CN112884195A - Method for predicting yarn quantity and proportion for knitting color matching clothes with double-faced jacquard weave - Google Patents
Method for predicting yarn quantity and proportion for knitting color matching clothes with double-faced jacquard weave Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000009940 knitting Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 230000008520 organization Effects 0.000 claims abstract description 22
- 239000003086 colorant Substances 0.000 claims description 14
- 239000004744 fabric Substances 0.000 claims description 10
- 210000002268 wool Anatomy 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 claims description 3
- 239000012209 synthetic fiber Substances 0.000 claims description 3
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Abstract
The invention discloses a method for predicting the yarn quantity and proportion of a double-faced jacquard knitting color matching garment, which comprises the following steps: manufacturing a knitted color matching clothing sample piece to obtain the weight of a single coil; the overall process design of the knitted color matching garment is formulated according to the size design sheet to form a process design sheet; and (4) formulating the overall organization design of the knitted color matching garment according to the process design list, and obtaining the yarn consumption and proportion of each color of yarn according to the total number of front and rear plate loops of each color in the overall organization design. The invention realizes the accurate estimation of the yarn amount and the proportion in the production of the knitted color matching clothes with double-sided jacquard weave.
Description
Technical Field
The invention belongs to the technical field of placement, and particularly relates to a method for predicting yarn quantity and proportion for knitting color matching clothes with double-faced jacquard weave.
Background
The accurate control of the yarn consumption of the knitting color matching clothes plays a crucial role in cost control of knitting clothes workshops, and the yarn consumption estimation error of the conventional knitting color matching clothes is large, so that the yarn waste or the yarn shortage affects the delivery date.
The existing method for predicting the yarn consumption proportion only aims at the stripe or jacquard color matching product of single-side texture or double-side texture structure product with the same color of front and rear plate coils, and the serious deviation can occur in the conventional method for calculating the knitting color matching clothes of double-side jacquard texture with different colors of the front and rear plate coils.
Disclosure of Invention
The invention aims to provide a method for predicting the yarn quantity and the proportion of a double-faced jacquard knitted color matching garment, which realizes the accurate prediction of the yarn quantity and the proportion in the production of the double-faced jacquard knitted color matching garment.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the method for predicting the yarn quantity and proportion of the knitted color matching clothes with double-sided jacquard weave comprises the following steps:
manufacturing a knitted color matching clothing sample piece to obtain the weight of a single coil;
the overall process design of the knitted color matching garment is formulated according to the size design sheet to form a process design sheet;
and (4) formulating the overall organization design of the knitted color matching garment according to the process design list, and obtaining the yarn consumption and proportion of each color of yarn according to the total number of front and rear plate loops of each color in the overall organization design.
Further, the step of manufacturing the knitted color matching clothing sample comprises the following steps:
designing a square sample wafer process design sheet according to the density organization required by the process;
according to a knitted fabric pattern program for manufacturing a sample by a Knitpaint island fine design system, the number of the coils is simulated and the bus turns of the front plate and the rear plate are obtained by combining the organization structure to form analysis;
weighing the knitted color matching clothes sample, and obtaining the weight of a single coil according to the weight of the knitted color matching clothes sample and the number of bus turns.
Further, the step of formulating the whole process design of the knitted color matching garment according to the size design list comprises the following steps of: and manufacturing a size design sheet according to given requirements, and performing process design by combining the style, density and color matching requirements of the knitted garment with the size design sheet to form a process design sheet.
Further, the step of obtaining the yarn consumption and proportion of the yarns with various colors comprises the following steps:
manufacturing a knitted fabric pattern file according to the organization pattern of the knitted color matching clothing by a Knittpaint island fine design system according to a process design list;
checking the number of coils of the front plate and the number of turns of the bus of the front plate of each color by using a range checking tool;
analyzing according to the structure of the double-sided organization of the knitted color matching garment to obtain the number of back plate coils and the number of back plate bus turns of various colors;
obtaining the total number of front and rear plate coils of each color according to the number of turns of the front plate bus and the number of turns of the rear plate bus;
obtaining the yarn quantity and proportion of the yarns with various colors of the knitted color matching clothes with double-sided jacquard weave.
Furthermore, the yarn used by the knitted color matching clothing is wool yarn, cotton yarn, wool yarn or other synthetic fibers.
Further, the yarn color of the knitted color matching clothes is at least 2.
Further, the style of the knitted color-matching garment comprises a male garment, a female garment, children's garments or accessories.
Furthermore, the texture of the knitted color matching garment is suitable for double-faced jacquard textures with front and rear plate coils of different colors or the same color.
Further, the density structure of the knitted color matching clothes is the same as that of the sample piece.
The invention has the technical effects that:
1. the invention realizes that the accurate calculation of the yarn amount and the proportion of the knitted color matching clothes with double jacquard weave can be realized before the factory production.
The yarn quantity and proportion of each yarn of the knitting color matching clothes with double-faced jacquard weave can be accurately predicted before the production of the knitting machine, so that the weight of each color yarn of the knitting color matching clothes can be determined before the mass production, the problem that the yarn excess or the yarn shortage of one kind of yarn produced by a spinning workshop causes waste or the yarn is re-spun to influence the delivery period can be avoided, and a certain technical support can be provided for the weaving cost accounting of the knitting workshop.
2. The method for calculating the yarn quantity for estimating the knitted color matching clothing of the double-sided jacquard weave structure is the same as the calculation method for calculating the color of the single-sided weave structure or the front and back plate coils, so that relatively large errors are caused.
The accuracy of the invention reaches 99%, and accurate data can be provided for the customer to provide the yarn weight quotation.
Drawings
FIG. 1 is a schematic drawing of a size design sheet for a 3-color double-sided jacquard weave according to the present invention;
FIG. 2 is a schematic view showing a process design of the back piece of knitted garment according to the present invention;
FIG. 3 is a schematic diagram showing a pattern program for making a knitted fabric back sheet according to the invention.
Detailed Description
The following description sufficiently illustrates specific embodiments of the invention to enable those skilled in the art to practice and reproduce it.
The method for predicting the yarn quantity and proportion of the knitted color matching clothes with double-sided jacquard weave comprises the following specific steps:
step 1: manufacturing a knitted color matching clothing sample piece to obtain the weight of a single coil;
1. designing a square sample wafer process design sheet according to the density tissue required by the process, wherein the size of the process design sheet is 20 x 20 cm;
the yarn used by the knitted color matching clothing is wool yarn, cotton yarn, wool yarn or other synthetic fibers. The style of the knitted color matching clothing is not limited, and can be any style, including any accessories such as men's clothing, women's clothing, children's clothing, scarf and the like. The texture of the knitted color matching garment is suitable for double-faced jacquard textures with front and rear plate coils of different colors or the same color.
2. According to a knitted fabric pattern program for manufacturing a sample by a Knitpaint island fine design system, the number of the coils is simulated and the bus turns of the front plate and the rear plate are obtained by combining the organization structure to form analysis;
3. weighing the knitted color matching clothes sample, and obtaining the weight of a single coil according to the weight of the knitted color matching clothes sample and the number of bus turns.
Step 2: formulating the overall process design of the knitted color matching garment according to the size design list;
1. making a size design sheet according to the requirements given by a customer;
2. the technical design is carried out by combining the style, density and color matching requirements of the knitted garment with the size design sheet to form the technical design sheet.
And step 3: and (4) formulating the overall organization design of the knitted color matching garment according to the process design list, and obtaining the yarn consumption and proportion of each color of yarn according to the total number of front and rear plate loops of each color in the overall organization design.
1. Manufacturing a knitted fabric pattern file according to the organization pattern of the knitted color matching clothing by a Knittpaint island fine design system according to a process design list;
2. checking the number of coils of the front plate and the number of turns of the bus of the front plate of each color by using a range checking tool;
3. analyzing according to the structure of the double-sided organization of the knitted color matching garment to obtain the number of back plate coils and the number of back plate bus turns of various colors;
4. obtaining the total number of front and rear plate coils of each color according to the number of turns of the front plate bus and the number of turns of the rear plate bus;
5. finally, the yarn consumption and proportion of the yarns with various colors of the knitted color matching clothes with double-sided jacquard weave are obtained.
The yarn colors of the knitting color matching clothes are 2 or more than 2. The invention is further explained by taking the rear piece of the 3-color double-faced jacquard knitted color matching clothing as an embodiment.
The size of the rear piece is 57 x 70, the raw materials adopt 100% cashmere, the yarn count is 48S/2, the model is 18G island precision SES122-S computerized flat knitting machine, the knitting density is positive and negative 18.5 meshes/INCH, and the organizational structure is 3-color double-sided jacquard weave.
Firstly, manufacturing a 3-color double-faced jacquard knitted color matching clothing sample;
1. designing a small square sample wafer according to the density tissue required by the process, wherein the size of the small square sample wafer is 20 x 20 cm;
2. according to a knitted fabric pattern program for manufacturing small sample pieces by a Knitpaint island fine design system, 169875 bus turns of front and rear plates are calculated through the combination of the number of simulation coils and the organization structure composition analysis;
3. weigh 15 grams and calculate the weight of a single coil 15/169875-0.0000883 grams per coil;
secondly, 3-color double-face jacquard weave knitting color matching clothing weave process design;
fig. 1 is a schematic diagram showing a size design list of a 3-color double-sided jacquard weave in the present invention.
1. Making a size design sheet according to the requirements given by a customer;
2. the technical design is carried out by combining the style, density and color matching requirements of the knitted garment with the size sheet to form a technical design sheet.
Fig. 2 is a schematic view showing a process design of the back piece of knitted garment of the present invention.
And thirdly, designing the knitting color matching clothing structure of the 3-color double-sided jacquard structure.
1. And manufacturing a knitted fabric pattern file according to the organization pattern of the knitted color matching clothing by a Knittpaint island fine design system according to the process design list.
As shown in FIG. 3, it is a pattern layout drawing for making a knitted fabric back sheet according to the pattern of the invention.
2. First, all the functional lines of the pattern program are removed, and the number of coils of the front plate of each color is checked by using a 'range check' tool so as to calculate the number of bus turns of the front plate.
Take the back piece of the knitted garment as an example:
4#—G—631770
5#—A—33733
6#—B—13975
the front board bus has 679478 turns
3. And (4) analyzing the double-sided organization structure of the 3-color double-sided jacquard knitting color matching garment to obtain the proportion of the front plate coil to the rear plate coil of 2:3, and obtaining the total number of the rear plate coils.
Result in X-1019217
4. According to the principle that the number of the coils of all colors of the back plate is equal to the total number according to the structural analysis of the 3-color double-sided jacquard weave, the number of the G, A, B three-color coils is calculated
5. And (3) adding the total number of the G, A, B three-color front and back plate coils respectively, and then dividing the sum by the total number of the front and back plate coils to obtain a predicted ratio, and finally obtaining the yarn quantity ratio of each color yarn of the knitted color matching clothing with double-faced jacquard weave.
971509 for 4# -G-631770 (front plate) +339739 (rear plate)
5# -a-33733 (front plate) +339739 (rear plate) ═ 373472
6# -B-13975 (front panel) +339739 (rear panel) ═ 353714
Total number of front and rear plate coils 679478 (front plate) +1019217 (rear plate) ═ 1698695
The yarn amount ratio of 4# -G-971509/1698695-57.2%
5#—A＝373472/1698695＝22％
6#—B＝353714/1698695＝20.8％
Total yarn consumption: 1698695X 0.0000883 g/coil 150 g
Amount of yarn for color G: 4# -G150G × 57.2%: 85.8G
Yarn amount for color a: 5# -150 g × 22%: 33 g
Yarn amount for color B: 6# -B150 g × 20.8%: 31.2 g
The terminology used herein is for the purpose of description and illustration, rather than of limitation. As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.
Claims (9)
1. A method for predicting the yarn quantity and proportion of a knitted color matching garment with double-sided jacquard weave comprises the following steps:
manufacturing a knitted color matching clothing sample piece to obtain the weight of a single coil;
the overall process design of the knitted color matching garment is formulated according to the size design sheet to form a process design sheet;
and (4) formulating the overall organization design of the knitted color matching garment according to the process design list, and obtaining the yarn consumption and proportion of each color of yarn according to the total number of front and rear plate loops of each color in the overall organization design.
2. The method for predicting the yarn amount and the proportion of the knitted color matching clothes with double-sided jacquard weave structures according to claim 1, wherein the step of manufacturing the knitted color matching clothes sample comprises the following steps of:
designing a square sample wafer process design sheet according to the density organization required by the process;
according to a knitted fabric pattern program for manufacturing a sample by a Knitpaint island fine design system, the number of the coils is simulated and the bus turns of the front plate and the rear plate are obtained by combining the organization structure to form analysis;
weighing the knitted color matching clothes sample, and obtaining the weight of a single coil according to the weight of the knitted color matching clothes sample and the number of bus turns.
3. The method for predicting the yarn amount and the proportion of the double-faced jacquard knitted color matching clothes as claimed in claim 1, wherein the step of formulating the overall process design of the knitted color matching clothes according to the size design list comprises the following steps: and manufacturing a size design sheet according to given requirements, and performing process design by combining the style, density and color matching requirements of the knitted garment with the size design sheet to form a process design sheet.
4. The method for predicting the yarn amount and the proportion for the knitted color matching clothes with the double jacquard weave structure as claimed in claim 1, wherein the step of obtaining the yarn amount and the proportion for each color yarn comprises the following steps:
manufacturing a knitted fabric pattern file according to the organization pattern of the knitted color matching clothing by a Knittpaint island fine design system according to a process design list;
checking the number of coils of the front plate and the number of turns of the bus of the front plate of each color by using a range checking tool;
analyzing according to the structure of the double-sided organization of the knitted color matching garment to obtain the number of back plate coils and the number of back plate bus turns of various colors;
obtaining the total number of front and rear plate coils of each color according to the number of turns of the front plate bus and the number of turns of the rear plate bus;
obtaining the yarn quantity and proportion of the yarns with various colors of the knitted color matching clothes with double-sided jacquard weave.
5. The method for predicting the yarn quantity and the yarn proportion of the double-faced jacquard knitted color matching clothes as claimed in claim 1, wherein the yarn type used for knitting the color matching clothes is wool yarn, cotton yarn, wool yarn or other synthetic fibers.
6. The method for predicting the yarn quantity and the yarn proportion of the double-faced jacquard knitted color matching clothes as claimed in claim 1, wherein the yarn colors of the knitted color matching clothes are at least 2.
7. The method for predicting the yarn amount and the yarn ratio of the double-faced jacquard knitted color matching clothes as claimed in claim 1, wherein the style of the knitted color matching clothes comprises men's wear, women's wear, children's wear or accessories.
8. The method for predicting the yarn amount and the yarn ratio of the double-faced jacquard knitted color matching clothes according to claim 1, wherein the structure of the knitted color matching clothes is suitable for the double-faced jacquard with front and back plate coils of different colors or the same color.
9. The method for predicting the yarn amount and the yarn ratio of the double-faced jacquard knitted color matching clothes as claimed in claim 1, wherein the density structure of the knitted color matching clothes is the same as that of the sample piece.
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| CN111648013A (en) * | 2020-06-18 | 2020-09-11 | 内蒙古鹿王羊绒有限公司 | Method for knitting double-sided bubble wrinkle jacquard knitting structure by double-needle bed computerized flat knitting machine |
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| WO2022242203A1 (en) * | 2021-05-19 | 2022-11-24 | 苏州大学 | Textile virtual tactile sensation evaluation and prediction method and system |
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2020
- 2020-12-29 CN CN202011597135.2A patent/CN112884195B/en active Active
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| CN101247997A (en) * | 2005-07-08 | 2008-08-20 | Ssm萨罗瑞士麦特雷有限公司 | Apparatus for reeling yarns |
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| CN110512345A (en) * | 2019-08-14 | 2019-11-29 | 江南大学 | A kind of calculation method of circular knitting machine active yarn transmission mode thread-feeding amount |
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