CN112830149B - Intelligent sample storage device and visual digital twin control system thereof - Google Patents
Intelligent sample storage device and visual digital twin control system thereof Download PDFInfo
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- CN112830149B CN112830149B CN202110385982.0A CN202110385982A CN112830149B CN 112830149 B CN112830149 B CN 112830149B CN 202110385982 A CN202110385982 A CN 202110385982A CN 112830149 B CN112830149 B CN 112830149B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention discloses an intelligent sample storage device, and particularly relates to the field of sample storage. Compared with the prior art, the invention can stack the samples up and down automatically, reduce manual operation, ensure that the samples can enter the sample rack stably and automatically, reduce jolt to the samples, prevent the samples from being damaged and fully utilize the space in the sample rack during storage. The invention also discloses a visual digital twin control system of the intelligent sample storage device.
Description
Technical Field
The invention relates to the field of sample storage, in particular to an intelligent sample storage device and a visual digital twin control system of the intelligent sample storage device.
Background
When storing the product, often need to store the cabinet, for make full use of space, or pile up the product in one, or do the layering with the cupboard and handle, but whatever kind of mode is packed into the product at present and is stored the cabinet in, needs artifical successive layer cupboard to place, and when the sample stacks more high time, the sample is stored more troublesome, uses inconveniently.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks of the prior art, the present invention provides an intelligent sample storage device to solve the above-mentioned problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
an intelligent sample storage device comprises a base, a conveyor belt, a sample rack and a vertical guide rail support, wherein the sample rack is slidably arranged on the vertical guide rail support, the conveyor belt is arranged at one end of the base and fixedly connected with the base, the sample rack is arranged at the other end of the base, a fixed plate is arranged on one side of the top end of the sample rack and fixedly connected with the sample rack, the sample rack is in contact with the base, a motor is arranged at the bottom of the vertical guide rail support, and an output shaft of the motor is in transmission connection with a first threaded rod;
the sample rack is slidably arranged on the vertical guide rail bracket, and is fixedly connected with a lead screw nut which is in threaded connection with the first threaded rod; a fixing plate is fixedly arranged on one side of the top end of the sample rack; a plurality of supporting plates are arranged in the sample rack, and the supporting plates are arranged in layers; the supporting plate is provided with a sliding groove in the upper surface of one end matched with the conveying belt, and a groove communicated with the sliding groove is formed in the side face of the supporting plate.
Still include coupling assembling, coupling assembling includes motion board, connecting rod and sliding block, the sliding block inlays the dress and is in the spout, motion board and connecting rod are all fixed on the sliding block, the motion board is located the top of backup pad, the connecting rod level sets up, and its one end extends to one side of conveyer belt.
The inner side of the sample frame is provided with a vertical guide groove, the supporting plates are arranged in the vertical guide groove in a layered mode, and a cross rod is fixedly arranged at one end, matched with the fixing plate, of each supporting plate.
The base is further provided with an inverted L-shaped vertical rod, and the top end of the inverted L-shaped vertical rod is matched with the position of the conveying belt.
The specific working process is as follows: when the horizontal pole downstream, can drive the backup pad downstream, the distance grow between two adjacent backup pads can be adjusted to the not sample of equidimension of adaptation from this, carries out make full use of to the space of sample frame inside.
The motor drives first threaded rod rotatory, because the female cover of lead screw is established on first threaded rod, so the female upward movement of lead screw even gets sample frame upward movement, lets the distance between connecting rod and the montant top reduce, and when the two contacted, the top of conveyer belt and the backup pad top surface at top will be in same water flat line, and the sample passes through the steady backup pad that advances the top of conveyer belt above this moment for sample automatic storage is in sample frame. The packing into of sample can promote the motion board to take place to remove simultaneously, make the connecting rod with motion board fixed connection impel the sample frame in, then the motor moves once more, drive sample frame upward movement, let subsequent other connecting rods contact with the montant, realize the follow-up storage to the sample, thereby can let the sample get into the storage space on different layers automatically, artificial operation has been reduced, and can let the sample steady and automatic advance in the sample frame, reduce jolting to the sample, prevent that the sample from taking place the harm, and carry out make full use of to the space of sample frame inside when storing, prevent to take place to jolt once more.
In a preferred embodiment, the length of the first threaded rod is greater than that of the sample holder, the groove is arranged obliquely, and two ends of the sliding block extend to the outside of the groove.
In a preferred embodiment, the sliding block is provided with a first magnet, and the end of the groove opposite to the first magnet is internally provided with a second magnet. The second magnet is fixedly connected with the supporting plate.
In a preferred embodiment, one side surface of the sample holder is provided with a vertical slot, the vertical slot is movably connected with a cross rod, and one end of the cross rod passes through the vertical slot and extends to one side of the sample holder.
In a preferred embodiment, the sample rack further comprises a layer height adjusting assembly, the layer height adjusting assembly comprises a pushing plate, a variable rod and a movable block, a round rod is arranged on one side of the fixed plate, the round rod penetrates through the top end of the pushing plate and is in sliding connection with the pushing plate, a second threaded rod is arranged at the bottom of the sample rack, and the second threaded rod is in threaded connection with the pushing plate; the movable block is slidably buckled above the cross rod; one end of the variable rod is hinged below the cross rod or the fixed plate, and the other end of the variable rod is hinged on the movable block adjacent to the lower part.
In a preferred embodiment, a movable block is arranged at the top of one end of the cross rod, the movable block is connected with the cross rod in a sliding manner and is connected with the variable rod through a first hinge block, the top end of the variable rod is connected with a second hinge block, and the second hinge block is fixed on the lower side of the cross rod adjacent to the upper side or the lower side of the topmost fixed plate.
In a preferred embodiment, the top end and the bottom end of the shifting rod are respectively and rotatably connected with the first hinge block and the second hinge block, and the movable block is movably connected with the cross rod.
Furthermore, the top surface of the L-shaped vertical rod is provided with an inductive switch.
According to the invention, the variable moving rods and the supporting plates are arranged, compared with the prior art, the pushing plate can be moved by rotating the second threaded rod, the variable moving rods are gradually changed into a vertical state from the tilting device, and the plurality of variable moving rods can be simultaneously pushed to change by the movement of the pushing plate, so that the working efficiency is improved.
The invention also discloses a visual digital twin control system of the intelligent sample storage device, which comprises a display module, a sensor module, a control module, a communication module, a logic analysis module and a twin module;
the twin body module is a three-dimensional model body of the intelligent sample storage device as described above;
the sensor module is used for sensing the states and actions of the motor, the conveyor belt and the induction switch;
the communication module is used for realizing communication connection between the sensor module and the logic analysis module, and is also in communication connection with an external warehouse management system and used for receiving instructions of the warehouse management system;
the logic analysis module is used for analyzing the current inventory condition, the warehouse entry condition and the warehouse exit condition and analyzing and judging the action of the intelligent sample storage device according to the instruction of the external warehouse management system in combination with the current state of the intelligent sample storage device, generating a control instruction and sending the control instruction to the control module;
the control module controls the motor and the electromagnet to act;
the display module is used for displaying the twin body module and driving the twin body model to follow the state and the action of the real intelligent sample storage device in real time.
Compared with the prior art, the storage device has the advantages that the visual storage state of the storage device can be realized, samples are automatically stored in different interlayers of the storage device according to the instruction of the warehousing management system, manual processing is not needed, and basic support is provided for realizing an unmanned operation workshop of modern industry.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a top view of the support plate and connecting rod of the present invention;
FIG. 3 is a side view of a sample holder and cross bar of the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 1 in accordance with the present invention;
FIG. 5 is an enlarged view of portion B of FIG. 1 in accordance with the present invention;
fig. 6 is a top view of the sample holder and the first threaded rod of the present invention.
The reference signs are: 1. a base; 2. a conveyor belt; 3. a sample holder; 4. a fixing plate; 5. a motor; 6. a support plate; 7. a cross bar; 8. a motion plate; 9. a slider; 10. a chute; 11. a groove; 12. a shifting rod; 13. a connecting rod; 14. a vertical rod; 15. a lead screw nut; 16. a first magnet; 17. a second magnet; 18. a vertical slot; 19. a push plate; 20. a round bar; 21. a movable block; 22. a first hinge block; 24. a first threaded rod; 25. a second threaded rod; 26. a second hinge block; 27. an inductive switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides an intelligent sample storage device which comprises a base 1, wherein a conveyor belt 2 is arranged at the top of one end of the base 1, the conveyor belt 2 is fixedly connected with the base 1, a sample frame 3 is arranged at the top of the other end of the base 1, a fixed plate 4 is arranged on one side of the top end of the sample frame 3, the fixed plate 4 is fixedly connected with the sample frame 3, the sample frame 3 is in contact with the base 1, a motor 5 is arranged at the bottom of a vertical guide rail support, a first threaded rod 24 is arranged at the end part of an output shaft of the motor 5, and the first threaded rod 24 is in transmission connection with the end part of the output shaft of the;
referring to fig. 1-6 of the specification, the sample holder 3 of the intelligent sample storage device of this embodiment is provided with a plurality of support plates 6 inside, the plurality of support plates 6 are arranged in layers in the vertical direction, the top surface of the support plate 6 is provided with a sliding groove 10, and one side surface of the support plate 6 is provided with a groove 11, and the groove 11 is communicated with the sliding groove 10;
one side of each supporting plate 6 is provided with a cross rod 7;
a moving plate 8 is arranged at the top of one end of the supporting plate 6, and the bottom end of the moving plate 8 is in contact with the supporting plate 6;
a sliding block 9 is arranged in the sliding groove 10, and the bottom end of the moving plate 8 is connected with the sliding block 9 through the sliding groove 10;
one side of sliding block 9 is provided with connecting rod 13, the one end of connecting rod 13 extends to one side of conveyer belt 2, the top of base 1 is provided with montant 14, the position looks adaptation that the top of montant 14 and connecting rod 13 extend out, the top of montant 14 can contact with connecting rod 13 in connecting rod 13 course of motion, the top of montant 14 extends to one side of conveyer belt 2.
Further, be equipped with the screw nut 15 on the output shaft of motor 5, screw nut 15 and sample frame 3 fixed connection, first threaded rod 24 runs through screw nut 15 and with screw nut 15 threaded connection, can let screw nut 15 take place the motion through the rotation of first threaded rod 24, and then the position of control sample frame 3 changes.
Further, the length of first threaded rod 24 is greater than the length of sample frame 3, recess 11 is the slope setting, the both ends of sliding block 9 extend to the outside of recess 11, can let sliding block 9 move and do not drop along recess 11.
Further, be provided with first magnet 16, first magnet 16 and sliding block 9 fixed connection, the inside second magnet 17 that is provided with of the other end of recess 11, second magnet 17 is the electro-magnet, and when first magnet 16 and second magnet 17 opposite direction were opposite sex, when both were close to because of the packing into of sample, will attract each other together, prevent that the follow-up landing that takes place of sample, when taking out the sample, when needing to reset horizontal pole 7, control second magnet 17 and first magnet 16 homopolar, then can push away sliding block 9, and then make horizontal pole 7 automatic landing playback under the effect of slope recess 11.
Further, as shown in fig. 3, a vertical groove 18 is formed in one side surface of the sample holder 3, the vertical groove 18 is movably connected with the cross bar 7, and one end of the cross bar 7 extends to one side of the sample holder 3 through the vertical groove 18.
Further, still include layer height adjusting part, layer height adjusting part includes slurcam 19, change pole 12 and movable block 21, one side of fixed plate 4 is provided with round bar 20, round bar 20 run through slurcam 19 the top and with slurcam 19 sliding connection, sample frame 3 bottom is provided with second threaded rod 25, second threaded rod 25 run through slurcam 19 and with slurcam 19 threaded connection, can let slurcam 19 take place to control through second threaded rod 25.
Further, the one end top of horizontal pole 7 is provided with movable block 21, movable block 21 can follow horizontal pole 7 slides, movable block 21 fixed connection be in on the impeller plate 19, movable block 21 connects the one end of variable pole 12 through first articulated piece 22, the other end of variable pole 12 is connected at the top adjacent horizontal pole 7 downside or the fixed plate 4 downside at topmost through second articulated piece 26, and impeller plate 19's removal makes variable pole 12 become vertical state by the tilting gearing gradually.
The top end surface of the vertical rod 14 is provided with a slot hole, an induction switch 27 is arranged inside the slot hole, the induction switch 27 is electrically connected with the motor 5, and the motor 5 can be started or closed through the induction switch 27.
The implementation mode is specifically as follows: when the sample shelf is used, the second threaded rod 25 is firstly rotated, when the second threaded rod 25 is rotated, because the second threaded rod 25 is in threaded connection with the pushing plate 19, the pushing plate 19 can be moved through the rotation of the second threaded rod 25, so that the distance between the pushing plate 19 and the sample shelf 3 is reduced, when the pushing plate 19 moves, because the pushing plate 19 is movably connected with the round rod 20, the pushing plate 19 moves along the round rod 20, the position of the pushing plate 19 is prevented from being deviated, the subsequent operation is convenient, the movable block 21 is driven to move through the movement of the pushing plate 19, because the movable block 21 is in sliding connection with the transverse rod 7, the movable block 21 moves on the transverse rod 7, and the first hinge block 22 moves towards the second hinge block 26, so that the first hinge block 22 and the second hinge block 26 gradually become the stacking of the up-down position, the variable rod 12 is gradually changed into a vertical state by the tilting device, because two ends of the variable rod 12 are respectively movably connected with the first hinge block 22 and the second hinge block 26, the change of the variable rod 12 can be ensured, and the plurality of cross rods 7 can move downwards simultaneously by gradually changing the variable rod 12 into the vertical state, the cross rods 7 move in the vertical grooves 18, and when the cross rods 7 move downwards, the support plates 6 fixedly connected with the cross rods 7 move simultaneously, so that the support plates 6 move in the sample rack 3, and when the variable rod 12 gradually changes into the vertical state, the distance between every two support plates 6 is changed to adapt to samples with different sizes.
The motor 5 and the conveyor belt 2 are used, the sample can move through transmission and gradually enters the sample rack 3, in the process of using the motor 5, the end part of the output shaft of the motor 5 is in transmission connection with the first threaded rod 24, the first threaded rod 24 can be driven to rotate through the motor 5, the screw nut 15 can move upwards through the rotating first threaded rod 24, the first threaded rod 24 is in threaded connection with the screw nut 15, the upward stable movement of the screw nut 15 can be ensured, when the screw nut 15 moves upwards, the sample rack 3 fixedly connected with the screw nut 15 simultaneously moves upwards, and the connecting rod 13 simultaneously moves upwards, in the upward process of the connecting rod 13, the distance between the connecting rod 13 and the top end of the vertical rod 14 is gradually reduced, when the connecting rod 13 enters the induction range of the induction switch 27, the induction switch 27 acts, and because the induction switch 27 is electrically connected with the motor 5, can make motor 5 stop work, connecting rod 13 is in the same place with the contact of montant 14 this moment, and the top of conveyer belt 2 and 6 top surfaces of backup pad at the top are in same water flat line, let the sample continue to take place the motion through conveyer belt 2 for the sample contacts with motion board 8 gradually, and reach in the sample frame 3, make it be located above the backup pad 6 at the top, because backup pad 6 and conveyer belt 2 are the setting of horizontal collineation, can prevent that the sample from taking place to jolt when removing, protect the sample.
When the sample is pushed into the supporting plate 6, the sample abuts against the moving plate 8, so that along with the pushing of the sample, the moving plate 8 is forced to move inwards, and drives the sliding block 9 and the connecting rod 13 at the bottom to move simultaneously, the sliding block 9 moves, because the sliding block 9 moves relative to the sliding groove 10, the sliding block 9 and the connecting rod 13 move towards the other side direction of the supporting plate 6, when the sliding block 9 moves, because the groove 11 is obliquely arranged, and two ends of the sliding block 9 extend into the groove 11, the sliding block 9 can gradually move upwards when moving through the groove 11, and the moving plate 8 at the top is gradually separated from the supporting plate 6, at this time, the sample enters the top of the supporting plate 6, the connecting rod 13 is gradually separated from the vertical rod 14, so that the connecting rod 13 moves into the sample rack 3, and the position of the connecting rod 13 at the top changes, other connecting rods 13 can be moved upwards again through the motor 5, and the samples are also contacted with the inductive switch 27, so that the samples enter the sample rack 3 and are stored, the samples can be automatically stacked up and down, manual operation is reduced, the samples can stably enter the sample rack 3, jolting of the samples is reduced, and damage to the samples is prevented.
A visual digital twin control system of an intelligent sample storage device comprises a display module, a sensor module, a control module, a communication module, a logic analysis module and a twin module;
the twin body module is a three-dimensional model body of the intelligent sample storage device as described above;
the sensor module is used for sensing the states and actions of the motor, the conveyor belt and the induction switch;
the communication module is used for realizing communication connection between the sensor module and the logic analysis module, and is also in communication connection with an external warehouse management system and used for receiving instructions of the warehouse management system;
the logic analysis module is used for analyzing the current inventory condition, the warehouse entry condition and the warehouse exit condition and analyzing and judging the action of the intelligent sample storage device according to the instruction of the external warehouse management system in combination with the current state of the intelligent sample storage device, generating a control instruction and sending the control instruction to the control module;
the control module controls the motor and the electromagnet to act;
the display module is used for displaying the twin body module and driving the twin body module to follow the state and the action of the real intelligent sample storage device in real time.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (8)
1. An intelligence sample storage device which characterized in that: the sample rack is arranged at the other end of the base, a motor is arranged at the bottom of the vertical guide rail support, and an output shaft of the motor is in transmission connection with a first threaded rod;
the sample rack is arranged on the vertical guide rail bracket in a sliding manner, and is connected with the first threaded rod through a screw nut; the motor is used for driving the sample rack to do lifting motion; a fixing plate is fixedly arranged on one side of the top end of the sample rack; a plurality of supporting plates are arranged in the sample rack, and the supporting plates are arranged in layers; the upper surface of one end of the supporting plate, which is matched with the conveying belt, is provided with a sliding chute, and the side surface of the supporting plate is also provided with a groove communicated with the sliding chute;
the conveying belt conveyor further comprises a connecting assembly, the connecting assembly comprises a moving plate, a connecting rod and a sliding block, the sliding block is embedded in the sliding groove, the moving plate and the connecting rod are fixed on the sliding block, the moving plate is located above the supporting plate, the connecting rod is horizontally arranged, and one end of the connecting rod extends to one side of the conveying belt;
an inverted L-shaped vertical rod is arranged on the base, and the top end of the inverted L-shaped vertical rod is matched with the position of the conveyor belt; the top end of the inverted L-shaped vertical rod is provided with an inductive switch; the inductive switch with motor electric connection, inductive switch is used for detecting whether the connecting rod contradicts the top of L type montant, inductive switch's signal is used for controlling the start-up and the stop of motor.
2. The intelligent sample storage device of claim 1, wherein: the sample rack is characterized in that a vertical guide groove is formed in the sample rack, a plurality of supporting plates are arranged in the vertical guide groove in a layered mode, and a cross rod is fixedly connected to one end, matched with the fixing plate, of each supporting plate.
3. The intelligent sample storage device of claim 1, wherein: the length of first threaded rod is greater than the length of sample frame, the recess sets up for the slope, the both ends of sliding block extend to the outside of recess.
4. The intelligent sample storage device of claim 1, wherein: be provided with first magnet on the sliding block, the tip of recess is provided with the second magnet.
5. An intelligent sample storage device as claimed in claim 2, wherein: the sample rack is characterized in that a vertical groove is formed in the surface of one side of the sample rack, the vertical groove is movably connected with the cross rod, and one end of the cross rod extends to one side of the sample rack through the vertical groove.
6. An intelligent sample storage device as claimed in claim 2, wherein: the sample rack is provided with a second threaded rod, and the second threaded rod is in threaded connection with the pushing plate; the movable block is slidably buckled above the cross rod; one end of the variable rod is hinged below the cross rod or the fixed plate, and the other end of the variable rod is hinged on the movable block adjacent to the lower part.
7. An intelligent sample storage device as claimed in claim 4, wherein the second magnet is an electromagnet.
8. A visual digital twin control system of an intelligent sample storage device is characterized by comprising a display module, a sensor module, a control module, a communication module, a logic analysis module and a twin module;
the twin body module is a three-dimensional model body of the intelligent sample storage device of any one of claims 1-7;
the sensor module is used for sensing the states and actions of the motor and the conveyor belt;
the communication module is used for realizing communication connection between the sensor module and the logic analysis module, and is also in communication connection with an external warehouse management system and used for receiving instructions of the warehouse management system;
the logic analysis module is used for analyzing the current inventory condition, the warehouse entry condition and the warehouse exit condition and analyzing and judging the action of the intelligent sample storage device according to the instruction of the external warehouse management system in combination with the current state of the intelligent sample storage device, generating a control instruction and sending the control instruction to the control module;
the control module controls the motor to act;
the display module is used for displaying the twin body module and driving the twin body module to follow the state and the action of the real intelligent sample storage device in real time.
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| CN113830484B (en) * | 2021-11-25 | 2022-05-31 | 淮北矿业股份有限公司涡北选煤厂 | Intelligent coal sample cabinet of filing for reference with transmission mechanism |
| CN115848841B (en) * | 2023-02-28 | 2023-06-30 | 金乡县喜农农贸有限公司 | Dampproofing three-dimensional storage silo of garlic |
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| JP3232978B2 (en) * | 1995-08-28 | 2001-11-26 | 日本鋼管株式会社 | Individual packaging unit cutting device |
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