CN103307948B - Coupler centering device for training - Google Patents
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- CN103307948B CN103307948B CN201310262274.3A CN201310262274A CN103307948B CN 103307948 B CN103307948 B CN 103307948B CN 201310262274 A CN201310262274 A CN 201310262274A CN 103307948 B CN103307948 B CN 103307948B
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Abstract
本发明用于实训的联轴器找中心装置,属于联轴器找中心技术领域;本发明克服了现有技术存在的不足,提供了一种省时省力、校正准确用于实训的联轴器找中心装置;为了解决上述技术问题,本发明采用的技术方案为:用于实训的联轴器找中心装置,包括底座、两个调整支架和两根轴,所述两个调整支架相对设置在底座上,每个所述调整支架上均对称设置有两个轴承座,两根所述轴分别通过对应的轴承座相对设置在两个所述的调整支架上,在两个轴的一端部均设置有联轴器,两个所述联轴器相对设置,通过微调调整支架实现对两个联轴器的中心校正;本发明主要用于实训教学。
The present invention is a coupling centering device used for practical training, which belongs to the technical field of coupling centering; the present invention overcomes the deficiencies in the prior art, and provides a time-saving, labor-saving and accurate correction coupling for practical training. A shaft coupling centering device; in order to solve the above technical problems, the technical solution adopted in the present invention is: a shaft coupling centering device for practical training, including a base, two adjustment brackets and two shafts, the two adjustment brackets Relatively arranged on the base, each of the adjustment brackets is symmetrically provided with two bearing seats, and the two shafts are respectively arranged on the two adjustment brackets through the corresponding bearing seats. One end is provided with a shaft coupling, and the two shaft couplings are arranged opposite to each other, and the center correction of the two shaft couplings is realized by fine-tuning and adjusting the bracket; the invention is mainly used for practical training and teaching.
Description
技术领域 technical field
本发明用于实训的联轴器找中心装置,属于联轴器找中心技术领域。 The invention relates to a shaft coupling centering device used for practical training, and belongs to the technical field of shaft coupling centering.
背景技术 Background technique
传统的联轴器找中心实训装置,重点放在了测量工具上,而没有注重调整的工装。根据理论计算出来的张口值和偏心值及其中心偏差的方向,进行如此的调整:代表电机侧的底座的四个支点于两侧对称布置,在垂直方向上调整联轴器偏差时,要用撬棍掀起底座的四个触角来加(或减)垫片,对称的两支点所加(或减)垫片厚度相等,在撬的过程中,会使联轴器的中心发生偏移;在水平方向上调整联轴器偏差时,左右和前后的调整使用铜棒打击触角,利用螺栓和四个触角上的孔之间的间隙来满足调整的需要。用这种方法进行中心的调整,粗糙、精度低,必须反复多次调整,耗费大量劳力,延长找中心时间,而且易出现联轴器中心偏心差值超标,达不到找中心的质量标准。 The traditional training device for finding the center of the coupling focuses on the measuring tool, but does not focus on the adjustment tooling. According to the theoretically calculated opening value, eccentric value and the direction of the center deviation, the adjustment is carried out as follows: the four fulcrums representing the base of the motor side are arranged symmetrically on both sides. When adjusting the deviation of the coupling in the vertical direction, use Lift the four tentacles of the base with the crowbar to add (or subtract) the spacers. The thickness of the spacers added (or subtracted) by the two symmetrical fulcrums is equal. During the process of prying, the center of the coupling will be shifted; When adjusting the deviation of the coupling in the horizontal direction, the left and right and front and rear adjustments use copper rods to hit the antennae, and use the gap between the bolts and the holes on the four antennae to meet the adjustment needs. Using this method to adjust the center is rough and has low precision. It must be adjusted many times, which consumes a lot of labor and prolongs the time to find the center. In addition, the eccentric difference of the coupling center is prone to exceed the standard, and the quality standard for centering cannot be met.
发明内容 Contents of the invention
本发明克服了现有技术存在的不足,提供了一种省时省力、校正准确用于实训的联轴器找中心装置。 The invention overcomes the deficiencies in the prior art, and provides a coupling centering device that saves time and effort, and can be corrected accurately for practical training.
为了解决上述技术问题,本发明采用的技术方案为:用于实训的联轴器找中心装置,包括底座、两个调整支架和两根轴,所述两个调整支架相对设置在底座上,每个所述调整支架上均对称设置有两个轴承座,两根所述轴分别通过对应的轴承座相对设置在两个所述的调整支架上,在两个轴的一端部均设置有联轴器,两个所述联轴器相对设置,通过微调调整支架实现对两个联轴器的中心校正; In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a shaft coupling centering device for practical training, including a base, two adjustment brackets and two shafts, and the two adjustment brackets are relatively arranged on the base, Each of the adjustment brackets is symmetrically provided with two bearing seats, and the two shafts are respectively arranged on the two adjustment brackets through the corresponding bearing seats. A shaft device, the two shaft couplings are arranged opposite to each other, and the center correction of the two shaft couplings is realized by fine-tuning and adjusting the bracket;
所述调整支架的结构为:包括轴承底座,轴承底座底端的四个角外部均相应设置有直角调整块,所述直角调整块的两个面在水平方向上均设置有第一螺纹通孔,所述第一螺纹通孔内设置有顶丝,通过微调顶丝实现在水平方向上调整联轴器的中心偏差,所述轴承底座的两个侧面上均设置有水平的伸出端,所述伸出端在竖直方向上设置有两个第二螺纹通孔,所述第二螺纹通孔内设置有调节螺栓,通过微调调节螺栓实现在竖直方向上调整联轴器的中心偏差。 The structure of the adjustment bracket is as follows: including a bearing base, the four corners of the bottom end of the bearing base are provided with right-angle adjustment blocks correspondingly, and the two surfaces of the right-angle adjustment block are provided with first threaded through holes in the horizontal direction. The first threaded through hole is provided with a top screw, and the center deviation of the coupling can be adjusted in the horizontal direction by fine-tuning the top screw. Both sides of the bearing base are provided with horizontal protruding ends. The extending end is provided with two second threaded through holes in the vertical direction, and adjusting bolts are arranged in the second threaded through holes, and the center deviation of the coupling can be adjusted in the vertical direction by fine-tuning the adjusting bolts.
所述底座的底部对称设置有多个垫脚块,所述垫脚块通过地脚螺栓固定到地面上。 The bottom of the base is symmetrically provided with a plurality of footing blocks, and the footing blocks are fixed to the ground by anchor bolts.
所述底座的顶部设置有调整台面,所述调整台面上固定设置有多个滑轨,多个所述滑轨平行设置,所述直角调整块通过螺栓固定在滑轨上。 The top of the base is provided with an adjustment platform, and a plurality of slide rails are fixedly arranged on the adjustment platform, and the plurality of slide rails are arranged in parallel, and the right-angle adjustment block is fixed on the slide rails by bolts.
所述伸出端位于轴承底座的侧面底部,所述轴承底座的底部对称设置有垫片。 The protruding end is located at the bottom of the side of the bearing base, and gaskets are symmetrically arranged on the bottom of the bearing base.
所述底座内部呈空腔结构,在底座的正面设置有至少一个箱门。 The inside of the base has a cavity structure, and at least one box door is arranged on the front of the base.
本发明与现有技术相比具有的有益效果是:本发明通过在轴承底座下面加减垫片,再利用调节螺栓将轴承底座有导向地撑起,对联轴器的竖直方向进行调节,起到了把控方向的作用,不像用撬棍撬起轴承底座时,会使联轴器的中心发生很大的变化,利用直角调整块并配合百分表可以精确地实现左右、前后水平方向的调整,克服了原来用铜棒打击轴承底座调整水平方向方法存在的调整量无法掌控,且易损坏装置的弊端,从而延长了装置的使用寿命,故本发明调整准确,对中效果好,能更快更精确地进行对中,省时省力,同时箱式底座的双门设计既稳固,又方便操作还可以合理放置工、量具,且本发明中调整直支架与箱式底座做成整体结构,结构稳固、美观大方,底座地脚螺栓可调设计使装置可在不同情况下都能保证装置的稳固。 Compared with the prior art, the present invention has the beneficial effects that: the present invention adjusts the vertical direction of the coupling by adding or subtracting gaskets under the bearing base, and then using the adjusting bolts to support the bearing base in a guided manner. When it comes to controlling the direction, unlike using a crowbar to pry up the bearing base, the center of the coupling will change greatly. Using the right-angle adjustment block and the dial indicator can accurately realize the left and right, front and rear horizontal directions. The adjustment overcomes the shortcomings of the original method of using a copper rod to hit the bearing base to adjust the horizontal direction that the adjustment amount cannot be controlled and the device is easily damaged, thereby prolonging the service life of the device. Therefore, the present invention has accurate adjustment, good centering effect, and more Faster and more accurate centering, saving time and effort. At the same time, the double-door design of the box-type base is not only stable, but also convenient to operate. It can also place tools and measuring tools reasonably. In the present invention, the adjustment straight bracket and the box-type base are made into an integral structure. The structure is stable and beautiful, and the adjustable design of the anchor bolts of the base ensures the stability of the device under different conditions.
附图说明 Description of drawings
下面结合附图对本发明做进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings.
图1为本发明的结构示意图,也是本发明的主视图。 Fig. 1 is a structural schematic diagram of the present invention, which is also a front view of the present invention.
图2为图1的俯视图。 FIG. 2 is a top view of FIG. 1 .
图3为图1的左视图。 Fig. 3 is a left side view of Fig. 1 .
图中,1为底座、2为调整支架、3为轴承座、4为轴、5为联轴器、6为轴承底座、7为直角调整块、8为顶丝、9为伸出端、10为调节螺栓、11为垫脚块、12为地脚螺栓、13为调整台面、14为滑轨、15为垫片、16为箱门。 In the figure, 1 is the base, 2 is the adjustment bracket, 3 is the bearing seat, 4 is the shaft, 5 is the coupling, 6 is the bearing base, 7 is the right angle adjustment block, 8 is the top wire, 9 is the extension end, 10 For adjusting bolt, 11 is a foot block, 12 is an anchor bolt, 13 is an adjustment table, 14 is a slide rail, 15 is a gasket, and 16 is a box door.
具体实施方式 detailed description
如图1、图2和图3所示,本发明用于实训的联轴器找中心装置,包括底座1、两个调整支架2和两根轴4,所述两个调整支架2相对设置在底座1上,每个所述调整支架2上均对称设置有两个轴承座3,两根所述轴4分别通过对应的轴承座3相对设置在两个所述的调整支架2上,在两个轴4的一端部均设置有联轴器5,两个所述联轴器5相对设置,通过微调调整支架2实现对两个联轴器5的中心校正; As shown in Figure 1, Figure 2 and Figure 3, the coupling centering device used for practical training in the present invention includes a base 1, two adjustment brackets 2 and two shafts 4, and the two adjustment brackets 2 are arranged opposite to each other On the base 1, two bearing housings 3 are arranged symmetrically on each of the adjusting brackets 2, and the two shafts 4 are arranged relatively on the two adjusting brackets 2 through the corresponding bearing housings 3 respectively. One end of the two shafts 4 is provided with a shaft coupling 5, and the two shaft couplings 5 are arranged oppositely, and the center correction of the two shaft couplings 5 is realized by fine-tuning and adjusting the bracket 2;
所述调整支架2的结构为:包括轴承底座6,轴承底座6底端的四个角外部均相应设置有直角调整块7,所述直角调整块7的两个面在水平方向上均设置有第一螺纹通孔,所述第一螺纹通孔内设置有顶丝8,通过微调顶丝8实现在水平方向上调整联轴器5的中心偏差,所述轴承底座6的两个侧面上均设置有水平的伸出端9,所述伸出端9在竖直方向上设置有两个第二螺纹通孔,所述第二螺纹通孔内设置有调节螺栓10,通过微调调节螺栓10实现在竖直方向上调整联轴器5的中心偏差。 The structure of the adjustment bracket 2 is as follows: including a bearing base 6, the four corners of the bottom end of the bearing base 6 are provided with right-angle adjustment blocks 7 correspondingly, and the two surfaces of the right-angle adjustment block 7 are provided with the second horizontal direction. A threaded through hole, the first threaded through hole is provided with a top screw 8, and the center deviation of the coupling 5 can be adjusted in the horizontal direction by fine-tuning the top screw 8, and the two sides of the bearing base 6 are provided with There is a horizontal extension end 9, and the extension end 9 is provided with two second threaded through holes in the vertical direction, and an adjusting bolt 10 is arranged in the second threaded through hole. Adjust the center deviation of the shaft coupling 5 in the vertical direction.
所述底座1的底部对称设置有多个垫脚块11,所述垫脚块11通过地脚螺栓12固定到地面上。 The bottom of the base 1 is symmetrically provided with a plurality of footing blocks 11 , and the footing blocks 11 are fixed to the ground by anchor bolts 12 .
所述底座1的顶部设置有调整台面13,所述调整台面13上固定设置有多个滑轨14,多个所述滑轨14平行设置,所述直角调整块7通过螺栓固定在滑轨14上。 The top of the base 1 is provided with an adjustment table 13, on which a plurality of slide rails 14 are fixedly arranged, and a plurality of the slide rails 14 are arranged in parallel, and the right-angle adjustment block 7 is fixed on the slide rail 14 by bolts. superior.
所述伸出端9位于轴承底座6的侧面底部,所述轴承底座6的底部对称设置有垫片15。 The protruding end 9 is located at the bottom of the side of the bearing base 6 , and the bottom of the bearing base 6 is symmetrically provided with gaskets 15 .
所述底座1内部呈空腔结构,在底座1的正面设置有至少一个箱门16。 The inside of the base 1 is a cavity structure, and at least one box door 16 is arranged on the front of the base 1 .
本发明将调整支架2与箱式底座1做成整体结构,箱式底座1采用双门结构,不仅起稳固的支撑作用而且操作方便,还兼有工具柜的功能,它的下方有六个垫脚块11,可以用地脚螺栓12来调整箱式底座1的水平。箱式底座1上的调整台面13是10mm厚的20#钢板,用螺栓与底座1箱体内的角钢固定在一起,然后将四个滑轨14采用局部焊接的方式固定在调整台面上,这种局部焊接可防止裂纹。四个滑轨14采用14mm厚的20#钢板。箱式底座1制成后整体上车床上对滑轨14表面进行加工,既保证其平整光滑,又使各滑轨14表面处于同一平面内,阶型差不大于0.05mm。 In the present invention, the adjustment bracket 2 and the box-type base 1 are made into an integral structure. The box-type base 1 adopts a double-door structure, which not only plays a stable supporting role but also is convenient to operate, and also has the function of a tool cabinet. There are six feet under it Block 11, the level of box-type base 1 can be adjusted with anchor bolts 12. The adjustment table 13 on the box-type base 1 is a 10mm thick 20# steel plate, which is fixed together with the angle steel in the box of the base 1 with bolts, and then the four slide rails 14 are fixed on the adjustment table by local welding. Local welding prevents cracks. Four slide rails 14 adopt 14mm thick 20# steel plate. After the box-type base 1 is manufactured, the surface of the slide rails 14 is machined on a lathe as a whole, which not only ensures its smoothness, but also makes the surfaces of each slide rail 14 in the same plane, and the step difference is not more than 0.05mm.
本发明有两个轴承底座6,在轴承底座6的四个角外附近各设计有一个直角调整块7,直角调整块7用螺栓固定在滑轨14上,直角调整块7每个面上均打一个螺孔,以便利用顶丝8可以在水平方向上调整联轴器5的中心偏差。在每个轴承底座6下部都伸出两个水平的伸出端9,在伸出端9的上面各有两个螺孔,在垂直方向调整时需要调整垫片的数量就可调整该螺栓,即可把轴承底座6有导向地撑起,用以调整垫片数量时,螺栓相当于顶丝,起到了把控方向的作用,不像用撬棍撬起时,会使联轴器5的中心发生很大的变化。轴承底座6底部的四个角上分别焊有10mm厚的垫片15,轴承底座6利用这四个垫片15与滑轨14上表面相接触,那么垫片15的下面就是垂直方向调整时需要增加或减少垫片15的地方。本发明使得找中心装置调整准确,对中效果好,能更快更精确地进行对中,省时省力。 The present invention has two bearing bases 6, and a right-angle adjustment block 7 is respectively designed near the four corners of the bearing base 6, and the right-angle adjustment block 7 is fixed on the slide rail 14 with bolts. Make a screw hole so that the center deviation of the shaft coupling 5 can be adjusted in the horizontal direction so as to utilize the top screw 8. Two horizontal protruding ends 9 protrude from the lower part of each bearing base 6, and there are two screw holes on the protruding ends 9. When adjusting in the vertical direction, the bolts can be adjusted by adjusting the number of gaskets. That is to say, the bearing base 6 can be propped up in a guided manner. When it is used to adjust the number of gaskets, the bolt is equivalent to the top screw, which plays a role in controlling the direction. Unlike when prying up with a crowbar, the coupling 5 will The center has changed a lot. The four corners of the bottom of the bearing base 6 are respectively welded with 10mm thick gaskets 15, and the bearing base 6 uses these four gaskets 15 to contact the upper surface of the slide rail 14, so the bottom of the gasket 15 is required for vertical adjustment. Where to increase or decrease spacer 15. The invention enables accurate adjustment of the centering device, good centering effect, quicker and more accurate centering, and saves time and effort.
上面结合附图对本发明的实施例作了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。 The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Within the scope of knowledge of those of ordinary skill in the art, various modifications can be made without departing from the gist of the present invention. kind of change.
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| CN201310262274.3A CN103307948B (en) | 2013-06-27 | 2013-06-27 | Coupler centering device for training |
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| CN201310262274.3A CN103307948B (en) | 2013-06-27 | 2013-06-27 | Coupler centering device for training |
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| CN106448426A (en) * | 2016-12-08 | 2017-02-22 | 曹妃甸港矿石码头股份有限公司 | Teaching method for motor alignment and the mold thereof |
| CN111369855A (en) * | 2020-04-01 | 2020-07-03 | 江苏核电有限公司 | A nuclear power steam turbine coupling hydraulic bolt disassembly training platform and method |
| CN115533510B (en) * | 2022-09-30 | 2025-06-03 | 日照钢铁控股集团有限公司 | An online correction alignment installation device |
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| CN201141755Y (en) * | 2007-09-28 | 2008-10-29 | 中国二十冶建设有限公司 | Steel wire adjusting device |
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