CN112828556A - Key cap assembling machine - Google Patents
Key cap assembling machine Download PDFInfo
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- CN112828556A CN112828556A CN202110306540.2A CN202110306540A CN112828556A CN 112828556 A CN112828556 A CN 112828556A CN 202110306540 A CN202110306540 A CN 202110306540A CN 112828556 A CN112828556 A CN 112828556A
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- keycap
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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Abstract
The invention relates to a keycap assembling machine which comprises a left rack and a right rack, wherein a conveying mechanism, a positioning mechanism and an adsorption assembling mechanism are sequentially arranged on the left rack from left to right, the positioning mechanism comprises a positioning bottom plate, a deviation rectifying cylinder, a positioning sliding plate, a material stirring block, a keycap support plate and a keycap positioning plate, the adsorption assembling mechanism comprises a base, an X linear module, an assembling sliding plate, a first Z linear module, a second Z linear module, an assembling suction head, a floating plate, a spring, a feeding suction head and an air blow pipe, and the right rack is provided with the feeding mechanism. The invention has the beneficial effects that: can carry out the material loading installation to the key cap automatically, improve production efficiency, reduce workman intensity of labour, leave out processes such as part transport and take, avoid the part impaired and the mistake dress, can guarantee to assemble high quality.
Description
Technical Field
The invention relates to the field of notebook computer production and processing equipment, in particular to a keycap assembling machine.
Background
In daily production and life, various notebook computers or key products are provided with keyboards as input devices, and the structural design of the keyboards must be changed correspondingly with various products. In the aspect of assembly, the conventional mode of manually assembling the existing keycaps is adopted, the more advanced technology only adopts the mode of vibrating the disk to assemble the keycaps in an array manner, the function keys still need to be manually assembled, and the problems of low production efficiency and high manufacturing cost are caused.
The assembly mode in the prior art needs to prepare and transport materials to an assembly workshop, so that the inventory space is occupied, the production efficiency is reduced, and meanwhile, various parts are likely to be damaged and mistakenly assembled in the carrying, taking or assembling process, the complexity and trouble in manufacturing are increased, and the quality of finished products is also reduced.
Disclosure of Invention
The purpose of the invention is: the key cap assembling machine can automatically load and install key caps, improves production efficiency, reduces labor intensity of workers, omits the processes of part carrying, taking and the like, avoids damage and misloading of parts, and can ensure high assembling quality.
In order to achieve the above purpose, the present invention provides the following technical solutions: a key cap assembling machine comprises a left rack and a right rack, wherein a conveying mechanism, a positioning mechanism and an adsorption assembling mechanism are sequentially arranged on the left rack from left to right, the conveying mechanism comprises a synchronous belt conveyor, a guide plate, a first blocking cylinder, a first baffle plate, a lifting plate, a clamping cylinder, a second blocking cylinder, a second baffle plate and a seat plate, the positioning mechanism comprises a positioning bottom plate, a deviation rectifying cylinder, a positioning sliding plate, a material stirring block, a key cap support plate and a key cap positioning plate, the adsorption assembling mechanism comprises a base, an X linear module, an assembling sliding plate, a first Z linear module, a second Z linear module, an assembling suction head, a floating plate, a spring, a feeding suction head and an air blow pipe, a feeding mechanism is arranged on the right rack, and the feeding mechanism comprises a motor, a cam divider, a key cap support plate, a storage bin, a third Z linear module, a material ejecting rod, a storage bin cover plate, positioning cylinder and bumping post.
Further, hold-in range conveyer, deflector, the first cylinder that blocks, die clamping cylinder, second block cylinder and bedplate all with left frame threaded connection, first baffle and the first piston rod threaded connection who blocks the cylinder, the second baffle blocks the piston rod threaded connection of cylinder with the second, the lifter plate is connected with die clamping cylinder's piston rod threaded connection.
Further, location bottom plate and left frame threaded connection, location slide and location bottom plate sliding connection, cylinder and the key cap support plate of rectifying all with location bottom plate threaded connection, the piston rod and the location slide threaded connection of cylinder of rectifying, it specifically has a plurality ofly to dial the material piece, and a plurality of material pieces of dialling all with location slide threaded connection, it wholly is the Y font to dial the material piece, and the tip of dialling the material piece is provided with two cylinder archs, it has a plurality of constant head tanks to open on the key cap support plate, and all opens two grooves of rectifying on every constant head tank, the cylinder arch sets up with the groove one-to-one that rectifies, and the cylinder is protruding with the groove sliding connection of rectifying, key cap locating plate and key cap support plate threaded connection.
Furthermore, the base is in threaded connection with the left rack, the X-line module is in threaded connection with the base, the assembly sliding plate is in slidable connection with the base, the moving platform of the X-line module is in threaded connection with the assembly sliding plate, the first Z-line module and the second Z-line module are in threaded connection with the assembly sliding plate, the guide posts at the four corners of the floating plate are in vertical sliding connection with the moving platform of the first Z-line module, the springs are sleeved on the guide posts at the four corners of the floating plate and located between the floating plate and the moving platform of the first Z-line module, the plurality of assembly suction heads are multiple, the plurality of assembly suction heads are fixedly connected with the floating plate, the plurality of feeding suction heads are multiple, the plurality of feeding suction heads are fixedly connected with the moving platform of the second Z-line module, and the air blowing pipe is fixedly connected with the base.
Further, the motor, the cam divider, the third Z linear module, the bin cover plate and the positioning cylinder are all in threaded connection with the right frame, an output shaft of the motor is fixedly connected with an input end of the cam divider, an output end of the cam divider is fixedly connected with the supporting plate, two keycap bins are provided, and are respectively in threaded connection with the left side and the right side of the supporting plate, each keycap bin is composed of a plurality of rectangular material channels, the rectangular material channels are in threaded connection with the supporting plate, a through hole is formed in each rectangular material channel on the supporting plate, a abdicating hole is formed in the bin cover plate on the upper portion of each rectangular material channel, a plurality of ejecting rods are provided, the ejecting rods are all in threaded connection with the moving platform of the third Z linear module, the ejecting rods are arranged corresponding to the through holes in the supporting plate, and positioning holes are formed in the front side and the back side of the supporting plate, the stop post is in threaded connection with a piston rod of the positioning cylinder, and the stop post is arranged corresponding to the positioning hole.
The invention has the beneficial effects that: can carry out the material loading installation to the key cap automatically, improve production efficiency, reduce workman intensity of labour, leave out processes such as part transport and take, avoid the part impaired and the mistake dress, can guarantee to assemble high quality.
Drawings
FIG. 1 is an axial view of a keycap assembly machine of the present invention;
FIG. 2 is a schematic view of a conveying mechanism of the key cap assembling machine according to the present invention;
FIG. 3 is a schematic view of a lifter plate of a keycap assembly machine of the present invention;
FIG. 4 is a schematic view of a positioning mechanism of a keycap assembly machine of the present invention;
FIG. 5 is a schematic view of a material-shifting block of the key cap assembling machine according to the present invention;
FIG. 6 is a schematic diagram of a key cap carrier of a key cap assembling machine according to the present invention;
FIG. 7 is a schematic view of a first perspective of an adsorption assembly mechanism of a keycap assembly machine according to the present invention;
FIG. 8 is a schematic view of an absorption assembly mechanism of a keycap assembly machine according to a second aspect of the present invention;
fig. 9 is a schematic view of a feeding mechanism of a keycap assembling machine according to the present invention.
In the figure: 1. a left frame; 2. a right frame; 3. a conveying mechanism; 301. a synchronous belt conveyor; 302. a guide plate; 303. a first barrier cylinder; 304. a first baffle plate; 305. a lifting plate; 306. a clamping cylinder; 307. a second barrier cylinder; 308. a second baffle; 309. a seat plate; 4. a positioning mechanism; 401. positioning the bottom plate; 402. a deviation rectifying cylinder; 403. positioning the sliding plate; 404. a material stirring block; 405. a keycap carrier plate; 4051. positioning a groove; 4052. a deviation rectifying groove; 406. a keycap positioning plate; 5. an adsorption assembly mechanism; 501. a base; 502. an X-line module; 503. assembling the sliding plate; 504. a first Z-line module; 505. a second Z-line module; 506. assembling a suction head; 507. a floating plate; 508. a spring; 509. a feeding suction head; 510. an air blowing pipe; 6. a feeding mechanism; 601. a motor; 602. a cam divider; 603. a support plate; 604. a keycap stock bin; 605. a third Z-line module; 606. a lifter bar; 607. a cover plate of the storage bin; 608. positioning the air cylinder; 609. a stop pillar.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-9, a key cap assembling machine includes a left frame 1 and a right frame 2, the left frame 1 is sequentially provided with a conveying mechanism 3, a positioning mechanism 4 and an adsorption assembling mechanism 5 from left to right, the conveying mechanism 3 includes a synchronous belt conveyor 301, a guide plate 302, a first blocking cylinder 303, a first baffle 304, a lifting plate 305, a clamping cylinder 306, a second blocking cylinder 307, a second baffle 308 and a seat plate 309, the positioning mechanism 4 includes a positioning bottom plate 401, a deviation-correcting cylinder 402, a positioning slide plate 403, a material-shifting block 404, a key cap support plate 405 and a key cap positioning plate 406, the adsorption assembling mechanism 5 includes a base 501, an X linear module 502, an assembling slide plate 503, a first Z linear module 504, a second Z linear module 505, an assembling suction head 506, a floating plate 507, a spring 508, a feeding suction head 509 and a gas blowing pipe 510, the right frame 2 is provided with a feeding mechanism 6, the feeding mechanism 6 comprises a motor 601, a cam divider 602, a supporting plate 603, a keycap bin 604, a third Z-line module 605, an ejector rod 606, a bin cover plate 607, a positioning cylinder 608 and a stop column 609.
The synchronous belt conveyor 301, the guide plate 302, the first blocking cylinder 303, the clamping cylinder 306, the second blocking cylinder 307 and the seat plate 309 are all in threaded connection with the left frame 1, the first baffle plate 304 is in threaded connection with a piston rod of the first blocking cylinder 303, the second baffle plate 308 is in threaded connection with a piston rod of the second blocking cylinder 307, and the lifting plate 305 is in threaded connection with a piston rod of the clamping cylinder 306.
The utility model discloses a keyboard, including location bottom plate 401 and left frame 1 threaded connection, location slide 403 and location bottom plate 401 sliding connection, cylinder 402 and the key cap support plate 405 of rectifying all with location bottom plate 401 threaded connection, the piston rod and the location slide 403 threaded connection of cylinder 402 of rectifying, material piece 404 of dialling specifically has a plurality ofly, and a plurality of material pieces 404 of dialling all with location slide 403 threaded connection, material piece 404 of dialling is whole to be the Y font, and the tip of dialling material piece 404 is provided with two cylinder archs, it has a plurality of constant head tanks 4051 to open on the key cap support plate 405, and has all opened two grooves 4052 of rectifying on every constant head tank 4051, the cylinder arch sets up with the groove 4052 one-to-one that rectifies, and cylindrical arch and groove 4052 sliding connection of rectifying, locating plate key cap 406 and key cap 405 threaded connection of rectifying.
The base 501 is connected with the left frame 1 by screw thread, the X straight line module 502 is connected with the base 501 by screw thread, the assembly slide plate 503 is connected with the base 501 by sliding, the moving platform of the X straight line module 502 is connected with the assembly slide plate 503 by screw thread, the first Z straight line module 504 and the second Z straight line module 505 are connected with the assembly slide plate 503 by screw thread, the guide posts at four corners of the floating plate 507 are connected with the moving platform of the first Z straight line module 504 by sliding up and down, the spring 508 is sleeved on the guide posts at four corners of the floating plate 507 and is positioned between the floating plate 507 and the moving platform of the first Z straight line module 504, the assembly suction heads 506 are provided with a plurality of suction heads 506 and are fixedly connected with the floating plate 507, the feeding suction heads 509 are provided with a plurality of suction heads and are fixedly connected with the moving platform of the second Z straight line module 505, the air blowing pipe 510 is fixedly connected with the base 501, the gas blow pipe 510 may be used to blow off keycaps that fall during the adsorption process.
The motor 601, the cam divider 602, the third Z linear module 605, the bin cover plate 607 and the positioning cylinder 608 are all in threaded connection with the right frame 2, an output shaft of the motor 601 is fixedly connected with an input end of the cam divider 602, an output end of the cam divider 602 is fixedly connected with the supporting plate 603, two keycap bins 604 are provided, two keycap bins 604 are respectively in threaded connection with the left side and the right side of the supporting plate 603, each keycap bin 604 is composed of a plurality of rectangular material channels, the rectangular material channels are in threaded connection with the supporting plate 603, a through hole is formed in each rectangular material channel on the supporting plate 603, a abdicating hole is formed in the upper portion of each rectangular material channel on the bin cover plate 607, a plurality of ejecting rods 606 are provided, the ejecting rods 606 are all in threaded connection with the moving platform of the third Z linear module 605, the ejecting rods 606 are arranged corresponding to the through holes on the supporting plate 603, positioning holes are formed in the front side and the rear side of the supporting plate 603, the stop column 609 is in threaded connection with a piston rod of the positioning cylinder 608, and the stop column 609 is arranged corresponding to the positioning holes.
The working principle of the invention is as follows: when the device is used, firstly, a keycap is placed in a keycap bin 604 at the right end of a supporting plate 603, after all rectangular material channels of the keycap bin 604 are filled with the keycaps, a motor 601 and a cam divider 602 drive the supporting plate 603 to rotate 180 degrees, the keycap bin filled with the keycaps comes above a material ejecting rod 606, a piston rod of a positioning cylinder 608 extends out, a blocking column 609 is inserted into a positioning hole of the supporting plate 603 to limit the supporting plate 603, then a third Z linear module 605 drives the material ejecting rod 606 to ascend, the keycaps in the keycap bin 604 are ejected to a position-giving hole of a bin cover plate 607, then a second Z linear module 505 drives a feeding suction head 509 to descend to adsorb the keycaps at the position-giving hole, then the second linear module 505 drives the feeding suction head to ascend, then an X linear module 502 drives an assembling sliding plate 503 to slide leftwards, at the moment, the feeding suction head 509 is opposite to the keycap positioning plate 406, and then, the material pulling block 404 slides to the end far away from the positioning groove 4051 in the deviation rectifying groove 4052, then the second Z linear module 505 drives the feeding suction head 509 to descend again and stops adsorbing the keycap to make the keycap stay on the keycap support plate 405, then the piston rod of the deviation rectifying cylinder 402 is retracted, the material pulling block 404 approaches to the end near the positioning groove 4051 in the deviation rectifying groove 4052, the material pulling block 404 tightly pushes the keycap in the positioning groove 4051, then the X linear module and the first Z linear module 504 drive the assembling suction head 506 to move to the keycap positioning plate 406 during assembling, the keycap is adsorbed, then the piston rod of the deviation rectifying cylinder 402 extends again, the material pulling block 404 loosens the keycap, then the X linear module and the first Z linear module 504 drive the assembling suction head 506 to move to the position right above 309, meanwhile, the keycap mounting plate of the notebook computer is conveyed to the position right below the seat plate 309 by the synchronous belt conveyor, the first blocking cylinder 303 and the second blocking cylinder 307 drive the first blocking plate 304 and the second blocking plate 308 to limit the keycap mounting plate of the notebook computer, the clamping cylinder 306 tightly pushes the keycap mounting plate of the notebook computer against the seat plate, and finally the first Z-line module 504 drives the floating plate 507 and the assembling suction head to descend, so that the keycap is mounted on the keycap mounting plate of the notebook computer.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The above examples are intended to further illustrate the present invention, but are not intended to limit the invention to these specific embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.
Claims (5)
1. A key cap kludge which characterized in that: the device comprises a left rack (1) and a right rack (2), wherein a conveying mechanism (3), a positioning mechanism (4) and an adsorption assembly mechanism (5) are sequentially arranged on the left rack (1) from left to right, the conveying mechanism (3) comprises a synchronous belt conveyor (301), a guide plate (302), a first blocking cylinder (303), a first baffle plate (304), a lifting plate (305), a clamping cylinder (306), a second blocking cylinder (307), a second baffle plate (308) and a seat plate (309), the positioning mechanism (4) comprises a positioning bottom plate (401), a deviation rectifying cylinder (402), a positioning sliding plate (403), a material shifting block (404), a key cap carrier plate (405) and a key cap positioning plate (406), and the adsorption assembly mechanism (5) comprises a base (501), an X linear module (502), an assembly sliding plate (503), a first Z linear module (504), a second Z linear module (505), The device comprises a suction head (506), a floating plate (507), a spring (508), a feeding suction head (509) and a gas blowing pipe (510), wherein a feeding mechanism (6) is arranged on a right rack (2), and the feeding mechanism (6) comprises a motor (601), a cam divider (602), a supporting plate (603), a keycap bin (604), a third Z-shaped linear module (605), an ejector rod (606), a bin cover plate (607), a positioning cylinder (608) and a blocking column (609).
2. A keycap assembly machine according to claim 1, wherein: synchronous belt conveyor (301), deflector (302), first cylinder (303), die clamping cylinder (306), second block cylinder (307) and bedplate (309) all with left frame (1) threaded connection, first baffle (304) and the first piston rod threaded connection who blocks cylinder (303), second baffle (308) and the second piston rod threaded connection who blocks cylinder (307), lifter plate (305) and the piston rod threaded connection of die clamping cylinder (306).
3. A keycap assembly machine according to claim 1, wherein: the positioning bottom plate (401) is in threaded connection with the left frame (1), the positioning sliding plate (403) is in slidable connection with the positioning bottom plate (401), the deviation rectifying cylinder (402) and the key cap carrier plate (405) are both in threaded connection with the positioning bottom plate (401), a piston rod of the deviation rectifying cylinder (402) is in threaded connection with a positioning sliding plate (403), a plurality of material poking blocks (404) are provided, and a plurality of material poking blocks (404) are all in threaded connection with the positioning sliding plate (403), the material poking blocks (404) are Y-shaped integrally, two cylindrical bulges are arranged at the end part of the material poking block (404), a plurality of positioning grooves (4051) are arranged on the key cap carrier plate (405), and each positioning groove (4051) is provided with two deviation rectifying grooves (4052), the cylindrical protrusions and the deviation rectifying grooves (4052) are arranged in a one-to-one correspondence manner, the cylindrical protrusion is connected with the deviation rectifying groove (4052) in a sliding mode, and the keycap positioning plate (406) is connected with the keycap carrier plate (405) in a threaded mode.
4. A keycap assembly machine according to claim 1, wherein: the base (501) is in threaded connection with the left frame (1), the X-line module (502) is in threaded connection with the base (501), the assembly sliding plate (503) is in slidable connection with the base (501), the moving platform of the X-line module (502) is in threaded connection with the assembly sliding plate (503), the first Z-line module (504) and the second Z-line module (505) are both in threaded connection with the assembly sliding plate (503), the guide posts at the four corners of the floating plate (507) are in up-and-down slidable connection with the moving platform of the first Z-line module (504), the springs (508) are sleeved on the guide posts at the four corners of the floating plate (507), the springs (508) are located between the floating plate (507) and the moving platform of the first Z-line module (504), the assembly suction heads (506) are multiple in number, the assembly suction heads (506) are all fixedly connected with the floating plate (507), the feeding suction heads (509) are multiple in number, and a plurality of feeding suction heads (509) are fixedly connected with a moving platform of a second Z-line module (505), and the air blowing pipe (510) is fixedly connected with the base (501).
5. A keycap assembly machine according to claim 1, wherein: the motor (601), the cam divider (602), the third Z linear module (605), the bin cover plate (607) and the positioning cylinder (608) are all in threaded connection with the right rack (2), an output shaft of the motor (601) is fixedly connected with an input end of the cam divider (602), an output end of the cam divider (602) is fixedly connected with the supporting plate (603), two keycap bins (604) are provided, the two keycap bins (604) are respectively in threaded connection with the left side and the right side of the supporting plate (603), each keycap bin (604) is composed of a plurality of rectangular material channels, the rectangular material channels are in threaded connection with the supporting plate (603), a through hole is formed in each rectangular material channel on the supporting plate (603), a relief hole is formed in the upper portion of each rectangular material channel on the bin cover plate (607), a plurality of material ejecting rods (606) are provided, and the plurality of material ejecting rods (606) are all in threaded connection with a moving platform of the third Z linear module (605), the material ejecting rod (606) is arranged corresponding to a through hole in the supporting plate (603), positioning holes are formed in the front side and the rear side of the supporting plate (603), the stop column (609) is in threaded connection with a piston rod of the positioning cylinder (608), and the stop column (609) is arranged corresponding to the positioning holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110306540.2A CN112828556A (en) | 2021-03-23 | 2021-03-23 | Key cap assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110306540.2A CN112828556A (en) | 2021-03-23 | 2021-03-23 | Key cap assembling machine |
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| Publication Number | Publication Date |
|---|---|
| CN112828556A true CN112828556A (en) | 2021-05-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110306540.2A Pending CN112828556A (en) | 2021-03-23 | 2021-03-23 | Key cap assembling machine |
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| CN (1) | CN112828556A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114178848A (en) * | 2021-12-30 | 2022-03-15 | 东莞理工学院 | PLC integrated control's equipment mechanism |
| CN115055932A (en) * | 2022-07-01 | 2022-09-16 | 东莞市振亮精密科技有限公司 | Assembling device for automatic switch and fixing piece |
-
2021
- 2021-03-23 CN CN202110306540.2A patent/CN112828556A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114178848A (en) * | 2021-12-30 | 2022-03-15 | 东莞理工学院 | PLC integrated control's equipment mechanism |
| CN115055932A (en) * | 2022-07-01 | 2022-09-16 | 东莞市振亮精密科技有限公司 | Assembling device for automatic switch and fixing piece |
| CN115055932B (en) * | 2022-07-01 | 2023-11-07 | 东莞市振亮精密科技有限公司 | Assembling device for automatic switch and fixing piece |
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