CN112837038A - Overall process management system for concrete prefabricated part - Google Patents
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- 238000013461 design Methods 0.000 claims abstract description 106
- 238000009434 installation Methods 0.000 claims abstract description 85
- 238000007689 inspection Methods 0.000 claims abstract description 31
- 238000004381 surface treatment Methods 0.000 claims abstract description 28
- 239000011178 precast concrete Substances 0.000 claims abstract description 25
- 238000010276 construction Methods 0.000 claims description 26
- 239000002994 raw material Substances 0.000 claims description 19
- 238000012360 testing method Methods 0.000 claims description 18
- 238000012937 correction Methods 0.000 claims description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 238000009435 building construction Methods 0.000 claims description 12
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- 239000003795 chemical substances by application Substances 0.000 description 6
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 2
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- 239000000203 mixture Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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- 239000011241 protective layer Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The application aims at providing an overall process management system of a concrete prefabricated part, which comprises a design management module, a mould manufacturing management module, a surface treatment management module, a quality inspection management module, a transportation management module, an on-site installation management module and an overall process management module, wherein the overall process management module is used for dynamically and real-timely displaying the management of the design management module, the mould manufacturing management module, the component manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module and the on-site installation management module in a gathering manner. The problem of current precast concrete spare production link be difficult to carry out unified management is solved, this application has and carries out the overall process management to precast concrete spare, improves work efficiency, reduces the effect of artifical work intensity.
Description
Technical Field
The application relates to the technical field of concrete prefabricated part production, in particular to a whole-process management system of a concrete prefabricated part.
Background
The precast concrete member is a building member that is previously manufactured in a factory using concrete as a base material. In particular, the concrete prefabricated elements may be beams, floors, columns, wall panels, stairs, balcony decks and the like. The concrete prefabricated part generally needs to be manufactured, inspected, transported, installed on site and the like in a factory. In the process from manufacturing to mounting of the concrete prefabricated part, quality control is required in each link. The manufacturing process of the member comprises a plurality of process links, such as template installation, steel bar binding, positioning and fixing of embedded parts, concrete pouring, maintenance, demolding and the like. The quality of the concrete prefabricated part is directly influenced by the quality control in the manufacturing process of the concrete prefabricated part.
Generally, most of the links of the precast concrete unit are manually operated, and the quality of the relevant links of the precast concrete unit is manually controlled.
In view of the above related technologies, the applicant believes that the defects that the production link of the existing concrete prefabricated part is difficult to be managed in a unified manner, so that the information transmission is delayed, the working efficiency is low, and the labor intensity is high exist.
Disclosure of Invention
In order to carry out overall process management to concrete prefabricated component, improve work efficiency, reduce artifical work intensity, this application provides a concrete prefabricated component's overall process management system.
The above application purpose of the present application is achieved by the following technical solutions:
a whole process management system of a concrete prefabricated part comprises,
the design management module is used for managing links of building construction drawing design, component disassembly design and mold design, and displaying and updating management dynamics in real time;
the mould manufacturing management module is used for managing mould manufacturing links, and displaying and updating management dynamics in real time;
the component manufacturing management module is used for managing the manufacturing links of the concrete prefabricated components, and displaying and updating management dynamics in real time;
the surface treatment management module is used for managing the surface treatment links of the concrete prefabricated part, and displaying and updating the management dynamics in real time;
the quality inspection management module is used for managing the quality links of the concrete prefabricated part and displaying and updating management dynamics in real time;
the transportation management module is used for managing the transportation links of the concrete prefabricated part, and displaying and updating the management dynamics in real time;
the field installation management module is used for managing the field installation link of the concrete prefabricated part, and displaying and updating the management dynamic state in real time;
and the whole process management module is used for summarizing the design management module, the die manufacturing management module, the component manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module and the field installation management module, and displaying the management of the design management module, the die manufacturing management module, the component manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module and the field installation management module dynamically and in real time.
By adopting the technical scheme, the design management module displays and updates the management dynamics of the links of building construction drawing design, component disassembly design and mold design in real time; the mould manufacturing management module displays and updates the management dynamics of the mould manufacturing link in real time; the component manufacturing management module displays and updates the management dynamics of the concrete prefabricated component manufacturing link in real time; the surface treatment management module displays and updates the management dynamics of the surface treatment link of the concrete prefabricated part in real time; the quality inspection management module displays and updates the management dynamics of the quality link of the concrete prefabricated part in real time; the transportation management module displays and updates the management dynamics of the transportation link of the concrete prefabricated part in real time; the field installation management module displays and updates the management dynamics of the field installation link of the concrete prefabricated part in real time; the whole process management module collects management dynamics and real-time display of a design management module, a mold manufacturing management module, a component manufacturing management module, a surface treatment management module, a quality inspection management module, a transportation management module and a field installation management module; and then the whole process management of the concrete prefabricated part from preparation to field installation is visual and all links are summarized and displayed in real time, so that the whole process management of the concrete prefabricated part is realized, the working efficiency is improved, and the labor intensity is reduced.
The present application may be further configured in a preferred example to: the component manufacturing management module comprises a module for manufacturing the component,
the raw material quality management unit is used for acquiring quality information of the concrete prefabricated part production material and dynamically updating and displaying the quality information when the quality information is qualified;
the mould size management unit is used for acquiring the deformation information of the mould and carrying out management dynamic updating and display when no deformation information exists;
the embedded part and mould installation management unit is used for acquiring the installation position information of the embedded part and the mould, and managing dynamic update and display when the embedded part and the mould are qualified;
the test block management unit is used for acquiring the pressure information of the test block and performing management dynamic update and display when the test block is qualified;
and the component size management unit is used for acquiring the size information of the component and managing dynamic update and display when the component is qualified.
By adopting the technical scheme, the component manufacturing management module comprises quality management of concrete prefabricated component production materials, precision management of die sizes, precision management of embedded parts and die mounting positions, precision management of test block pressures and precision management of component sizes, so that the management link of the component manufacturing process is visually displayed, the overall process management of the component manufacturing process is carried out, the quality control of the component manufacturing process is facilitated, and the quality of finished products of the components is guaranteed.
The present application may be further configured in a preferred example to: the system also comprises a three-dimensional modeling module, a data processing module and a data processing module, wherein the three-dimensional modeling module is used for simulating the whole process of the concrete prefabricated part from manufacturing to field installation in real time and acquiring the whole process information of the concrete prefabricated part;
the design management module, the mold manufacturing management module, the component manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module, the field installation management module and the overall process management module verify whether the management dynamics is the same as the corresponding content in the overall process information of the concrete prefabricated component, which is acquired by the three-dimensional modeling module, based on the overall process information of the concrete prefabricated component, which is acquired by the three-dimensional modeling module.
By adopting the technical scheme, the three-dimensional modeling module simulates the whole process of the concrete prefabricated part from manufacturing to field installation in real time, and obtains the whole process information of the concrete prefabricated part so as to verify the management dynamics of each module of the whole process management system of the concrete prefabricated part, so that the information of the management dynamics is accurate, effective information is timely transmitted, and the working efficiency is improved; when the management dynamic state is the same as the corresponding content in the obtained whole process information of the concrete prefabricated part, the accuracy of the management dynamic state of each module of the whole process management system of the concrete prefabricated part is further verified; when the management dynamics is different from the corresponding content in the acquired whole process information of the concrete prefabricated part, namely, errors or deviations occur in the management dynamics of each module of the whole process management system of the concrete prefabricated part.
The present application may be further configured in a preferred example to: the three-dimensional modeling module comprises a design unit, a correction unit, a progress unit and a model unit;
the design unit is used for generating a concrete prefabricated part design model according to a building construction design drawing, a concrete prefabricated part disassembly design drawing and a mould design drawing;
the correcting unit is used for correcting and optimizing the concrete prefabricated part design model according to the construction data of the concrete prefabricated part on the installation site;
the progress unit is used for decomposing the whole process from production to installation of the concrete prefabricated part into various progress plans, respectively listing the construction content of the progress plans, determining the logical relationship of the progress plans according to the construction content, and making a preliminary construction progress plan;
and the model unit is used for associating the preliminary construction progress plan with the optimized concrete prefabricated part design model, and generating a three-dimensional model for simulating the whole process of the concrete prefabricated part from manufacture to field installation in real time and acquiring the whole process information of the concrete prefabricated part.
By adopting the technical scheme, the design unit generates a concrete prefabricated part design model according to a building construction design drawing, a concrete prefabricated part disassembly design drawing and a mould design drawing; the correcting unit corrects and optimizes the design model of the concrete prefabricated part according to the construction data of the concrete prefabricated part on the installation site, so that the design model of the concrete prefabricated part is more in line with the actual situation and has more guiding significance; the progress unit decomposes the whole process from production to installation of the concrete prefabricated part into various progress plans, respectively lists the construction content of the progress plans, determines the logical relationship of the progress plans according to the construction content, and formulates a preliminary construction progress plan; and the model unit associates the preliminary construction progress plan with the optimized concrete prefabricated part design model to generate a three-dimensional model for simulating the whole process of the concrete prefabricated part from manufacturing to field installation in real time, acquiring the whole process information of the concrete prefabricated part and verifying the management dynamic information of the concrete prefabricated part, so that the whole process management dynamic information of the concrete prefabricated part is more accurate.
The present application may be further configured in a preferred example to: and when the management dynamic state is different from the corresponding content in the acquired whole process information of the concrete prefabricated part, correcting the management dynamic state according to the acquired whole process information of the concrete prefabricated part, so that the corrected management dynamic state is the same as the corresponding content in the acquired whole process information of the concrete prefabricated part.
By adopting the technical scheme, when the management dynamic state is different from the corresponding content in the acquired whole process information of the concrete prefabricated part, namely the whole process management dynamic information of the concrete prefabricated part is inaccurate, the management dynamic information of each module is adjusted according to the acquired whole process information of the concrete prefabricated part, and the management dynamic state of each module is corrected, so that the corrected management dynamic state is the same as the corresponding content in the acquired whole process information of the concrete prefabricated part, the accuracy of the whole process management dynamic information of the concrete prefabricated part is ensured, and further, the effective information can be timely transmitted, and the working efficiency is improved.
The present application may be further configured in a preferred example to: when the deformation information of the mold is obtained, the mold size management unit calculates the correction information of the mold size according to the mold design drawing and pushes the correction information to the user side.
By adopting the technical scheme, when the deformation information of the mold is acquired, namely the mold size is not in accordance with the requirements, the mold size management unit automatically calculates the correction information of the mold size according to the mold design drawing and pushes the correction information to the user side, so that the worker can adjust and correct the mold size more quickly, the precision of the mold size is ensured, and the quality of the concrete prefabricated part is further ensured.
The present application may be further configured in a preferred example to: and when the obtained installation positions of the embedded part and the mold are unqualified, the embedded part and mold installation management unit obtains the installation positions of the embedded part and the mold at the moment, determines the preset installation positions of the embedded part and the mold according to the component disassembly design drawing and the mold design drawing, calculates to obtain the movement coordinates of the embedded part and the mold, and pushes the movement coordinates to a user side.
By adopting the technical scheme, when the installation positions of the embedded part and the mold are acquired to be unqualified, namely the installation positions of the embedded part and the mold do not meet requirements, the embedded part and mold installation management unit acquires the installation positions of the embedded part and the mold at the moment, the preset installation positions of the embedded part and the mold are determined according to the component disassembly design drawing and the mold design drawing, the moving coordinates of the embedded part and the mold are obtained through calculation and are pushed to a user side, the adjustment of the installation positions of the embedded part and the mold by workers is facilitated, the installation positions of the embedded part and the mold meet the requirements, and the quality of the concrete prefabricated component is ensured.
The present application may be further configured in a preferred example to: and when unqualified information of the size of the component is acquired, the component size management unit matches the preset production steps of the concrete prefabricated component according to the mould size information acquired by the mould size management unit and pushes the concrete prefabricated component to a user side.
By adopting the technical scheme, when the unqualified information of the size of the component is acquired, namely the quality of the concrete prefabricated component does not reach the standard, the component size management unit matches the preset production steps of the concrete prefabricated component according to the mould size information acquired by the mould size management unit and pushes the concrete prefabricated component to the user side so as to help a worker to prepare the concrete prefabricated component again more quickly, the manual preparation process does not need to be selected, the working efficiency is improved, and the manual labor intensity is reduced.
The present application may be further configured in a preferred example to: in the raw material quality management unit, the obtained quality information of the concrete prefabricated part production material comprises steel quality information, raw material inspection information and collapse quality information of the processed raw material.
By adopting the technical scheme, the quality information of the steel, the inspection information of the raw material and the slump quality information of the processed raw material are managed and monitored, so that the quality of the raw material of the concrete prefabricated part meets the standard, and the quality of the concrete prefabricated part is ensured.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the whole process management of the concrete prefabricated part from preparation to field installation is visual, and all links are summarized and displayed in real time, so that the whole process management of the concrete prefabricated part is realized, the working efficiency is improved, and the labor intensity is reduced;
2. the whole process management is carried out on the component manufacturing process, the management link of the component manufacturing process is visually displayed, the quality control of the component manufacturing process is facilitated, and the quality of the finished product of the component is ensured;
3. the three-dimensional modeling module simulates the whole process of the concrete prefabricated part from manufacturing to field installation in real time, and obtains the whole-process information of the concrete prefabricated part so as to verify the management dynamics of each module of the whole-process management system of the concrete prefabricated part, so that the information of the management dynamics is accurate, effective information is transmitted in time, and the working efficiency is improved;
4. the management dynamic state is automatically corrected according to the acquired whole process information of the concrete prefabricated part, so that the accuracy of the whole process management dynamic information of the concrete prefabricated part is ensured, effective information can be timely transmitted, and the working efficiency is improved;
5. the die size management unit automatically calculates correction information of the die size according to a die design drawing and pushes the correction information to a user side, so that workers can adjust and correct the die size more quickly, and the accuracy of the die size is guaranteed;
6. the embedded part and mould installation management unit automatically calculates the moving coordinates of the embedded part and the mould and pushes the moving coordinates to a user side, so that workers can adjust the installation positions of the embedded part and the mould more quickly, and the installation positions of the embedded part and the mould can meet the requirements;
7. the component size management unit matches the production steps of the preset concrete prefabricated component and pushes the concrete prefabricated component to the user side according to the mold size information acquired by the mold size management unit, so that the worker can prepare the concrete prefabricated component more quickly without manually selecting a preparation process, the working efficiency is improved, and the labor intensity is reduced.
Drawings
Fig. 1 is a block diagram illustrating an overall process management system for a concrete precast element according to an embodiment of the present disclosure.
Fig. 2 is a flowchart of overall process management of the concrete precast elements.
Fig. 3 is a block diagram showing the structure of the component creation management module.
Fig. 4 is a process flow diagram for component fabrication.
FIG. 5 is a schematic workflow diagram of a three-dimensional modeling module.
Detailed Description
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In addition, the term "and/or" herein is only one kind of association relationship describing an associated object, and means that there may be three kinds of relationships, for example, a and/or B, which may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship, unless otherwise specified.
The embodiments of the present application will be described in further detail with reference to the drawings attached hereto.
Referring to fig. 1, an embodiment of the present application provides an overall process management system for a concrete prefabricated component, including a design management module, a mold manufacturing management module, a component manufacturing management module, a surface treatment management module, a quality inspection management module, a transportation management module, a field installation management module, an overall process management module, and a three-dimensional modeling module.
The design management module is used for managing building construction drawing design, component disassembly design and mold design links of the concrete prefabricated component, and displaying and updating management dynamics of the building construction drawing design link, the component disassembly design link and the mold design link in real time when the confirmation information is obtained by obtaining the confirmation information of the building construction design drawing, the component disassembly design drawing and the mold design drawing.
The mould manufacturing management module is used for managing a mould manufacturing link of the concrete prefabricated part, comparing the obtained mould manufacturing information with preset mould manufacturing information, and displaying and updating the management dynamics of the mould manufacturing link in real time when the obtained mould manufacturing information is the same as the preset mould manufacturing information.
The component manufacturing management module is used for managing the manufacturing links of the concrete prefabricated components, acquiring the quality detection information of relevant links in the manufacturing process of the concrete prefabricated components, and displaying and updating the management dynamics of the manufacturing links in real time when the detection of the relevant links is qualified.
The surface treatment management module is used for managing the surface treatment link of the concrete prefabricated part, comparing the surface treatment condition of the concrete prefabricated part with a preset treatment standard, and displaying and updating the management dynamics in real time when the concrete prefabricated part reaches the standard.
The quality inspection management module is used for managing the quality link of the concrete prefabricated part, and displaying and updating the management dynamics of the quality link in real time when the quality information of the concrete prefabricated part is qualified.
The transportation management module is used for managing the transportation link of the concrete prefabricated part, and displaying and updating the management dynamics in real time when the transportation information is acquired by acquiring the transportation information of the concrete prefabricated part.
The field installation management module is used for managing the field installation link of the concrete prefabricated part, and displaying and updating the management dynamic state of the field installation link in real time by acquiring the field installation information of the concrete prefabricated part and acquiring the field installation information.
And the whole process management module is used for summarizing the management dynamics of the design management module, the die manufacturing management module, the component manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module and the field installation management module and displaying the management dynamics in real time, and the design management module, the die manufacturing management module, the component manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module and the field installation management module are completely displayed on a screen in a data flow graph mode. The overall process management system of the concrete prefabricated part enables the overall process management of the concrete prefabricated part from preparation to field installation to be visual and all links to be summarized and displayed in real time, achieves overall process management of the concrete prefabricated part, improves working efficiency and reduces labor intensity.
Referring to fig. 2, the overall process management flow of the precast concrete unit includes construction drawing design, unit disassembly design, mold manufacturing, unit manufacturing, surface treatment, finishing, quality inspection, transportation, and field installation.
Specifically, the standard requirements of the links of the building construction drawing design, the component disassembly design and the mold design in the design management module are as follows.
The design of the construction drawing is designed according to the design requirement of field installation by combining the current national design standard to reach the depth of the construction drawing, and then the construction drawing is modified and adjusted by combining the related suggestions of prefabricated part manufacturers.
The component disassembly design is generally to disassemble a building into independent component units according to the building structure characteristics and the requirements of a prefabricated component production process, wherein the design process mainly considers the factors of component connection structures, water and electricity pipeline pre-embedding, pre-embedding of doors, windows and other embedded parts, pre-embedded parts and reserved holes necessary for hoisting and construction, and the factors of convenience in mold processing and component production efficiency, limitation of site construction hoisting capacity and the like. Generally, each component has an independent component horizontal and vertical section view, a reinforcement arrangement view, a reserved embedded part view and a decoration design view, and a three-dimensional view needs to be made in individual situations.
And during mold design, mold design is carried out according to a design drawing of the disassembled component unit, most of the molds are combined table type steel molds, and the rigidity and the precision of the molds meet preset conditions. The die design drawings generally comprise platform manufacturing drawings, side molding drawings, part drawings and die combination drawings, and the complex die also comprises overall or partial three-dimensional drawings.
The standard requirements of the mold manufacturing link in the mold manufacturing management module are as follows.
The precision requirements during the manufacturing of the die comprise the error precision of the die size, the welding process level, the polishing smoothness degree of the die edge and the like, and the release agent or the rinsing agent is coated on the die after the die is combined according to the requirements strictly. The mould should be inspected and accepted before the prefabricated part is produced.
Referring to fig. 3, the component manufacturing management module includes a raw material quality management unit, a mold size management unit, an embedded part and mold installation management unit, a test block management unit, and a component size management unit.
The raw material quality management unit is used for acquiring quality information of a precast concrete production material, the quality information of the precast concrete production material comprises steel quality information, raw material inspection information and collapse quality information of the processed raw material, and management dynamic updating and display are carried out when the quality information is qualified.
The mould size management unit is used for acquiring the deformation information of the mould and managing dynamic update and display when no deformation information exists.
The embedded part and mould installation management unit is used for acquiring the installation position information of the embedded part and the mould and managing dynamic update and display when the embedded part and the mould are qualified.
The test block management unit is used for acquiring the pressure information of the test block and managing dynamic update and display when the test block is qualified.
The component size management unit is used for acquiring the size information of the component and managing dynamic update and display when the component is qualified.
Referring to fig. 4, in detail, a concrete precast element is manufactured as follows.
First, the mold size is checked to see if the mold is deformed. And when the mold deforms, trimming the mold until the mold does not deform and meets the standard requirements, cleaning the mold at the moment, and brushing a release agent on the mold. And if the mould is detected not to deform, the mould is directly brushed with the release agent without trimming and cleaning the mould.
And meanwhile, performing quality inspection on the concrete prefabricated part production material. And (5) checking whether the steel is qualified. And when the steel is qualified, blanking the steel bars to prepare for binding the steel bars. And when the steel is not qualified in the inspection, returning the steel. And (5) checking whether the raw material is qualified. And when the raw material is qualified, sequentially carrying out concrete stirring and slump inspection. And when the raw material is not qualified in inspection, returning the product. Further, the quality of the slump is checked, and when the slump is qualified, the concrete pouring work is prepared. When the slump inspection is not qualified, the goods should be returned.
The relative position of the steel bar binding mold and the aluminum alloy frame is ensured, the embedded part is arranged in the mold, the steel bar binding should strictly ensure the processing size and binding precision, and the thickness of the protective layer of the component steel bar in the mold should be strictly controlled. When the embedded parts are installed, the water, electricity, the embedded parts and doors and windows need to be reserved and embedded according to the requirements of component design drawings. And the embedded part is fixed by adopting a temporary support while reservation so as to ensure that the component embedded part is accurately positioned and prevent fouling.
And (5) checking the installation of the die according to the preset standard requirement. And when the installation positions of the embedded part and the mould are qualified, pouring the mould by using the concrete with qualified slump to prepare the concrete prefabricated part. And when the mounting positions of the embedded part and the die are unqualified, finishing the mounting positions of the embedded part and the die until the mounting positions meet the requirements. When concrete is poured, the final mix proportion is determined by trial mixing according to the design mix proportion of the concrete, the water cement ratio and the slump are strictly controlled, pouring and vibrating are carried out according to the operation rules, and the leakage vibration and the over-vibration are prevented.
And after the concrete is poured, performing surface treatment on the precast concrete component, and starting curing after the precast concrete component is initially set, wherein disturbance of the concrete is forbidden in the curing process, and meanwhile, performing steam curing on the test block and the precast concrete component under the same conditions. And when the pressure of the test block meets the requirement, performing form removal treatment on the concrete prefabricated part, lifting the part away from the mold, and storing the part in a warehouse. And when the pressure of the test block does not meet the requirement, continuing steam curing the test block until the pressure of the test block meets the requirement.
And finally, carrying out size inspection on the concrete prefabricated parts stored in the warehouse. And when the size of the member meets the requirement, obtaining a finished product of the concrete prefabricated member, namely finishing the manufacture of the concrete prefabricated member. When the size of the component does not meet the requirements, the mould size is checked again. And when the deformation of the mold is detected, trimming the mold again until the mold is not deformed and meets the standard requirements, cleaning and brushing a release agent on the mold again, and manufacturing the concrete prefabricated part again. When the mould is detected not to deform, the mould is directly brushed with a release agent without trimming and cleaning the mould, and then the concrete prefabricated part is manufactured again.
The component manufacturing management module respectively acquires quality detection information of relevant links in the concrete prefabricated component manufacturing process through the raw material quality management unit, the mold size management unit, the embedded part and mold installation management unit, the test block management unit and the component size management unit, and displays and updates management dynamics of the manufacturing links in real time when the detection of the relevant links is qualified.
Referring to fig. 1 and 5, the three-dimensional modeling module includes a design unit, a correction unit, a progress unit, and a model unit.
The design unit is used for generating a concrete prefabricated part design model according to a building construction design drawing, a concrete prefabricated part disassembly design drawing and a mould design drawing.
The correcting unit is used for correcting and optimizing the design model of the concrete prefabricated part according to the construction data of the concrete prefabricated part on the installation site.
The progress unit is used for decomposing the whole process from production to installation of the concrete prefabricated part into various progress plans, respectively listing the construction content of the progress plans, determining the logical relationship of the progress plans according to the construction content, and making a preliminary construction progress plan.
The model unit is used for associating the preliminary construction progress plan with the optimized concrete prefabricated part design model to generate a three-dimensional model, and the three-dimensional modeling module simulates the whole process of the concrete prefabricated part from manufacturing to field installation in real time to obtain the whole process information of the concrete prefabricated part.
The design management module, the die manufacturing management module, the component manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module, the field installation management module and the overall process management module verify whether the management dynamics is the same as the corresponding content in the acquired overall process information of the concrete prefabricated component based on the overall process information of the concrete prefabricated component acquired by the three-dimensional modeling module.
And when the management dynamic state is different from the corresponding content in the acquired whole-process information of the concrete prefabricated part, correcting the management dynamic state of each module in the management system according to the acquired whole-process information of the concrete prefabricated part, so that the corrected management dynamic state is the same as the corresponding content in the acquired whole-process information of the concrete prefabricated part.
When the deformation information of the mold is obtained, the mold size management unit calculates according to the mold design drawing to obtain the correction information of the mold size and pushes the correction information to the user side.
When the obtained installing positions of the embedded part and the mold are unqualified, the embedded part and mold installation management unit obtains the installing positions of the embedded part and the mold at the moment, determines the preset installing positions of the embedded part and the mold according to the component disassembly design drawing and the mold design drawing, calculates to obtain the moving coordinates of the embedded part and the mold, and pushes the moving coordinates to a user side.
And when the unqualified information of the component size is acquired, the component size management unit matches the preset production steps of the concrete prefabricated component according to the mold size information acquired by the mold size management unit, and pushes the concrete prefabricated component to a user side.
The implementation principle of the embodiment is as follows: and the design management module displays and updates the management dynamics of the links of building construction drawing design, member disassembly design and mold design in real time.
And the mould manufacturing management module displays and updates the management dynamics of the mould manufacturing link in real time.
And the component manufacturing management module displays and updates the management dynamics of the concrete prefabricated component manufacturing link in real time.
And the surface treatment management module displays and updates the management dynamics of the surface treatment link of the concrete prefabricated part in real time.
And the quality inspection management module displays and updates the management dynamics of the quality link of the concrete prefabricated part in real time.
And the transportation management module displays and updates the management dynamic state of the transportation link of the concrete prefabricated part in real time.
And the field installation management module displays and updates the management dynamic of the field installation link of the concrete prefabricated part in real time.
The whole process management module collects management dynamics and real-time display of a design management module, a die manufacturing management module, a component manufacturing management module, a surface treatment management module, a quality inspection management module, a transportation management module and a field installation management module.
Meanwhile, the component manufacturing management module visually displays a quality management link of a concrete prefabricated component production material, a precision management link of a mold size, a precision management link of an embedded part and a mold installation position, a precision management link of test block pressure and a precision management link of a component size, carries out overall process management on the component manufacturing process, is beneficial to carrying out quality control on the component manufacturing process, and is beneficial to ensuring the finished product quality of the component.
The three-dimensional modeling module simulates the whole process of the concrete prefabricated part from manufacturing to field installation in real time, and obtains the whole process information of the concrete prefabricated part so as to verify whether the management dynamic information of each module of the whole process management system of the concrete prefabricated part is accurate or not.
And when the management dynamic state is the same as the corresponding content in the obtained whole process information of the concrete prefabricated part, further verifying the accuracy of the management dynamic state of each module of the whole process management system of the concrete prefabricated part.
When the management dynamics is different from the corresponding content in the acquired whole process information of the concrete prefabricated part, namely, errors or deviations occur in the management dynamics of each module of the whole process management system of the concrete prefabricated part.
The mould size management unit automatically calculates according to a mould design drawing to obtain correction information of the mould size and pushes the correction information to a user side; the embedded part and mold installation management unit acquires the installation positions of the embedded part and the mold at the moment, determines the preset installation positions of the embedded part and the mold according to a component disassembly design drawing and a mold design drawing, calculates to obtain the moving coordinates of the embedded part and the mold, and pushes the moving coordinates to a user side; the component size management unit matches preset production steps of the concrete prefabricated component according to the mold size information acquired by the mold size management unit, and pushes the production steps to a user side to assist workers in manual correction.
Meanwhile, the whole-process management system of the concrete prefabricated part automatically corrects the management dynamics of the design management module, the die manufacturing management module, the member manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module and the field installation management module, so that the corrected management dynamics are the same as the corresponding contents in the obtained whole-process information of the concrete prefabricated part, and the accuracy of the management dynamic information of each module in the whole-process management system of the concrete prefabricated part is ensured.
And then in the overall process management system of the concrete prefabricated part, the overall process management of the concrete prefabricated part from preparation to field installation is visual, all links are gathered and displayed in real time, the overall process management of the concrete prefabricated part is realized, effective information can be transmitted in time, the working efficiency is improved, and the labor intensity is reduced.
Claims (9)
1. The whole process management system of the concrete prefabricated part is characterized by comprising,
the design management module is used for managing links of building construction drawing design, component disassembly design and mold design, and displaying and updating management dynamics in real time;
the mould manufacturing management module is used for managing mould manufacturing links, and displaying and updating management dynamics in real time;
the component manufacturing management module is used for managing the manufacturing links of the concrete prefabricated components, and displaying and updating management dynamics in real time;
the surface treatment management module is used for managing the surface treatment links of the concrete prefabricated part, and displaying and updating the management dynamics in real time;
the quality inspection management module is used for managing the quality links of the concrete prefabricated part and displaying and updating management dynamics in real time;
the transportation management module is used for managing the transportation links of the concrete prefabricated part, and displaying and updating the management dynamics in real time;
the field installation management module is used for managing the field installation link of the concrete prefabricated part, and displaying and updating the management dynamic state in real time;
and the whole process management module is used for summarizing the design management module, the die manufacturing management module, the component manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module and the field installation management module, and displaying the management of the design management module, the die manufacturing management module, the component manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module and the field installation management module dynamically and in real time.
2. The overall process management system for precast concrete members according to claim 1, wherein the member fabrication management module comprises,
the raw material quality management unit is used for acquiring quality information of the concrete prefabricated part production material and dynamically updating and displaying the quality information when the quality information is qualified;
the mould size management unit is used for acquiring the deformation information of the mould and carrying out management dynamic updating and display when no deformation information exists;
the embedded part and mould installation management unit is used for acquiring the installation position information of the embedded part and the mould, and managing dynamic update and display when the embedded part and the mould are qualified;
the test block management unit is used for acquiring the pressure information of the test block and performing management dynamic update and display when the test block is qualified;
and the component size management unit is used for acquiring the size information of the component and managing dynamic update and display when the component is qualified.
3. The overall process management system of the precast concrete unit according to claim 1, further comprising a three-dimensional modeling module for simulating an overall process of the precast concrete unit from fabrication to field installation in real time to obtain overall process information of the precast concrete unit;
the design management module, the mold manufacturing management module, the component manufacturing management module, the surface treatment management module, the quality inspection management module, the transportation management module, the field installation management module and the overall process management module verify whether the management dynamics is the same as the corresponding content in the overall process information of the concrete prefabricated component, which is acquired by the three-dimensional modeling module, based on the overall process information of the concrete prefabricated component, which is acquired by the three-dimensional modeling module.
4. The overall process management system of a concrete precast element according to claim 3, characterized in that the three-dimensional modeling module includes a design unit, a correction unit, a progress unit and a model unit;
the design unit is used for generating a concrete prefabricated part design model according to a building construction design drawing, a concrete prefabricated part disassembly design drawing and a mould design drawing;
the correcting unit is used for correcting and optimizing the concrete prefabricated part design model according to the construction data of the concrete prefabricated part on the installation site;
the progress unit is used for decomposing the whole process from production to installation of the concrete prefabricated part into various progress plans, respectively listing the construction content of the progress plans, determining the logical relationship of the progress plans according to the construction content, and making a preliminary construction progress plan;
and the model unit is used for associating the preliminary construction progress plan with the optimized concrete prefabricated part design model, and generating a three-dimensional model for simulating the whole process of the concrete prefabricated part from manufacture to field installation in real time and acquiring the whole process information of the concrete prefabricated part.
5. The overall process management system for precast concrete members according to claim 3, wherein when the management dynamics is different from the corresponding contents in the acquired overall process information of precast concrete members, the management dynamics is modified according to the acquired overall process information of precast concrete members so that the modified management dynamics is the same as the corresponding contents in the acquired overall process information of precast concrete members.
6. The overall process management system for precast concrete members according to claim 2, wherein when the deformation information of the mold is acquired, the mold size management unit calculates the correction information of the mold size according to the mold design drawing and pushes the correction information to the user side.
7. The overall process management system of the precast concrete component according to claim 2, wherein when the obtained installation positions of the embedded part and the mold are not qualified, the embedded part and mold installation management unit obtains the installation positions of the embedded part and the mold at that time, determines the preset installation positions of the embedded part and the mold according to a component disassembly design drawing and a mold design drawing, calculates to obtain the movement coordinates of the embedded part and the mold, and pushes the movement coordinates to a user side.
8. The system for managing the whole process of the precast concrete members according to claim 2, wherein when failure information of the member size is acquired, the member size management unit matches a preset production procedure of the precast concrete member according to the mold size information acquired by the mold size management unit and pushes the same to a user side.
9. The overall process management system for precast concrete members according to claim 2, wherein the raw material quality management unit acquires the quality information of precast concrete member production materials including steel material quality information, raw material inspection information, and slump quality information of processed raw materials.
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