CN112878622A

CN112878622A - Fabricated overhead heat-insulating and sound-insulating brick system and construction method

Info

Publication number: CN112878622A
Application number: CN202110285743.8A
Authority: CN
Inventors: 吕明芳
Original assignee: NANJING JINGYEDA NEW BUILDING MATERIALS CO Ltd
Current assignee: NANJING JINGYEDA NEW BUILDING MATERIALS CO Ltd
Priority date: 2021-03-17
Filing date: 2021-03-17
Publication date: 2021-06-01

Abstract

The invention discloses an assembled overhead heat-insulating and sound-insulating brick system and a construction method, wherein the assembled overhead heat-insulating and sound-insulating brick system comprises a plurality of levelers arranged in an array, each leveler consists of a base and a supporting seat, and each supporting seat is connected to the corresponding base in a threaded fit manner; the top of each leveler is at least supported with an integrated brick, and each integrated brick respectively comprises a holding force base layer, a heat preservation and sound insulation core material layer and a brick surface layer; the holding base layer is coated on four side surfaces and the bottom surface of the heat-insulating and sound-insulating core material layer, the brick surface layer is bonded on the top surface of the heat-insulating and sound-insulating core material layer, and the heat-insulating and sound-insulating core material layer is an MF mineral fiber board, an EPS polystyrene foam board, an XRS polystyrene extrusion molding board or a magnesium phosphate heat-insulating board; the invention can greatly save the installation cost, is in accordance with the pipeline separation and dry operation method construction in the fabricated building, has small load, is convenient for later maintenance and replacement, and has good application and popularization prospects.

Description

Fabricated overhead heat-insulating and sound-insulating brick system and construction method

Technical Field

The invention relates to the technical field of building decoration, in particular to an assembled overhead heat-insulating and sound-insulating brick system and a construction method.

Background

In the building decoration industry, bricks are common building materials, and a large number of bricks are required in the floor laying process, and the bricks comprise fired clay bricks, cement-poured or cement-pressed cement bricks, natural bricks made of natural marble, granite and the like through cutting and polishing, artificial synthetic marble and granite bricks and the like. The bricks have various specifications, and have the properties of strong quality, pressure resistance, wear resistance, moisture resistance and the like. Some of the bricks are glazed, have a decorative effect and are mostly used for floors and floors of public buildings and civil buildings, and the bricks are used as a floor material laid in a large area to create living room environments with different styles by utilizing the colors and the textures of the bricks.

At present, tiles are often used for paving ground in construction and decoration industry, the most common tile paving method is to mount the tiles on a mortar ground by adopting mortar mixed by cement and yellow sand, a mortar leveling layer is usually paved on the ground during construction, and then the tiles are paved on the mortar leveling layer through bonding. Because the whole construction operation needs manual paving and pasting operation, a large amount of manpower and material resources are consumed, and the construction efficiency is low; in the paving mode, the floor tiles are connected with cement mortar, so that the single brick is inconvenient to dismantle, and the later-stage maintenance and replacement of the bricks are inconvenient; meanwhile, the existing brick adopts a single material structure and can only play a role in simple support and decoration.

Disclosure of Invention

The invention aims to provide an assembly type overhead heat-insulating and sound-insulating brick system and a construction method, which are used for meeting the requirements of an assembly type building, and simultaneously integrate multiple functions (a heat-insulating function, a sound-insulating function, a decoration function, a pipeline separation function and a dry operation method), can greatly save construction period, labor and materials, and have the advantages of increasing building clear height, reducing building load and the like.

In order to solve the technical problems, the invention provides the following technical scheme: the assembled overhead heat-insulating and sound-insulating brick system comprises

The leveling devices are arranged in an array mode, each leveling device comprises a base and a supporting seat, and each supporting seat is connected to the corresponding base in a threaded fit mode;

the top of each leveler is at least supported with an integrated brick, and each integrated brick respectively comprises a holding force base layer, a heat preservation and sound insulation core material layer and a brick surface layer;

the supporting base layer is wrapped on four side faces and the bottom face of the heat-insulation and sound-insulation core material layer, and the brick surface layer is bonded on the top face of the heat-insulation and sound-insulation core material layer.

Further, the heat-insulating and sound-insulating core material layer is an MF mineral fiber board, an EPS polystyrene foam board, an XRS polystyrene extruded sheet or a magnesium phosphate heat-insulating board;

the holding base layer is a metal plate, a glass fiber reinforced plastic plate or an epoxy resin plate; the bottom of the supporting base layer is provided with a plurality of criss-cross interlaced reinforcing ribs.

Furthermore, four side surfaces of each integrated brick are respectively provided with at least two pin holes, and the diameters and positions of the pin holes on the side surfaces of the integrated bricks which are adjacently arranged correspond to each other;

the base includes supporting baseplate, supporting baseplate's top is fixed with threaded sleeve I, a plurality of bosses of threaded sleeve I's outer wall circumference equipartition, on the equal fixed stay bottom plate in bottom of each boss.

Further, the supporting seat comprises a supporting top plate, a threaded sleeve II is fixed at the bottom of the supporting top plate, and the threaded sleeve II is connected to the inside of the corresponding threaded sleeve I in a threaded fit mode.

Furthermore, a plurality of arc-shaped grooves are uniformly distributed on the circumference of the supporting bottom plate.

Furthermore, a plurality of grooves are uniformly distributed at the top of the supporting top plate.

Furthermore, the supporting top plate and the supporting base layer supported by the supporting top plate are fixed through silica gel adhesion.

The construction method of the fabricated overhead heat-insulating and sound-insulating brick comprises the following steps:

s1, cleaning the construction ground;

s2, dividing grid lines on the ground;

s3, finding out a horizontal reference line by using an infrared level gauge, installing each leveler at the set position of the grid dividing line by using a circular level gauge, and bonding and fixing the base of each leveler on the ground by using bonding mortar;

s4, rotating and adjusting the supporting seats to enable the top surface height of the supporting seat of each leveler to be consistent with the horizontal reference line, and adding delay glue at the thread contact part where the supporting seat is matched with the base in the process of adjusting each leveler;

and S5, bonding a plurality of integrated bricks to the supporting seat of each leveler by using silica gel, and enabling all the bonded integrated bricks to reach the same level.

Furthermore, the time delay bonding time of the time delay glue is 2-3 h.

Furthermore, when the integrated bricks are bonded, a bolt is arranged between every two adjacent integrated bricks and is arranged in a corresponding pin hole on the side surface of each integrated brick.

Compared with the prior art, the invention has the following beneficial effects:

1. the integrated bricks are supported and fixed by the leveling devices, so that the integrated bricks can be rapidly installed conveniently, the working efficiency is improved, and the installation cost is reduced;

2. the leveller can adjust the installation height of the integrated brick, so that the floor tiles can be conveniently adjusted to be level and consistent;

3. the whole system has a simple structure, and can reduce the load on the building;

4. the integrated bricks are installed in an assembly mode, so that the assembly type building is met, the pipeline separation is realized, and the later maintenance and replacement are facilitated;

5. is convenient for programmed, large-scale and clustered production construction.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of an integrated tile structure of the present invention;

FIG. 3 is a schematic view of the leveler configuration of the present invention;

FIG. 4 is a schematic view of the base structure of the present invention;

FIG. 5 is a schematic view of the leveling operation of the leveler of the present invention;

FIG. 6 is a schematic view of leveler installation height measurement of the present invention;

FIG. 7 is a schematic illustration of the leveler installation of the present invention;

in the figure: 1. integrating bricks; 11. a brick surface layer; 12. a heat-insulating and sound-insulating core material layer; 13. a holding base layer; 131. reinforcing ribs; 14. a pin hole; 2. a leveler; 21. a base; 211. a support base plate; 212. a threaded sleeve I; 213. an arc-shaped groove I; 214. an arc-shaped groove II; 215. a reinforcing block; 22. a supporting seat; 221. supporting a top plate; 222. a groove; 223. a threaded sleeve II; 3. a pin.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides the following technical solutions: the assembly type overhead heat-insulating and sound-insulating brick system comprises a plurality of levelers 2 arranged in an array, wherein each leveler 2 consists of a base 21 and a supporting seat 22, and each supporting seat 22 is connected to the corresponding base 21 in a threaded fit manner;

the top of each leveler 2 at least supports an integrated brick 1, and each integrated brick 1 respectively comprises a holding base layer 13, a heat-insulating and sound-insulating core material layer 12 and a brick surface layer 11; the supporting base layer 13 is coated on four side surfaces and the bottom surface of the heat-preservation and sound-insulation core material layer 12, and the brick surface layer 11 is bonded on the top surface of the heat-preservation and sound-insulation core material layer 12; preferably, a part of each holding force base layer 13 is placed on the support base 22 of the leveler 2 corresponding to another holding force base layer 13 adjacent to the holding force base layer 13, so that the number of levelers 2 used can be reduced.

The heat-insulating and sound-insulating core material layer 12 is an MF mineral fiber board, an EPS polystyrene foam board, an XRS polystyrene extruded sheet or a magnesium phosphate heat-insulating board, and the heat-insulating and sound-insulating core material layer 12 can delay the heat dissipation and improve the sound-insulating effect; the base layer 13 of holding power is the metal sheet (including the steel sheet, copper or aluminum plate etc.), glass steel board or epoxy board, the base layer 13 of holding power is through hem or punching press formation, the metal sheet, glass steel board or epoxy board's panel thickness is 0.1-3mm, the cladding of base layer 13 of holding power is in the outside on heat preservation sound insulation core layer 12, and it is fixed with heat preservation sound insulation core layer 12 bonding through polyurethane glue, heat preservation sound insulation core layer 12 bonds in holding power base layer 13, can play the filling effect, improve whole integrated brick 1's intensity.

The bottom of the holding base layer 13 is provided with a plurality of criss-cross interlaced reinforcing ribs 131, which is convenient for improving the tensile and compressive strength of the holding base layer 13.

The brick surface layer 11 is made of pottery clay bricks, ceramic tiles, glazed ceramic tiles, cement bricks, marbles, granites, ceramic pieces, artificial imitation marbles, artificial imitation granites and the like.

At least two pin holes 14 are respectively formed in four side faces of each integrated brick 1, a pin 3 is connected between each side face of each integrated brick 1 and the side face of the integrated brick 1 adjacent to the side face, and the pin 3 is arranged between the two corresponding pin holes 14 of the two adjacent integrated bricks 1; a plurality of blind holes are drilled on the heat preservation and sound insulation core material layer 12, corresponding through holes are arranged on the holding base layer 13, the corresponding blind holes and the through holes form a pin hole 14 structure, and the depth of the pin hole 14 is 1-1.5 cm; the pin 3 is connected with two adjacent integrated bricks 1, so that a plurality of integrated bricks 1 can be conveniently formed into a whole, the compression and tensile strength of a single integrated brick 1 is improved, and collapse is prevented.

Referring to fig. 3 and 4, the base 21 includes a supporting bottom plate 211, a threaded sleeve i 212 is fixed on the top of the supporting bottom plate 211, a plurality of reinforcing blocks 215 are uniformly distributed on the circumference of the outer wall of the threaded sleeve i 212, the bottom of each reinforcing block 215 is fixed on the supporting bottom plate 211, the supporting seat 22 includes a supporting top plate 221, a threaded sleeve ii 223 is fixed on the bottom of the supporting top plate 221, and the threaded sleeve ii 223 is connected inside the corresponding threaded sleeve i 212 through threaded fit; supporting seat 22 passes through screw-thread fit with base 21 and is connected, make the height-adjustable of supporting seat 22, pass through rotatory supporting seat 22 during the regulation, increase or turn down the mounting height of roof support 221, realize the altitude mixture control of leveler 2 promptly, be convenient for guarantee when each leveler 2 is installed, its mounting height keeps unanimous, thereby reach the horizontal installation of integrated brick 1, supporting seat 22 passes through screw-thread fit connection at the base 21 that corresponds simultaneously, be convenient for quick adjustment and fixed support seat 22's mounting height, accelerate installation work efficiency, help sparingly the installation cost.

A plurality of arc-shaped grooves are uniformly distributed on the circumference of the supporting bottom plate 211 and comprise an arc-shaped groove I213 and an arc-shaped groove II 214, and the arc-shaped groove I213 and the arc-shaped groove II 214 can be respectively arranged on two sides of the threaded sleeve I212; when the leveling device 2 is installed, the mortar is adhered to the ground, the arc-shaped grooves I213 and the arc-shaped grooves II 214 are arranged, the mortar can conveniently overflow into the arc-shaped grooves I213 and the arc-shaped grooves II 214, the contact area of the adhesive mortar and the leveling device 2 is increased, the adhesion firmness of the leveling device 2 is improved, the cement leveling adhesive mortar is saved, and the purpose of saving the use cost is achieved.

Referring to fig. 5, when the levelers 2 are bonded, a circular level meter is used for detecting to ensure the bonding level of the levelers 2, after the levelers 2 are bonded, the mounting height of the levelers 2 is measured by a measuring ruler (as shown in fig. 6), and the supporting seats 22 are rotatably adjusted to ensure that the top surfaces of the supporting seats 22 of the levelers 2 are kept at the same level; levelers 2 are installed at or near the intersections of the ruled line lines, and each leveler 2 near the outer ruled line is installed near the line intersection, as shown in fig. 7.

A plurality of grooves 222 are uniformly distributed at the top of the supporting top plate 221, when the integrated brick 1 is laid, the supporting top plate 221 and the supporting base layer 13 supported by the supporting top plate are bonded and fixed through silica gel, and the arrangement of the grooves 222 enables the silica gel to flow into the grooves, so that the amount of the silica gel at the top of the supporting plate is increased, and the bonding firmness of the integrated brick 1 is improved conveniently; when the integrated bricks 1 are bonded, the thickness of the silica gel is 0.5-1mm, and the distance between the integrated bricks 1 and the supporting top plate 221 is finely adjusted in the bonding process, so that the top surfaces of the brick surface layers of the integrated bricks 1 are kept horizontal.

s1, cleaning the construction ground;

s2, dividing grid lines on the ground;

s3, finding out a horizontal reference line by using an infrared level gauge, installing each leveler 2 at a set position of a division grid line by using a circular level gauge, and bonding and fixing the base 21 of each leveler 2 on the ground by using bonding mortar;

s4, rotating and adjusting the supporting seat 22 to enable the top surface height of the supporting seat 22 of each leveler 2 to be consistent with a horizontal reference line, and adding delay glue at the thread contact part where the supporting seat 22 is matched with the base 21 in the process of adjusting each leveler 2;

and S5, bonding a plurality of integrated bricks 1 to the supporting seat 22 of each leveler 2 by using silica gel, and enabling all the bonded integrated bricks 1 to be level uniformly.

In the above steps, when the integrated bricks 1 are bonded, a plug pin is installed between two adjacent integrated bricks 1, the plug pin is installed in the corresponding pin hole 14 on the side surface of the integrated brick, and when the supporting seat 22 of the leveler 2 is bonded by bonding mortar, water is added into the bonding mortar before use for stirring, when the leveler 2 is bonded, the setting time of the bonding mortar is 30-60 minutes, and the adjustment of the leveler 2 can be performed after the bonding mortar is set.

The time delay bonding time of the time delay glue is 2-3h, the time delay glue is used for fixing the threaded sleeve II 223 and the threaded sleeve I212, the movable connection mode of the threaded sleeve II 223 and the threaded sleeve I212 is fixed connection, the threaded sleeve II 223 and the threaded sleeve I212 are integrated, and the supporting force of the leveler 2 is increased; meanwhile, due to the delay characteristic of the delay glue, the height of the supporting top plate 221 can be adjusted when the leveling device 2 is adjusted, and the delay glue is long in time due to the fact that the delay bonding time of the delay glue is 2-3h, so that the leveling device 2 can be conveniently installed and adjusted to form a whole, and bearing capacity is improved.

When the grid lines are divided on the ground, the grid lines can be divided into 200x200, 300x300, 300x600, 400x400, 600x600, 800x800 and other sizes, millimeter units are adopted, the length and width of the integrated brick 1 are respectively consistent with the sizes of the grid lines, the overall thickness of the integrated brick 1 is 20-40mm, and the ground grid lines are adjusted according to the field installation scene.

Therefore, the brick system and the construction method can greatly improve the installation efficiency and save the installation cost by more than 60 percent; meanwhile, cement leveling mortar is not used, the construction site can be kept clean, and the cleanliness of the whole construction is better; because cement leveling mortar is not used, waste is greatly reduced, and a large amount of cement leveling mortar can be saved per square meter;

in addition, the assembly type installation of the integrated bricks meets the requirements of assembly type buildings, can realize pipeline separation, and is convenient for later maintenance and replacement of the whole floor tile system; compared with the existing mode of fastening and assembling through bolts, the construction efficiency is greatly improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Assembled built on stilts heat preservation sound insulation brick system, its characterized in that: comprises that

The leveling devices (2) are arranged in an array, each leveling device (2) consists of a base (21) and a supporting seat (22), and each supporting seat (22) is connected to the corresponding base (21) in a threaded fit manner;

the top of each leveler (2) at least supports one integrated brick (1), and each integrated brick (1) respectively comprises a holding base layer (13), a heat-insulating and sound-insulating core material layer (12) and a brick surface layer (11);

the holding base layer (13) is coated on four side surfaces and the bottom surface of the heat-preservation and sound-insulation core material layer (12), and the brick surface layer (11) is bonded on the top surface of the heat-preservation and sound-insulation core material layer (12).

2. The fabricated overhead insulating and sound-insulating brick system according to claim 1, characterized in that: the heat-insulating and sound-insulating core material layer (12) is an MF mineral fiber board, an EPS polystyrene foam board, an XRS polystyrene extruded sheet or a magnesium phosphate heat-insulating board;

the holding base layer (13) is a metal plate, a glass fiber reinforced plastic plate or an epoxy resin plate; the bottom of the holding base layer (13) is provided with a plurality of criss-cross interlaced reinforcing ribs (131).

3. The fabricated overhead insulating and sound-insulating brick system according to claim 1, characterized in that: four side surfaces of each integrated brick (1) are respectively provided with at least two pin holes (14), and the diameters and positions of the pin holes on the side surfaces of the integrated bricks (1) which are adjacently arranged correspond to each other;

the base (21) is including supporting baseplate (211), the top of supporting baseplate (211) is fixed with screw sleeve I (212), a plurality of bosses (215) of outer wall circumference equipartition of screw sleeve I (212), on the equal fixed support baseplate (211) in bottom of each boss (215).

4. The fabricated overhead insulating and sound-insulating brick system according to claim 3, characterized in that: the supporting seat (22) comprises a supporting top plate (221), a threaded sleeve II (223) is fixed at the bottom of the supporting top plate (221), and the threaded sleeve II (223) is connected to the inside of the corresponding threaded sleeve I (212) in a threaded fit mode.

5. The fabricated overhead insulating and sound-insulating brick system according to claim 3, characterized in that: a plurality of arc-shaped grooves are uniformly distributed on the circumference of the supporting bottom plate (211).

6. The fabricated overhead insulating and sound-insulating brick system according to claim 4, characterized in that: a plurality of grooves (222) are uniformly distributed at the top of the supporting top plate (221).

7. The fabricated overhead insulating and sound-insulating brick system according to claim 6, characterized in that: the supporting top plate (221) and the supporting base layer (13) supported by the supporting top plate are fixed through silica gel bonding.

8. The construction method of the fabricated overhead heat-insulating and sound-insulating brick is characterized in that: the method comprises the following steps:

s1, cleaning the construction ground;

s2, dividing grid lines on the ground;

s3, finding out a horizontal reference line by using an infrared level gauge, installing each leveler (2) at a set position of a division grid line by using a circular level gauge, and bonding and fixing a base (21) of each leveler (2) on the ground by using bonding mortar;

s4, rotating and adjusting the supporting seats (22) to enable the top surface height of the supporting seat (22) of each leveler (2) to be consistent with a horizontal reference line, and adding delay glue at the thread contact part where the supporting seat (22) is matched with the base (21) in the process of adjusting each leveler (2);

and S5, bonding a plurality of integrated bricks (1) to the supporting seat (22) of each leveler (2) by using silica gel, and enabling all bonded integrated bricks (1) to be level-consistent.

9. The construction method of the fabricated overhead heat-insulating and sound-insulating brick according to claim 8, characterized in that: the time delay bonding time of the time delay glue is 2-3 h.

10. The construction method of the fabricated overhead heat-insulating and sound-insulating brick according to claim 8, characterized in that: when the integrated bricks (1) are bonded, a bolt is arranged between two adjacent integrated bricks (1), and the bolt is arranged in a corresponding pin hole (14) on the side surface of the integrated brick (1).