CN112872778B - Scroll spring orthotic devices and scroll spring assembly equipment - Google Patents
Scroll spring orthotic devices and scroll spring assembly equipment Download PDFInfo
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- CN112872778B CN112872778B CN202110331075.8A CN202110331075A CN112872778B CN 112872778 B CN112872778 B CN 112872778B CN 202110331075 A CN202110331075 A CN 202110331075A CN 112872778 B CN112872778 B CN 112872778B
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- 239000000463 material Substances 0.000 claims description 142
- 230000007246 mechanism Effects 0.000 claims description 117
- 238000001514 detection method Methods 0.000 claims description 80
- 230000000670 limiting effect Effects 0.000 claims description 37
- 238000003825 pressing Methods 0.000 claims description 30
- 230000007306 turnover Effects 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 239000004484 Briquette Substances 0.000 claims 1
- 238000004804 winding Methods 0.000 abstract description 20
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 6
- 238000012546 transfer Methods 0.000 description 5
- 238000012937 correction Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000196252 Ulva Species 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/048—Springs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention provides a scroll spring correcting device and scroll spring assembling equipment, wherein the scroll spring correcting device comprises a locating unit, a detecting unit, a turning unit and a driving unit, wherein the locating unit is used for receiving a scroll spring and moving the winding tail end of the scroll spring to the clamping tail end of the turning unit, the detecting unit is used for detecting the placement position state of the scroll spring after locating treatment is completed so as to judge whether the placement position of the scroll spring needs to be adjusted, the turning unit is used for adjusting the placement position of the scroll spring, the scroll spring is turned 180 degrees so as to adjust the placement of the scroll spring from the back surface to the front surface, and the driving unit is used for driving the turning unit or the locating unit to move so as to enable the turning unit or the locating unit to avoid other operation units from collision. The scroll spring assembly apparatus includes a scroll spring orthotic device having an adjustable position of the front and back sides of the scroll spring.
Description
Technical Field
The invention relates to the technical field of machining equipment, in particular to a volute spring correcting device and spring assembling equipment provided with the volute spring correcting device.
Background
The feeding device of the conventional scroll spring assembly equipment generally comprises a vibration disc and a direct vibration unit, wherein the vibration disc orients, selects and sorts the scroll springs through a spiral track in the vibration disc and then transfers the spiral springs to the direct vibration unit so as to transfer the scroll springs to a later-stage device of the feeding device one by one under the assistance of the direct vibration unit for subsequent processing. However, the existing feeding devices have the following disadvantages:
The current vibration disk can generally only control the scroll spring to enable the winding end of the scroll spring to be positioned in front of the winding main body or enable the winding end of the scroll spring to be positioned behind the winding main body when the scroll spring moves out of the spiral track when the scroll spring is oriented and/or oriented; and the spiral direction of all the spiral springs can not be kept the same when the spiral springs are moved out of the spiral track, namely the front side and the back side of the spiral springs can not be screened. For example, assuming that the vibration plate requires the winding end of the coil spring to be located behind the winding body when the coil spring is fed out of the spiral track, as shown in fig. 1, the winding end 912 of the coil spring 91 is controlled to be located behind the winding body 911 when the coil spring 91 is moved out of the spiral track 93; the coil end 922 of the scroll spring 92 is also controlled to be located rearward of the coil body 921 as the scroll spring 92 moves out of the spiral track 93. However, in this case, the spiral direction of the scroll spring 91 is opposite to that of the spiral spring 92, that is, the spiral spring 92 is disposed in the opposite direction assuming that the spiral spring 91 is disposed in the opposite direction.
Therefore, in the assembling process of the scroll spring, if the assembling position of the scroll spring does not have the front and back assembling requirements, the scroll spring sent out after being screened by the vibration disc can meet the assembling requirements; however, if the assembly position of the scroll spring has the front and back assembly requirements in the assembly process, the scroll spring sent out after the vibration disc is screened still cannot meet the assembly requirements, that is, the conventional scroll spring assembly equipment cannot assemble the scroll spring with the front and back assembly requirements, and has larger use limitation.
Disclosure of Invention
In order to solve the above problems, a main object of the present invention is to provide a scroll spring correcting apparatus capable of adjusting the front and back positions of a scroll spring.
Another object of the present invention is to provide a scroll spring assembling apparatus provided with the above scroll spring correcting device, so that the scroll spring assembling apparatus can perform assembling work on a scroll spring having front and rear assembling requirements, and has high adaptability.
In order to achieve the main purpose of the invention, the invention provides a volute spring correction device, which comprises a locating unit, a detection unit, a turnover unit and a driving unit, wherein the locating unit comprises a material taking seat, a first driving mechanism and a first position detection sensor, the material taking seat is provided with a first rotation axis, the first driving mechanism drives the material taking seat to rotate around the first rotation axis, the first position detection sensor is positioned on the circumference of the material taking seat, the detection unit comprises a detection tail end, a second driving mechanism and a second position detection sensor, the second driving mechanism can drive the detection tail end to move between the material taking seat and the first position detection sensor in a first direction, a first sensing piece on the detection tail end can move to the detection end of the second position detection sensor in the first direction, the first direction is perpendicular to the first rotation axis, the turnover unit comprises a clamping tail end and a third driving mechanism, the clamping tail end comprises a second rotation axis, the clamping tail end comprises two clamping jaws which are oppositely arranged, the two clamping jaws can be driven to move oppositely or backwards, the third driving mechanism can also drive the clamping tail end to rotate around the second rotation axis, the second rotation axis can drive the second clamping tail end to move to the second rotation axis in the direction, the second direction can be perpendicular to the first rotation direction and the second rotation direction can be perpendicular to the first rotation direction and the detection unit.
From the above, the locating unit is used for adjusting the position of the received scroll spring so as to ensure that the overturning unit can clamp the winding tail end of the scroll spring; the detection unit is used for detecting the current placement position of the scroll spring, for example, judging whether the scroll spring is currently placed on the front side or the scroll spring is currently placed on the back side; when the assembly of the scroll spring has the front and back assembly requirements, the overturning unit and the driving unit adjust the placement position of the scroll spring according to the detection result of the detection unit, so that the scroll spring can meet the assembly requirements of subsequent assembly processing.
In one preferred embodiment, the volute spring orthotic device further comprises a compression unit, the compression unit comprising a first press block and a fourth drive mechanism, the fourth drive mechanism being configured to drive the first press block to move in a second direction to the take out seat.
From the above, the compressing unit is used for compressing the scroll spring on the material taking seat when the detecting unit detects the placement position of the scroll spring, so as to ensure the accuracy and reliability of the detection of the detecting unit and prevent the scroll spring from falling out of the material taking seat under the pushing of the detecting end.
The other preferred scheme is that the locating unit further comprises a limiting rod and a fifth driving mechanism, wherein the limiting part is formed at one end, close to the top of the material taking seat, of the limiting rod, a through hole is formed in the middle of the material taking seat, the through hole penetrates through the material taking seat along the second direction, the limiting rod is slidably installed in the through hole, and the fifth driving mechanism can drive the limiting rod to move in the second direction.
From the above, when the material taking seat of the locating unit receives the scroll spring, the fifth driving mechanism drives the limiting part of the limiting rod to be inserted into the vacancy in the middle of the scroll spring so as to limit the scroll spring, so that the scroll spring is prevented from being thrown out of the material taking seat in the locating process, and meanwhile, the scroll spring is ensured to rotate around the first rotation axis along with the material taking seat.
The material taking seat is provided with a containing position, and a first magnetic piece is arranged in the containing position; and/or the limiting part is provided with a second magnetic part, and the limiting part can move into the accommodating position.
From the above, the arrangement of the first magnetic piece and/or the second magnetic piece can further appropriately fix and limit the volute spring on the material taking seat, so that the volute spring is prevented from falling off from the material taking seat in the moving and/or rotating process of the material taking seat.
The volute spring correcting device further comprises a material distributing unit, the material distributing unit comprises a material receiving seat, the material receiving seat is provided with a material receiving groove, the material receiving seat, the material taking seat and the first position detecting sensor are sequentially distributed along a third direction, the third direction is perpendicular to the second direction, and the position searching unit further comprises a sixth driving mechanism, and the sixth driving mechanism can drive the first driving mechanism to move between the material receiving seat and the first position detecting sensor in the third direction.
From the above, the design makes the material taking seat capable of better receiving the volute spring, and avoids collision with other operation units in the rotation process of the material taking seat, and simultaneously makes the structural layout of the volute spring correcting device more reasonable and optimized.
The further scheme is, the feed distribution unit still includes third position detection sensor and feed distribution mechanism, along the third direction, and third position detection sensor is located the low reaches of receiving the silo, and feed distribution mechanism includes second briquetting and first drive assembly, and the second briquetting is located and connects the material seat top, and first drive assembly can drive the second briquetting and move towards or the material seat is connect in the second direction dorsad.
From the above, the arrangement of the third position detection sensor and the material distributing mechanism enables the scroll springs to move to the material taking seat one by one, and enables the scroll springs on the material receiving seat not to move to the outlet of the material receiving groove in the process of carrying out the position detection and/or the position adjustment of the scroll springs.
In another preferred embodiment, when the driving unit drives the flipping unit to move in the second direction to the detection end of the first position detection sensor, the driving unit may further drive the flipping unit to move in the first direction and/or the driving unit may further drive the detection unit to move in the second direction.
As can be seen from the above, the driving unit is configured to drive the turning unit to move in the first direction, so that after the turning unit completes the adjustment of the placement position of the scroll spring or when the placement position of the scroll spring does not need to be adjusted, the scroll spring can be moved to a preset position, so that other transplanting units or transplanting devices can transfer the scroll spring to a device at a later stage of the scroll spring correcting device, or other transplanting units or transplanting mechanisms can assemble the scroll spring to related parts; and the driving unit is arranged to drive the detection unit to move in the second direction, so that the detection unit can avoid the overturning unit, the detection unit is prevented from colliding with the overturning unit, and the structure and the space of the volute spring correcting device are optimized. In addition, the design can avoid other transplanting units or transplanting devices, so that the transplanting units or transplanting devices are prevented from colliding with other operation units of the scroll spring correcting device when the scroll spring is transferred to a later-stage device of the scroll spring correcting device or assembled on related parts.
The volute spring correcting device further comprises a transplanting unit, the transplanting unit comprises a grabbing mechanism and a seventh driving mechanism, the grabbing mechanism is provided with a grabbing tail end, and the seventh driving mechanism can drive the grabbing mechanism to move to the overturning unit to enable the grabbing tail end to be matched with the clamping tail end.
From the above, the transplanting unit is used for taking the scroll spring with or without the placement position adjustment out of the overturning unit, and transferring the scroll spring to a later stage device of the scroll spring correcting device or assembling the scroll spring on related parts.
Still further, the volute spring rectification device further comprises a supporting unit, the supporting unit comprises a supporting seat and an eighth driving mechanism, the supporting seat is provided with a supporting part, and the eighth driving mechanism can drive the supporting part to move to the clamping tail end.
From the above, the supporting unit is used for clamping the volute spring when the transplanting unit clamps the volute spring from the clamping end of the overturning unit, so that the volute spring is prevented from falling from the clamping end of the overturning unit in the process of clamping the volute spring by the transplanting unit, and the reliability of clamping the volute spring by the transplanting unit is further ensured.
In order to achieve another object of the present invention, the present invention provides a scroll spring assembling apparatus including the above-described scroll spring rectifying device.
From the above, the scroll spring assembling equipment provided with the scroll spring correcting device can perform assembling operation on the scroll spring with front and back assembling requirements, and has stronger adaptability.
Drawings
FIG. 1 is a schematic view of the placement position of a scroll spring when the scroll spring is fed out of itself by a conventional vibration plate according to design requirements.
Figure 2 is a block diagram of a first embodiment of the volute spring orthotic device of the present invention.
FIG. 3 is a block diagram of a first embodiment of the present invention with portions of the components omitted.
Fig. 4 is a block diagram of a locating unit of a first embodiment of the scroll spring orthotic of the present invention.
Fig. 5 is an exploded view of the first embodiment of the scroll spring orthotic of the present invention, with portions of the elements omitted.
FIG. 6 is a block diagram of a second omitted portion of the components of the first embodiment of the volute spring orthotic device of the present invention.
Fig. 7 is a schematic view showing the relative positions of the overturning unit and the supporting unit when the first embodiment of the volute spring rectifying device according to the present invention is moved.
FIG. 8 is a partial block diagram of a third alternate embodiment of the volute spring orthotic device according to the present invention, having portions of the components omitted.
Fig. 9 is an enlarged view at B in fig. 8.
Fig. 10 is an enlarged view at a in fig. 2.
FIG. 11 is a block diagram of a fourth omitted portion of the components of the first embodiment of the volute spring orthotic device of the present invention.
FIG. 12 is a block diagram of an embodiment of the scroll spring assembly apparatus of the present invention.
The invention is further described below with reference to the drawings and examples.
Detailed Description
First embodiment of the volute spring orthotic device
Referring to fig. 2, the scroll spring straightening device 100 includes a frame 10, a distributing unit 1, a locating unit 2, a detecting unit 3, a turning unit 4, a driving unit 5, a compressing unit 6, a transplanting unit 7, and a supporting unit 8.
Referring to fig. 3, the dispensing unit 1 includes a receiving seat 11, a third position detection sensor 12, and a dispensing mechanism 13. The material receiving seat 11 is fixedly arranged on the frame 10, the material receiving seat 11 is provided with a material receiving groove 111, the material receiving groove 111 extends along the third direction Y and penetrates through the material receiving seat 11, the material receiving seat 11 receives the volute springs 101 supplied by the external feeding unit through the material receiving groove 111 and matches with the third position detection sensor 12 and the material distributing mechanism 13 to place the volute springs 101 on the locating unit 2 one by one.
In the third direction Y, a third position detection sensor 12 is located at the downstream end of the receiving groove 111, i.e., the third position detection sensor 12 is disposed at the outlet of the receiving groove 111. The third position detecting sensor 12 is configured to detect whether the volute spring 101 is at the outlet of the receiving slot 111, and if the volute spring 101 is at the outlet, the third position detecting sensor 12 sends a third detection signal to a control system that controls the volute spring rectification device 100, so that the control system can control the distributing mechanism 13 according to the third detection signal. For example, if the volute spring 101 is located at the outlet of the receiving slot 111, the control system controls the material distributing mechanism 13 to fix the subsequent volute spring 101 of the volute spring 101 on the material receiving seat 11, so as to avoid the subsequent volute spring 101 moving towards the outlet of the receiving slot 111, so as to realize the material distributing effect. Preferably, the third position detecting sensor 12 adopts an opposite-type photoelectric sensor, and the generating end and the receiving end of the opposite-type photoelectric sensor are distributed on two sides of the outlet of the receiving trough 111 along the first direction X, wherein the first direction X is perpendicular to the third direction Y.
The material distributing mechanism 13 is located at the material receiving seat 11, the material distributing mechanism 13 comprises a second pressing block 131 and a first driving component 132, the first driving component 132 is preferably a first linear cylinder, the first linear cylinder is fixedly connected with the frame 10, and the first linear cylinder is fixedly connected with the frame 10. The second pressing block 131 is located above the material receiving seat 11, and the second pressing block 131 is fixedly connected with the first piston rod of the first linear cylinder, so that the first linear cylinder can drive the second pressing block 131 to move towards or back to the material receiving groove 111 of the material receiving seat 11 in the second direction Z, and when the first linear cylinder drives the second pressing block 131 to move towards the material receiving groove 111, the second pressing block 131 can fix the volute spring 101 in the material receiving groove 111 on the material receiving seat 11, and the volute spring 101 is prevented from moving towards the outlet of the material receiving groove 111. The second direction Z is perpendicular to the first direction X and the third direction Y respectively.
Referring to fig. 4 and 5, the locating unit 2 includes a take-out base 21, a first driving mechanism 22, a first position detection sensor 23, a stopper rod 24, a fifth driving mechanism 25, a fourth position detection sensor 26, and a sixth driving mechanism 27. Among them, the sixth driving mechanism 27 preferably employs a first slide cylinder.
The first drive mechanism 22 preferably employs a first servomotor, and the first servomotor preferably employs a dual output shaft motor. The first servo motor is fixedly arranged on a first sliding table of the first sliding table cylinder, and a first motor shaft of the first servo motor is parallel to a second direction Z. The material taking seat 21 is fixedly connected with the first end of the first motor shaft, the material taking seat 21 is provided with a first rotation axis, and the first rotation axis and the axis of the first motor shaft are arranged in a collinear manner, so that the first servo motor can drive the material taking seat 21 to rotate around the first rotation axis. In other embodiments, the first driving mechanism 22 may also use a first stepper motor.
The top end of the take-out seat 21 has a receiving location 211, the receiving location 211 for receiving the scroll spring 101, the receiving location 211 having an opening for the scroll spring 101 to enter the receiving location 211 and for the coiled end of the scroll spring 101 to extend out of the receiving location 211. The middle part of the material taking seat 21 is provided with a through hole 212, and the through hole 212 penetrates through the material taking seat 21 along the second direction Z. Preferably, the first magnetic member 213 is disposed in the accommodating position 211, and the first magnetic member 213 can adsorb the scroll spring 101 in the accommodating position 211, so as to properly adsorb and fix the scroll spring 101 on the material taking seat 21, and prevent the scroll spring 101 from being thrown out of the accommodating cavity when the first servo motor drives the material taking seat 21 to move.
The first position detection sensor 23 is mounted on the first slide table, and the first position detection sensor 23 is located in the circumferential direction of the take out seat 21, and the first position detection sensor 23 is preferably a photoelectric switch or a proximity switch. The axial direction of the first position detecting sensor 23 is parallel to the second direction Z, and the detection end of the first position detecting sensor 23 is located at the accommodation position 211 and is disposed slightly lower than the accommodation position 211. In addition, the material taking seat 21 is slightly lower than the bottom of the material receiving groove 111 of the material receiving seat 11, and the material receiving seat 11, the material taking seat 21 and the first position detecting sensor 23 are sequentially distributed along the third direction Y, so that the sixth driving mechanism 27 can control the material taking seat 21 to move between the material receiving seat 11 and the first position detecting sensor 23.
The fifth driving mechanism 25 preferably employs a second linear cylinder fixedly mounted on the first slide table, and the second linear cylinder is located below the first driving mechanism 22. The second piston rod of the second linear cylinder is parallel to the second direction Z. The first motor shaft of the first servo motor is hollow, so that the limiting rod 24 can penetrate through the first motor shaft and be slidably installed in the through hole 212 of the material taking seat 21, and a limiting portion 241 is formed at one end of the limiting rod 24, which is close to the top of the material taking seat 21, namely, the limiting portion 241 is located at one end of the limiting rod 24, which is close to the accommodating position 211. One end of the limiting rod 24, which is far away from the top of the material taking seat 21, is fixedly connected with the second piston rod, so that the second linear cylinder can drive the limiting rod 24 to move relative to the material taking seat 21, and further the limiting part 241 of the limiting rod 24 stretches into the accommodating position 211 of the material taking seat 21 to limit the volute spring 101 in the accommodating position 211, or the limiting part 241 is retracted into the through hole 212 of the material taking seat 21 to release the limit of the volute spring 101 in the accommodating position 211. Preferably, the second magnetic piece 242 is disposed on the limiting portion 241, and the second magnetic piece 242 is used for further limiting the scroll spring 101 and further fixing the scroll spring 101 in the accommodating position 211, so as to prevent the scroll spring 101 from falling out of the accommodating position 211 during rotation of the material taking seat 21.
The fourth position detecting sensor 26 is fixedly mounted on the first sliding table, and the fourth position detecting sensor 26 preferably adopts a fourth groove type photoelectric switch. The second end of the first motor shaft of the first servo motor is provided with a second induction piece 221, the second induction piece 221 is provided with a second notch, and the second notch can rotate around the first rotation axis to a fourth groove of the fourth groove type photoelectric switch. The second sensing piece 221 and the fourth position detecting sensor 26 are used for performing an origin searching function on the material taking seat 21, so that when the material taking seat 21 receives the volute spring 101 output by the material receiving seat 11, an opening of the accommodating position 211 can face an outlet of the material receiving groove 111 of the material receiving seat 11, and the volute spring 101 can accurately enter the accommodating position 211.
Referring to fig. 6, the detection unit 3 includes a detection tip 31, a second driving mechanism 32, and a second position detection sensor 33. The second drive mechanism 32 preferably employs a third linear cylinder with a third piston rod parallel to the first direction X. The detecting end 31 has a plugboard 311 and a first sensing piece 312, the plugboard 311 extends towards the material taking seat 21 along the first direction X, and the detecting end 31 is fixedly mounted on a third piston rod, so that the third linear cylinder can control the plugboard 311 to move between the material taking seat 21 and the first position detecting sensor 23 along the first direction X, that is, the third linear cylinder can control the plugboard 311 to move towards or back to the volute spring 101 on the material taking seat 21 along the first direction X, so as to detect the placement position of the volute spring 101. The second position detecting sensor 33 preferably adopts a second slot type photoelectric switch, and when the plugboard 311 moves to the first preset position, the first sensing piece 312 on the detecting terminal 31 can move into a second through slot of the second slot type photoelectric switch.
For example, it is assumed that the state of the placement position of the scroll spring 101 is reverse placement (as in fig. 3) when the winding body of the scroll spring 101 is disposed toward the detection unit 3 near the gap opening at the winding end; when the second driving mechanism 32 drives the detecting end 31 to move towards the volute spring 101 on the material taking seat 21, the inserting plate 311 of the detecting end 31 is inserted into the gap, and at this time, the inserting plate 311 is located at a first preset position, and the first sensing piece 312 on the detecting end 31 is located in the second through slot of the second slot type photoelectric switch; when the second position detecting sensor 33 detects that the first sensing piece 312 is located in the second through slot of the second position detecting sensor 33, the second position detecting sensor 33 sends second detection information to the control system, so that the control system controls the turning unit 4 to turn over the scroll spring 101 after obtaining the second detection signal, and the placement position state of the scroll spring 101 is changed to front placement.
The flipping unit 4 comprises a clamping end 41 and a third drive mechanism 42, wherein the clamping end 41 has a second axis of rotation, and the second axis of rotation is perpendicular to the first axis of rotation, i.e. the second axis of rotation is parallel to the second direction Z. The clamping tail end 41 comprises two clamping jaws 411 which are oppositely arranged, the third driving mechanism 42 preferably adopts a rotary finger cylinder, the two clamping jaws 411 are fixedly connected with two finger parts of the rotary finger cylinder respectively, so that the rotary finger cylinder can control the two clamping jaws 411 to move in opposite directions or back to back, and can control the clamping tail end 41 to rotate around a second rotation axis, so that the overturning unit 4 can clamp the coiling tail end of the scroll spring 101 on the material taking seat 21 and overturn the scroll spring 101 by 180 degrees around the second rotation axis, and the placement position state of the scroll spring 101 is adjusted from reverse placement to front placement, so that the scroll spring 101 can meet the subsequent assembly requirements.
The driving unit 5 is used for driving the flipping unit 4 to move in the second direction Z to the detection end of the first position detection sensor 23, and the driving unit 5 is also used for driving the flipping unit 4 to move in the first direction X toward or away from the detection end of the first position detection sensor 23. Furthermore, the driving unit 5 may also drive the detecting unit 3 to move in the second direction Z. Preferably, the driving unit 5 includes a ninth driving mechanism 51 and a tenth driving mechanism 52, the ninth driving mechanism 51 employs a second slide cylinder, and a second slide of the second slide cylinder is movable in the second direction Z, and the tenth driving mechanism 52 and the detecting unit 3 are both mounted on the second slide such that the ninth driving mechanism 51 can drive the tenth driving mechanism 52 and the detecting unit 3 to move in the second direction Z; the tenth driving mechanism 52 preferably employs a third slide cylinder, the third slide of which is movable in the first direction X, and the flipping unit 4 is mounted on the third slide such that the tenth driving mechanism 52 can drive the flipping unit 4 to move in the first direction X, and thus the driving unit 5 can drive the flipping unit 4 to move in the first direction X and/or the second direction Z, and drive the detecting unit 3 to move in the second direction Z.
It can be seen that the provision of the driving unit 5 can drive the flipping unit 4 to move in the first direction X so that the flipping unit 4 can move the scroll spring 101 to a second preset position (e.g., at the supporting unit 8, see fig. 7) after completing the adjustment of the placement position of the scroll spring 101 or when the placement position of the scroll spring 101 does not need to be adjusted, cause the transplanting unit 7 to transfer the scroll spring 101 to the latter stage of the scroll spring correcting apparatus 100, or cause the transplanting unit 7 to assemble the scroll spring 101 to the relevant part; the driving unit 5 is provided to drive the detecting unit 3 to move in the second direction Z, so that the detecting unit 3 can avoid the overturning unit 4, collision between the detecting unit 3 and the overturning unit 4 is avoided, and meanwhile, the structure and the space of the volute spring rectifying device 100 are optimized. In addition, the design can avoid the transplanting unit 7, so that the transplanting unit 7 or the transplanting device cannot collide with other operation units of the scroll spring correction device 100 when the transplanting unit 7 moves the scroll spring 101 to a later-stage device of the scroll spring correction device 100 or assembles the scroll spring 101 to related parts.
Referring to fig. 8, the pressing unit 6 is fixedly installed on the frame 10, and the pressing unit 6 includes a first pressing block 61 and a fourth driving mechanism 62. Referring to fig. 9, the first pressing block 61 has a avoiding groove 611 and a stopper 612, where the first pressing block 61 is used for pressing the scroll spring 101 against the material taking seat 21 when the detecting unit 3 detects the placement position state of the scroll spring 101, so as to avoid that the insert plate 311 of the detecting unit 3 pushes the scroll spring 101 out of the accommodating position 211 of the material taking seat 21; the avoiding groove 611 on the first pressing block 61 is used for avoiding the insert plate 311, so that the first pressing block 61 and the volute spring 101 are reliably pressed, and meanwhile, the first pressing block 61 is prevented from interfering with the detection of the detection unit 3 due to the blocking of the insert plate 311; the stop block 612 on the first pressing block 61 is used for abutting the winding end of the scroll spring 101, and the stop block 612 and the insertion plate 311 are respectively located on two opposite sides of the winding end of the scroll spring 101, and the stop block 612 can prevent the position of the winding end of the scroll spring 101 from moving during the detection process of the detection unit 3, so that the clamping end 41 of the turnover unit 4 can accurately clamp the winding end of the scroll spring 101.
The fourth driving mechanism 62 preferably adopts a fourth linear cylinder, a fourth piston rod of the fourth linear cylinder is parallel to the second direction Z, the second pressing block 131 is located above the material taking seat 21, and the second pressing block 131 is fixedly connected with the fourth piston rod, so that the fourth driving mechanism 62 can drive the second pressing block 131 to move towards or back to the material taking seat 21 in the second direction Z. It can be seen that the compressing unit 6 can compress the scroll spring 101 on the material taking seat 21 when the detecting unit 3 detects the placement position of the scroll spring 101, so as to ensure the accuracy and reliability of the detection of the detecting unit 3, and avoid the scroll spring 101 from falling out of the material taking seat 21 under the pushing of the detecting end 31.
The transplanting unit 7 includes a gripping mechanism 71 and a seventh driving mechanism 72, the gripping mechanism 71 including two oppositely disposed second gripping claws 711, stoppers 712, a second driving assembly 713, a third sensing piece 715, a fifth position detection sensor 716, and a sixth position detection sensor 717. The second driving assembly 713 preferably adopts a pneumatic finger, and the two second clamping jaws 711 are respectively and fixedly connected with two finger portions of the pneumatic finger, so that the pneumatic finger can drive the second clamping jaws 711 to move towards or away from each other. The limiting block 712 is fixedly installed on the pneumatic finger, the limiting block 712 is located between the second clamping jaws 711, the limiting block 712 is used for clamping the volute spring 101 by matching with the second clamping jaws 711, and the limiting block 712 plays a role in positioning the volute spring 101 so as to ensure that the transplanting unit 7 can move the volute spring 101 to a later stage device of the volute spring 101 correction device or position the volute spring 101 when the volute spring 101 is installed on a relevant part.
The third driving assembly 713 preferably adopts a second servo motor, a second motor shaft of the second servo motor is parallel to the second direction Z, and the second motor shaft is fixedly connected with the second driving assembly 713, so that the third driving assembly 713 can drive the second driving assembly 713 and the second clamping jaw 711, the limiting block 712 and the volute spring 101 on the second driving assembly 713 to rotate, thereby adjusting the assembly angle of the volute spring 101.
The third sensing piece 715 is fixedly connected with the second motor shaft, and a third notch is arranged on the third sensing piece 715. The fifth position detecting sensor 716 and the sixth position detecting sensor 717 are distributed along the circumferential direction of the second motor shaft, wherein the fifth position detecting sensor 716 preferably adopts a fifth groove type photoelectric switch, and the sixth position detecting sensor 717 preferably adopts a sixth groove type photoelectric switch. The third sensing piece 715 can synchronously rotate along with the second driving component 713, so that the third notch can move into a fifth through slot of the fifth slot type photoelectric switch or move into a sixth through slot of the sixth slot type photoelectric switch. Through the arrangement, the third sensing piece 715 can be matched with the fifth position detection sensor 716 to perform an origin searching function on the two second clamping jaws 711, so that the rotation angle of the grabbing mechanism 71 on the volute spring 101 is ensured; the third sensing piece 715 can also have a limiting effect on the rotation angle of the two second clamping jaws 711 by the sixth position detecting sensor 717, so as to prevent the two second clamping jaws 711 from clamping the volute spring 101 to excessively rotate.
The seventh driving mechanism 72 includes a fourth driving assembly 721714 and a fifth driving assembly 722, wherein the fourth driving assembly 721714 includes a fifth linear cylinder 7211, a first rail 7212 and a fourth slide table 7213, the fifth linear cylinder 7211 and the first rail 7212 are fixedly mounted on the frame 10, and a fifth piston rod of the fifth linear cylinder 7211 and the first rail 7212 are parallel to the third direction Y. The fourth sliding table 7213 is fixedly connected with the fifth piston rod, and the fourth sliding table 7213 is slidably connected with the first guide rail 7212, and the fifth driving assembly 722 is fixedly mounted on the fourth sliding table 7213, so that the fourth driving assembly 721714 can drive the fifth driving assembly 722 to move in the third direction Y. The fifth driving assembly 722 comprises a sixth linear air cylinder 7221, a second guide rail and a fifth enteromorpha, wherein the sixth linear air cylinder 7221 and the second guide rail are fixedly arranged on the fourth sliding table 7213, and a sixth piston rod of the sixth linear air cylinder 7221 and the second guide rail are parallel to the second direction Z. The fifth sliding table 7222 is fixedly connected with the sixth piston rod, and the fifth sliding table 7222 is slidably connected with the second guide rail, and the grabbing mechanism 71 is fixedly mounted on the fifth sliding table 7222, so that the fifth driving mechanism 25 can drive the grabbing mechanism 71 to move in the second direction Z. It can be seen that by the structural design of the transplanting unit 7, the seventh drive mechanism 72 is enabled to drive the gripping mechanism 71 to move to the gripping end 41 of the tilting unit 4.
Referring to fig. 10 and 11, the support unit 8 is mounted on the frame 10, the support unit 8 includes a support seat 81 and an eighth driving mechanism 82, the support seat 81 has a support portion 811, when the driving unit 5 drives the turning unit 4 to move to the support unit 8, the support portion 811 can support the scroll spring 101 clamped by the turning unit 4, and further, when the seventh driving mechanism 72 of the transplanting unit 7 drives the grabbing mechanism 71 to move to the support portion 811 to clamp the scroll spring 101, the scroll spring 101 does not fall from the clamping end of the turning unit 4, and the reliability of clamping the scroll spring 101 by the grabbing mechanism 71 is ensured. The eighth driving mechanism 82 preferably employs a seventh linear cylinder, a seventh piston rod of the seventh linear cylinder being parallel to the third direction Y, and the support base 81 is fixedly connected to the seventh piston rod, so that the eighth driving mechanism 82 can drive the support base 81 to move to the clamping end 41 of the flipping unit 4 in the third direction Y.
The operation of the scroll spring orthotic 100 is briefly described below with reference to fig. 1-11:
it is assumed that, in the initial state, the sixth driving mechanism 27 of the locating unit 2 drives the material taking seat 21 to move to the outlet of the material receiving groove 111 of the material receiving seat 11, and the first driving mechanism 22 drives the opening of the accommodating position 211 of the material taking seat 21 to be disposed towards the outlet of the material receiving groove 111.
Next, the feeding device interfacing with the scroll spring straightening device 100 transfers the selected scroll spring 101 into the receiving groove 111 of the receiving seat 11 of the distributing unit 1, and moves the scroll spring 101 into the receiving position 211 of the material taking seat 21 via the receiving groove 111. When the first scroll spring 101 moves to the accommodating position 211 of the material taking seat 21, the third position detection sensor 12 detects that the scroll spring 101 is on the material taking seat 21 at the moment, and then sends a third detection signal to the control system, so that the control system controls the first driving component 132 of the material distributing mechanism 13 to drive the second pressing block 131 to move towards the material receiving groove 111, and the second pressing block 131 is used for fixing the second scroll spring 101 in the material receiving groove 111 on the material receiving seat 11, so that the second scroll spring 101 and the following scroll springs 101 are prevented from moving towards the outlet of the material receiving groove 111.
Then, the fifth driving mechanism 25 of the locating unit 2 controls the limiting part 241 of the limiting rod 24 to extend into the accommodating position 211, so that the limiting part 241 is inserted into the empty space in the middle of the volute spring 101; subsequently, the sixth driving mechanism 27 drives the material receiving seat 11 to move to the first position detection sensor 23; subsequently, the first driving mechanism 22 drives the receiving seat 11 to rotate, so that the receiving seat 11 drives the volute spring 101 thereon to rotate to search for the position of the winding end of the volute spring 101, and when the winding end of the volute spring 101 moves to the detection end of the first position detection sensor 23, the first position detection sensor 23 sends a first detection signal to the control system, so that the control system controls the first driving mechanism 22 to stop driving the material taking seat 21.
Then, the fourth driving mechanism 62 of the compressing unit 6 drives the first pressing block 61 to move toward the scroll spring 101 on the material taking seat 21 to compress the scroll spring 101 on the material taking seat 21; subsequently, the second driving mechanism 32 of the detecting unit 3 drives the detecting end 31 to move toward the scroll spring 101 on the material taking seat 21, and if the placement position of the scroll spring 101 at this time is opposite to the placement position of the scroll spring 101 (as shown in fig. 10), the insert plate 311 of the detecting end 31 is inserted into the gap, so that the first sensing piece 312 on the detecting end 31 moves into the second through slot of the second position detecting sensor 33 at this time, and the second position detecting sensor 33 sends a second detecting signal to the control system to control the turning unit 4 to execute the turning operation subsequently.
Next, the driving unit 5 drives the flipping unit 4 to move to the detection end of the first position detection sensor 23; subsequently, the third driving mechanism 42 of the flipping unit 4 drives the holding end 41 to hold the wrap end of the scroll spring 101.
Then, the fourth driving mechanism 62 of the pressing unit 6 drives the first pressing block 61 to reset to release the pressing fixation of the scroll spring 101, and at the same time, the second driving mechanism 32 of the detecting unit 3 drives the detecting tip 31 to reset.
Then, the driving unit 5 drives the turning unit 4 to move to the supporting unit 8, and at the same time, the turning unit 4 clamps the scroll spring 101 to rotate 180 degrees around the second rotation axis so as to adjust the placement position state of the scroll spring 101 from the back placement to the front placement; while the driving unit 5 drives the turning unit 4 to move toward the supporting unit 8, the eighth driving mechanism 82 of the supporting unit 8 drives the supporting seat 81 to move toward the turning unit 4 along the third direction Y, and when the driving unit 5 drives the turning unit 4 to move to the supporting unit 8, the volute spring 101 clamped by the turning unit 4 is just placed on the supporting portion 811 of the supporting seat 81. Meanwhile, the sixth driving mechanism 27 of the driving unit 5 may drive the material taking seat 21 to move to the material receiving seat 11, and the first driving mechanism 22 may drive the opening of the accommodating position 211 of the material taking seat 21 to be disposed towards the outlet of the material receiving groove 111 again in preparation for receiving the second volute spring 101, wherein when the material taking seat 21 is located at the material receiving seat 11 and the opening of the accommodating position 211 is located towards the outlet of the material receiving groove 111, the first driving component 132 of the material distributing mechanism 13 drives the second pressing block 131 to move upwards so as to move the second volute spring 101 towards the material taking seat 21. It should be noted that, if the state of the placement position of the scroll spring 101 on the material taking seat 21 is that the scroll spring 101 is placed in the front, when the second driving mechanism 32 of the detecting unit 3 drives the detecting end 31 to move toward the scroll spring 101, the insert plate 311 of the detecting end 31 will abut against the winding end or the winding body of the scroll spring 101, so that the first sensing piece 312 of the detecting end 31 cannot move into the second notch of the second position detecting sensor 33, and at this time, the control system determines that the placement position of the scroll spring 101 on the material taking seat 21 is correct, and the overturning unit 4 does not need to adjust the placement position of the scroll spring 101 in the process of clamping the scroll spring 101 to the supporting unit 8.
After the driving unit 5 controls the flipping unit 4 to clamp the scroll spring 101 onto the supporting portion 811, the seventh driving mechanism 72 of the transplanting unit 7 drives the grasping mechanism 71 to move toward the supporting portion 811 to clamp the scroll spring 101 clamped by the flipping unit 4. When the grasping mechanism 71 grasps the scroll spring 101, the flipping unit 4 releases the grasping of the scroll spring 101.
Then, the seventh driving mechanism 72 of the transplanting unit 7 drives the grabbing mechanism 71 to draw the volute spring 101 to move towards the subsequent device or related parts of the volute spring rectifying device 100, and in the moving process, the third driving assembly 713 of the grabbing unit rotates the volute spring 101 by a preset angle according to design requirements; at the same time, the support unit 8 and the flipping unit 4 are reset, ready to process the second volute spring 101.
In summary, when the assembly of the scroll spring has the front and back assembly requirements, the scroll spring correcting device can adjust the placement position of the scroll spring according to the detection result of the detection unit, so that the scroll spring can meet the assembly requirements of subsequent assembly processing.
Second embodiment of the volute spring orthotic device
The present embodiment is different from the first embodiment of the coil spring rectifying device in that in the present embodiment, the setting of the ninth driving mechanism in the driving unit is canceled and the tenth driving mechanism is mounted on the frame; meanwhile, the driving unit is additionally provided with an eleventh driving mechanism, the eleventh driving mechanism is preferably a fourth sliding table cylinder, the fourth sliding table cylinder can move in the second direction, and the locating unit and the detecting unit are both arranged on a fourth sliding table of the fourth sliding table cylinder, so that the eleventh driving mechanism can drive the locating unit and the detecting unit to move in the second direction.
Scroll spring assembly apparatus embodiment
Referring to fig. 12, the scroll spring assembling apparatus 90 includes a feeding device 901 and a scroll spring orthotic device 902. The scroll spring orthotic device 902 is the scroll spring orthotic device described in the first embodiment or the second embodiment of the scroll spring orthotic device described above.
The feeding device 901 comprises a vibrating disc 9011 and a direct vibrating unit 9012, wherein the direct vibrating unit 9012 is in butt joint between an outlet of a spiral track of the vibrating disc 9011 and an inlet of a receiving groove of a receiving seat 9021 of the volute spring rectifying device 902, so that the volute spring in the vibrating disc 9011 can move into the receiving groove of the receiving seat 9021 through the assistance of the direct vibrating unit 9012 after being screened by the vibrating disc 9011, and then moves onto a material taking seat of the volute spring rectifying device 902.
In summary, the scroll spring assembling device is provided with the scroll spring correcting device in an additionally arranged mode, so that when the scroll spring has front and back assembling requirements, the scroll spring correcting device can adjust the front and back placing positions of the scroll spring, the scroll spring can meet assembling requirements of subsequent assembling and processing, and adaptability of the scroll spring assembling device is higher.
Finally, it should be emphasized that the foregoing description is merely illustrative of the preferred embodiments of the invention, and that various changes and modifications can be made by those skilled in the art without departing from the spirit and principles of the invention, and any such modifications, equivalents, improvements, etc. are intended to be included within the scope of the invention.
Claims (8)
1. The volute spring orthotic device, characterized in that includes:
The locating unit comprises a material taking seat, a first driving mechanism and a first position detection sensor, wherein the material taking seat is provided with a first rotation axis, the first driving mechanism drives the material taking seat to rotate around the first rotation axis, and the first position detection sensor is positioned on the circumferential direction of the material taking seat;
The detection unit comprises a detection tail end, a second driving mechanism and a second position detection sensor, wherein the second driving mechanism can drive the detection tail end to move between the material taking seat and the first position detection sensor in a first direction, a first sensing piece on the detection tail end can move to a detection end of the second position detection sensor in the first direction, and the first direction is perpendicular to the first rotation axis;
The turnover unit comprises a clamping tail end and a third driving mechanism, wherein the clamping tail end is provided with a second rotation axis, the clamping tail end comprises two clamping jaws which are oppositely arranged, the third driving mechanism can drive the two clamping jaws to move oppositely or reversely, the third driving mechanism can also drive the clamping tail end to rotate around the second rotation axis, and the second rotation axis is perpendicular to the first rotation axis;
the driving unit can drive the overturning unit to move to the detection end of the first position detection sensor in a second direction, or can drive the locating unit to move to the clamping end in the second direction, and the second direction is parallel to the first rotation axis;
The locating unit further comprises a limiting rod, a fifth driving mechanism and a sixth driving mechanism, wherein a limiting part is formed at one end, close to the top of the material taking seat, of the limiting rod, a through hole is formed in the middle of the material taking seat, the through hole penetrates through the material taking seat along the second direction, the limiting rod is slidably arranged in the through hole, and the fifth driving mechanism can drive the limiting rod to move in the second direction;
The volute spring correcting device further comprises a material distributing unit, the material distributing unit comprises a material receiving seat, the material receiving seat is provided with a material receiving groove, the material receiving seat, the material taking seat and the first position detecting sensor are sequentially distributed along a third direction, the third direction is perpendicular to the second direction, and the sixth driving mechanism can drive the first driving mechanism to move between the material receiving seat and the first position detecting sensor in the third direction.
2. The volute spring orthotic device of claim 1, wherein:
the volute spring orthotic device further includes a compression unit, the compression unit including:
A first briquette;
and the fourth driving mechanism can drive the first pressing block to move to the material taking seat in the second direction.
3. The volute spring orthotic device of claim 1, wherein:
the material taking seat is provided with a containing position, and a first magnetic piece is arranged in the containing position; and/or
The limiting part is provided with a second magnetic piece, and the limiting part can move into the accommodating position.
4. The volute spring orthotic device of claim 1, wherein:
the feed unit further comprises:
A third position detection sensor located at the downstream end of the receiving slot along the third direction;
The material distributing mechanism comprises a second pressing block and a first driving assembly, the second pressing block is located above the material receiving seat, and the first driving assembly can drive the second pressing block to move towards or back to the material receiving seat in the second direction.
5. The volute spring orthotic device of claim 1, wherein:
The driving unit may further drive the flipping unit to move in the first direction and/or the driving unit may further drive the detecting unit to move in the second direction when the driving unit drives the flipping unit to move in the second direction to the detecting end of the first position detecting sensor.
6. The volute spring orthotic device of any one of claims 1-5, wherein:
the volute spring orthotic device further includes a transplant unit, the transplant unit including:
A grasping mechanism having a grasping tip;
and the seventh driving mechanism can drive the grabbing mechanism to move to the overturning unit so that the grabbing tail end is matched with the clamping tail end.
7. The volute spring orthotic device of claim 6, wherein:
the volute spring orthotic device further includes a support unit, the support unit including:
The support seat is provided with a support part;
An eighth drive mechanism that can drive the support to move to the clamping end.
8. A scroll spring assembly apparatus comprising a scroll spring orthotic device as claimed in any one of claims 1 to 7.
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US3150390A (en) * | 1959-08-11 | 1964-09-29 | Veeder Root Inc | Apparatus for trimming sequentially the opposite ends of an elongated workpiece |
DE3641065A1 (en) * | 1986-12-01 | 1988-06-16 | Asys Gmbh Ges Fuer Die Herstel | Feed unit and working apparatus with a feed unit |
JP5246297B2 (en) * | 2011-05-16 | 2013-07-24 | 日産自動車株式会社 | Suspension assembly structure, spring seat, suspension assembly method |
CN206716487U (en) * | 2017-04-07 | 2017-12-08 | 大连豪森瑞德设备制造有限公司 | Spring automatic charging device track screening plant |
CN110102994B (en) * | 2019-04-30 | 2020-11-03 | 慕贝尔汽车部件(太仓)有限公司 | Spring adjusting mechanism |
CN211728244U (en) * | 2020-03-03 | 2020-10-23 | 立讯智造(浙江)有限公司 | Spring supplied material correcting device |
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