftmost department of casing (2), dwang (942) activity nested in the outside surface lower extreme of dwang pivot (941), first gear (943) swing joint is in the right-hand member surface of dwang (942), department in the middle of first pinion (944) mechanical connection is in the front end surface of first gear (943).
4. The energy-saving feed processing granulator of claim 1, wherein: the gear transmission device (95) comprises a first rotating wheel (951), a transmission rod (952), a second rotating wheel (953), a second gear fixing frame (954), a second gear (955), a second auxiliary gear (956) and a second gear output shaft (957), wherein the first rotating wheel (951) is mechanically connected to the middle of the right end surface of the first auxiliary gear (944), the transmission rod (952) is mechanically connected to the right end surface of the first rotating wheel (951), the second rotating wheel (953) is mechanically connected to the right end surface of the transmission rod (952), the second gear fixing frame (954) is vertically connected to the rightmost position of the inner top surface of the machine shell (2) through a prepressing bolt, the second gear (956) is movably connected to the lower end surface of the second gear fixing frame (954), the second auxiliary gear (956) is mechanically connected to the front end surface of the second gear (955) and is movably connected with the second rotating wheel (953), the second gear output shaft (957) is movably connected to the middle of the front end surface of the second gear (955) and forms a concentric circle with the second gear (955).
5. The energy-saving feed processing granulator of claim 1, wherein: the control connecting device (96) is composed of a third gear (961), a third gear output shaft (962), a vertical supporting frame (963), a first fixed pulley (964) and a second fixed pulley (965), the third gear (961) is movably connected to the lower right side of the second gear (955), the third gear output shaft (962) is mechanically connected to the middle of the front end surface of the third gear (961) and is in a concentric circle state with the third gear (961), the vertical supporting frame (963) is vertically connected to the middle of the inner top surface of the electric cabinet (5), and the first fixed pulley (964) and the second fixed pulley (965) are fixedly connected to the upper portion and the lower portion of the front end surface of the vertical supporting frame (963) from top to bottom.
6. The energy-saving feed processing granulator of claim 1, wherein: the rotating speed adjusting structure (97) is composed of a sliding rheostat (971), a metal rod (972), a sliding sheet (973) and a binding post (974), the sliding rheostat (971) is fixedly connected to the upper right of an inner cavity of the electric control cabinet (5), the metal rod (972) is fixedly connected to the left end surface of the sliding rheostat (971) and is parallel to the sliding rheostat (971), the sliding sheet (973) is movably nested on the outer side surface of the metal rod (972) and is vertically movably connected to the outer side surface of the sliding sheet (973), and the binding post (974) is fixedly connected to the lower end surface of the sliding rheostat (971) and is electrically connected with the sliding rheostat (971).
7. The energy-saving feed processing granulator of claim 3, wherein: the utility model discloses a transmission belt, its structure is characterized in that the outside surface of interior pulley (934), the outside surface lower part of dwang (942) all movable nested has the connection rope, through connecting rope swing joint between interior pulley (934), the dwang (942), the even equidistance in outside surface upper portion of dwang (942) is arranged there is the external screw thread, the even equidistance in outside surface edge of first gear (943) has the teeth of a cogwheel, through the meshing swing joint between external screw thread and the teeth of a cogwheel between dwang (942), first gear (943), the outside surface of second gear output shaft (957), third gear output shaft (962), third gear (961), first fixed pulley (964), second fixed pulley (965) all movable nested has transmission belt, and this transmission belt's another extreme is connected to the left end surface of gleitbretter (973), second gear (955), The third gear (961), the first fixed pulley (964), the second fixed pulley (965) and the sliding sheet (973) are movably connected through a transmission belt.
8. An energy efficient feed processing granulator and method of operation thereof according to any of claims 1-7, wherein:
when the device is used, whether the appearance of the device is intact or not is firstly checked, whether all parts are stably connected or not is judged, after the device is confirmed to be intact, the device is placed at a proper position, a power line of the device is connected with a power supply, an electric control cabinet (5) of the device is adjusted, raw materials to be extruded are placed into a feed hopper (4) of the device, a motor (6) of the device is started, a temperature sensor (911) senses the temperature of a motor output shaft (7) in work to a certain degree and transmits a signal to a signal conversion controller (912), the signal conversion controller (912) controls a telescopic rod (913) to stretch leftwards when receiving a signal of overhigh temperature, the telescopic rod (913) is controlled to drive a connecting frame (914) to slide leftwards along a transverse sliding rail (921), a T-shaped sliding frame (923), an arc supporting frame (924) and a connecting shaft (925) move leftwards along with the sliding frame, the telescopic connecting rod (926) retracts leftwards and drives the lower half part of the rotating frame (933) to move leftwards;
thereby the rotating frame (933) rotates around the rotating shaft (932) and makes the inner pulley (934) move rightwards, the connecting rope on the outer side surface of the inner pulley (934) is pulled rightwards and drives the rotating rod (942) connected with the inner pulley to rotate, the first gear (943) is transmitted (moved) under the meshing action between the external thread and the gear teeth and sequentially drives the first auxiliary gear (944), the first rotating wheel (951), the transmission rod (952), the second rotating wheel (953) and the second gear (955) to transmit, and the second gear (955) drives the third gear (961) to transmit through the transmission belt;
thereby the connecting rope on the outer side surface of the first fixed pulley (964) and the second fixed pulley (965) is pulled, so that the sliding sheet (973) is pulled by the connecting rope to slide along the metal rod (972) and change the resistance of the sliding rheostat (971), so that the rotating speed of the motor (6) electrically connected with the sliding rheostat is changed, and then the equipment can start to work normally.
CN202110118869.6A 2017-12-27 2017-12-27 Energy-saving feed processing granulator and operation method thereof Withdrawn CN112892407A (en)

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CN103316610A (en) * 2013-06-27 2013-09-25 南京林业大学 Method for reducing working temperatures of main shaft and compression roller bearing of biomass granulator
CN203614024U (en) * 2013-12-02 2014-05-28 浙江大学 Rock drilling machine with automatically controlled rotating speed
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CN206139135U (en) * 2016-11-10 2017-05-03 山东科技大学 A portable living beings granulation machine for agriculture and forestry waste disposal
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