CN112846746A - High-end equipment is made with quick accurate leveling device of spare part equipment - Google Patents
High-end equipment is made with quick accurate leveling device of spare part equipment Download PDFInfo
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- CN112846746A CN112846746A CN202011594354.5A CN202011594354A CN112846746A CN 112846746 A CN112846746 A CN 112846746A CN 202011594354 A CN202011594354 A CN 202011594354A CN 112846746 A CN112846746 A CN 112846746A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
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Abstract
The invention discloses a quick and accurate leveling device for assembling parts for manufacturing high-end equipment, which comprises a base, wherein the middle part of the top of the base is fixedly connected with a hydraulic lifting rod, the right side of the top of the base is connected with an adjusting screw rod in a penetrating way, the bottom of the base is fixedly connected with a roller, the top of the hydraulic lifting rod is fixedly connected with a machine base, the front side of the machine base is fixedly connected with a control platform, two sides of the top of the machine base are provided with first slide rails, the middle part of the top of the machine base is provided with a second slide rail, two walls of the machine base are fixedly connected with hydraulic cylinders, the inner walls of the hydraulic cylinders are movably connected with hydraulic telescopic rods, the inner sides of the hydraulic telescopic rods are fixedly connected with clamping plates, the inner walls of the clamping plates are fixedly connected with magnetic plates, the tops, the inner wall through connection of cylinder has the horizontal pole, the middle part through connection of horizontal pole has pneumatic case.
Description
Technical Field
The invention relates to the technical field of high-end equipment manufacturing, in particular to a quick and accurate leveling device for assembling parts for manufacturing high-end equipment.
Background
The top of the technical chain and the value chain of high-end equipment male squat manufacturing industry is characterized by high quality including high performance, high stability and high reliability, and the most essential characteristics of Chinese equipment manufacturing are that the manufacturing quality problem is solved firstly if the manufacturing quality problem is solved, and the key is whether solid technical foundation supporting capacity can be established or not, and the key is whether ultra-precise measuring capacity can be established or not. Without ultra-precise measurements, high quality high end equipment manufacturing is not possible. China needs to accelerate the implementation of 'three-measuring-capacity' construction, namely, the precision measuring capacity is supplemented, the ultra-precision measuring capacity is leveled, and the measuring capacity based on 'complete precision' is broken through and mastered. In this sense, two capabilities of manufacturing and measuring cannot be separated, manufacturing and measuring integration must be realized to form effective precision regulation and control capability, only the precision regulation and control capability of a system is built, Chinese equipment can smoothly advance from the middle-low end to the middle-high end, a part is the minimum unit for forming a machine (or a product), a plurality of parts are combined together to form a certain part of the machine, the part is called a part, the process of assembling the parts into the part is called partial assembly, and the requirement of 'complete precision' begins to be highlighted along with the rapid development of intelligent manufacturing. This stage is the "full precision" stage of high end equipment fabrication, based on the completion of the overall ultra-precision measurement capability. The meaning of 'complete precision' is that the design of manufacturing precision and measurement precision is comprehensive and reasonable, an index system is more complete, more matched and cooperated, the reflection of quality performance is more complete and sufficient, a support means of quality performance is more systematic and more efficient, the cost is lower, ultra-precise measurement has irreplaceable basic support function for improving the manufacturing quality of high-end equipment, and plays a decisive role in the quality control of the whole manufacturing process, the real-time data transmission of the industrial internet more quickly develops the process, the process of assembling parts and components into a final product is called as final assembly, in the product assembling process, especially under the condition of single piece small batch production, in order to ensure the assembling precision, some correction, adjustment and assembling work are often needed, because the assembly precision is often not economical and sometimes even impossible to ensure by the part precision completely, therefore, under the requirement of manufacturing high-end equipment, the assembly requirement of parts is extremely high, whether the flatness of the parts meets the assembly standard of the high-end equipment or not needs to be ensured, and the assembly tightness of the high-end equipment needs to be ensured.
Disclosure of Invention
The invention aims to provide a quick and accurate leveling device for assembling parts for manufacturing high-end equipment, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a quick and accurate leveling device for assembling parts for manufacturing high-end equipment comprises a base, wherein a hydraulic lifting rod is fixedly connected to the middle of the top of the base, an adjusting screw rod is connected to the right side of the top of the base in a penetrating manner, rollers are fixedly connected to the bottom of the base, a base is fixedly connected to the top of the hydraulic lifting rod, a control table is fixedly connected to the front side of the base, first slide rails are arranged on two sides of the top of the base, a second slide rail is arranged in the middle of the top of the base, hydraulic cylinders are fixedly connected to two walls of the base, hydraulic telescopic rods are movably connected to the inner walls of the hydraulic cylinders, clamping plates are fixedly connected to the inner sides of the hydraulic telescopic rods, magnetic plates are fixedly connected to the inner walls of the clamping plates, fixed plates are movably connected to the tops of the first, the inner wall through connection of cylinder has the horizontal pole, the middle part through connection of horizontal pole has pneumatic case, the middle part through connection at frame top has the dish of looking for the paper side, look for the top of dish and seted up spacing hole, pressure spring is installed to the inner chamber in spacing hole, pressure spring's top fixedly connected with steadying plate, the inner wall fixedly connected with infrared laser induction detector of grip block, driving motor is installed to the inner chamber of frame.
Preferably, the bottom of the clamping plate is movably connected with the groove of the second sliding rail.
Preferably, the outer ring of the hydraulic oil cylinder is fixedly connected with the two walls of the base through fixing rings.
Preferably, the number of the infrared laser sensing detectors is two, and the infrared laser sensing detectors mainly detect the flushing degree of parts by infrared rays.
Preferably, the data result measured by the infrared sensing detector is transmitted to a display screen of the console through a linear connection.
Preferably, the rocker of the console is linearly connected with the bottoms of the first slide rail and the second slide rail.
Preferably, the pneumatic case includes adjustable hydraulic stem, the top through connection of adjustable hydraulic stem is in the inner chamber of pneumatic case, the rotatory sleeve of bottom fixedly connected with of adjustable hydraulic stem, rotatory sleeve's bottom fixedly connected with extrusion head, rotatory sleeve's outer lane fixedly connected with swivel bearing, swivel bearing's the rotatory tongs of positive fixedly connected with, rotatory buckle has been seted up to the bottom of rotatory tongs, the mid-mounting of rotatory tongs inner chamber has the rotation axis, transmission motor's the output shaft and the bearing fixed connection of the bottom of the plate of making level.
Preferably, the console comprises a rocker and a display screen, the rocker is connected to the top of the front of the console in a penetrating manner, the display screen is installed on the front of the console, and the left side of the rocker is provided with a function key.
Compared with the prior art, the invention has the beneficial effects that:
1. the rapid and accurate leveling device for assembling parts for manufacturing high-end equipment is a leveling plate arranged in the middle of the top of a machine base, when the parts are placed in the limiting holes formed in the top of the leveling plate, whether the parts are not on the same horizontal plane or not can be detected through the infrared sensing detector, when plane flaws exist, the pneumatic box on the cross rod can be braked by a function key on the control platform, so that the rotary sleeve at the bottom of the adjustable hydraulic rod rotates to extrude the parts by the extrusion head, because the pressure spring is arranged in the limit hole and is matched with the stable plate, the height adjustment of parts can be ensured until the leveling measured by the infrared sensing detector is consistent, the height correction is completed, then, the parts are assembled by a rotary gripper on the outer ring of the rotary sleeve, so that high-precision leveling and precise assembly of the parts are ensured;
2. according to the rapid and accurate leveling device for assembling parts for manufacturing high-end equipment, a hydraulic oil cylinder provides power for a hydraulic telescopic rod, so that a clamping plate can perform transverse displacement, a magnetic plate on the clamping plate can help the parts to form a balanced state through magnetic force, and the parts are always arranged at required positions by utilizing the principle of homopolar mutual exclusion, so that the clamping plate plays a role in limiting;
3. this high-end equipment is made with quick accurate leveling device of spare part equipment, the dish of making level not only can make level for spare part, can also help spare part to assemble simultaneously, because the equipment that the high-end was equipped needs more accurate, the equipment can not go wrong, so utilize the transmission motor of frame inner chamber installation can help the dish of making level to carry out the optional dress and be favorable to rotatory tongs and the effective cooperation between the dish of making level, can also guarantee the compactness of spare part equipment simultaneously.
4. This high-end equipment is made with quick accurate leveling device of spare part equipment, the hydraulic lifting rod cooperation adjusting screw of base top controls, then can realize the altitude mixture control of whole organism, has satisfied not co-altitude operator's use custom, installs the truckle in the base bottom simultaneously, can realize removing at any time, has realized using convenient effect.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is a schematic structural view of the present invention;
FIG. 5 is a schematic structural view of the present invention;
FIG. 6 is a schematic view of the structure of the present invention.
In the figure: the device comprises a base 1, a hydraulic lifting rod 2, an adjusting screw rod 3, a roller 4, a base 5, a console 6, a rocker 61, a display screen 62, function keys 63, a first slide rail 7, a second slide rail 8, a hydraulic oil cylinder 9, a hydraulic telescopic rod 10, a clamping plate 11, a magnetic plate 12, a fixed plate 13, a cylinder 14, a cross rod 15, a pneumatic box 16, an adjustable hydraulic rod 161, a rotary sleeve 162, an extrusion head 163, a rotary bearing 164, a rotary gripper 165, a rotary buckle 166, a transmission motor 17, a leveling disc 18, a limiting hole 19, a pressure spring 20, a leveling plate 21 and an infrared induction detector 22.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a quick and accurate leveling device for assembling parts for manufacturing high-end equipment comprises a base 1, a hydraulic lifting rod 2 is fixedly connected to the middle of the top of the base 1, an adjusting screw rod 3 is connected to the right side of the top of the base 1 in a penetrating manner, idler wheels 4 are fixedly connected to the bottom of the base 1, a base 5 is fixedly connected to the top of the hydraulic lifting rod 2, a control platform 6 is fixedly connected to the front of the base 5, first slide rails 7 are arranged on two sides of the top of the base 5, a second slide rail 8 is arranged in the middle of the top of the base 5, hydraulic cylinders 9 are fixedly connected to two walls of the base 5, a hydraulic telescopic rod 10 is movably connected to the inner wall of each hydraulic telescopic rod 10, a clamping plate 11 is fixedly connected to the inner side of each hydraulic telescopic rod 10, a magnetic plate 12 is fixedly connected to the inner wall of each clamping plate 11, the inner wall of the cylinder 14 is connected with a cross rod 15 in a penetrating manner, the middle part of the cross rod 15 is connected with a pneumatic box 16 in a penetrating manner, the middle part of the top of the base 5 is connected with a leveling disc 18 in a penetrating manner, the top of the leveling disc 18 is provided with a limiting hole 19, the inner cavity of the limiting hole 19 is provided with a pressure spring 20, the top of the pressure spring 20 is fixedly connected with a leveling plate 21, the inner wall of the clamping plate 11 is fixedly connected with an infrared laser induction detector 22, the inner cavity of the base 5 is provided with a transmission motor 17, the console 6 comprises a rocker 61 and a display screen 62, the rocker 61 is connected with the top of the front of the console 6 in a penetrating manner, the display screen 62 is arranged on the front of the console 6, the left side of the rocker 61 is provided with a function button 63, the pneumatic box 16 comprises an adjustable hydraulic rod 161, the bottom fixedly connected with extrusion head 163 of rotatory sleeve 162, the outer lane fixedly connected with swivel bearing 164 of swivel sleeve 162, swivel bearing 164's the rotatory tongs 165 of front fixedly connected with, rotatory buckle 166 has been seted up to swivel tongs 165's bottom, the mid-mounting in rotatory tongs 165 inner chamber has rotation axis 167, the output shaft of drive motor 23 and the bearing fixed connection of leveling pan 18 bottom, the recess swing joint of bottom and second slide rail 8 of grip block 11, hydraulic cylinder 9's outer lane and two walls of frame 5 are through solid fixed ring fixed connection, the quantity of infrared laser induction detector 22 is two, infrared laser induction detector 22 mainly is the infrared ray detection spare part flush degree, the data result that infrared induction detector 22 detected transmits to the display screen 62 of controlling platform 6 through linear connection, the rocker 61 of controlling platform 6 passes through linear connection with the bottom of first slide rail 7 and second slide rail 8.
The working principle is as follows: the leveling plate 9 is arranged in the middle of the top of the machine base 5, when parts are placed into the limiting hole 19 formed in the top of the leveling plate 9, whether the parts are on the same horizontal plane or not can be detected through the infrared sensing detector 22, when plane flaws exist, the pneumatic box 16 on the cross rod 15 can be braked through the function key 63 on the control platform 6, so that the rotary sleeve 162 at the bottom of the adjustable hydraulic rod 161 rotates to enable the extrusion head 163 to extrude the parts, the height adjustment of the parts can be guaranteed due to the fact that the pressure spring 20 is arranged in the limiting hole 19 and matched with the stabilizing plate 21 until the parts are leveled and consistent through the infrared sensing detector 22, the height correction is completed, then the parts are assembled through the rotary gripper 165 on the outer ring of the rotary sleeve 162, and therefore high-precision leveling and precise assembly of the parts are guaranteed, the hydraulic oil cylinder 9 provides power for the hydraulic telescopic rod 10, the clamping plate 11 can be enabled to transversely displace, the magnetic force plate on the clamping plate can help parts to form a balance state through magnetic force, the parts are always arranged at required positions by utilizing the principle of homopolar mutual exclusion, so the clamping plate has a limiting effect, when the size of the parts is larger than the diameter of the limiting hole 19, the parts can be assembled by clamping through the clamping plate 19, because the infrared sensing detector 22 is arranged on the inner wall of the clamping plate 11, the phenomenon of uneven leveling of the parts clamped by the clamping plate 11 can not occur, the leveling disc 18 can not only level the parts, but also help the parts to be assembled, because the assembly of high-end equipment needs to be more precise, the assembly can not cause problems, the transmission motor 17 arranged in the inner cavity of the machine base 5 can help the leveling disc to be selected and is beneficial to the effective matching between the rotary gripper 165 and the leveling disc 18, meanwhile, the assembling tightness of parts can be ensured.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a high-end equipment is made with quick accurate leveling device of spare part equipment, includes base (1), its characterized in that: the middle part of the top of the base (1) is fixedly connected with a hydraulic lifting rod (2), the right side of the top of the base (1) is connected with an adjusting screw rod (3) in a penetrating way, the bottom of the base (1) is fixedly connected with idler wheels (4), the top of the hydraulic lifting rod (2) is fixedly connected with a machine base (5), the front of the machine base (5) is fixedly connected with a control platform (6), the two sides of the top of the machine base (5) are provided with first slide rails (7), the middle part of the top of the machine base (5) is provided with second slide rails (8), the two walls of the machine base (5) are fixedly connected with hydraulic cylinders (9), the inner walls of the hydraulic cylinders (9) are movably connected with hydraulic telescopic rods (10), the inner sides of the hydraulic telescopic rods (10) are fixedly connected with clamping plates (11), and the inner walls, the top swing joint of first slide rail (7) has fixed plate (13), the top through connection of fixed plate (13) has cylinder (14), the inner wall through connection of cylinder (14) has horizontal pole (15), the middle part through connection of horizontal pole (15) has pneumatic case (16), the middle part through connection at frame (5) top has the leveling dish (18), spacing hole (19) have been seted up at the top of leveling dish (18), compression spring (20) are installed to the inner chamber of spacing hole (19), the top fixedly connected with leveling board (21) of compression spring (20), the inner wall fixedly connected with infrared laser induction detector (22) of grip block (11), driving motor (17) are installed to the inner chamber of frame (5).
2. The high-end equipment manufacturing component assembly rapid precision leveling device according to claim 1, wherein the console (6) comprises a rocker (61) and a display screen (62), the rocker (61) is connected to the top of the front face of the console (6) in a penetrating manner, the display screen (62) is installed on the front face of the console (6), and a function key (63) is installed on the left side of the rocker (61).
3. The quick accurate leveling device of high-end equipment manufacturing part assembly according to claim 1, wherein the pneumatic box (16) comprises an adjustable hydraulic rod (161), the top of the adjustable hydraulic rod (161) is connected in an inner cavity of the pneumatic box (16) in a penetrating manner, the bottom of the adjustable hydraulic rod (161) is fixedly connected with a rotating sleeve (162), the bottom of the rotating sleeve (162) is fixedly connected with an extrusion head (163), the outer ring of the rotating sleeve (162) is fixedly connected with a rotating bearing (164), the front of the rotating bearing (164) is fixedly connected with a rotating gripper (165), the bottom of the rotating gripper (165) is provided with a rotating buckle (166), and a rotating shaft (167) is installed in the middle of the inner cavity of the rotating gripper (165).
4. The device of claim 1, wherein the device for rapidly and accurately leveling the assembled components of the high-end equipment is characterized in that: and an output shaft of the transmission motor (23) is fixedly connected with a bearing at the bottom of the leveling disc (18).
5. The device of claim 1, wherein the device for rapidly and accurately leveling the assembled components of the high-end equipment is characterized in that: the bottom of the clamping plate (11) is movably connected with the groove of the second sliding rail (8).
6. The device of claim 1, wherein the device for rapidly and accurately leveling the assembled components of the high-end equipment is characterized in that: the outer ring of the hydraulic oil cylinder (9) is fixedly connected with the two walls of the base (5) through fixing rings.
7. The device of claim 1, wherein the device for rapidly and accurately leveling the assembled components of the high-end equipment is characterized in that: the number of the infrared laser sensing detectors (22) is two, and the infrared laser sensing detectors (22) mainly detect the flushing degree of parts for infrared rays.
8. The device of claim 1, wherein the device for rapidly and accurately leveling the assembled components of the high-end equipment is characterized in that: the data result measured by the infrared sensing detector (22) is transmitted to a display screen (62) of the console (6) through a linear connection.
9. The device of claim 1, wherein the device for rapidly and accurately leveling the assembled components of the high-end equipment is characterized in that: a rocker (61) of the console (6) is linearly connected with the bottoms of the first sliding rail (7) and the second sliding rail (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011594354.5A CN112846746A (en) | 2020-12-29 | 2020-12-29 | High-end equipment is made with quick accurate leveling device of spare part equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011594354.5A CN112846746A (en) | 2020-12-29 | 2020-12-29 | High-end equipment is made with quick accurate leveling device of spare part equipment |
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| CN112846746A true CN112846746A (en) | 2021-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011594354.5A Pending CN112846746A (en) | 2020-12-29 | 2020-12-29 | High-end equipment is made with quick accurate leveling device of spare part equipment |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209350193U (en) * | 2018-11-06 | 2019-09-06 | 广州正羊电子科技有限公司 | A kind of screw fixing machine buffer-type screw board |
| CN210152222U (en) * | 2019-03-07 | 2020-03-17 | 四川亿胜建设集团有限公司 | Leveling structure for scaffold |
| CN210849120U (en) * | 2019-09-06 | 2020-06-26 | 艾马工业工程（大连）有限公司 | Valve block knocking device |
| CN211371800U (en) * | 2019-11-22 | 2020-08-28 | 北京铁研建设监理有限责任公司 | Adjustable supporting device for building measurement |
| CN211902169U (en) * | 2020-04-07 | 2020-11-10 | 吴东 | High-end equipment is made with accurate surveying and mapping appearance of making level |
-
2020
- 2020-12-29 CN CN202011594354.5A patent/CN112846746A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209350193U (en) * | 2018-11-06 | 2019-09-06 | 广州正羊电子科技有限公司 | A kind of screw fixing machine buffer-type screw board |
| CN210152222U (en) * | 2019-03-07 | 2020-03-17 | 四川亿胜建设集团有限公司 | Leveling structure for scaffold |
| CN210849120U (en) * | 2019-09-06 | 2020-06-26 | 艾马工业工程（大连）有限公司 | Valve block knocking device |
| CN211371800U (en) * | 2019-11-22 | 2020-08-28 | 北京铁研建设监理有限责任公司 | Adjustable supporting device for building measurement |
| CN211902169U (en) * | 2020-04-07 | 2020-11-10 | 吴东 | High-end equipment is made with accurate surveying and mapping appearance of making level |
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Application publication date: 20210528 |
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