CN112870073A - Nine-steaming nine-processing integrated processing equipment and using process - Google Patents

Nine-steaming nine-processing integrated processing equipment and using process Download PDF

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Publication number
CN112870073A
CN112870073A CN202110051527.7A CN202110051527A CN112870073A CN 112870073 A CN112870073 A CN 112870073A CN 202110051527 A CN202110051527 A CN 202110051527A CN 112870073 A CN112870073 A CN 112870073A
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steaming
valve
air
buffer tank
integrated box
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CN112870073B (en
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马家豪
刘威
刘军
袁裕国
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Jiangxi Kemiaode Pharmaceutical Technology Co Ltd
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Jiangxi Kemiaode Pharmaceutical Technology Co Ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J2200/00General characteristics or adaptations
    • A61J2200/40Heating or cooling means; Combinations thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J2200/00General characteristics or adaptations
    • A61J2200/70Device provided with specific sensor or indicating means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J2200/00General characteristics or adaptations
    • A61J2200/70Device provided with specific sensor or indicating means
    • A61J2200/76Device provided with specific sensor or indicating means for fluid level

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  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention relates to nine-steaming and nine-processing integrated processing equipment and a using process. The nine-steaming nine-processing integrated processing equipment has the advantages of closed operating environment, thin material layer, high automation degree, high energy utilization rate, short material heating time and the like, so that the production process is cleaner and more sanitary, the steaming, braising and drying time is saved, the production efficiency is greatly improved, electric energy is completely used, and the nine-steaming nine-processing integrated processing equipment is more environment-friendly and energy-saving.

Description

Nine-steaming nine-processing integrated processing equipment and using process
Technical Field
The invention relates to the technical field of traditional Chinese medicine processing equipment, in particular to nine-steaming and nine-processing integrated processing equipment and a using process.
Background
Nine times steaming and sun drying are mainly adopted as a traditional processing method of traditional Chinese medicinal materials, and nine times processing are repeatedly carried out. The specific processing details are different according to different varieties of medicinal materials, and the main purpose is to rectify the property of the medicinal materials or increase the effective components of the medicinal materials and reduce the toxic components. At present, the nine-steaming and nine-processing technology is often used for processing and producing special Chinese medicinal products such as rhizoma polygonati, sesame, rehmannia root, polygonum multiflorum and the like. However, the method is not suitable for large-scale industrial production due to the problems of tedious process, time and labor waste, long production period, much fuel consumption, easy loss of the juice in the steaming process and the like.
Specifically, the nine-steaming nine-processing manual processing method and the used steamer and oven have a plurality of problems: (1) the traditional nine-steaming nine-processing method is long in time consumption, very labor-consuming and needs an experienced pharmacist to take a long time for supervision. As the steaming and drying processes need to be repeatedly carried out for many times, workers can transfer the food for many times among different devices; (2) the quality of the traditional nine-steaming nine-processing processed product is poor, the medicine juice loss in the steaming process is serious, and the traditional equipment has too rough control on parameters such as temperature, humidity, heating time and the like, even has no control; (3) the automation degree of the traditional equipment is too low, the traditional processing process needs frequent operation of workers and cannot leave the post, a large amount of time and energy are needed, and the production cost is greatly increased; (4) steam is continuously generated in the traditional steaming process, and a large amount of steam is discharged, so that a large amount of heat energy is wasted; (5) the pressure in the traditional braising process is too low, so that the braising pressure and temperature can not be kept constant; (6) the traditional drying process needs to generate hot air in an electric heating or gas heating mode, the energy utilization efficiency is low, a large amount of energy is consumed, and the production cost is greatly increased.
In the prior art, the nine-steaming and nine-processing process of the traditional Chinese medicinal materials is mostly operated manually, and a single common steaming and boiling pot and a hot air drying system are used for carrying out low-efficiency production. For example, the prior patents (publication numbers: CN107308218A, CN110025653A, CN110025654A, CN107929418A, CN108310109A and CN107213249A) only mention the processing technology of the materials of radix rehmanniae preparata, polygonum multiflorum, black sesame, black bean and the like, but do not relate to a specific device for nine times steaming. The prior patent (publication number: CN111821186A) only discloses a concrete structural form of airing equipment in the process of steaming and sunning rhizoma polygonati for nine times. Therefore, a real nine-steaming nine-processing device is lacked.
Based on this, it is necessary to provide a device which can completely satisfy the nine steaming and nine processing processes of the traditional Chinese medicinal materials, realize the automatic continuous production of the processed products, improve the quality, the production efficiency and the energy utilization rate of the processed products, and save the labor cost.
Disclosure of Invention
Therefore, the invention aims to solve the problems that the existing traditional Chinese medicine processing equipment cannot realize automatic continuous production, has poor processing quality and dosage, consumes labor and has low production efficiency.
The invention provides nine-steaming and nine-processing integrated processing equipment, wherein the equipment sequentially comprises a moistening unit, a steaming unit, a stewing unit, a drying unit and a cleaning unit according to the flow process sequence;
the moistening unit comprises a liquid medicine feeding port JL, a three-way valve V06, a filter G01, a circulating valve V04, a filter G02, a buffer tank H01, a liquid level sensor Y01, an exhaust valve V05, a filter G03, a circulating pump P01, an air valve V01, an air valve V02 and an air valve V03, wherein the liquid medicine feeding port JL, the three-way valve V06, the filter G01, the buffer tank H01 and the exhaust valve V05 are sequentially connected;
the steaming unit comprises a steam generator Q01, a steam inlet ZJ, a steaming and drying integrated box M01, a liquid medicine inlet JL, a three-way valve V06, a filter G01, a circulating valve V04, a filter G02, a buffer tank H01, a liquid level sensor Y01, an emptying valve V05, a filter G03, a circulating pump P01, an air valve V01, an air valve V02 and an air valve V03, wherein the steam generator Q01, the steam inlet ZJ, the steaming and drying integrated box M01, the circulating valve V04 and the filter G02 are connected in sequence;
the stewing unit comprises a steam generator Q01, a steam inlet ZJ, a steaming and drying integrated box M01, a circulating valve V04, a filter G02, a buffer tank H01, a liquid level sensor Y01, an emptying valve V05, a filter G03, a circulating pump P01, an air valve V01, an air valve V02 and an air valve V03, wherein the steam generator Q01, the steam inlet ZJ, the steaming and drying integrated box M01, the circulating valve V04, the filter G02 and the buffer tank H01 are connected in sequence;
the drying unit comprises an air inlet KJ, a fan F01, a condenser L01, an air valve V01, a steaming and drying integrated box M01, an air valve V02, an air outlet KC, an air valve V03, a throttle valve J01, an evaporator Z01, a compressor C01 and a fan F02, wherein the air inlet KJ, the fan F01, the condenser L01, the air valve V01 and the steaming and drying integrated box M01 are sequentially connected;
the washing unit comprises a washing water inlet QJ, a three-way valve V06, a filter G01, a circulating valve V04, a filter G02, a buffer tank H01, a liquid level sensor Y01, an emptying valve V05, a filter G03, a circulating pump P01, an air valve V01, an air valve V02 and an air valve V03, wherein the washing water inlet QJ, the three-way valve V06, the filter G01 and the buffer tank H01 are connected in sequence.
The nine-steaming nine-processing integrated processing apparatus includes a moistening unit, wherein the chemical feed port JL, the three-way valve V06, and the filter G01 are sequentially connected to the buffer tank H01, the circulation valve V04, the filter G02, the buffer tank H01, the filter G03, the circulation pump P01, the steaming and baking integrated box M01, and the circulation valve V04 are sequentially connected to the moistening unit, the liquid level sensor Y01 is connected to the buffer tank H01, the evacuation valve V05 is connected to the buffer tank H01, the air valve V01 is connected to the steaming and baking integrated box M01, the steaming and baking integrated box M01 is connected to the air valve V02, and the steaming and baking integrated box M01 is connected to the air valve V03.
The nine-steaming nine-processing integrated processing equipment comprises a steaming unit, wherein a steam generator Q01 and a steam inlet ZJ are sequentially connected with a steaming and drying integrated box M01, a medicine liquid inlet JL, a three-way valve V06 and a filter G01 are sequentially connected with a buffer tank H01, a circulating valve V04, a filter G02, a buffer tank H01, a filter G03, a circulating pump P01, a steaming and drying integrated box M01 and a circulating valve V04 are sequentially connected, a liquid level sensor Y01 is connected with the buffer tank H01, an emptying valve V05 is connected with the buffer tank H01, an air valve V01 is connected with the steaming and drying integrated box M01, the steaming and drying integrated box M01 is connected with an air valve V02, and the steaming and drying integrated box M01 is connected with an air valve V03.
The nine-steaming nine-processing integrated processing equipment comprises a stewing unit, wherein a steam generator Q01, a steam inlet ZJ and a steaming and drying integrated box M01 are sequentially connected, a circulating valve V04, a filter G02, a buffer tank H01, a filter G03, a circulating pump P01, a steaming and drying integrated box M01 and a circulating valve V04 are sequentially connected, a liquid level sensor Y01 is connected with the buffer tank H01, an emptying valve V05 is connected with the buffer tank H01, an air valve V01 is connected with the steaming and drying integrated box M01, a steaming and drying integrated box M01 is connected with an air valve V02, and a steaming and drying integrated box M01 is connected with an air valve V03.
The nine-steaming nine-processing integrated processing equipment is characterized in that in the drying unit, an air inlet KJ, a fan F01, a condenser L01, an air valve V01, a steaming and drying integrated box M01, an air valve V02 and an air outlet KC are sequentially connected, a steaming and drying integrated box M01 and an air valve V03 are sequentially connected with the air inlet KJ, a condenser L01, a throttle valve J01, an evaporator Z01, a compressor C01 and a condenser L01 are sequentially connected in a circulating mode, the evaporator Z01 is connected with a fan F02, the steaming and drying integrated box M01 is connected with a circulating valve V04, and the steaming and drying integrated box M01 is connected with a steam inlet ZJ.
The nine-steaming nine-processing integrated processing equipment is characterized in that in the cleaning unit, the cleaning water inlet QJ, the three-way valve V06, the filter G01 and the buffer tank H01 are sequentially connected, the circulating valve V04, the filter G02, the buffer tank H01, the filter G03, the circulating pump P01, the steaming and drying integrated box M01 and the circulating valve V04 are sequentially connected, the liquid level sensor Y01 is connected with the buffer tank H01, the emptying valve V05 is connected with the buffer tank H01, the air valve V01 is connected with the steaming and drying integrated box M01, the steaming and drying integrated box M01 is connected with the air valve V02, and the steaming and drying integrated box M01 is connected with the air valve V03.
The nine-steaming nine-processing integrated processing equipment comprises at least one of a static type box M01, a belt type box M01 and a drum type box M01.
The invention also provides a use process of the nine-steaming and nine-processing integrated processing equipment, wherein the nine-steaming and nine-processing integrated processing equipment is applied, and the process comprises the following steps:
firstly, filling and flatly paving cleaned or cut rhizoma polygonati, sesame, rehmannia and polygonum multiflorum traditional Chinese medicinal materials by using a tray, putting the tray into a steaming and drying integrated box M01, and closing the steaming and drying integrated box M01;
starting a moistening process, placing a liquid material containing yellow wine in a liquid medicine feed inlet JL, opening a liquid side of a three-way valve V06, feeding the liquid material into a buffer tank H01 through a filter G01, and carrying out online liquid level monitoring by using a liquid level sensor Y01;
opening a circulating valve V04, and enabling the liquid material in the buffer tank H01 to enter a circulating pump P01 through a filter G03 or to be directly emptied from the buffer tank H01 through an emptying valve V05;
starting a circulating pump P01, conveying liquid materials into a steaming and drying integrated box M01 for dispersed spraying, ensuring that each layer of tray in the steaming and drying integrated box M01 can be uniformly sprayed, gradually leaking spraying liquid through a hole structure below the tray, finally collecting the spraying liquid at the bottom of the steaming and drying integrated box M01, and then enabling overflow liquid to flow back into a buffer tank H01 through a circulating valve V04 and a filter G02 for efficient circulating infiltration;
closing an air valve V01 and an air valve V03, starting a steam generator Q01, introducing high-temperature saturated steam into the bottom of the steaming and drying integrated box M01 through a steam inlet ZJ, conveying the steam upwards step by step through a hole structure below the tray, exhausting the internal air, and closing the air valve V02; then, the whole steaming and drying integrated box M01 is filled with high-temperature saturated steam, and the constant-temperature and constant-pressure steaming of the traditional Chinese medicinal materials is realized by continuously supplementing air into the steaming and drying integrated box M01; when the temperature and the pressure reach the preset range, the steam generator Q01 is automatically started, and when the temperature and the pressure reach the preset steaming temperature and the preset steaming pressure, the steam generator Q01 is automatically closed to carry out self-circulation operation;
starting the stewing process after the steaming is finished; setting the stewing temperature and the stewing pressure, and then performing a constant-temperature constant-pressure stewing process; when the temperature and the pressure are reduced to be less than the stewing temperature and the stewing pressure, the steam generator Q01 is automatically started, and after the temperature and the pressure are heated to be the stewing temperature and the stewing pressure, the steam generator Q01 is automatically closed, so that the self-circulation operation is carried out until the stewing process is finished;
stopping stewing and starting a drying process after the stewing time is finished; the steam generator Q01 is closed, and the steam inlet ZJ is not aerated any more; closing the circulating pump P01, opening the air valve V02 after all liquid feed liquid flows back to the buffer tank H01, and releasing pressure;
when the pressure relief is finished, closing the circulating valve V04 and opening the air valve V01; starting the heat pump outdoor unit to perform the circulating work of the refrigerant; under the action of a fan F02, outdoor air exchanges heat with the evaporator Z01 to vaporize the refrigerant into low-temperature and low-pressure steam; then enters a compressor C01 to be compressed and changed into refrigerant vapor with high temperature and high pressure; then condensed by a condenser L01 to be condensed into liquid with higher pressure; the liquid becomes low-pressure liquid after being throttled by a throttle valve J01; then the refrigerant is sent into an evaporator Z01 to absorb heat and evaporate into low-pressure steam, and then the low-pressure steam is sent into an inlet of a compressor C01 to be compressed, so that the working process of the whole refrigeration cycle is completed; wherein the condenser L01 will simultaneously heat the incoming cool air;
opening a fan F01, enabling cold air to enter an air channel from an air inlet KJ to exchange heat with a condenser L01, enabling the heated cold air to be changed into hot air to enter the bottom of the steaming and drying integrated box M01, discharging damp and hot air in the steaming and drying integrated box, and opening and adjusting the opening degree of an air valve V03 to achieve adjustment of backflow air volume; meanwhile, the opening degree of the air valve V02 is adjusted, and the flow rate of the discharged damp and hot air is controlled; in addition, the air inlet quantity is adjusted by adjusting the opening degree of the air valve V01 until stable air inlet and outlet flow is realized, and the drying process is completely started at the moment;
after the drying time is finished, opening the air valve V01 and the air valve V02, closing the fan F01 and the heat pump outdoor unit, stopping the drying process, and taking out all trays after natural cooling;
then entering a cleaning mode, opening an emptying valve V05, and closing an emptying valve V05 after the feed liquid wastewater in the buffer tank H01 is drained;
opening the cleaning side of the three-way valve V06, injecting cleaning water, entering a buffer tank H01 through a filter G01, and monitoring the liquid level by using a liquid level sensor Y01;
the circulating valve V04 is opened, and the washing water in the buffer tank H01 enters the circulating pump P01 through the filter G03 or is directly drained from the buffer tank H01 through the drain valve V05;
starting a circulating pump P01, conveying cleaning water into the steaming and drying integrated box M01 for dispersed spraying, finally collecting the cleaning water at the bottom of the steaming and drying integrated box M01, overflowing the cleaning water through a circulating valve V04 and a filter G02, and refluxing the cleaning water into a buffer tank H01, so that circular cleaning is performed;
after 3 times of cleaning is circularly carried out, the cleaning process is stopped; the drain valve V05 was opened, and after the washing wastewater in the buffer tank H01 was drained, the drain valve V05 was closed.
The invention also provides a use process of the nine-steaming and nine-processing integrated processing equipment, wherein the nine-steaming and nine-processing integrated processing equipment is applied, and the process comprises the following steps:
firstly, filling and flatly paving cleaned or cut rhizoma polygonati, sesame, rehmannia and polygonum multiflorum traditional Chinese medicinal materials by using a tray, putting the tray into a steaming and drying integrated box M01, and closing the steaming and drying integrated box M01;
starting a moistening process, placing a liquid material containing yellow wine in a liquid medicine feed inlet JL, opening a liquid side of a three-way valve V06, feeding the liquid material into a buffer tank H01 through a filter G01, and carrying out online liquid level monitoring by using a liquid level sensor Y01;
opening a circulating valve V04, and enabling the liquid material in the buffer tank H01 to enter a circulating pump P01 through a filter G03 or to be directly emptied from the buffer tank H01 through an emptying valve V05;
starting a circulating pump P01, conveying liquid materials into a steaming and drying integrated box M01 for dispersed spraying, ensuring that each layer of tray in the steaming and drying integrated box M01 can be uniformly sprayed, gradually leaking spraying liquid through a hole structure below the tray, finally collecting the spraying liquid at the bottom of the steaming and drying integrated box M01, and then enabling overflow liquid to flow back into a buffer tank H01 through a circulating valve V04 and a filter G02 for efficient circulating infiltration;
closing an air valve V01 and an air valve V03, starting a steam generator Q01, introducing high-temperature saturated steam into the bottom of the steaming and drying integrated box M01 through a steam inlet ZJ, conveying the steam upwards step by step through a hole structure below the tray, exhausting the internal air, and closing the air valve V02; then, the whole steaming and drying integrated box M01 is filled with high-temperature saturated steam, and the constant-temperature and constant-pressure steaming of the traditional Chinese medicinal materials is realized by continuously supplementing air into the steaming and drying integrated box M01; when the temperature and the pressure reach the preset range, the steam generator Q01 is automatically started, and when the temperature and the pressure reach the preset steaming temperature and the preset steaming pressure, the steam generator Q01 is automatically closed to carry out self-circulation operation;
starting the stewing process after the steaming is finished; setting the stewing temperature and the stewing pressure, and then performing a constant-temperature constant-pressure stewing process; when the temperature and the pressure are reduced to be less than the stewing temperature and the stewing pressure, the steam generator Q01 is automatically started, and after the temperature and the pressure are heated to be the stewing temperature and the stewing pressure, the steam generator Q01 is automatically closed, so that the self-circulation operation is carried out until the stewing process is finished;
stopping moistening after the stewing time is finished, and starting a drying process; the steam generator Q01 is closed, and the steam inlet ZJ is not aerated any more; closing the circulating pump P01, opening the air valve V02 after all liquid feed liquid flows back to the buffer tank H01, and releasing pressure;
when the pressure relief is finished, closing the circulating valve V04 and opening the air valve V01; starting the heat pump outdoor unit to perform the circulating work of the refrigerant; under the action of a fan F02, outdoor air exchanges heat with the evaporator Z01 to vaporize the refrigerant into low-temperature and low-pressure steam; then enters a compressor C01 to be compressed and changed into refrigerant vapor with high temperature and high pressure; then condensed by a condenser L01 to be condensed into liquid with higher pressure; the liquid becomes low-pressure liquid after being throttled by a throttle valve J01; then the refrigerant is sent into an evaporator Z01 to absorb heat and evaporate into low-pressure steam, and then the low-pressure steam is sent into an inlet of a compressor C01 to be compressed, so that the working process of the whole refrigeration cycle is completed; wherein the condenser L01 will simultaneously heat the incoming cool air;
closing an air valve V02, opening a fan F01, enabling cold air to enter an air channel from an air inlet KJ to exchange heat with a condenser L01, enabling the heated cold air to be changed into hot air to enter the bottom of the steaming and drying integrated box M01, and then opening and adjusting the opening degree of the air valve V03 to achieve adjustment of backflow air volume; in addition, the air inlet amount is adjusted by adjusting the opening degree of an air valve V01 until stable air inlet and air outlet closed circulation flow is realized, and at the moment, the drying process is completely carried out;
after the drying is carried out for the preset time, the air valve V02 is completely opened, the air valve V03 is closed, and after the damp and hot air in the equipment is completely exhausted, the air valve V02 is closed; then the air valve V03 is opened again and adjusted to obtain stable return air volume;
after the operation is repeated for a plurality of times, the intermittent dehumidifying process of the closed heat pump drying is completed;
after the drying time is finished, opening the air valve V01 and the air valve V02, closing the fan F01 and the heat pump outdoor unit, stopping the drying process, and taking out all trays after natural cooling;
then entering a cleaning mode, opening an emptying valve V05, and closing an emptying valve V05 after the feed liquid wastewater in the buffer tank H01 is drained;
opening the cleaning side of the three-way valve V06, injecting cleaning water, entering a buffer tank H01 through a filter G01, and monitoring the liquid level by using a liquid level sensor Y01;
the circulating valve V04 is opened, and the washing water in the buffer tank H01 enters the circulating pump P01 through the filter G03 or is directly drained from the buffer tank H01 through the drain valve V05;
starting a circulating pump P01, conveying cleaning water into the steaming and drying integrated box M01 for dispersed spraying, finally collecting the cleaning water at the bottom of the steaming and drying integrated box M01, overflowing the cleaning water through a circulating valve V04 and a filter G02, and refluxing the cleaning water into a buffer tank H01, so that circular cleaning is performed;
after 3 times of cleaning is circularly carried out, the cleaning process is stopped; the drain valve V05 was opened, and after the washing wastewater in the buffer tank H01 was drained, the drain valve V05 was closed.
The nine-steaming and nine-processing integrated processing equipment provided by the invention integrates the five functions of moistening, steaming, stewing, drying and cleaning, can meet the nine-steaming and nine-processing process of traditional Chinese medicinal materials, realizes automatic continuous production of processed products, reduces frequent operation of workers, and improves the quality and production efficiency of the processed products.
The nine-steaming nine-processing integrated processing equipment has the advantages of closed operating environment, thin material layer, high automation degree, high energy utilization rate, short material heating time and the like, so that the production process is cleaner and more sanitary, the steaming, braising and drying time is saved, the production efficiency is greatly improved, electric energy is completely used, and the nine-steaming nine-processing integrated processing equipment is more environment-friendly and energy-saving.
Compared with the traditional nine-steaming nine-processing single equipment, the nine-steaming nine-processing integrated processing equipment disclosed by the invention can realize accurate operation and control on temperature, pressure, humidity, time and the like, and the modularization of the nine-steaming nine-processing technological process can realize free combination of the technological process. After the process operation process is set, one-key automatic operation can be realized. The automation process of the integrated equipment greatly reduces the labor cost and shortens the production period on the premise of ensuring the product quality.
The nine-steaming nine-processing integrated processing equipment provided by the invention can realize the constant temperature and pressure of the traditional Chinese medicinal materials and the steaming process under normal pressure or high pressure, improves the steaming speed, reduces the steaming time, reduces the energy consumption, and increases the stability and safety of the steaming process.
The nine-steaming nine-processing integrated processing equipment provided by the invention has the advantages that the temperature and the pressure in the stewing process are more controllable, the quick stewing can be realized, the stewing effect is enhanced, the energy consumption is lower, and the stability of the stewing process is increased.
The nine-steaming nine-processing integrated processing equipment provided by the invention strengthens the spraying effect in the steaming and stewing processes, realizes high-efficiency circulating infiltration, greatly reduces the loss of medicinal components and increases the medicinal effect.
The nine-steaming nine-processing integrated processing equipment provided by the invention has the advantages that the heat supply in the drying process is more stable, the drying temperature is lower, the drying speed and efficiency are higher, the reliability is higher, the operation is simpler and more convenient, the drying energy consumption is lower, and the environment friendliness and energy conservation are realized.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic flow chart of nine-steaming nine-processing integrated processing equipment provided by the invention;
fig. 2 is an external structural schematic diagram of nine-steaming nine-processing integrated processing equipment provided by the invention.
Description of the main symbols:
air inlet KJ, fan F01, condenser L01, air valve V01, steaming and drying integrated box M01, air valve V02, air outlet KC, air valve V03, throttle valve J01, evaporator Z01, compressor C01, fan F02, liquid medicine feed inlet JL, three-way valve V06, cleaning water inlet QJ, filter G01, circulating valve V04, filter G02, buffer tank H01, liquid level sensor Y01, emptying valve V05, filter G03, circulating pump P01, steam generator Q01 and steam inlet ZJ
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The first embodiment is as follows:
referring to fig. 1 and 2, the present invention provides a nine-steaming nine-processing integrated processing apparatus, wherein the apparatus sequentially comprises a moistening unit, a steaming unit, a stewing unit, a drying unit and a cleaning unit according to a flow process sequence.
Specifically, the lubricating unit described above includes the chemical liquid inlet JL, the three-way valve V06, the filter G01, the circulation valve V04, the filter G02, the buffer tank H01, the liquid level sensor Y01, the drain valve V05, the filter G03, the circulation pump P01, the air valve V01, the air valve V02, and the air valve V03.
In the damping unit, the chemical liquid inlet JL, the three-way valve V06, and the filter G01 are connected to the buffer tank H01 in this order. The circulating valve V04, the filter G02, the buffer tank H01, the filter G03, the circulating pump P01, the steaming and drying integrated box M01 and the circulating valve V04 are sequentially connected. The liquid level sensor Y01 is connected to a buffer tank H01, and the emptying valve V05 is connected to a buffer tank H01. The air valve V01 is connected with the steaming and drying integrated box M01, the steaming and drying integrated box M01 is connected with the air valve V02, and the steaming and drying integrated box M01 is connected with the air valve V03. It should be added here that the steaming and drying integrated box M01 may be any one of a static type, a belt type, and a drum type.
The steaming unit includes a steam generator Q01, a steam inlet ZJ, a steaming and drying integrated box M01, a chemical liquid inlet JL, a three-way valve V06, a filter G01, a circulating valve V04, a filter G02, a buffer tank H01, a liquid level sensor Y01, an emptying valve V05, a filter G03, a circulating pump P01, an air valve V01, an air valve V02, and an air valve V03.
In the steaming unit, a steam generator Q01 and a steam inlet ZJ are sequentially connected with a steaming and drying integrated box M01. The chemical liquid feed port JL, the three-way valve V06, the filter G01 and the buffer tank H01 are connected in this order, and the circulation valve V04, the filter G02, the buffer tank H01, the filter G03, the circulation pump P01, the steaming and baking integrated box M01 and the circulation valve V04 are connected in this order. The liquid level sensor Y01 is connected with a buffer tank H01, the emptying valve V05 is connected with a buffer tank H01, and the air valve V01 is connected with the steaming and drying integrated box M01. The steaming and drying integrated box M01 is connected with an air valve V02, and the steaming and drying integrated box M01 is connected with an air valve V03.
For the stewing unit, the stewing unit comprises a steam generator Q01, a steam inlet ZJ, a steaming and drying integrated box M01, a circulating valve V04, a filter G02, a buffer tank H01, a liquid level sensor Y01, an emptying valve V05, a filter G03, a circulating pump P01, an air valve V01, an air valve V02 and an air valve V03.
Wherein, in the stewing unit, a steam generator Q01, a steam inlet ZJ and a steaming and drying integrated box M01 are sequentially connected. The circulating valve V04, the filter G02, the buffer tank H01, the filter G03, the circulating pump P01, the steaming and drying integrated box M01 and the circulating valve V04 are sequentially connected, and the liquid level sensor Y01 is connected with the buffer tank H01. An emptying valve V05 is connected with a buffer tank H01, and an air valve V01 is connected with a steaming and drying integrated box M01. The steaming and drying integrated box M01 is connected to an air valve V02, and the steaming and drying integrated box M01 is connected to an air valve V03.
For the above drying unit, the drying unit includes an air inlet KJ, a fan F01, a condenser L01, an air valve V01, a steaming and drying integrated box M01, an air valve V02, an air outlet KC, an air valve V03, a throttle valve J01, an evaporator Z01, a compressor C01, and a fan F02.
Wherein, the air inlet KJ, the fan F01, the condenser L01, the air valve V01, the steaming and drying integrated box M01, the air valve V02 and the air outlet KC are connected in sequence. The steaming and drying integrated box M01 and the air valve V03 are sequentially connected with an air inlet KJ, and the condenser L01, the throttle valve J01, the evaporator Z01, the compressor C01 and the condenser L01 are sequentially connected in a circulating manner. The evaporator Z01 is connected with a fan F02, the steaming and drying integrated box M01 is connected with a circulating valve V04, and the steaming and drying integrated box M01 is connected with a steam inlet ZJ.
For the above washing unit, the washing unit includes a washing water inlet QJ, a three-way valve V06, a strainer G01, a circulation valve V04, a strainer G02, a buffer tank H01, a liquid level sensor Y01, an emptying valve V05, a strainer G03, a circulation pump P01, an air valve V01, an air valve V02, and an air valve V03.
In the washing unit, a washing water inlet QJ, a three-way valve V06, a filter G01 and a buffer tank H01 are connected in sequence, and a circulating valve V04, a filter G02, a buffer tank H01, a filter G03, a circulating pump P01, a steaming and drying integrated box M01 and a circulating valve V04 are connected in sequence. The liquid level sensor Y01 is connected to a buffer tank H01, and the emptying valve V05 is connected to a buffer tank H01. The air valve V01 is connected to the steaming and drying integrated box M01, the steaming and drying integrated box M01 is connected to the air valve V02, and the steaming and drying integrated box M01 is connected to the air valve V03.
In this embodiment, the present invention further provides a process for using the nine-steaming and nine-processing integrated processing apparatus, wherein the nine-steaming and nine-processing integrated processing apparatus is applied, and the process includes the following steps:
firstly, filling and flatly paving cleaned or cut rhizoma polygonati, sesame, rehmannia and polygonum multiflorum traditional Chinese medicinal materials by using a tray, putting the tray into a steaming and drying integrated box M01, and closing the steaming and drying integrated box M01;
starting a moistening process, placing a liquid material containing yellow wine in a liquid medicine feed inlet JL, opening a liquid side of a three-way valve V06, feeding the liquid material into a buffer tank H01 through a filter G01, and carrying out online liquid level monitoring by using a liquid level sensor Y01;
opening a circulating valve V04, and enabling the liquid material in the buffer tank H01 to enter a circulating pump P01 through a filter G03 or to be directly emptied from the buffer tank H01 through an emptying valve V05;
starting a circulating pump P01, conveying liquid materials into a steaming and drying integrated box M01 for dispersed spraying, ensuring that each layer of tray in the steaming and drying integrated box M01 can be uniformly sprayed, gradually leaking spraying liquid through a hole structure below the tray, finally collecting the spraying liquid at the bottom of the steaming and drying integrated box M01, and then enabling overflow liquid to flow back into a buffer tank H01 through a circulating valve V04 and a filter G02 for efficient circulating infiltration, so that the loss of effective components is reduced, and the effect of the medicine is increased;
closing an air valve V01 and an air valve V03, starting a steam generator Q01, introducing high-temperature saturated steam into the bottom of the steaming and drying integrated box M01 through a steam inlet ZJ, conveying the steam upwards step by step through a hole structure below the tray, exhausting the internal air, and closing the air valve V02; then, the whole steaming and drying integrated box M01 is filled with high-temperature saturated steam, and the constant-temperature and constant-pressure steaming of the traditional Chinese medicinal materials is realized by continuously supplementing air into the steaming and drying integrated box M01; when the temperature and the pressure reach the preset range, the steam generator Q01 is automatically started, and after the steam generator Q01 is heated to the preset steaming temperature and the preset steaming pressure, the steam generator Q01 is automatically closed to carry out self-circulation operation, and the steam can be kept at the normal pressure or the high pressure for a period of time;
starting the stewing process after the steaming time is finished; setting the stewing temperature and the stewing pressure, and then performing a constant-temperature constant-pressure stewing process; when the temperature and the pressure are reduced to be less than the stewing temperature and the stewing pressure, the steam generator Q01 is automatically started, and after the temperature and the pressure are heated to be the stewing temperature and the stewing pressure, the steam generator Q01 is automatically closed, so that the self-circulation operation is carried out, and the stewing process is finished after a period of time; compared with the traditional braising process, the braising process has the advantages that the temperature and the pressure are more controllable, the quick braising can be realized, and the braising effect is improved;
stopping stewing and starting a drying process after the stewing time is finished; the steam generator Q01 is closed, and the steam inlet ZJ is not aerated any more; closing the circulating pump P01, opening the air valve V02 after all liquid feed liquid flows back to the buffer tank H01, and releasing pressure;
when the pressure relief is finished, closing the circulating valve V04 and opening the air valve V01; starting the heat pump outdoor unit to perform the circulating work of the refrigerant; under the action of a fan F02, outdoor air exchanges heat with the evaporator Z01 to vaporize the refrigerant into low-temperature and low-pressure steam; then enters a compressor C01 to be compressed and changed into refrigerant vapor with high temperature and high pressure; then condensed by a condenser L01 to be condensed into liquid with higher pressure; the liquid becomes low-pressure liquid after being throttled by a throttle valve J01; then the refrigerant is sent into an evaporator Z01 to absorb heat and evaporate into low-pressure steam, and then the low-pressure steam is sent into an inlet of a compressor C01 to be compressed, so that the working process of the whole refrigeration cycle is completed; wherein the condenser L01 will simultaneously heat the incoming cool air;
opening a fan F01, enabling cold air to enter an air channel from an air inlet KJ to exchange heat with a condenser L01, enabling the heated cold air to be changed into hot air to enter the bottom of the steaming and drying integrated box M01, discharging damp and hot air in the steaming and drying integrated box, and opening and adjusting the opening degree of an air valve V03 to achieve adjustment of backflow air volume; meanwhile, the opening degree of the air valve V02 is adjusted, and the flow rate of the discharged damp and hot air is controlled; in addition, the air inlet quantity is adjusted by adjusting the opening degree of the air valve V01 until stable air inlet and outlet flow is realized, and the drying process is completely started at the moment;
after the drying time is finished, opening the air valve V01 and the air valve V02, closing the fan F01 and the heat pump outdoor unit, stopping the drying process, and taking out all trays after natural cooling;
then entering a cleaning mode, opening an emptying valve V05, and closing an emptying valve V05 after the feed liquid wastewater in the buffer tank H01 is drained;
opening the cleaning side of the three-way valve V06, injecting cleaning water, entering a buffer tank H01 through a filter G01, and monitoring the liquid level by using a liquid level sensor Y01;
the circulating valve V04 is opened, and the washing water in the buffer tank H01 enters the circulating pump P01 through the filter G03 or is directly drained from the buffer tank H01 through the drain valve V05;
starting a circulating pump P01, conveying cleaning water into the steaming and drying integrated box M01 for dispersed spraying, finally collecting the cleaning water at the bottom of the steaming and drying integrated box M01, overflowing the cleaning water through a circulating valve V04 and a filter G02, and refluxing the cleaning water into a buffer tank H01, so that circular cleaning is performed;
after 3 times of cleaning is circularly carried out, the cleaning process is stopped; the drain valve V05 was opened, and after the washing wastewater in the buffer tank H01 was drained, the drain valve V05 was closed.
Example two:
referring to fig. 1, the embodiment of the moistening unit, steaming unit and braising unit in the second embodiment is the same as that in the first embodiment. The difference from the embodiment 1 lies in the drying unit, the embodiment one belongs to a semi-open type heat pump drying mode, and the embodiment two belongs to a closed type heat pump drying mode, but an intermittent dehumidification process is required.
In the second embodiment, the specific preparation process includes the following steps:
firstly, filling and flatly paving cleaned or cut rhizoma polygonati, sesame, rehmannia and polygonum multiflorum traditional Chinese medicinal materials by using a tray, putting the tray into a steaming and drying integrated box M01, and closing the steaming and drying integrated box M01;
starting a moistening process, placing a liquid material containing yellow wine in a liquid medicine feed inlet JL, opening a liquid side of a three-way valve V06, feeding the liquid material into a buffer tank H01 through a filter G01, and carrying out online liquid level monitoring by using a liquid level sensor Y01;
opening a circulating valve V04, and enabling the liquid material in the buffer tank H01 to enter a circulating pump P01 through a filter G03 or to be directly emptied from the buffer tank H01 through an emptying valve V05;
starting a circulating pump P01, conveying liquid materials into a steaming and drying integrated box M01 for dispersed spraying, ensuring that each layer of tray in the steaming and drying integrated box M01 can be uniformly sprayed, gradually leaking spraying liquid through a hole structure below the tray, finally collecting the spraying liquid at the bottom of the steaming and drying integrated box M01, and then enabling overflow liquid to flow back into a buffer tank H01 through a circulating valve V04 and a filter G02 for efficient circulating infiltration;
closing an air valve V01 and an air valve V03, starting a steam generator Q01, introducing high-temperature saturated steam into the bottom of the steaming and drying integrated box M01 through a steam inlet ZJ, conveying the steam upwards step by step through a hole structure below the tray, exhausting the internal air, and closing the air valve V02; then, the whole steaming and drying integrated box M01 is filled with high-temperature saturated steam, and the constant-temperature and constant-pressure steaming of the traditional Chinese medicinal materials is realized by continuously supplementing air into the steaming and drying integrated box M01; when the temperature and the pressure reach the preset range, the steam generator Q01 is automatically started, and when the temperature and the pressure reach the preset steaming temperature and the preset steaming pressure, the steam generator Q01 is automatically closed to carry out self-circulation operation;
starting the stewing process after the steaming is finished; setting the stewing temperature and the stewing pressure, and then performing a constant-temperature constant-pressure stewing process; when the temperature and the pressure are reduced to be less than the stewing temperature and the stewing pressure, the steam generator Q01 is automatically started, and after the temperature and the pressure are heated to be the stewing temperature and the stewing pressure, the steam generator Q01 is automatically closed, so that the self-circulation operation is carried out until the stewing process is finished;
stopping moistening after the stewing time is finished, and starting a drying process; the steam generator Q01 is closed, and the steam inlet ZJ is not aerated any more; closing the circulating pump P01, opening the air valve V02 after all liquid feed liquid flows back to the buffer tank H01, and releasing pressure;
when the pressure relief is finished, closing the circulating valve V04 and opening the air valve V01; starting the heat pump outdoor unit to perform the circulating work of the refrigerant; under the action of a fan F02, outdoor air exchanges heat with the evaporator Z01 to vaporize the refrigerant into low-temperature and low-pressure steam; then enters a compressor C01 to be compressed and changed into refrigerant vapor with high temperature and high pressure; then condensed by a condenser L01 to be condensed into liquid with higher pressure; the liquid becomes low-pressure liquid after being throttled by a throttle valve J01; then the refrigerant is sent into an evaporator Z01 to absorb heat and evaporate into low-pressure steam, and then the low-pressure steam is sent into an inlet of a compressor C01 to be compressed, so that the working process of the whole refrigeration cycle is completed; wherein the condenser L01 will simultaneously heat the incoming cool air;
closing an air valve V02, opening a fan F01, enabling cold air to enter an air channel from an air inlet KJ to exchange heat with a condenser L01, enabling the heated cold air to be changed into hot air to enter the bottom of the steaming and drying integrated box M01, and then opening and adjusting the opening degree of the air valve V03 to achieve adjustment of backflow air volume; in addition, the air inlet amount is adjusted by adjusting the opening degree of an air valve V01 until stable air inlet and air outlet closed circulation flow is realized, and at the moment, the drying process is completely carried out;
after the drying is carried out for the preset time, the air valve V02 is completely opened, the air valve V03 is closed, and after the damp and hot air in the equipment is completely exhausted, the air valve V02 is closed; then the air valve V03 is opened again and adjusted to obtain stable return air volume;
after the operation is repeated for a plurality of times, the intermittent dehumidifying process of the closed heat pump drying is completed;
after the drying time is finished, opening the air valve V01 and the air valve V02, closing the fan F01 and the heat pump outdoor unit, stopping the drying process, and taking out all trays after natural cooling;
then entering a cleaning mode, opening an emptying valve V05, and closing an emptying valve V05 after the feed liquid wastewater in the buffer tank H01 is drained;
opening the cleaning side of the three-way valve V06, injecting cleaning water, entering a buffer tank H01 through a filter G01, and monitoring the liquid level by using a liquid level sensor Y01;
the circulating valve V04 is opened, and the washing water in the buffer tank H01 enters the circulating pump P01 through the filter G03 or is directly drained from the buffer tank H01 through the drain valve V05;
starting a circulating pump P01, conveying cleaning water into the steaming and drying integrated box M01 for dispersed spraying, finally collecting the cleaning water at the bottom of the steaming and drying integrated box M01, overflowing the cleaning water through a circulating valve V04 and a filter G02, and refluxing the cleaning water into a buffer tank H01, so that circular cleaning is performed;
after 3 times of cleaning is circularly carried out, the cleaning process is stopped; the drain valve V05 was opened, and after the washing wastewater in the buffer tank H01 was drained, the drain valve V05 was closed.
The nine-steaming and nine-processing integrated processing equipment provided by the invention integrates the five functions of moistening, steaming, stewing, drying and cleaning, can meet the nine-steaming and nine-processing process of traditional Chinese medicinal materials, realizes automatic continuous production of processed products, reduces frequent operation of workers, and improves the quality and production efficiency of the processed products.
The nine-steaming nine-processing integrated processing equipment has the advantages of closed operating environment, thin material layer, high automation degree, high energy utilization rate, short material heating time and the like, so that the production process is cleaner and more sanitary, the steaming, braising and drying time is saved, the production efficiency is greatly improved, electric energy is completely used, and the nine-steaming nine-processing integrated processing equipment is more environment-friendly and energy-saving.
Compared with the traditional nine-steaming nine-processing single equipment, the nine-steaming nine-processing integrated processing equipment disclosed by the invention can realize accurate operation and control on temperature, pressure, humidity, time and the like, and the modularization of the nine-steaming nine-processing technological process can realize free combination of the technological process. After the process operation process is set, one-key automatic operation can be realized. The automation process of the integrated equipment greatly reduces the labor cost and shortens the production period on the premise of ensuring the product quality.
The nine-steaming nine-processing integrated processing equipment provided by the invention can realize the constant temperature and pressure of the traditional Chinese medicinal materials and the steaming process under normal pressure or high pressure, improves the steaming speed, reduces the steaming time, reduces the energy consumption, and increases the stability and safety of the steaming process.
The nine-steaming nine-processing integrated processing equipment provided by the invention has the advantages that the temperature and the pressure in the stewing process are more controllable, the quick stewing can be realized, the stewing effect is enhanced, the energy consumption is lower, and the stability of the stewing process is increased.
The nine-steaming nine-processing integrated processing equipment provided by the invention strengthens the spraying effect in the steaming and stewing processes, realizes high-efficiency circulating infiltration, greatly reduces the loss of medicinal components and increases the medicinal effect.
The nine-steaming nine-processing integrated processing equipment provided by the invention has the advantages that the heat supply in the drying process is more stable, the drying temperature is lower, the drying speed and efficiency are higher, the reliability is higher, the operation is simpler and more convenient, the drying energy consumption is lower, and the environment friendliness and energy conservation are realized.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, which are used for illustrating the technical solutions of the present invention and not for limiting the same, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (9)

1. The nine-steaming nine-processing integrated processing equipment is characterized by comprising a moistening unit, a steaming unit, a stewing unit, a drying unit and a cleaning unit in sequence according to a flow process sequence;
the moistening unit comprises a liquid medicine feeding port JL, a three-way valve V06, a filter G01, a circulating valve V04, a filter G02, a buffer tank H01, a liquid level sensor Y01, an exhaust valve V05, a filter G03, a circulating pump P01, an air valve V01, an air valve V02 and an air valve V03, wherein the liquid medicine feeding port JL, the three-way valve V06, the filter G01, the buffer tank H01 and the exhaust valve V05 are sequentially connected;
the steaming unit comprises a steam generator Q01, a steam inlet ZJ, a steaming and drying integrated box M01, a liquid medicine inlet JL, a three-way valve V06, a filter G01, a circulating valve V04, a filter G02, a buffer tank H01, a liquid level sensor Y01, an emptying valve V05, a filter G03, a circulating pump P01, an air valve V01, an air valve V02 and an air valve V03, wherein the steam generator Q01, the steam inlet ZJ, the steaming and drying integrated box M01, the circulating valve V04 and the filter G02 are connected in sequence;
the stewing unit comprises a steam generator Q01, a steam inlet ZJ, a steaming and drying integrated box M01, a circulating valve V04, a filter G02, a buffer tank H01, a liquid level sensor Y01, an emptying valve V05, a filter G03, a circulating pump P01, an air valve V01, an air valve V02 and an air valve V03, wherein the steam generator Q01, the steam inlet ZJ, the steaming and drying integrated box M01, the circulating valve V04, the filter G02 and the buffer tank H01 are connected in sequence;
the drying unit comprises an air inlet KJ, a fan F01, a condenser L01, an air valve V01, a steaming and drying integrated box M01, an air valve V02, an air outlet KC, an air valve V03, a throttle valve J01, an evaporator Z01, a compressor C01 and a fan F02, wherein the air inlet KJ, the fan F01, the condenser L01, the air valve V01 and the steaming and drying integrated box M01 are sequentially connected;
the washing unit comprises a washing water inlet QJ, a three-way valve V06, a filter G01, a circulating valve V04, a filter G02, a buffer tank H01, a liquid level sensor Y01, an emptying valve V05, a filter G03, a circulating pump P01, an air valve V01, an air valve V02 and an air valve V03, wherein the washing water inlet QJ, the three-way valve V06, the filter G01 and the buffer tank H01 are connected in sequence.
2. The nine-steaming nine-processing integrated processing apparatus according to claim 1, wherein in the moistening unit, the chemical feed port JL, the three-way valve V06, and the filter G01 are connected to the buffer tank H01 in this order, the circulation valve V04, the filter G02, the buffer tank H01, the filter G03, the circulation pump P01, the steaming and baking integrated tank M01, and the circulation valve V04 are connected in this order, the level sensor Y01 is connected to the buffer tank H01, the evacuation valve V05 is connected to the buffer tank H01, the air valve V01 is connected to the steaming and baking integrated tank M01, the steaming and baking integrated tank M01 is connected to the air valve V02, and the steaming and baking integrated tank M01 is connected to the air valve V03.
3. The nine-steaming nine-processing integrated processing apparatus according to claim 1, wherein in the steaming unit, the steam generator Q01 and the steam inlet ZJ are connected in sequence to a steaming and baking integrated box M01, the chemical liquid inlet JL, the three-way valve V06 and the filter G01 are connected in sequence to a buffer tank H01, the circulation valve V04, the filter G02, the buffer tank H01, the filter G03, the circulation pump P01, the steaming and baking integrated box M01 and the circulation valve V04 are connected in sequence, the liquid level sensor Y01 is connected to the buffer tank H01, the emptying valve V05 is connected to the buffer tank H01, the air valve V01 is connected to the steaming and baking integrated box M01, the steaming and baking integrated box M01 is connected to an air valve V02, and the steaming and baking integrated box M01 is connected to an air valve V03.
4. The nine-steaming nine-processing integrated processing equipment according to claim 1, wherein in the braising unit, the steam generator Q01 and the steam inlet ZJ are sequentially connected with a steaming and drying integrated box M01, the circulating valve V04, the filter G02, the buffer tank H01, the filter G03, the circulating pump P01, the steaming and drying integrated box M01 and the circulating valve V04 are sequentially connected, the liquid level sensor Y01 is connected with the buffer tank H01, the emptying valve V05 is connected with the buffer tank H01, the air valve V01 is connected with the steaming and drying integrated box M01, the steaming and drying integrated box M01 is connected with an air valve V02, and the steaming and drying integrated box M01 is connected with an air valve V03.
5. The nine-steaming nine-processing integrated processing equipment according to claim 1, wherein in the drying unit, the air inlet KJ, the fan F01, the condenser L01, the air valve V01, the steaming and drying integrated box M01, the air valve V02 and the air outlet KC are sequentially connected, the steaming and drying integrated box M01 and the air valve V03 are sequentially connected with the air inlet KJ, the condenser L01, the throttle valve J01, the evaporator Z01, the compressor C01 and the condenser L01 are sequentially connected in a circulating manner, the evaporator Z01 is connected with the fan F02, the steaming and drying integrated box M01 is connected with the circulating valve V04, and the steaming and drying integrated box M01 is connected with the steam inlet ZJ.
6. The nine-steaming nine-processing integrated processing equipment according to claim 1, wherein in the cleaning unit, the cleaning water inlet QJ, the three-way valve V06 and the filter G01 are sequentially connected with a buffer tank H01, the circulating valve V04, the filter G02, the buffer tank H01, the filter G03, the circulating pump P01 and the steaming and baking integrated box M01 are sequentially connected with a circulating valve V04, the liquid level sensor Y01 is connected with the buffer tank H01, the emptying valve V05 is connected with the buffer tank H01, the air valve V01 is connected with the steaming and baking integrated box M01, the steaming and baking integrated box M01 is connected with an air valve V02, and the steaming and baking integrated box M01 is connected with an air valve V03.
7. The nine-steaming nine-processing integrated processing equipment according to claim 1, wherein the steaming and baking integrated box M01 comprises at least one of a static type, a belt type or a drum type.
8. The use process of the nine-steaming and nine-processing integrated processing equipment is characterized in that the nine-steaming and nine-processing integrated processing equipment as claimed in any one of the claims 1 to 7 is applied, and the process comprises the following steps:
firstly, filling and flatly paving cleaned or cut rhizoma polygonati, sesame, rehmannia and polygonum multiflorum traditional Chinese medicinal materials by using a tray, putting the tray into a steaming and drying integrated box M01, and closing the steaming and drying integrated box M01;
starting a moistening process, placing a liquid material containing yellow wine in a liquid medicine feed inlet JL, opening a liquid side of a three-way valve V06, feeding the liquid material into a buffer tank H01 through a filter G01, and carrying out online liquid level monitoring by using a liquid level sensor Y01;
opening a circulating valve V04, and enabling the liquid material in the buffer tank H01 to enter a circulating pump P01 through a filter G03 or to be directly emptied from the buffer tank H01 through an emptying valve V05;
starting a circulating pump P01, conveying liquid materials into a steaming and drying integrated box M01 for dispersed spraying, ensuring that each layer of tray in the steaming and drying integrated box M01 can be uniformly sprayed, gradually leaking spraying liquid through a hole structure below the tray, finally collecting the spraying liquid at the bottom of the steaming and drying integrated box M01, and then enabling overflow liquid to flow back into a buffer tank H01 through a circulating valve V04 and a filter G02 for efficient circulating infiltration;
closing an air valve V01 and an air valve V03, starting a steam generator Q01, introducing high-temperature saturated steam into the bottom of the steaming and drying integrated box M01 through a steam inlet ZJ, conveying the steam upwards step by step through a hole structure below the tray, exhausting the internal air, and closing the air valve V02; then, the whole steaming and drying integrated box M01 is filled with high-temperature saturated steam, and the constant-temperature and constant-pressure steaming of the traditional Chinese medicinal materials is realized by continuously supplementing air into the steaming and drying integrated box M01; when the temperature and the pressure reach the preset range, the steam generator Q01 is automatically started, and when the temperature and the pressure reach the preset steaming temperature and the preset steaming pressure, the steam generator Q01 is automatically closed to carry out self-circulation operation;
starting the stewing process after the steaming is finished; setting the stewing temperature and the stewing pressure, and then performing a constant-temperature constant-pressure stewing process; when the temperature and the pressure are reduced to be less than the stewing temperature and the stewing pressure, the steam generator Q01 is automatically started, and after the temperature and the pressure are heated to be the stewing temperature and the stewing pressure, the steam generator Q01 is automatically closed, so that the self-circulation operation is carried out until the stewing process is finished;
stopping stewing and starting a drying process after the stewing time is finished; the steam generator Q01 is closed, and the steam inlet ZJ is not aerated any more; closing the circulating pump P01, opening the air valve V02 after all liquid feed liquid flows back to the buffer tank H01, and releasing pressure;
when the pressure relief is finished, closing the circulating valve V04 and opening the air valve V01; starting the heat pump outdoor unit to perform the circulating work of the refrigerant; under the action of a fan F02, outdoor air exchanges heat with the evaporator Z01 to vaporize the refrigerant into low-temperature and low-pressure steam; then enters a compressor C01 to be compressed and changed into refrigerant vapor with high temperature and high pressure; then condensed by a condenser L01 to be condensed into liquid with higher pressure; the liquid becomes low-pressure liquid after being throttled by a throttle valve J01; then the refrigerant is sent into an evaporator Z01 to absorb heat and evaporate into low-pressure steam, and then the low-pressure steam is sent into an inlet of a compressor C01 to be compressed, so that the working process of the whole refrigeration cycle is completed; wherein the condenser L01 will simultaneously heat the incoming cool air;
opening a fan F01, enabling cold air to enter an air channel from an air inlet KJ to exchange heat with a condenser L01, enabling the heated cold air to be changed into hot air to enter the bottom of the steaming and drying integrated box M01, discharging damp and hot air in the steaming and drying integrated box, and opening and adjusting the opening degree of an air valve V03 to achieve adjustment of backflow air volume; meanwhile, the opening degree of the air valve V02 is adjusted, and the flow rate of the discharged damp and hot air is controlled; in addition, the air inlet quantity is adjusted by adjusting the opening degree of the air valve V01 until stable air inlet and outlet flow is realized, and the drying process is completely started at the moment;
after the drying time is finished, opening the air valve V01 and the air valve V02, closing the fan F01 and the heat pump outdoor unit, stopping the drying process, and taking out all trays after natural cooling;
then entering a cleaning mode, opening an emptying valve V05, and closing an emptying valve V05 after the feed liquid wastewater in the buffer tank H01 is drained;
opening the cleaning side of the three-way valve V06, injecting cleaning water, entering a buffer tank H01 through a filter G01, and monitoring the liquid level by using a liquid level sensor Y01;
the circulating valve V04 is opened, and the washing water in the buffer tank H01 enters the circulating pump P01 through the filter G03 or is directly drained from the buffer tank H01 through the drain valve V05;
starting a circulating pump P01, conveying cleaning water into the steaming and drying integrated box M01 for dispersed spraying, finally collecting the cleaning water at the bottom of the steaming and drying integrated box M01, overflowing the cleaning water through a circulating valve V04 and a filter G02, and refluxing the cleaning water into a buffer tank H01, so that circular cleaning is performed;
after 3 times of cleaning is circularly carried out, the cleaning process is stopped; the drain valve V05 was opened, and after the washing wastewater in the buffer tank H01 was drained, the drain valve V05 was closed.
9. The use process of the nine-steaming and nine-processing integrated processing equipment is characterized in that the nine-steaming and nine-processing integrated processing equipment as claimed in any one of the claims 1 to 7 is applied, and the process comprises the following steps:
firstly, filling and flatly paving cleaned or cut rhizoma polygonati, sesame, rehmannia and polygonum multiflorum traditional Chinese medicinal materials by using a tray, putting the tray into a steaming and drying integrated box M01, and closing the steaming and drying integrated box M01;
starting a moistening process, placing a liquid material containing yellow wine in a liquid medicine feed inlet JL, opening a liquid side of a three-way valve V06, feeding the liquid material into a buffer tank H01 through a filter G01, and carrying out online liquid level monitoring by using a liquid level sensor Y01;
opening a circulating valve V04, and enabling the liquid material in the buffer tank H01 to enter a circulating pump P01 through a filter G03 or to be directly emptied from the buffer tank H01 through an emptying valve V05;
starting a circulating pump P01, conveying liquid materials into a steaming and drying integrated box M01 for dispersed spraying, ensuring that each layer of tray in the steaming and drying integrated box M01 can be uniformly sprayed, gradually leaking spraying liquid through a hole structure below the tray, finally collecting the spraying liquid at the bottom of the steaming and drying integrated box M01, and then enabling overflow liquid to flow back into a buffer tank H01 through a circulating valve V04 and a filter G02 for efficient circulating infiltration;
closing an air valve V01 and an air valve V03, starting a steam generator Q01, introducing high-temperature saturated steam into the bottom of the steaming and drying integrated box M01 through a steam inlet ZJ, conveying the steam upwards step by step through a hole structure below the tray, exhausting the internal air, and closing the air valve V02; then, the whole steaming and drying integrated box M01 is filled with high-temperature saturated steam, and the constant-temperature and constant-pressure steaming of the traditional Chinese medicinal materials is realized by continuously supplementing air into the steaming and drying integrated box M01; when the temperature and the pressure reach the preset range, the steam generator Q01 is automatically started, and when the temperature and the pressure reach the preset steaming temperature and the preset steaming pressure, the steam generator Q01 is automatically closed to carry out self-circulation operation;
starting the stewing process after the steaming is finished; setting the stewing temperature and the stewing pressure, and then performing a constant-temperature constant-pressure stewing process; when the temperature and the pressure are reduced to be less than the stewing temperature and the stewing pressure, the steam generator Q01 is automatically started, and after the temperature and the pressure are heated to be the stewing temperature and the stewing pressure, the steam generator Q01 is automatically closed, so that the self-circulation operation is carried out until the stewing process is finished;
stopping moistening after the stewing time is finished, and starting a drying process; the steam generator Q01 is closed, and the steam inlet ZJ is not aerated any more; closing the circulating pump P01, opening the air valve V02 after all liquid feed liquid flows back to the buffer tank H01, and releasing pressure;
when the pressure relief is finished, closing the circulating valve V04 and opening the air valve V01; starting the heat pump outdoor unit to perform the circulating work of the refrigerant; under the action of a fan F02, outdoor air exchanges heat with the evaporator Z01 to vaporize the refrigerant into low-temperature and low-pressure steam; then enters a compressor C01 to be compressed and changed into refrigerant vapor with high temperature and high pressure; then condensed by a condenser L01 to be condensed into liquid with higher pressure; the liquid becomes low-pressure liquid after being throttled by a throttle valve J01; then the refrigerant is sent into an evaporator Z01 to absorb heat and evaporate into low-pressure steam, and then the low-pressure steam is sent into an inlet of a compressor C01 to be compressed, so that the working process of the whole refrigeration cycle is completed; wherein the condenser L01 will simultaneously heat the incoming cool air;
closing an air valve V02, opening a fan F01, enabling cold air to enter an air channel from an air inlet KJ to exchange heat with a condenser L01, enabling the heated cold air to be changed into hot air to enter the bottom of the steaming and drying integrated box M01, and then opening and adjusting the opening degree of the air valve V03 to achieve adjustment of backflow air volume; in addition, the air inlet amount is adjusted by adjusting the opening degree of an air valve V01 until stable air inlet and air outlet closed circulation flow is realized, and at the moment, the drying process is completely carried out;
after the drying is carried out for the preset time, the air valve V02 is completely opened, the air valve V03 is closed, and after the damp and hot air in the equipment is completely exhausted, the air valve V02 is closed; then the air valve V03 is opened again and adjusted to obtain stable return air volume;
after the operation is repeated for a plurality of times, the intermittent dehumidifying process of the closed heat pump drying is completed;
after the drying time is finished, opening the air valve V01 and the air valve V02, closing the fan F01 and the heat pump outdoor unit, stopping the drying process, and taking out all trays after natural cooling;
then entering a cleaning mode, opening an emptying valve V05, and closing an emptying valve V05 after the feed liquid wastewater in the buffer tank H01 is drained;
opening the cleaning side of the three-way valve V06, injecting cleaning water, entering a buffer tank H01 through a filter G01, and monitoring the liquid level by using a liquid level sensor Y01;
the circulating valve V04 is opened, and the washing water in the buffer tank H01 enters the circulating pump P01 through the filter G03 or is directly drained from the buffer tank H01 through the drain valve V05;
starting a circulating pump P01, conveying cleaning water into the steaming and drying integrated box M01 for dispersed spraying, finally collecting the cleaning water at the bottom of the steaming and drying integrated box M01, overflowing the cleaning water through a circulating valve V04 and a filter G02, and refluxing the cleaning water into a buffer tank H01, so that circular cleaning is performed;
after 3 times of cleaning is circularly carried out, the cleaning process is stopped; the drain valve V05 was opened, and after the washing wastewater in the buffer tank H01 was drained, the drain valve V05 was closed.
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