CN111382515A - Development and design system of knitted product fabric based on APEX4 system - Google Patents
Development and design system of knitted product fabric based on APEX4 system Download PDFInfo
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- CN111382515A CN111382515A CN202010176639.0A CN202010176639A CN111382515A CN 111382515 A CN111382515 A CN 111382515A CN 202010176639 A CN202010176639 A CN 202010176639A CN 111382515 A CN111382515 A CN 111382515A
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Abstract
The invention provides a development and design system of a knitted product fabric depending on an APEX4 system, which comprises a yarn development and design flow, a color template design flow, a virtual knitting pattern design flow and a virtual knitting garment design flow; the yarn development design process comprises the following steps: scanning yarns, extracting colors, extracting yarn counts, identifying yarn appearance, establishing parameters, adjusting parameters, importing basic information of the yarns, and confirming style and quality; the color printing plate design process comprises the following steps: selecting a color card, selecting a style number, selecting a required color, establishing parameters, adjusting parameters, matching colors and deriving a virtual effect graph; the virtual knitting pattern design process comprises the following steps: color reader-extract color-establish parameters-adjust parameters-confirm style and quality. The design of the invention is more efficient and faster by relying on the design flow adopted by the APEX4 system, thereby saving the production cost and the period and simultaneously having higher customer satisfaction.
Description
Technical Field
The invention relates to the technical field of textile design, in particular to a system for developing and designing a knitted product fabric by means of an APEX4 system.
Background
As the UPW which is the biggest wool spinning enterprise in the world, a special working room U-LAB is created for the idea by sustainable development and innovation, so that a new design is rapidly provided for customers. The novel yarn research and development technology combining the U-LAB and the island APEX4 design system aims to reduce the consumption of resources such as manpower and material resources by a high-tech means, improve the research and development design efficiency of products, reduce the production cost and enhance the competitiveness of enterprises.
The rapid inventory service is the promise of UPW to customers, and utilizes SHIMASEIKI system to digitalize the huge inventory yarn series of the company and perform new product development and design on the basis of the digitalization. There are three main applications: color patterning of textile spun-dyed yarns, yarn development, virtual knitting pattern design and virtual garment design. The existing conventional colored spun yarn color template making and the knitted garment design process are low in efficiency and consume a large amount of manpower and material resources.
A new system for developing and designing the color, yarn and pattern fabric of the knitted product based on the APEX4 system is needed, and the developing and designing efficiency of the knitted product can be greatly improved.
Disclosure of Invention
The invention provides a development and design system for color, yarn and pattern fabrics of knitted products, which solves the problems of high production cost and more manpower and material resources consumption of the existing yarn fabrics by carrying out technical transformation on the application of a textile design system.
In order to solve the technical problems, the invention specifically adopts the following technical scheme:
a development and design system of knitted product fabrics relying on an APEX4 system comprises a yarn development and design flow, a color template design flow, a virtual knitting pattern design flow and a virtual knitting garment design flow;
the yarn development design process comprises the following steps: scanning yarns, extracting colors, extracting yarn counts, identifying yarn appearance, establishing parameters, adjusting parameters, importing basic information of the yarns, and confirming style and quality;
the color printing plate design process comprises the following steps: selecting a color card-selecting a style number-selecting a desired color-establishing parameters-adjusting parameters (character codes) -matching colors-deriving a virtual effect graph;
the virtual knitting pattern design process comprises the following steps: color reader-extracting color-establishing parameter-adjusting parameter-confirming style and quality;
the virtual knitted garment design process comprises the following steps: selection of UPW yarn, selection of usable or free-drawn patterns in APEX, determination of parameters, adjustment of codes, confirmation of style and quality
Compared with the prior art, the invention has the following beneficial effects:
the color plate-making process of the conventional colored spun yarn comprises the following steps: selecting components, matching color samples, dyeing each fiber, carding by a prototype, spinning, weaving sheets and matching colors. The whole process of making one plate conventionally requires 6 persons for one day.
The conventional yarn development process comprises the following steps: dyeing fiber, mixing wool, spinning, splicing, weaving, and confirming style and quality. The whole process needs the same production of large goods and passes through the whole process production machine for at least 25 days.
The design flow of the conventional knitting pattern comprises the following steps: yarn-organizational structure design-warehouse yarn extraction-knitting piece-pattern confirmation. A pattern is made by two persons in a day in a conventional way.
The design process of the conventional knitted garment comprises the following steps: yarn-organizational structure design-warehouse yarn extraction-knitting piece-pattern confirmation-machine test piece-character code adjustment-front and back width, sleeve-sewing disc-back finishing. The conventional clothing making needs to design a plurality of departments and a plurality of persons for about 3 to 5 days.
The design of the invention is more efficient and faster by relying on the design flow adopted by the APEX4 system, thereby saving the production cost and the period and simultaneously having higher customer satisfaction.
Drawings
FIG. 1 is a schematic view of a design process of a color printing plate according to the present invention;
FIG. 2 is a schematic view of a yarn development design process of the present invention;
FIG. 3 is a schematic view of a virtual knitting pattern design process of the present invention;
fig. 4 is a schematic view of the design process of the virtual knitted garment of the present invention.
Detailed Description
The details of the present invention will be described below with reference to the accompanying drawings and examples.
As shown in fig. 1-4, the invention provides a system for developing and designing a knitted product fabric by means of an APEX4 system, which comprises a yarn development and design flow, a color template design flow, a virtual knitting pattern design flow and a virtual knitting garment design flow;
the yarn development design process comprises the following steps: scanning yarns, extracting colors, extracting yarn counts, identifying yarn appearance, establishing parameters, adjusting parameters, importing basic information of the yarns, and confirming style and quality;
the color printing plate design process comprises the following steps: selecting a color card-selecting a style number-selecting a desired color-establishing parameters-adjusting parameters (character codes) -matching colors-deriving a virtual effect graph;
the virtual knitting pattern design process comprises the following steps: color reader-extracting color-establishing parameter-adjusting parameter-confirming style and quality;
the virtual knitted garment design process comprises the following steps: selecting UPW yarn, selecting usable pattern or self-drawing pattern in APEX, determining parameters, adjusting character code, confirming style and quality.
The color virtual clapper can be used in various methods and choices:
the color printing design process comprises the following steps of using A color card components and using the color of B color card to perform virtual printing, wherein the virtual printing process comprises the following steps: entering a design page, copying the specified variety of the A color card, clicking colors, selecting a corresponding quarterly color card folder, selecting a B color card, opening the B color card to select the required colors, and generating an effect picture.
The color clapper design process comprises the following steps of carrying out multiple colors combination by using the color of the A color card to carry out virtual clapper, wherein the virtual clapper process comprises the following steps: entering a design page, selecting Twist, selecting a corresponding quarterly color card folder, selecting an A color card, adding a color box as required, selecting required color, Check, adjusting parameters (character codes/needle numbers), and generating an effect picture.
The color printing design process comprises the steps of combining an A color card component and a B color card component to perform virtual printing, wherein the virtual printing process comprises the following steps: entering a design page, selecting Twist, adding color boxes as required, selecting a corresponding quarterly color card folder, selecting required colors, Check, adjusting parameters (character codes/needle numbers), and generating an effect picture.
The color clapper design process comprises the following steps of using UPW color card components and using Pantone colors or customer-defined colors to carry out virtual clapper, wherein the virtual clapper design process comprises the following steps: color reader-identify color-adjust color-use color-select corresponding quarterly color card folder-Check-adjust parameters (character/pin number) -generate effect graph.
The parameters of the yarn development design process comprise yarn number, yarn twist, number of yarns, surface effect and hairiness length.
The parameters of the color beating plate design process comprise yarn twist, number, mixed color and single color quantity and proportion.
The parameters of the virtual knitting pattern design flow comprise needle number, character code, weave, number and number.
Example 1
Developing a yarn design flow:
s1, scanning the yarn;
s2, extracting colors, namely, 20% of red, 30% of yellow and 50% of blue;
s3, establishing process parameters according to the stock similar color cards, wherein the count is 48NM, the twist is 890TPM, the number of strips is 2, the surface effect is clear, and the hairiness length is 2 MM;
s4, adjusting yarn parameters, selecting 890 twist degree and 2 strips, selecting clear surface effect and selecting 2MM hairiness length;
and S5, confirming the style and quality of the yarn pattern.
Color template design process:
s1, scanning the cloth;
s2, extracting colors, namely, 20% of red, 30% of yellow and 50% of blue;
s3, establishing process parameters according to the stock similar color cards, selecting 540 twists with the number of 2, selecting mixed colors with the color proportion of 10%: 10%: 80 percent;
s4, adjusting color beating parameters, selecting 540 twist degrees, 2 twist degrees and mixed colors according to the color proportion, wherein the color beating parameters are as follows: 10%: 80 percent;
and S5, confirming the style and quality of the pattern of the color striking plate cloth.
Virtual knitting pattern design process:
s1, scanning the pattern cloth;
s2, extracting colors, namely, 20% of red, 30% of yellow and 50% of blue;
s3, establishing technological parameters according to the stock similar color cards, wherein the needle number is 7GG, the character code is 3X 9, the weaving method is twisted rope, and the number of the threads/strips is 36X 2;
s4, adjusting color beating parameters, selecting 540 twist degrees, 2 twist degrees and mixed colors according to the color proportion, wherein the color beating parameters are as follows: 10%: 80 percent;
and S5, confirming the pattern style and quality of the pattern fabric.
The design of the invention is more efficient and faster by relying on the design flow adopted by the APEX4 system, thereby saving the production cost and the period and simultaneously having higher customer satisfaction.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
The standard parts used by the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the description of the attached drawings, and the concrete connection mode of each part adopts bolts and rivets mature in the prior art. The conventional means such as welding, machines, parts and equipment are of the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the details are not described.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; either directly or through an intermediary, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases for those skilled in the art.
Claims (8)
1. A development and design system of knitted product fabrics relying on an APEX4 system is characterized by comprising a yarn development and design flow, a color template design flow, a virtual knitting pattern design flow and a virtual knitting garment design flow;
the yarn development design process comprises the following steps: scanning yarns, extracting colors, extracting yarn counts, identifying yarn appearance, establishing parameters, adjusting parameters, importing basic information of the yarns, and confirming style and quality;
the color printing plate design process comprises the following steps: selecting a color card-selecting a style number-selecting a desired color-establishing parameters-adjusting parameters (character codes) -matching colors-deriving a virtual effect graph;
the virtual knitting pattern design process comprises the following steps: color reader-extracting color-establishing parameter-adjusting parameter-confirming style and quality;
the virtual knitted garment design process comprises the following steps: selecting UPW yarn, selecting usable pattern or self-drawing pattern in APEX, determining parameters, adjusting character code, confirming style and quality.
2. The system for developing and designing knitted product fabrics by virtue of the APEX4 system as claimed in claim 1, wherein the color beating plate design process comprises the following steps of carrying out virtual beating plate by using the components of the A color card and the colors of the B color card, wherein the virtual beating plate process comprises the following steps: entering a design page, copying the specified variety of the A color card, clicking colors, selecting a corresponding quarterly color card folder, selecting a B color card, opening the B color card to select the required colors, and generating an effect picture.
3. The system for developing and designing knitted product fabrics by APEX4 system according to claim 1, wherein the color clapper design process comprises multiple color combination with colors of A color card for virtual clapper, and the virtual clapper process comprises: entering a design page, selecting Twist, selecting a corresponding quarterly color card folder, selecting an A color card, adding a color box as required, selecting required color, Check, adjusting parameters (character codes/needle numbers), and generating an effect picture.
4. The system for developing and designing knitted product fabrics by APEX4 system according to claim 1, wherein the color clapper design process comprises virtual clapping by combining A color card component and B color card component, and the virtual clapper process comprises: entering a design page, selecting Twist, adding color boxes as required, selecting a corresponding quarterly color card folder, selecting required colors, Check, adjusting parameters (character codes/needle numbers), and generating an effect picture.
5. The system of claim 1, wherein the design process of the color clapper comprises a virtual clapper using a Pantone color or a custom color with a UPW color chart component, and the process of the virtual clapper comprises: color reader-identify color-adjust color-use color-select corresponding quarterly color card folder-Check-adjust parameters (character/pin number) -generate effect graph.
6. The system of claim 1, wherein the parameters of the yarn development design process include yarn count, yarn twist, number of bars, surface effect, and hairiness length.
7. The system of claim 1, wherein the parameters of the color beater design process include yarn twist, number of bars, blend colors and number and proportion of single colors.
8. A system for developing and designing a knitted product fabric by the APEX4 system according to claim 1, wherein the parameters of the virtual knitting design process include needle count, character size, weave, count and number of bars.
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Cited By (1)
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| CN112884195A (en) * | 2020-12-29 | 2021-06-01 | 内蒙古鹿王羊绒有限公司 | Method for predicting yarn quantity and proportion for knitting color matching clothes with double-faced jacquard weave |
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