CN112811211A - Continuous type dress rice steamer device - Google Patents
Continuous type dress rice steamer device Download PDFInfo
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- CN112811211A CN112811211A CN202110164816.8A CN202110164816A CN112811211A CN 112811211 A CN112811211 A CN 112811211A CN 202110164816 A CN202110164816 A CN 202110164816A CN 112811211 A CN112811211 A CN 112811211A
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- distributor
- distributing device
- translation mechanism
- distributing
- retort
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
- B65G69/0458—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials with rotating means, e.g. tables, arms
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Abstract
The application discloses continuous type dress rice steamer device, including swinging boom mechanism, cavity rotary device, distributing device translation mechanism and distributing device, cavity rotary device installs the end at swinging boom mechanism, cavity rotary device is along first rotation axis at first settlement angle within range internal rotation, distributing device translation mechanism installs in cavity rotary device below and rotates together with cavity rotary device, distributing device installs in distributing device translation mechanism below and along distributing device translation mechanism's guide rail direction horizontal migration, the distributing device includes distributing device feed bin and distributing device chain trigger, distributing device chain trigger is installed in distributing device feed bin below, the lees are transmitted to the distributing device feed bin from cavity rotary device, and spread the lees in the distributing device feed bin in the rice steamer pot through distributing device chain trigger. The continuous steamer filling device mainly considers the material distribution efficiency and the material distribution effect, and solves the problems that the material distribution efficiency is not high enough or the material distribution efficiency is high, but the material distribution effect is not fine and smooth enough, the yield is influenced and the like in the prior art.
Description
Technical Field
The embodiment of the application relates to the field of a steamer filling process of vinasse in white spirit production, in particular to a continuous steamer filling device.
Background
In the link of the automatic wine brewing process, a steamer filling procedure is provided, the procedure is the most critical step in the traditional production, and the yield and the quality of wine can be influenced by the quality of the steamer filling effect. The retort filling devices currently used in the industry have two types: batch type retort filling systems and continuous type retort filling systems.
The intermittent retort filling system is mainly characterized in that a multi-joint robot is used for grabbing retort distribution equipment (such as a distributor) for intermittent feeding, the retort distribution equipment receives materials from a material receiving point and then moves into a retort pot for spreading, and the operation is circulated until the whole retort pot is fully spread. Because the retort distribution equipment has limited storage of vinasse, the vinasse needs to be repeatedly connected to the material receiving point, and the distribution tempo has certain limitation. In addition, the cost of the multi-joint industrial robot is relatively high.
The continuous retort filling system mainly adopts a special mechanical arm structure, and has the main problems that: or the mechanical arm structure is too complex, and the processing and the electric software control are complex; or the cloth motion of the terminal cloth structure is not fine and smooth enough, the cloth effect is not controllable, and the yield is influenced.
In view of this, it is an urgent need to solve the above problems by designing a novel continuous steamer filling device with high efficiency and fineness.
Disclosure of Invention
Aiming at the problems of insufficient distribution efficiency or insufficient fineness and the like of a continuous steamer filling device in the prior art, the application provides the continuous steamer filling device for solving the problems mentioned in the background technology, the continuous steamer filling device comprises a rotating arm mechanism, a hollow rotating device, a distributor translation mechanism and a distributor, the hollow rotating device is arranged at the tail end of the rotating arm mechanism, the hollow rotating device rotates along a first rotating shaft within a first set angle range, the distributor translation mechanism is arranged below the hollow rotating device and rotates together with the hollow rotating device, the distributor is arranged below the distributor translation mechanism and moves horizontally along the direction of a guide rail of the distributor translation mechanism, the distributor comprises a distiller's grain bin and a distributor chain plate machine, the distributor chain plate machine is arranged below the distributor bin and is transmitted to the distributor from the hollow rotating device, and the distiller's grains in the material distributor bin are spread in the steamer through the material distributor chain plate machine.
In a preferred embodiment, the lifting mechanism is further included, and the rotating arm mechanism is mounted above the lifting mechanism and rotates along the second rotating shaft within a second set angle range. The rotary arm mechanism and the distributing device can be lifted or lowered by a certain height through the lifting mechanism, the material spreading step is repeated, the height is changed again, and the material spreading is continued until the whole steamer is fully spread, so that the material distribution is more comprehensive and fine.
In a preferred embodiment, the distributor is controlled to move to the retort distribution point by a lifting mechanism. The distributor completes one spreading action at the low position of the retort distributing point.
In a preferred embodiment, the rotating arm mechanism moves the hollow rotating mechanism along the second axis of rotation to the center of the steamer pot such that the first axis of rotation substantially coincides with the centerline of the steamer pot. At the moment, the distributing device is driven by the hollow rotating mechanism to rotate along the first rotating shaft together, and then the material spreading can be completed for one circle.
In a preferred embodiment, a plurality of working positions are set on the distributor translation mechanism, and the distributor is respectively moved to the plurality of working positions of the distributor translation mechanism and is driven by the hollow rotation mechanism to rotationally spread materials. Under this condition, the distributing device moves on a plurality of work positions on the distributing device translation mechanism to rotatory stone material of following first rotation axis can cover whole rice steamer pot face with the lees, and the cloth is efficient, and can guarantee that the cloth fineness is high.
In a preferred embodiment, the working order of the working positions is selected by a program setting or by an external sensor setting. The setting of the working position can be realized through simple processing and electric software control, and the controllability is strong.
In a preferred embodiment, a motor of the distributor chain plate machine is started to operate the connecting mechanism during the rotation of the distributor, so that the vinasse are conveyed out of the distributor bin. At the moment, the distributor rotates and distributes the materials at the same time to improve the fineness of the distribution.
In a preferred embodiment, the distributor is locked with the distributor translation mechanism when the distributor reaches the working position of the corresponding position of the distributor translation mechanism. When the distributing device reaches the working position, the distributing device is locked with the distributing device translation mechanism, so that the distributing device is prevented from moving relative to the distributing device translation mechanism when rotating together with the hollow rotating mechanism.
In a preferred embodiment, the device further comprises a conveying mechanism, wherein the conveying mechanism is arranged above the rotating arm mechanism and forms a complete vinasse conveying channel with the hollow rotating mechanism and the distributor. Conveying mechanism accomplishes the whole transportation process of lees with cavity rotary mechanism and distributing device, and transfer passage is simple reasonable, avoids the complex construction to cause the loss in transportation process to lees.
In a preferred embodiment, the distributor chain plate machine rotates in a third set angle range along a third rotation axis relative to the distributor bin. The spreading angle of the distributor chain plate machine is adjusted under the action of a third rotating shaft, and the distributor chain plate machine is rotated to a certain set spreading angle.
The invention discloses a continuous retort filling device which comprises a rotating arm mechanism, a hollow rotating device, a distributing device translation mechanism and a distributing device, wherein the hollow rotating device is arranged at the tail end of the rotating arm mechanism, the hollow rotating device rotates along a first rotating shaft within a first set angle range, the distributing device translation mechanism is arranged below the hollow rotating device and rotates together with the hollow rotating device, the distributing device is arranged below the distributing device translation mechanism and moves horizontally along the direction of a guide rail of the distributing device translation mechanism, the distributing device comprises a distributing device bin and a distributing device chain plate machine, the distributing device chain plate machine is arranged below the distributing device bin, vinasse is transmitted to the distributing device bin from the hollow rotating device, and vinasse in the distributing device bin is spread in a retort pot through the distributing device chain plate machine. The continuous steamer filling device mainly considers both the material distribution efficiency and the material distribution effect, and solves the problems that the material distribution efficiency is not high enough or the material distribution efficiency is high but the material distribution effect is not fine and smooth enough to influence the yield and the like of the continuous steamer filling device used in the industry at present.
Drawings
The accompanying drawings are included to provide a further understanding of the embodiments and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and together with the description serve to explain the principles of the invention. Other embodiments and many of the intended advantages of embodiments will be readily appreciated as they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.
Fig. 1 shows a perspective view of a continuous retort filling apparatus according to an embodiment of the present invention;
FIG. 2 shows a side view of a continuous retort filling apparatus according to an embodiment of the present invention;
fig. 3 shows a schematic view of the principle of the material distribution of a continuous retort filling device in a retort according to an embodiment of the invention.
The reference numerals in the figures denote: 100-a continuous retort filling device; 200-a rotating arm mechanism; 300-hollow rotating means; 301-a first axis of rotation; 400-a distributor translation mechanism; 500-distributing device; 501-distributing device bin; 502-distributor chain plate machine; 503-a third axis of rotation; 600-a lifting mechanism; 601-a second rotation axis; 700-a conveying mechanism; 701-material receiving port.
Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the related invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
The embodiment of the invention provides a continuous retort filling device 100, as shown in fig. 1, comprising a rotating arm mechanism 200, a hollow rotating device 300, a distributor translation mechanism 400 and a distributor 500, wherein the hollow rotating device 300 is installed at the tail end of the rotating arm mechanism 200, the hollow rotating device 300 rotates along a first rotating shaft 301 within a first set angle range, the distributor translation mechanism 400 is installed below the hollow rotating device 300 and rotates together with the hollow rotating device 300, the distributor 500 is installed below the distributor translation mechanism 400 and moves horizontally along the direction of a guide rail of the distributor translation mechanism 400, the distributor 500 comprises a distributor bin 501 and a distributor chain plate machine 502, the distributor chain plate machine 502 is installed below the distributor bin 501, vinasse are conveyed from the hollow rotating device 300 to the distributor bin 501, and the vinasse in the distributor bin 501 is spread in the retort pot through the distributor chain plate machine 502.
In a specific embodiment, the lifting mechanism 600 is further included, and the rotating arm mechanism 200 is mounted above the lifting mechanism 600 to rotate along the second rotating shaft 601 within a second set angle range. The rotating arm mechanism 200 and the distributing device 500 can be lifted or lowered by a certain height through the lifting mechanism 600, the material spreading step is repeated, the height is changed, and the material spreading is continued until the whole steamer is fully spread, so that the material distribution is more comprehensive and fine. In alternative embodiments, the lifting mechanism 600 can be driven by hydraulic pressure or a threaded screw mechanism, so that the control transmission is stable and convenient to implement. In a specific embodiment, the lifting mechanism 600 controls the distributor 500 to move to the retort distribution point. The distributor 500 completes one material spreading action at the low position of the retort distribution point. The movement of the lifting mechanism 600 can control the movement of the rotating arm mechanism 200, the hollow rotating device 300, the distributor translation mechanism 400 and the distributor 500, and finally the distributor 500 is moved to a proper retort distribution point.
In a particular embodiment, rotating arm mechanism 200 moves hollow rotating mechanism 300 along second axis of rotation 601 to the center of the steamer such that first axis of rotation 301 substantially coincides with the centerline of the steamer. At this time, the distributor 500 is driven by the hollow rotating mechanism 300 to rotate along the first rotating shaft 301, so that one turn of material spreading can be completed.
In a specific embodiment, a plurality of working positions are set on the spreader translation mechanism 400, and the spreader 500 is moved to the plurality of working positions of the spreader translation mechanism 400 and is driven by the hollow rotation mechanism 300 to spread the materials in a rotating manner. The distributor translation mechanism 400 is installed below the hollow rotation mechanism 300 and can rotate along with the central control rotation mechanism 300, and the distributor 500 is installed below the distributor translation mechanism 400 and rotates along with the central control rotation mechanism 300. Under the condition, the distributor 500 moves on a plurality of working positions on the distributor translation mechanism 400, and the whole steamer pot surface can be covered with the vinasse by rotationally paving along the first rotating shaft 301, so that the distribution efficiency is high, and the high fineness of the distribution can be ensured. In a particular embodiment, the sequence of operation of the operating positions of the hopper translation mechanism 400 is selected by programming or by external sensor settings. The setting of work position just can be realized through simple processing and electric software control, and the controllability is strong, and above mechanical connection mechanism is stable and easy to operate realizes, can effectively improve cloth efficiency.
In a specific embodiment, as shown in fig. 2, during the rotation of the distributor 500, the motor of the distributor chain plate 502 is activated to operate the connection mechanism, so as to transport the distiller's grains out of the distributor bin 501. At this time, the distributor 500 rotates and distributes the material to improve the fineness of the material. In a specific embodiment, when the distributor 500 reaches the working position of the corresponding position of the distributor translation mechanism 400, the distributor 500 is locked with the distributor translation mechanism 400. When the distributor 500 reaches the working position, it is locked with the distributor translation mechanism 400, so as to prevent the distributor 500 from moving relative to the distributor translation mechanism 400 when rotating together with the hollow rotation mechanism 300. In a specific embodiment, the distributor linkage 502 rotates relative to the distributor magazine 501 along a third rotation axis 503 within a third set angular range. The material spreading angle of the distributor chain plate 502 is adjusted by the third rotating shaft 503, and the distributor chain plate 502 is rotated to a certain set material spreading angle, so that the vinasse is conveyed out of the distributor bin 501 through the distributor chain plate 502 at a certain material spreading angle and is spread on the surface of the retort pot.
In the specific embodiment, a conveying mechanism 700 is further included, and the conveying mechanism 700 is installed above the rotating arm mechanism 200, and forms a complete vinasse conveying channel with the hollow rotating mechanism 300 and the distributor 500. Conveying mechanism 700 accomplishes the whole transportation process of lees with hollow rotary mechanism 300 and distributing device 500, and the transfer passage arranges simple rationally, avoids the complex construction to cause the loss to lees in transportation process. The rotating arm mechanism 200, the hollow rotating mechanism 300, the distributor translation mechanism 400, the distributor 500 and the conveying mechanism 700 can realize the integral lifting action under the action of the lifting mechanism 600. In an alternative embodiment, the conveying mechanism 700 includes a receiving port 701, and the external conveying device starts feeding from the receiving port 701. In a preferred embodiment, the receiving opening 701 may be circular, or may be other suitable shapes. When the material distributing device 500 performs the material spreading action, the conveying mechanism 700 continuously conveys the vinasse, and the sufficient vinasse amount of the material distributing device bin 501 is ensured.
The operation principle flow of the continuous retort filling device 100 of the invention is as follows:
firstly, the external conveying equipment continuously feeds materials to the circular arc-shaped material receiving port 701 of the conveying mechanism 700, the conveying mechanism 700 conveys vinasse into the material distributor bin 501, and after the vinasse in the material distributor bin 501 reaches a preset amount, the rotating arm mechanism 200 drives the hollow rotating mechanism 300 to move to the center of the retort under the drive of a servo motor (or other drive modes can be adopted), so that the first rotating shaft 301 is basically overlapped with the center line of the retort. The distributor 500 is driven by the lifting mechanism 600 to be lowered to the lower position of the retort distribution point. Set for in advance that distributing device 500 has a plurality of work positions on distributing device translation mechanism 400, for example can cover whole rice steamer pot face when distributing device 500 rotates 4 rings, then set up 4 work positions, the working order of 4 work positions can be program setting in advance, also can visit gas intelligent selection through the external sensor.
Referring to fig. 3, fig. 3 shows a circle of central distribution track of the distributor and a circle of coverage area of the discharge port of the distributor, which completes the whole material spreading process in the range of the barrel wall of the steamer. After the system selects a working position, the distributor translation mechanism 400 moves the distributor 500 to the corresponding position and locks the same, and meanwhile, the distributor chain plate 502 rotates to a certain set material spreading angle under the action of the third rotating shaft 503, and then the distributor 500 rotates one circle around the center of the steamer under the action of the hollow rotating mechanism 300. When the distributor 500 rotates, the motor of the distributor chain plate machine 502 is started to operate the connecting mechanism, and the vinasse in the distributor bin 501 is conveyed out and spread in the retort pot. The thickness of the spread vinasse controls the speed of the chain plate of the distributor chain plate machine 502 according to the system setting. After one circle of material spreading is finished, the system selects the next working position, the material distributor 500 moves to the next position, and material is distributed for one circle according to the steps. Then, the next working position is selected until a layer of material surface is paved. When the material distributing device 500 performs the material spreading action, the conveying mechanism 600 continuously conveys the vinasse, and the sufficient vinasse amount of the material distributing device bin 501 is ensured.
After a layer of vinasse is paved, the distributing device 500 rises to a certain height under the action of the lifting mechanism 100, the material paving action is repeated, then the material is raised to a certain height, and the material paving is continued until the whole retort pot is paved. Finally, the distributor 500 returns to the waiting point under the action of the rotating arm mechanism 200 to prepare for the next retort filling requirement.
The invention discloses a continuous retort filling device which comprises a rotating arm mechanism, a hollow rotating device, a distributing device translation mechanism and a distributing device, wherein the hollow rotating device is arranged at the tail end of the rotating arm mechanism, the hollow rotating device rotates along a first rotating shaft within a first set angle range, the distributing device translation mechanism is arranged below the hollow rotating device and rotates together with the hollow rotating device, the distributing device is arranged below the distributing device translation mechanism and moves horizontally along the direction of a guide rail of the distributing device translation mechanism, the distributing device comprises a distributing device bin and a distributing device chain plate machine, the distributing device chain plate machine is arranged below the distributing device bin, vinasse is transmitted to the distributing device bin from the hollow rotating device, and vinasse in the distributing device bin is spread in a retort pot through the distributing device chain plate machine. The continuous steamer filling device mainly considers both the material distribution efficiency and the material distribution effect, and solves the problems that the material distribution efficiency is not high enough or the material distribution efficiency is high but the material distribution effect is not fine and smooth enough to influence the yield and the like of the continuous steamer filling device used in the industry at present.
While the present invention has been described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
In the description of the present application, it is to be understood that the terms "upper", "lower", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application. The word 'comprising' does not exclude the presence of elements or steps not listed in a claim. The word 'a' or 'an' preceding an element does not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims shall not be construed as limiting the scope.
Claims (10)
1. A continuous retort filling device is characterized by comprising a rotating arm mechanism, a hollow rotating device, a distributing device translation mechanism and a distributing device, the hollow rotating device is arranged at the tail end of the rotating arm mechanism and rotates in a first set angle range along a first rotating shaft, the distributing device translation mechanism is arranged below the hollow rotating device and rotates together with the hollow rotating device, the distributing device is arranged below the distributing device translation mechanism and horizontally moves along the direction of the guide rail of the distributing device translation mechanism, the distributing device comprises a distributing device bin and a distributing device chain plate machine, the distributing device chain plate machine is arranged below the distributing device bin, the vinasse is transmitted to the distributing device bin from the hollow rotating device, and the distillers' grains in the feed bin of the distributing device are spread in a retort pot through the chain plate machine of the distributing device.
2. The continuous retort filling device according to claim 1, further comprising a lifting mechanism, wherein the rotating arm mechanism is mounted above the lifting mechanism and rotates along a second rotating shaft within a second set angle range.
3. The continuous retort filling device according to claim 2, wherein the lifting mechanism controls the distributor to move to a retort distribution point.
4. The continuous retort filling apparatus according to claim 2, wherein the rotating arm mechanism moves the hollow rotating mechanism along the second axis of rotation to the center of the retort pot such that the first axis of rotation substantially coincides with the centerline of the retort pot.
5. The continuous retort filling device according to claim 1, wherein a plurality of working positions are set on the distributor translation mechanism, and the distributor is moved to the plurality of working positions of the distributor translation mechanism and is driven to rotate and spread materials by the hollow rotation mechanism.
6. The continuous retort filling apparatus according to claim 5, wherein the working sequence of the working positions is selected by programming or by external sensor settings.
7. The continuous retort filling device according to claim 5, wherein the distributor is activated during rotation of the distributor by a motor operation connecting mechanism of the distributor chain plate machine to convey the distillers grains out of the distributor bin.
8. The continuous retort filling device according to claim 5, wherein the distributor is locked with the distributor translation mechanism when the distributor reaches the working position corresponding to the position of the distributor translation mechanism.
9. The continuous retort filling device according to any one of claims 1 to 8, further comprising a conveying mechanism, wherein the conveying mechanism is arranged above the rotating arm mechanism and forms a complete vinasse conveying channel with the hollow rotating mechanism and the distributor.
10. The continuous retort filling device according to any one of claims 1 to 8, wherein the distributor chain plate machine rotates in a third set angle range along a third rotation axis relative to the distributor bin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110164816.8A CN112811211A (en) | 2021-02-05 | 2021-02-05 | Continuous type dress rice steamer device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110164816.8A CN112811211A (en) | 2021-02-05 | 2021-02-05 | Continuous type dress rice steamer device |
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| CN112811211A true CN112811211A (en) | 2021-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110164816.8A Pending CN112811211A (en) | 2021-02-05 | 2021-02-05 | Continuous type dress rice steamer device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113895922A (en) * | 2021-11-12 | 2022-01-07 | 江西远大保险设备实业集团有限公司 | Steerable guide groove positioning and supporting device |
| CN113913266A (en) * | 2021-10-14 | 2022-01-11 | 倪永培 | Automatic rice steamer filling robot |
-
2021
- 2021-02-05 CN CN202110164816.8A patent/CN112811211A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113913266A (en) * | 2021-10-14 | 2022-01-11 | 倪永培 | Automatic rice steamer filling robot |
| CN113895922A (en) * | 2021-11-12 | 2022-01-07 | 江西远大保险设备实业集团有限公司 | Steerable guide groove positioning and supporting device |
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