CN112876203A - Aerogel composite material, display panel, manufacturing method and display device - Google Patents

Aerogel composite material, display panel, manufacturing method and display device Download PDF

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CN112876203A
CN112876203A CN202110261133.4A CN202110261133A CN112876203A CN 112876203 A CN112876203 A CN 112876203A CN 202110261133 A CN202110261133 A CN 202110261133A CN 112876203 A CN112876203 A CN 112876203A
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display panel
layer
substrate
aerogel
hole
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CN112876203B (en
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井杨坤
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BOE Technology Group Co Ltd
Hefei BOE Zhuoyin Technology Co Ltd
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BOE Technology Group Co Ltd
Hefei BOE Zhuoyin Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • C04B30/02Compositions for artificial stone, not containing binders containing fibrous materials
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00844Uses not provided for elsewhere in C04B2111/00 for electronic applications

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  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
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  • Crystallography & Structural Chemistry (AREA)
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Abstract

The disclosure provides an aerogel composite material, a display panel, a manufacturing method and a display device, relates to the technical field of display, and is used for solving the problem that laser drilling causes adverse effects on the display effect and the packaging effect of a display device. The aerogel composite comprising: aerogel and a reinforcing phase bound to the aerogel by physical entanglement, physical crosslinking, or chemical crosslinking; wherein the reinforcing phase is composite fiber or composite particle formed by carbon nano tube and fiber forming polymer; the aerogel is SiO2An aerogel.

Description

Aerogel composite material, display panel, manufacturing method and display device
Technical Field
The invention relates to the technical field of display, in particular to an aerogel composite material, a display panel, a manufacturing method and a display device.
Background
With the current increasing demand for large screen ratio, the full-screen and narrow frame become the mainstream of current design, and the design of these adoption dysmorphism cutting bang more can just hold the positive functional component that camera, sensor etc. must wherein, consequently need to punch in the luminous zone realization of screen, and then embeds camera, sensor etc. wherein, has had stronger "full-screen" visual impact undoubtedly. In addition, since electronic devices such as timepieces need to have components such as a hub built in the center thereof, punching holes in the display area is certainly the mainstream of the next-generation "full screen" design.
With the development of high-precision and low-heat-influence laser equipment such as picoseconds and femtoseconds, the laser drilling technology is applied to semiconductor manufacturing, and a display panel in a pre-drilling area can be cut through by the laser drilling technology to form a through hole. However, in laser drilling, a through hole is formed by firing laser in a pre-drilling area, and the temperature of a laser cutting position is high, so that the surrounding organic material layer is yellow, and the display effect is adversely affected; meanwhile, the laser-punched cut edge may have a poor package, and moisture and oxygen enter from the punched area and diffuse in the display panel, eventually causing the display device to fail.
Disclosure of Invention
The embodiment of the application provides an aerogel composite material, a display panel, a manufacturing method and a display device, and aims to solve the problems of poor display effect and device failure caused by laser drilling on a display device.
In one aspect, an aerogel composite is provided. The aerogel composite comprises: an aerogel and a reinforcing phase bound to the aerogel by physical entanglement, physical crosslinking, or chemical crosslinking; wherein the reinforcing phase is composite fibers or composite particles formed by carbon nanotubes and fiber-forming polymers; the aerogel is SiO2An aerogel.
In some embodiments, the reinforcing phase of the aerogel composite is a composite fiber comprising carbon nanotubes and polyamide.
In another aspect, a method for preparing an aerogel composite is provided, wherein the method is used for preparing the aerogel composite of any of the above embodiments. The preparation method of the aerogel composite material comprises the following steps: mixing an organic silicon source, water and C1-C4 low-carbon alcohol, adding acid to adjust the pH value, and hydrolyzing for a certain time to obtain sol; mixing the reinforcing phase with the sol, adding alkali to adjust the pH value and stirring for a certain time to form a wet gel composite material; placing the wet gel composite material in an aging solution for aging; and drying the aged wet gel composite material to obtain the aerogel composite material.
In some embodiments, in the aerogel composite preparation method, the drying treatment method is CO2And (5) supercritical drying.
In yet another aspect, a display panel is provided. The display panel is provided with at least one through hole, and at least one part of the hole wall of the through hole is formed by the aerogel composite material in any embodiment.
In some embodiments, the display panel includes: driving the back plate; the light-emitting layer is arranged on the driving back plate, and the packaging layer is positioned on one side, far away from the driving back plate, of the light-emitting layer; wherein the light emitting layer includes: a plurality of light emitting devices, the light emitting layer having a sidewall near the via; the through hole runs through the drive backplate the luminescent layer with the encapsulation layer, the aerogel combined material set up in the lateral wall of luminescent layer with between the pore wall of through hole, and fill in the encapsulation layer with in the clearance between the drive backplate.
In some embodiments, the display panel further comprises: a pixel defining layer disposed on the driving backplane; the material of the pixel defining layer is the aerogel composite.
In some embodiments, the display panel includes: a first substrate; a second substrate disposed opposite to the first substrate; the liquid crystal layer is arranged between the first substrate and the second substrate, the through hole penetrates through the first substrate, the second substrate and the liquid crystal layer, and the position, where the liquid crystal layer penetrates through the through hole, is sealed by the aerogel composite material.
In some embodiments, the display panel further comprises: at least one spacer disposed between the first substrate and the second substrate; the material of the spacer is the aerogel composite material.
In another aspect, a method for manufacturing a display panel is provided, which is used to form the display panel according to any of the above embodiments. The manufacturing method of the display panel comprises the following steps: forming a display panel to be punched; the display panel to be perforated comprises a first pattern layer, wherein the material of the first pattern layer is the aerogel composite material in any embodiment; cutting the display panel to be punched along a laser cutting path by using laser to form a display panel with at least one through hole, wherein the laser cutting path is within a range defined by the first pattern layer; wherein at least a portion of the walls of the through-holes are formed from the aerogel composite.
In some embodiments, the forming the display panel to be punched comprises: forming a first pattern layer on the driving back plate; forming a light emitting layer on the driving backplane on which the first pattern layer is formed, the light emitting layer including: a plurality of light emitting devices; forming an encapsulation layer on one side of the light-emitting layer far away from the driving backboard; the cutting the display panel to be punched along a laser cutting path by using laser to form the display panel with at least one through hole comprises: forming at least one through hole penetrating through the driving back plate, the light emitting layer and the packaging layer along the laser cutting path; the luminescent layer is provided with a side wall close to the through hole, the aerogel composite material is arranged between the side wall of the luminescent layer and the hole wall of the through hole and is filled in a gap between the packaging layer and the driving backboard.
In some embodiments, the forming the display panel to be punched comprises: forming a first pattern layer on a first substrate; the first substrate and the second substrate are packaged in a box-to-box mode, and a liquid crystal layer is formed between the first substrate and the second substrate after the box-to-box packaging is carried out; the cutting the display panel to be punched along a laser cutting path by using laser to form the display panel with at least one through hole comprises: and forming at least one through hole penetrating through the first substrate, the second substrate and the liquid crystal layer along the laser cutting path, wherein the position, through which the liquid crystal layer penetrates, of the liquid crystal layer is sealed by the aerogel composite material.
In some embodiments, the forming the display panel to be punched further comprises: forming at least one spacer on the first substrate or the second substrate; wherein the material of the spacer is the aerogel composite material. Finally, a display device is provided. The display device comprises the display panel of any one of the above embodiments.
The aerogel composite material provided by the embodiment of the disclosure has a better heat absorption effect, can form a compact protective layer, can realize a good packaging effect, is applied to the manufacturing process of a display panel by the aerogel composite material, can effectively avoid damage to the peripheral display area caused by laser drilling, guarantees the packaging effect of the drilling area, and avoids failure of a display device.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a flow diagram of carbon nanotube polyamide composite fabrication according to some embodiments of the present disclosure;
FIG. 2 is a flow chart of a method of making an aerogel composite according to some embodiments of the present disclosure;
FIG. 3 is a display panel structure diagram according to some embodiments of the present disclosure;
FIG. 4 is a flow chart of a display panel fabrication method according to some embodiments of the present disclosure;
FIG. 5 is a flow chart of a method of fabricating an OLED display panel according to some embodiments of the present disclosure;
FIG. 6 is a flow chart of an OLED display panel fabrication process according to some embodiments of the present disclosure;
FIG. 7 is a top view of (e) in FIG. 6 with the first pattern layer as a pixel defining layer according to some embodiments of the present disclosure;
FIG. 8 is a top view of (f) in FIG. 6 with the first pattern layer as a pixel defining layer according to some embodiments of the present disclosure;
FIG. 9 is a top view of (e) in FIG. 6 with the first pattern layer as a pixel defining layer for an area to be perforated according to some embodiments of the present disclosure;
FIG. 10 is a block diagram of an OLED display panel according to some embodiments of the present disclosure;
fig. 11 is a structural view of an OLED display panel where through holes are formed according to some embodiments of the present disclosure;
FIG. 12 is a flow chart of a method of fabricating an LCD display panel according to some embodiments of the present disclosure;
fig. 13 is a process flow diagram for LCD display panel fabrication according to some embodiments of the present disclosure.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Unless the context requires otherwise, throughout the description and the claims, the term "comprise" and its other forms, such as the third person's singular form "comprising" and the present participle form "comprising" are to be interpreted in an open, inclusive sense, i.e. as "including, but not limited to". In the description of the specification, the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" and the like are intended to indicate that a particular feature, structure, material, or characteristic associated with the embodiment or example is included in at least one embodiment or example of the present disclosure. The schematic representations of the above terms are not necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be included in any suitable manner in any one or more embodiments or examples.
In the following, the terms "first", "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present disclosure, "a plurality" means two or more unless otherwise specified.
In describing some embodiments, expressions of "coupled" and "connected," along with their derivatives, may be used. For example, the term "connected" may be used in describing some embodiments to indicate that two or more elements are in direct physical or electrical contact with each other. As another example, some embodiments may be described using the term "coupled" to indicate that two or more elements are in direct physical or electrical contact. However, the terms "coupled" or "communicatively coupled" may also mean that two or more elements are not in direct contact with each other, but yet still co-operate or interact with each other. The embodiments disclosed herein are not necessarily limited to the contents herein.
"at least one of A, B and C" has the same meaning as "A, B or at least one of C," each including the following combination of A, B and C: a alone, B alone, C alone, a and B in combination, a and C in combination, B and C in combination, and A, B and C in combination.
"A and/or B" includes the following three combinations: a alone, B alone, and a combination of A and B.
"plurality" means at least two.
The use of "adapted to" or "configured to" herein is meant to be an open and inclusive language that does not exclude devices adapted to or configured to perform additional tasks or steps.
Additionally, the use of "based on" means open and inclusive, as a process, step, calculation, or other action that is "based on" one or more stated conditions or values may in practice be based on additional conditions or values beyond those stated.
As used herein, descriptions such as "about" or "approximately" include the stated values as well as average values that are within an acceptable deviation range for the particular value, as determined by one of ordinary skill in the art in view of the measurement in question and the error associated with the measurement of the particular quantity (i.e., the limitations of the measurement system).
Example embodiments are described herein with reference to cross-sectional and/or plan views as idealized example figures. In the drawings, the thickness of layers and regions are exaggerated for clarity. Variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, the exemplary embodiments should not be construed as limited to the shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, an etched region shown as a rectangle will typically have curved features. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the exemplary embodiments.
In some embodiments of the present disclosure, there is provided an aerogel composite comprising: aerogel and a reinforcing phase bound to the aerogel by physical entanglement, physical crosslinking, or chemical crosslinking; wherein the reinforcing phase is composite fiber or composite particle formed by carbon nano tube and fiber forming polymer; the aerogel is SiO2An aerogel. Illustratively, the fiber-forming polymer is a synthetic high molecular polymer capable of being made into fibers, the synthetic fibers comprise terylene, chinlon, acrylic fiber, polyvinyl chloride fiber, vinylon, spandex, polyolefin stretch yarn and the like, and the fibers can be formed into the fibers of the synthetic fibersThe polymer includes polyester, polyamide, acrylonitrile copolymer, polyvinyl chloride and its copolymer, polyvinyl acetal, polyurethane, polyolefin, etc.
For example, the fiber-forming polymer may include any of polyamide (nylon), polycaprolactam (nylon 6), polyethylene sebacamide (nylon 610), polyethylene dodecanedioamide (nylon 612), polyhexamethylene adipate (nylon 66), polyoctanamide (nylon 8), poly 9-aminononanoic acid (nylon 9), polysebacate diamine (nylon 1010), polyundecanamide (nylon 11), polydodecanamide (nylon 12), and the like. For example, the reinforcing phase may be a composite fiber or composite particle formed of carbon nanotubes and Polyamide (hereinafter, referred to as Polyamide, abbreviated as PA, and commonly referred to as nylon).
Illustratively, the reinforcing phase may be a composite fiber or composite particle containing carbon nanotubes and polyamide. Specifically, referring to fig. 1, the above-described composite fiber or composite particle containing carbon nanotubes and polyamide may be prepared by the following preparation method.
S101, preparing a composite material solution.
Illustratively, the carbon nanotubes and the polyamide are added into an organic solvent to obtain a mixed solution of the carbon nanotubes, the polyamide and the organic solvent, and the mixed solution is subjected to ultrasonic treatment to obtain a composite solution composed of the carbon nanotubes and the polyamide. Specifically, the selection of the organic solvent and the preparation method of the composite material solution are not limited, and a person skilled in the art can select the corresponding organic solvent and subsequent treatment conditions according to needs. For example, the organic solvent may be 4,4' -diaminodiphenyl ether or other ether-type organic solvents. In the composite material solution, the mass fraction of the carbon nano tube is 0.01-0.8%, the mass fraction of the polyamide is 50-60%, and the time for ultrasonic treatment is not less than 30min, so as to ensure that all the components in the composite material solution are uniformly mixed.
S102, drying the composite material solution to prepare composite material particles/spinning the composite material solution to prepare composite material fibers.
For example, the composite material solution may be dried to obtain composite material particles. Common drying methods include atmospheric drying, reduced pressure drying, spray drying, fluidized drying, freeze drying, and the like. Specifically, the composite material solution may be dried by drying under reduced pressure, the composite material solution comprising carbon nanotubes and polyamide may be dried under reduced pressure to vacuum conditions, and the composite material particles comprising carbon nanotubes and polyamide may be obtained by drying under reduced pressure at a temperature of 200 ° and a vacuum degree of 10, for example-4Torr (i.e. 133.322 x 10)-4Pa), the drying time is 15min, which is not limited.
The conventional fiber spinning methods can be classified into melt spinning and solution spinning. In general, a fiber-forming polymer that is not significantly decomposed in a molten state is melt-spun, and a fiber-forming polymer to be decomposed in a molten state is solution-spun, that is, a fiber-forming polymer is dissolved in a solvent to prepare a viscous spinning solution, and then the viscous spinning solution is spun.
Illustratively, the above composite solution may be spun into a fiber of a composite composed of carbon nanotubes and polyamide using solution spinning. Specifically, under the conditions that the spinning temperature is 285-291 ℃, the spinning speed is 150-300 m/min, the heat setting time is 10-30 s and the standing time is not less than 4 days, the solution of the composite material consisting of the carbon nano tube and the polyamide is spun into the composite fiber containing the carbon nano tube and the polyamide.
Illustratively, the reinforcing phase of the aerogel composite is composite fiber containing carbon nanotubes and polyamide, and SiO2The carbon nano tube polyamide composite fiber enhanced SiO can be obtained by compounding aerogel2An aerogel. Because the composite fiber contains the carbon nano tube and has higher density, the carbon nano tube polyamide composite fiber reinforced SiO correspondingly formed2The aerogel has higher density and SiO after being heated at high temperature2The aerogel is destroyed, and the composite fiber containing the carbon nano tube and the polyamide can form a compact protective layer, so that a good packaging effect can be realized. Simultaneously, because contain carbon element, have better heat absorption effect, above-mentioned aerogel can absorb more heat when being heated at high temperature and melt to effectively reduce the damage degree of heat to peripheral material.
In other embodiments of the present disclosure, there is provided a method for preparing an aerogel composite, referring to fig. 2, in any of the above embodiments, the method comprising:
s201, mixing an organic silicon source, water and C1-C4 low-carbon alcohol, adding acid to adjust the pH value, and hydrolyzing for a certain time to obtain sol.
For example, the organic silicon source is not limited, and organic silicon sources commonly used in the art for preparing silica aerogel may be used, and typical but non-limiting organic silicon sources are, for example, methyl orthosilicate (hereinafter, referred to as "Tetramethoxysilane"), ethyl orthosilicate (hereinafter, referred to as "TEOS"), Tetrachlorosilane (hereinafter, referred to as "Tetrachlorosilane"), and the like. The C1-C4 lower alcohol includes but is not limited to methanol, ethanol, propanol, butanol and the like. The organic silicon source and the low carbon alcohol are different, the mixing proportion of the raw materials used for preparing the solution can be different, and the preparation conditions can be different.
For example, the organic silicon source is tetraethoxysilane, the organic silicon source, water and ethanol are mixed according to the molar ratio of 1:4:10, and acid is added to adjust the pH value after the mixture is uniformly mixed. The acid plays a role in catalyzing hydrolysis, the sol-gel reaction is easy to carry out under the acidic environment, and the pH value of the reaction environment can be controlled to create the acidic environment. The acid is not limited, and hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, hydrofluoric acid, oxalic acid, acetic acid, or the like may be used. Specifically, the acid used for adjusting the pH value can be hydrochloric acid, the concentration of the hydrochloric acid is 0.5-1 mol/L, the adding amount of the hydrochloric acid is such that the pH value of the solution is 3-4, the hydrolysis temperature after the pH value is adjusted is 40-90 ℃, and the hydrolysis time is 12-24 hours. For example, hydrochloric acid may be added to adjust the pH of the solution to 3, and the hydrolysis may be carried out at 50 ℃ for 12 hours after adjusting the pH. The selected acid can be hydrochloric acid and ethanol which are mixed according to the volume ratio of 1:20 to form a hydrochloric acid alcohol solution, the hydrochloric acid alcohol solution can also be used for adjusting the pH value, and the pH value adjusting effect and the subsequent hydrolysis condition control of the hydrochloric acid alcohol solution are consistent with those of hydrochloric acid, so that the details are not repeated.
S202, mixing the reinforcing phase with the sol, adding alkali to adjust the pH value, and stirring for a certain time to form the wet gel composite material.
Illustratively, mixing the reinforcement phase with the sol comprises: and (3) placing the reinforcing phase in a container, pouring the sol into the container without passing through the reinforcing phase, and then carrying out ultrasonic treatment on the mixture of the reinforcing phase and the sol for 30 min. Specifically, the reinforcing phase is a chopped carbon nanotube polyamide composite fiber. The composite fiber is cut short, so that the uniform mixing of the fiber and the sol is facilitated, and meanwhile, the ultrasonic treatment can ensure that the reinforcing phase is dispersed in the sol more uniformly, so that the development of the subsequent preparation process is facilitated.
Illustratively, after the reinforcement phase and the sol are sufficiently mixed, the aerogel composite manufacturing method further comprises: adding alkali to regulate pH value and stirring for a certain time to form wet gel composite material. The alkali is not limited, and the alkali can be ammonia water, monoethanolamine, diethanolamine or triethanolamine. Specifically, the alkali used for adjusting the pH value can be ammonia water, and the concentration of the ammonia water is 1-2 mol/L; the addition amount of the alkali is to adjust the pH value of the solution to 7-8. Stirring for 10-20 min; the time required for forming the wet gel composite material after stirring is not less than 3 min. For example, ammonia water may be added to adjust the pH of the solution to 7, and after the pH adjustment is completed, the solution may be stirred for 15min and left to stand for 3min to form a wet gel composite. The selected alkali can be ammonia water and ethanol which are mixed according to the volume ratio of 1:20 to form an ammonia water alcohol solution, the ammonia water alcohol solution can also be used for adjusting the pH value, the effect of adjusting the pH value by using the ammonia water alcohol solution and the subsequent condition control are consistent with those of the ammonia water, and details are not repeated here.
S203, placing the wet gel composite material in an aging solution for aging.
The aging liquid can be ethanol, n-hexane, cyclohexane, n-heptane, acetone or the like, the aging temperature is 50-90 ℃, and the aging time is 10-24 hours, which is not limited in this respect. Specifically, the aging liquid is obtained by mixing tetraethoxysilane and ethanol in a volume ratio of 1:10, the aging temperature is 50 ℃, and the aging time is 24 hours.
And S204, drying the aged wet gel composite material to obtain the aerogel composite material.
The drying treatment may be performed by using a carbon dioxide supercritical drying process or an atmospheric drying process. Specifically, the atmospheric drying process may be performed by a conventional method, for example, natural drying under atmospheric pressure (1 ± 0.3 atm). Carbon dioxide (CO)2) When the drying treatment is performed by a carbon dioxide supercritical drying process, which is gaseous at room temperature and atmospheric pressure, an evaporation process does not occur when a limit of constant temperature and high pressure, a so-called supercritical point, is exceeded, and thus, carbon dioxide is in a supercritical state where gas and liquid cannot be distinguished, and carbon dioxide in the supercritical state is referred to as "supercritical carbon dioxide". For supercritical carbon dioxide, since the density of molecules is close to that of a liquid, but the viscosity is low, supercritical carbon dioxide has a behavior close to that of a gas. In addition, since diffusion is fast and thermal conductivity is high, drying efficiency is high and drying process time is reduced.
Illustratively, the wet gel composite after aging is dried by CO2And (5) supercritical drying.
The aerogel composite material prepared by the preparation method of the aerogel composite material has high density, high heat absorption capacity and good physical and chemical properties.
Other embodiments of the present disclosure provide a display device including a display panel 1, the display panel 1 for displaying an image. The Display panel 1 may be an OLED (Organic Light Emitting Diode) Display panel, a QLED (Quantum Dot Light Emitting Diode) Display panel, an LCD (Liquid Crystal Display) Display panel, a micro LED (including a miniLED or a micro LED) Display panel, or the like.
In other embodiments of the present disclosure, a display panel 1 is provided, and referring to fig. 3, the display panel 1 may include a plurality of sub-pixels P, and the plurality of sub-pixels P are located in the AA area. Illustratively, the plurality of subpixels P may be arranged in an array. For example, the sub-pixels P arranged in a line in the X direction are referred to as the same pixel, and the sub-pixels P arranged in a line in the Y direction are referred to as the same column of pixels.
Illustratively, the plurality of subpixels P includes a first color subpixel P, a second color subpixel P, and a third color subpixel P; for example, the first color, the second color, and the third color are three primary colors; for example, the first, second, and third colors are red, green, and blue, respectively; that is, the plurality of sub-pixels P includes the red sub-pixel PRGreen sub-pixel PGAnd blue sub-pixel PB
Illustratively, referring to fig. 3, the display panel 1 has at least one (e.g., may be one) through hole 10, and at least a portion of a wall of the through hole 10 is formed of an aerogel composite. Illustratively, the two opening shapes and sizes of the through hole 10 on the upper surface and the lower surface of the display panel 1 are substantially identical, and the opening shape may be any one of a polygon, a circle, an ellipse, and the like; the polygon includes: a hexagon, a quadrangle, a triangle, etc., wherein the quadrangle may be a rectangle, a square, a parallelogram, etc., without limitation. For example, referring to fig. 3, the opening shape of the through-hole 10 is rectangular.
In some embodiments of the present disclosure, the display panel 1 may be an OLED display panel, referring to (e) in fig. 6, the display panel 1 includes: the driving back plate 20, the light emitting layer 30 disposed on the driving back plate 20, the encapsulation layer 40 located on a side of the light emitting layer 30 away from the driving back plate 20, and at least one (e.g., one) through hole 10 penetrating the driving back plate 20, the light emitting layer 30 and the encapsulation layer 40.
Next, each part of the display panel 1 is described in detail.
Illustratively, referring to fig. 3, the driving backplate 20 includes a base substrate and a pixel circuit layer disposed on the base substrate. Specifically, the substrate is configured to carry a plurality of film layers of the driving back plate 20, such as a buffer layer, a gate insulating layer, an interlayer insulating layer, and the like. For example, the substrate base may be a rigid substrate base; the rigid substrate may be, for example, a glass substrate or a PMMA (Polymethyl methacrylate) substrate. As another example, the substrate base plate may be a flexible substrate base plate; the flexible substrate may be, for example, a PET (Polyethylene terephthalate) substrate, a PEN (Polyethylene naphthalate) substrate, a PI (Polyimide) substrate, or the like.
Illustratively, referring to fig. 3, the pixel circuit layer includes a plurality of pixel circuits 210. The embodiment of the present disclosure does not limit the specific structure of the pixel circuit 210, and can be designed according to actual situations. Illustratively, the pixel circuit 210 is composed of electronic devices such as Thin Film Transistors (TFTs), capacitors (capacitors, C), and the like, each of which includes an active layer. For example, the pixel circuit 210 may include two thin film transistors (one switching transistor and one driving transistor) and one capacitor, constituting a 2T1C structure; of course, the pixel circuit may further include more than two thin film transistors (a plurality of switching transistors and one driving transistor) and at least one capacitor, for example, the pixel circuit 210 may include two storage capacitors Cst and eight transistors (seven switching transistors and one driving transistor), constituting an 8T2C structure.
Exemplarily, referring to fig. 3, the display panel 1 includes a plurality of light emitting devices L. The Light Emitting device L may be an LED (Light Emitting Diode), an OLED (Organic Light Emitting Diode), or a QLED. The light emitting device L includes a cathode and an anode, and a light emitting functional layer between the cathode and the anode. The light emitting function Layer may include, for example, a light Emitting Layer (EL), a Hole Transporting Layer (HTL) between the light emitting Layer and the anode, and an Electron Transporting Layer (ETL) between the light emitting Layer and the cathode. Of course, in some embodiments, a Hole Injection Layer (HIL) may be disposed between the Hole transport Layer HTL and the anode, and an Electron Injection Layer (EIL) may be disposed between the electron transport Layer ETL and the cathode, as needed.
Exemplarily, the anode may be formed of a transparent conductive material having a high work function, and an electrode material thereof may include Indium Tin Oxide (ITO), Indium Zinc Oxide (IZO), Indium Gallium Oxide (IGO), Gallium Zinc Oxide (GZO), zinc oxide (ZnO), indium oxide (In2O3), Aluminum Zinc Oxide (AZO), carbon nanotube, and the like; the cathode may be formed of a material having high conductivity and low work function, and the electrode material may include an alloy such as magnesium aluminum alloy (MgAl) and lithium aluminum alloy (LiAl) or a simple metal such as magnesium (Mg), aluminum (Al), lithium (Li), and silver (Ag). The material of the light-emitting layer may be selected according to the color of light emitted therefrom. For example, the material of the light-emitting layer includes a fluorescent light-emitting material or a phosphorescent light-emitting material. For example, in at least one embodiment of the present disclosure, the light emitting layer may employ a dopant system, i.e., a dopant material is mixed into the host light emitting material to obtain a useful light emitting material. For example, as the host light-emitting material, a metal compound material, a derivative of anthracene, an aromatic diamine compound, a triphenylamine compound, an aromatic triamine compound, a biphenyldiamine derivative, a triarylamine polymer, or the like can be used.
Exemplarily, referring to (e) of fig. 6, in the OLED display device, in order to protect the light emitting layer 30 from moisture and oxygen, and to have a longer operation life, after the light emitting layer 30 is formed, an encapsulation layer 40 is formed on a side of the light emitting layer 30 away from the driving backplane 20. Specifically, the encapsulation layer 40 may include a single sealing layer or a multi-layer (for example, three layers) sealing layer, and the material of the encapsulation layer may be selected by one skilled in the art according to the needs, without limitation. For example, the encapsulation layer 40 is sealed by three layers, namely a first inorganic material film layer, an organic material film layer and a second inorganic material film layer.
Illustratively, referring to (f) of fig. 6, the light emitting layer 30 has a sidewall 31 near the through hole 10, and the aerogel composite is disposed between the sidewall 31 of the light emitting layer 30 and the hole wall of the through hole 10 and filled in the gap between the encapsulation layer 40 and the driving back plate 20. If there is the clearance after punching between encapsulated layer 40 and the drive backplate 20, encapsulated layer 40 encapsulates badly, sets up the mode through foretell aerogel combined material, makes if the gap between encapsulated layer 40 and the drive backplate 20 is filled up by aerogel combined material, and aerogel combined material forms fine and close protective layer to avoid the invasion of steam and oxygen, realize better encapsulated effect.
For example, referring to fig. 6 to 8, the display panel 1 further includes a pixel defining layer disposed on the driving backplane 20, and the material of the pixel defining layer is the aerogel composite material in any of the embodiments described above. The pixel defining layer is used to partition the light emitting region of each sub-pixel P. Each closed laser cutting path 11 is within the limits defined by the pixel definition layer, and furthermore has a certain distance to the edge of the pixel definition layer. Thus, after the punching is completed, the distance d1 between the edge of each through hole 10 and the sub-pixel P closest to the through hole 10 is smaller than the width d2 of the pixel defining layer between two adjacent sub-pixels P.
In some embodiments of the present disclosure, referring to fig. 13, the display panel 1 may be an LCD display panel including: a first substrate 60, a second substrate 70 disposed opposite to the first substrate 60, and a liquid crystal layer 80 disposed between the first substrate 60 and the second substrate 70, and at least one (for example, may be one) through-hole 10 penetrating the first substrate 60, the second substrate 70, and the liquid crystal layer 80, the liquid crystal layer 80 being sealed by an aerogel composite at a position penetrated by the through-hole 10. For example, the first substrate 60 may be an array substrate, and the second substrate 70 may be a color filter substrate, which is not limited thereto.
Exemplarily, referring to fig. 13, the display panel 1 further includes: at least one (for example, three) spacers 90 are disposed between the first substrate 60 and the second substrate 70, and the material of the spacers 90 is the aerogel composite material in any of the above embodiments.
Still other embodiments of the present disclosure provide a manufacturing method of a display panel, which is used for forming the display panel 1 in any of the above embodiments, with reference to fig. 4, and includes:
and S301, forming a display panel to be punched.
Illustratively, the display panel to be perforated includes a first pattern layer 50, and the material of the first pattern layer 50 is the aerogel composite material in the above embodiment.
The pattern layer refers to a film layer formed through a one-time patterning process. The patterning process refers to a process capable of forming at least one pattern having a certain shape. For example, a thin film is formed on the driving backplate 20 through any one of a variety of film forming processes such as deposition, coating, sputtering, etc., and then patterned to form a film layer including at least one pattern, referred to as a pattern layer. The patterning step includes: coating photoresist, exposing, developing, etching, stripping photoresist and the like. In this embodiment, the positional relationship of a plurality of patterns belonging to the same pattern layer is referred to as the same layer arrangement.
And S302, cutting the display panel to be punched along the laser cutting path 11 by using laser to form the display panel 1 with at least one through hole 10.
Illustratively, the method for manufacturing the display panel further includes cutting the display panel to be punched by using laser along a laser cutting path 11 to form the display panel 1 having at least one (for example, one) through hole 10, wherein the laser cutting path 11 is within a range defined by the first pattern layer 50; wherein at least a portion of the walls of the through-holes 10 are formed of an aerogel composite.
Referring to fig. 5, a method for manufacturing the display panel 1 is specifically described with reference to an OLED display panel as an example, where the method for manufacturing the display panel 1 includes the following steps:
and S401, forming a first pattern layer 50.
For example, referring to fig. 6 (a), forming the display panel to be perforated includes forming a first pattern layer 50 on the driving back plate 20, where the first pattern layer 50 includes at least one (for example, three) first patterns 51, and the material of the first pattern layer 50 is an aerogel composite material, that is, the carbon nanotube polyamide composite fiber reinforced SiO composite material in the above-mentioned embodiment2An aerogel.
For example, referring to fig. 6 (e) and fig. 7, at least one (for example, one) through hole 10 may be formed on the display panel 1 by laser drilling in the subsequent process step, and the laser cutting path 11 of each through hole 10 is within the range defined by the first pattern layer 50, that is, the orthographic projection of the laser cutting path 11 of each through hole 10 on the driving back plate 20 is contained in the orthographic projection of the outer wall of one first pattern 51 on the driving back plate 20. The area where the orthographic projection of each first pattern 51 on the driving back plate 20 coincides with the orthographic projection of the closed figure formed by the laser cutting path 11 contained in the driving back plate 20 on the driving back plate 20 is an overlapping area 511, and the area where the orthographic projection of each first pattern 51 on the driving back plate 20 does not coincide with the orthographic projection of the closed figure formed by the laser cutting path 11 contained in the driving back plate 20 is a non-overlapping area 512. Due to the existence of the non-overlapped region 512 and the first pattern 51 part thereon, in the process of forming the through hole 10 by laser cutting, an aerogel composite material which has a certain thickness and is good in heat absorption effect and can form a compact sealing structure is arranged between the sub-pixel P penetrated through by the through hole 10 and the sub-pixel P ' positioned on the side of the first pattern 51 far away from the sub-pixel P penetrated through by the through hole 10, the adverse effect of a large amount of released heat on the material performance of the sub-pixel P ' can be avoided in the laser cutting process, the sealing effect on the sub-pixel P ' is ensured after the laser cutting, so that a better display effect is realized, and the device failure caused by water vapor invasion is avoided.
Illustratively, the minimum distance between the orthographic projection of the outer wall of the first pattern 51 on the driving back plate 20 and the orthographic projection of the laser cutting path 11 of the through hole 10 contained therein on the driving back plate 20 is in a range of (0.1mm, 0.5 mm).
For example, referring to fig. 7 and 8, the first pattern layer 50 may be a pixel defining layer of the display panel 1 for dividing the sub-pixels P. At least one (for example, one) through hole 10 may be formed on the display panel 1 by laser drilling in a subsequent process step, the through hole 10 penetrates through at least one (for example, two) sub-pixels P, and each of the plurality of sub-pixels P penetrated by the same through hole 10 is adjacent to at least one (for example, one) of the other plurality of sub-pixels P penetrated by the same through hole 10. At this time, the pixel defining layer pattern surrounding the plurality of sub-pixels P is a first pattern 51. For example, the via hole 10 penetrates two adjacent sub-pixels P, and the pixel defining layer pattern surrounding the two sub-pixels P is a first pattern 51. The minimum distance between the orthographic projection of the outer wall of each first pattern 51 on the driving back plate 20 and the orthographic projection of the laser cutting path 11 of the through hole 10 contained in the first pattern on the driving back plate 20 is d, wherein d is more than 0.1mm and less than or equal to 0.5mm, namely the minimum value of the area width d of the non-overlapping area 512 is more than 0.1mm and less than or equal to 0.5 mm.
Illustratively, referring to fig. 3 and 9, the area of the display panel 1 where the through holes 10 are provided is a perforated area 521, and the other area of the display panel 1 where the through holes 10 are not provided is a non-perforated area 522. First patterning layer 50 may serve only as a pixel-defining layer for subpixel P in perforated area 521, and in non-perforated area 522, the pixel-defining layer for subpixel P' is still made of conventional materials. Specifically, the first pattern layer 50 is disposed on the same layer as the pixel defining layer of the display panel 1, and is formed through a one-time patterning process using an inkjet printing technique.
Illustratively, referring to fig. 10 and 11, the first pattern layer 50 does not serve as a pixel defining layer, the first patterns 51 are solid cylinders, and an orthogonal projection of each first pattern 51 on the driving back plate 20 completely covers an orthogonal projection of a closed figure formed by one laser cutting path 11 on the driving back plate 20. The orthographic projection of each through hole 10 formed by subsequent laser drilling on the driving back plate 20 is contained in the orthographic projection of the outer wall of one first pattern 51 on the driving back plate 20. Similar to the above embodiment, the minimum distance between the orthographic projection of the outer wall of each first pattern 51 on the driving back plate 20 and the orthographic projection of the laser cutting path 11 of the through hole 10 contained therein on the driving back plate 20 is w, 0.1mm < w ≦ 0.5mm, that is, the minimum value of the area width w of the non-overlapping area 512 is in the range of 0.1mm < w ≦ 0.5 mm.
And S402, forming the light-emitting layer 30.
Exemplarily, referring to (b) in fig. 6, the forming of the display panel to be punched further includes: a light emitting layer 30 is formed on the driving back plate 20 formed with the first pattern layer 50, the light emitting layer 30 including a plurality of light emitting devices L. The light emitting device L is a minimum unit capable of emitting light. Specifically, the light emitting Layer 30 includes a Hole Injection Layer (HIL), a Hole Transport Layer (HTL), an Emission Layer (EL), an Electron Transport Layer (ETL), and an Electron Injection Layer (EIL) sequentially formed on the driving back plate 20 on which the first pattern Layer 50 is formed. The light-emitting layer 30 further includes two electrode layers, one of which is an anode and the other is a cathode. Illustratively, the anode electrode may be formed before the first pattern Layer 50 is formed, and the cathode electrode may be formed after an Electron Injection Layer (EIL) is formed.
Referring to fig. 6 (b), 6 (c), and 6 (d), when the first pattern layer 50 is used as a pixel defining layer of the display panel 1, since the first pattern layer 50 is already formed, corresponding film layers are deposited on the first pattern 51 while sequentially forming a plurality of film layers included in the light emitting layer 30. Before forming the cathode of the light emitting layer 30, the film layer deposited on the first pattern 51 may be removed by at least one (e.g., may be multiple) etching process, so that the cathode may be simultaneously deposited on the electron injection layer and the first pattern layer 50. After the cathode is formed, the method for manufacturing the display panel further comprises the following steps: the annular perforation-protected area 53 is produced. Specifically, a plurality of first annular hollow areas 531 may be etched on the cathode through exposure and development, an orthographic projection of the first annular hollow areas 531 on the driving back plate 20 coincides with the non-coinciding area 512, a width k of the first annular hollow areas 531 is 200 to 500 μm, for example, the width of the first annular hollow areas 531 may be 300 μm. After the first annular hollow-out region 531 is formed, each first pattern 51 is etched by exposure and development using a mask plate which is the same as that used for forming the first annular hollow-out region 531, so as to form at least one (for example, a plurality of) second annular hollow-out regions 532 which are disposed in the same layer as the first pattern layer 50, and each second annular hollow-out region 532 surrounds one light emitting device L. Each annular perforated guard area 53 comprises a first annular hollowed-out area 531 and a second annular hollowed-out area 532 which are exactly coincident in orthographic projection on the drive back plate 20.
Illustratively, when the first pattern layer 50 does not serve as a pixel defining layer and each first pattern 51 has a shape of a solid cylinder, after the electron injection layer of the light emitting layer 30 is formed, a corresponding film layer is deposited on the first pattern 51, and the film layer deposited on the first pattern 51 may be removed by at least one (e.g., a plurality of) etching processes.
And S403, forming the packaging layer 40.
Exemplarily, referring to (e) in fig. 6, after forming the light emitting layer 30, forming the display panel to be perforated further includes: an encapsulation layer 40 is formed on the side of the light-emitting layer 30 remote from the driving backplane 20. Specifically, the material of the encapsulation layer 40 may be tetrafluoroethylene (hereinafter referred to as TFE), epoxy resin, or the like. Specifically, due to the presence of the annular punch-out protection area 53, the encapsulation layer 40 may fill at least a portion of the annular punch-out protection area 53 when the encapsulation layer 40 is formed.
And S404, forming the through hole 10.
Exemplarily, referring to fig. 6 (f) and fig. 8 and 11, after forming the encapsulation layer 40, cutting the display panel to be punched along the laser cutting path 11 by using a laser to form the display panel 1 having at least one through hole 10 includes: forming at least one (for example, one) through hole 10 penetrating the driving back plate 20, the light emitting layer 30 and the encapsulation layer 40 along a laser cutting path 11, the laser cutting path 11 being within a range defined by the first pattern layer 50; the light emitting layer 30 has a sidewall 31 near the through hole 10, and the aerogel composite is disposed between the sidewall 31 of the light emitting layer 30 and the wall of the through hole 10 and filled in the gap between the encapsulation layer 40 and the driving back plate 20.
Specifically, the through hole 10 is formed by laser burning, and the laser cuts along the laser cutting path 11, that is, the main body of the laser cut is the first pattern 51 in the first pattern layer 50. Because the temperature of laser cutting is higher, the aerogel combined material that cutting route department formed first pattern 51 absorbs heat and melts, the aerogel combined material after melting can be at pulse laser's effect down to both sides diffusion, under protective gas (inert gas) or protective solution atmosphere, the aerogel combined material after completely melting can fill in the clearance between encapsulated layer 40 and drive backplate 20, form fine and close protective layer between the lateral wall 31 of luminescent layer 30 and the pore wall of through-hole 10, thereby avoid making the steam invade the device at encapsulated layer 40 after laser punching because of encapsulated layer 40 encapsulation is not in place, lead to the problem of device inefficacy. Meanwhile, the aerogel composite material contains carbon elements, so that the aerogel composite material has a better heat absorption effect, and can absorb more heat when being heated and melted at high temperature, thereby reducing the damage degree of the heat to the light-emitting device L of the peripheral light-emitting layer 30.
Illustratively, when the annular hole-punching protection region 53 exists in the display panel 1, when laser punching is performed, a gap exists between the first pattern 51 and the light-emitting device L due to the existence of the annular hole-punching protection region 53, and damage to the light-emitting device L caused by heat released by laser burning can be further reduced on the basis of heat absorption by melting of the aerosol composite material.
Exemplarily, when the substrate of the driving backplate 20 is a flexible substrate, the flexible substrate is carried on the rigid substrate in the manufacturing process, and after the laser drilling is completed, the flexible substrate and the rigid substrate can be separated to form the display panel 1; when the substrate is a rigid substrate, the display panel 1 can be obtained after laser drilling is completed.
For example, referring to fig. 12 to 13, taking the display panel 1 as an LCD display panel as an example, a manufacturing method of the display panel 1 is specifically described, where the manufacturing method of the display panel 1 includes the following steps:
s501, a first pattern layer 50 is formed on the first substrate 60.
Exemplarily, referring to (a) of fig. 12 and 13, the first pattern layer 50 is formed on the first substrate 60. Specifically, the first pattern layer 50 includes at least one (for example, three) first patterns 51, and the material of the first pattern layer 50 is an aerogel composite material, which is the carbon nanotube-polyamide composite fiber reinforced SiO in the above embodiments2An aerogel.
Specifically, the first pattern 51 may be a solid cylinder, the laser cutting path 11 is within a range defined by the first pattern layer 50, that is, an orthographic projection of a closed figure formed by the laser cutting path 11 on the first substrate 60 is completely covered by an orthographic projection of the first pattern 51 on the first substrate 60, and a minimum distance between the orthographic projection of the outer wall of the first pattern 51 on the first substrate 60 and an orthographic projection of the laser cutting path 11 of the through hole 10 included therein on the first substrate 60 is within a range of (0.1mm, 0.5 mm).
For example, the first patterns 51 may be tubular, a region where an orthogonal projection of each first pattern 51 on the first substrate 60 coincides with an orthogonal projection of the closed pattern formed by the included laser cutting path 11 on the first substrate 60 is an overlapping region 511, and a region where an orthogonal projection of each spacer on the first substrate 60 does not coincide with an orthogonal projection of the closed pattern formed by the included laser cutting path 11 on the first substrate 60 is a non-overlapping region 512. The minimum value of the area width of the non-overlapped area 512 is also in the range of (0.1mm, 0.5 mm), so that the heat absorption and sealing effects are ensured.
And S502, packaging the first substrate 60 and the second substrate 70 into a box.
Exemplarily, referring to (b) of fig. 13, encapsulating the first substrate 60 and the second substrate 70 to the cartridge includes: the first substrate 60 and the second substrate 70 are respectively used as a lower substrate and an upper substrate and face each other, a closed space is formed in an opposing region of the first substrate 60 and the second substrate 70, and the liquid crystal layer 80 is disposed in the closed space.
Illustratively, forming the display panel to be perforated further includes forming at least one (for example, three) spacer 90 on the first substrate 60 or the second substrate 70, wherein the material of the spacer 90 is the aerogel composite material in the above embodiments. The first pattern layer 50 and the spacer 90 may belong to the same pattern layer, in which case they are made of the same material, or they may belong to different pattern layers. For example, the area of the display panel 1 where the through holes 10 are provided is a perforated area, and the other areas of the display panel 1 where the through holes 10 are not provided are non-perforated areas. The first pattern 51 may be provided only as spacers 90 in the perforated areas, and in the non-perforated areas the spacers 90 are still made of conventional materials. Specifically, the first pattern 51 is disposed on the same layer as the pixel defining layer of the display panel 1, and may be formed through a one-time patterning process using an inkjet printing technique.
Exemplarily, referring to fig. 13, the first pattern 51 may be a spacer 90 of the display panel 1 for maintaining a certain distance between the first substrate 60 and the second substrate 70 such that the thickness of the liquid crystal layer 80 disposed between the first substrate 60 and the second substrate 70 is uniform throughout.
S503, laser drilling is performed to form the display panel 1.
Exemplarily, referring to (c) of fig. 13, the laser-punching forming the display panel 1 includes: at least one (e.g., one) through-hole penetrating the first substrate 60, the second substrate 70, and the liquid crystal layer 80 is formed along the laser cutting path 11, and the liquid crystal layer 80 is sealed by the aerogel composite at a position penetrated by the through-hole 10. Similar with OLED display panel, LCD display panel's laser cutting route 11 contains in the orthographic projection of spacer 90 on first base plate 60 at first base plate 60, when carrying out laser boring, the aerogel combined material of cutting route department absorbs more heat and melts, thereby avoid the high temperature to cause the damage to the rete around the spacer, and simultaneously, because the aerogel combined material after melting can be to both sides diffusion under pulse laser's effect, and finally solidify and form fine and close protective layer, can realize sealing to the liquid crystal layer of cutting route department, fine and close protective layer after solidifying still can regard as the spacer to maintain the thickness of laser boring department liquid crystal layer, avoid the problem of the display effect variation that leads to because of the liquid crystal layer thickness change.
The materials and shapes of the layers and the positional relationship between the layers obtained by the above preparation method can be obtained by referring to the above described embodiments of the display panel 1, and the same technical effects can be produced, which are not described herein again.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (14)

1. An aerogel composite, comprising: an aerogel, a reinforcing phase bonded to the aerogel by physical entanglement, physical crosslinking, or chemical crosslinking;
wherein the reinforcing phase is composite fibers or composite particles formed by carbon nanotubes and fiber-forming polymers;
the aerogel is SiO2An aerogel.
2. The aerogel composite of claim 1, wherein the reinforcing phase of the aerogel composite is a composite fiber comprising carbon nanotubes and polyamide.
3. A method of preparing an aerogel composite, for preparing an aerogel composite as claimed in any of claims 1-2, comprising:
mixing an organic silicon source, water and C1-C4 low-carbon alcohol, adding acid to adjust the pH value, and hydrolyzing for a certain time to obtain sol;
mixing the reinforcing phase with the sol, adding alkali to adjust the pH value and stirring for a certain time to form a wet gel composite material;
placing the wet gel composite material in an aging solution for aging;
and drying the aged wet gel composite material to obtain the aerogel composite material.
4. The method for preparing aerogel composite according to claim 3, wherein the drying process is CO2And (5) supercritical drying.
5. A display panel having at least one through hole therein, wherein at least a portion of a wall of the through hole is formed from the aerogel composite of any of claims 1-2.
6. The display panel according to claim 5, characterized in that the display panel comprises:
driving the back plate;
a light emitting layer disposed on the driving backplane, the light emitting layer comprising: a plurality of light emitting devices, the light emitting layer having a sidewall near the via;
the packaging layer is positioned on one side of the light-emitting layer, which is far away from the driving backboard;
the through hole runs through the drive backplate the luminescent layer with the encapsulation layer, the aerogel combined material set up in the lateral wall of luminescent layer with between the pore wall of through hole, and fill in the encapsulation layer with in the clearance between the drive backplate.
7. The display panel according to claim 6, characterized in that the display panel further comprises:
a pixel defining layer disposed on the driving backplane;
the material of the pixel defining layer is the aerogel composite.
8. The display panel according to claim 5, characterized in that the display panel comprises:
a first substrate;
a second substrate disposed opposite to the first substrate;
a liquid crystal layer disposed between the first substrate and the second substrate,
the through hole penetrates through the first substrate, the second substrate and the liquid crystal layer, and the position, where the liquid crystal layer is penetrated through by the through hole, is sealed by the aerogel composite material.
9. The display panel according to claim 8, characterized in that the display panel further comprises:
at least one spacer disposed between the first substrate and the second substrate;
the material of the spacer is the aerogel composite material.
10. A method for manufacturing a display panel is characterized by comprising the following steps:
forming a display panel to be punched; the display panel to be perforated comprises a first pattern layer, wherein the material of the first pattern layer is the aerogel composite material as claimed in any one of claims 1-2;
cutting the display panel to be punched along a laser cutting path by using laser to form a display panel with at least one through hole, wherein the laser cutting path is within a range defined by the first pattern layer;
wherein at least a portion of the walls of the through-holes are formed from the aerogel composite.
11. The method for manufacturing a display panel according to claim 10, wherein the forming the display panel to be punched comprises:
forming a first pattern layer on the driving back plate;
forming a light emitting layer on the driving backplane on which the first pattern layer is formed, the light emitting layer including: a plurality of light emitting devices;
forming an encapsulation layer on one side of the light-emitting layer far away from the driving backboard;
the cutting the display panel to be punched along a laser cutting path by using laser to form the display panel with at least one through hole comprises:
forming at least one through hole penetrating through the driving back plate, the light emitting layer and the packaging layer along the laser cutting path;
the luminescent layer is provided with a side wall close to the through hole, the aerogel composite material is arranged between the side wall of the luminescent layer and the hole wall of the through hole and is filled in a gap between the packaging layer and the driving backboard.
12. The method for manufacturing a display panel according to claim 10, wherein the forming the display panel to be punched comprises:
forming a first pattern layer on a first substrate;
the first substrate and the second substrate are packaged in a box-to-box mode, and a liquid crystal layer is formed between the first substrate and the second substrate after the box-to-box packaging is carried out;
the cutting the display panel to be punched along a laser cutting path by using laser to form the display panel with at least one through hole comprises:
and forming at least one through hole penetrating through the first substrate, the second substrate and the liquid crystal layer along the laser cutting path, wherein the position, through which the liquid crystal layer penetrates, of the liquid crystal layer is sealed by the aerogel composite material.
13. The method for manufacturing a display panel according to claim 12, wherein the forming of the display panel to be punched further comprises: forming at least one spacer on the first substrate or the second substrate;
wherein the material of the spacer is the aerogel composite material.
14. A display device comprising the display panel according to any one of claims 5 to 9.
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