CN112809807A - One-time waste discharge punching forming method - Google Patents

One-time waste discharge punching forming method Download PDF

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Publication number
CN112809807A
CN112809807A CN202011513799.6A CN202011513799A CN112809807A CN 112809807 A CN112809807 A CN 112809807A CN 202011513799 A CN202011513799 A CN 202011513799A CN 112809807 A CN112809807 A CN 112809807A
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China
Prior art keywords
outer frame
edge
waste discharge
waste
cut
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Granted
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CN202011513799.6A
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Chinese (zh)
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CN112809807B (en
Inventor
马涛
黄军政
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Zhengzhou Triumphlead Technology Co ltd
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Zhengzhou Triumphlead Technology Co ltd
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Priority to CN202011513799.6A priority Critical patent/CN112809807B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D2007/1809Means for removing cut-out material or waste by stripping fingers

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The invention discloses a one-time waste discharge punching forming method, which comprises the following steps: s1 half-cutting the bottom edge of the outer frame of the substrate; s2 composite main material back half-cut finger position edge knife and half-cut outer frame edge, wherein, in step S2, the outer frame bottom edge is not punched, so through a plurality of knife paths half-cut, the finger position waste material and the outer frame waste material are connected together, optimize the waste discharge process, realize once waste discharge, improve work efficiency, save processing cost, improve product competitiveness.

Description

One-time waste discharge punching forming method
Technical Field
The invention relates to the technical field of punching waste discharge, in particular to a one-time waste discharge punching forming method.
Background
Along with the development of the intelligent electronic industry and the increasing progress of the communication technology, the intelligent electronic product precision manufacturing industry has an increasing market and stronger industry competition, and how to ensure the product quality and reduce the production cost simultaneously becomes a problem which each precision manufacturer must face so as to improve the product market competition. For example, products with finger positions have simple structures, and the processes of the products are largely the same and different, so that the product can be remarkably rewound only by innovating and optimizing the processes to reduce the production cost. The general production process of the product comprises the steps of firstly cutting the product edge cutter, discharging waste materials of the finger position, finally cutting the outer frame, discharging waste materials of the outer frame and then forming, so that two times of waste discharge are needed, namely, one time of waste discharge of the finger position and one time of waste discharge of the outer frame, the process procedure needs two times of waste discharge, and the good production efficiency is difficult to further improve.
Disclosure of Invention
The invention aims to provide a method for one-time waste discharge punching forming, which is characterized in that a plurality of cutter ways are used for half-cutting, so that finger position waste and outer frame waste are connected together, a waste discharge process is optimized, one-time waste discharge is realized, the working efficiency is improved, the processing cost is saved, the product competitiveness is improved, and the problems that the existing product with a finger position needs at least two-time waste discharge, the working efficiency is influenced, and the manufacturing cost is increased are solved.
In order to achieve the purpose, the invention adopts the following technical scheme:
the method for one-time waste discharge punching forming comprises the following steps: carry out half-cut to the product through a plurality of blade ways, make finger position waste material link together with the frame waste material to realize once wasting discharge.
From this, can once waste discharge with the waste material after the product is die-cut, optimize the waste discharge process, realize once wasting discharge, improve work efficiency, practice thrift the processing cost, improve product competitiveness.
In some embodiments, the method comprises:
s1: half-cutting the bottom edge of the outer frame of the substrate;
s2: a side cutter for half-cutting the finger position after the main material is compounded, and half-cutting the edge of the outer frame;
in step S2, the bottom edge of the outer frame is not punched.
Therefore, the outer frame waste of the main material and the finger position waste of the substrate are connected together through half cutting, and the waste can be discharged together when being discharged.
In some embodiments, in step S1, the substrate is first laminated on the tray, and then the bottom edge of the outer frame of the substrate is punched and half-cut to the tray.
In some embodiments, in step S2, the edge blade of the finger position is half-cut to the substrate.
Therefore, the edge knife of the finger position is half-cut to the substrate, so that the waste of the finger position is connected with the waste of the outer frame, and the waste can be discharged once during waste discharge.
In some embodiments, in step S2, the outer frame edge is half-cut to the bottom.
Thus, the outer frame edge is half-cut to form the shape of the product and form the outer frame waste.
In some embodiments, the main material is die cut after the main material is combined with the face paper in step S2.
Therefore, the main material has certain viscosity, the composite facial tissue is beneficial to punching before punching, and the main material is protected to a certain degree.
In some embodiments, in step S2, the edge blade of the finger position and the outer frame edge may be completed in the same blade path, where the blade path includes a first blade and a second blade, the first blade is used for punching the edge blade of the finger position, and the second blade is used for punching the outer frame edge.
Therefore, the same knife path is simultaneously provided with two cutting edges, and the edge knives and the edge of the outer frame are punched at different depths, so that the punching precision and efficiency are improved.
In some embodiments, the method further comprises step S3;
s3: and (4) discharging waste, wherein the finger position waste and the outer frame waste are discharged at one time.
From this, because of the main material does not have die-cut frame base in the second blade way, the finger position waste material and the frame waste material of formation link together, and during the wasting discharge, the frame waste material just can drive the waste material of finger position and once waste discharge.
The invention has the beneficial effects that: half frame base to the support end of cutting the substrate, half edge sword to the substrate of cutting finger position again after compound main material, half cut frame border to the support end to in the second blade way, the frame base is not die-cut, make finger position waste material and frame waste material link together, when the waste discharge, the frame waste material just can drive finger position waste material and once arrange waste, reduces the waste discharge process, improves work efficiency, practices thrift the processing cost, improves product competitiveness.
Drawings
FIG. 1 is a structural diagram of a product formed by a one-time waste discharge punching forming method according to the present invention;
FIG. 2 is an exploded view of a product in the one-time waste discharge die-cutting molding method of the present invention;
FIG. 3 is a die-cut trace of a first blade path in the one-time waste discharge die-cutting forming method of the present invention;
FIG. 4 is a view showing the punching depth of the first blade path in the one-time waste discharge punching forming method of the present invention;
FIG. 5 is a die-cut trace of a second blade in the one-time waste discharge die-cutting forming method of the present invention;
FIG. 6 is a view showing the punching depth of the second blade path in the one-time waste discharge punching forming method of the present invention;
wherein: 1-supporting the bottom; 2-a substrate; 21-finger position; 3-main material; 4-face paper; 10-bottom edge of outer frame; 20-the edge of the outer frame; 30-edge knife; 100-a first knife path; 200-a second lane; 210-a first blade edge; 220-second blade edge.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 to 6, a method for one-time waste discharge punching forming includes: the product is half-cut through a plurality of knife paths, so that the waste materials at the finger positions 21 are connected with the waste materials at the outer frame, and one-time waste discharge is realized.
Further illustratively, the method comprises:
s1: half-cutting the bottom edge 10 of the outer frame of the substrate 2;
s2: the edge knife 30 of the finger position 21 is half-cut after the main composite material 3 is compounded, and the outer frame edge 20 is half-cut;
in step S2, the outer frame bottom edge 10 is not punched.
To explain, in step S1, the substrate 2 is first compounded on the tray bottom 1, and then the bottom edge 10 of the outer frame of the substrate 2 is punched and half-cut to the tray bottom 1.
To explain, in step S2, the edge blade 30 of the finger position 21 is half-cut to the substrate 2.
To explain, in step S2, the outer frame edge 20 is half-cut to the bottom 1.
To explain further, in step S2, the main material 3 is die cut after being laminated with the face paper 4.
To explain, in step S2, the edge blade 30 of the finger position 21 and the outer frame edge 20 can be completed in the same track, the track includes a first blade 210 and a second blade 220, the first blade 210 is used for punching the edge blade 30 of the finger position 21, and the second blade 220 is used for punching the outer frame edge 20.
Further, the method includes step S3;
s3: and (4) discharging waste, wherein the waste of the finger position 21 and the waste of the outer frame are discharged at one time.
The working principle is as follows:
the product is composed of a substrate 2 and a main material 3, wherein the main material 3 is compounded above the substrate 2, and then the substrate 2 is punched and molded to form structures such as finger positions 21 and the like.
As shown in fig. 3 and 4, firstly, the substrate 2 is compounded on the substrate 1, the outer frame bottom edge 10 of the substrate 2 is half-cut and formed through the first cutting path 100, the half-cut depth is the cutting depth to the substrate 1, the dotted line trace shown in fig. 3 is the cutting trace of the first cutting path 100, the cutting trace forms the outer frame bottom edge 10 of the product, and fig. 4 is the schematic drawing of the cutting depth of the first cutting path 100, and the substrate 2 is cut along the outer frame bottom edge 10 of the product.
As shown in fig. 5 and 6, then, compounding the main material 3, half-cutting the edge knife 30 of the finger position 21 to the substrate 2, half-cutting the bottom edge 10 of the outer frame to the backing 1, and not punching the bottom edge 10 of the outer frame of the product, wherein fig. 5 shows the punching trace of the second blade path 200, and punching and forming the shape of the product, wherein the straight line in the middle of the product is the punching trace of the second blade 220, i.e. the punching position of the edge knife 30 of the finger position 21, the edge 20 of the outer frame of the product is shown by a three-point dashed line, and the second blade 220 punches the edge 20 of the outer frame;
fig. 6 shows the punching depth of the first blade 210 and the second blade 220, the first blade 210 punches the substrate 2 to form the main material 3 and form the waste material of the finger position 21, and the second blade 220 punches the substrate 1 to form the product and form the outer frame waste material.
The product shape is formed through punching of the first knife path 100 and the second knife path 200, and the second knife path 200 does not punch the bottom edge 10 of the outer frame again, so that waste materials of the finger positions 21 and waste materials of the outer frame are connected together, the waste materials of the finger positions 21 and the waste materials of the outer frame can be discharged once during waste discharge, waste discharge is not required to be performed twice, waste discharge procedures are reduced, manufacturing procedures are optimized, working efficiency is improved, and processing and manufacturing cost is saved.
Before the product is punched by the second cutter path 200, the upper paper 4 can be compounded, and the main material 3 has certain viscosity, so that the compounding of the upper paper 4 is beneficial to punching and can also protect the main material 3.
The foregoing disclosure discloses only some embodiments of the invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept herein, and it is intended to cover all such modifications and variations as fall within the scope of the invention.

Claims (8)

1. The method for one-time waste discharge punching forming is characterized by comprising the following steps: the product is half-cut through a plurality of knife paths, so that the waste of the finger position (21) is connected with the waste of the outer frame, and one-time waste discharge is realized.
2. The method of one-time waste discharge punching molding according to claim 1, characterized in that the method comprises:
s1: half-cutting the bottom edge (10) of the outer frame of the substrate (2);
s2: a side cutter (30) for half-cutting the finger position (21) after the main composite material (3) is compounded, and an outer frame edge (20) is half-cut;
in step S2, the outer frame bottom edge (10) is not punched.
3. The method of one-time waste discharge punching and forming according to claim 2, wherein in step S1, the substrate (2) is first laminated on the tray (1), and then the bottom edge (10) of the outer frame of the substrate (2) is punched and half-cut to the tray (1).
4. The method of one-time waste discharge die-cutting molding according to claim 2, wherein in step S2, the edge blade (30) of the finger position (21) is half-cut to the substrate (2).
5. The method of one-time waste discharge punching and forming according to claim 4, wherein in step S2, the outer frame edge (20) is half-cut to the tray bottom (1).
6. The method of one-time waste discharge punching and forming according to claim 2, wherein in step S2, the main material (3) is punched after being compounded with the face paper (4).
7. The method of one-time waste discharge punching and forming according to claim 2, wherein in step S2, the edge blade (30) of the finger position (21) and the outer frame edge (20) can be completed in the same path, the path includes a first blade (210) and a second blade (220), the first blade (210) is used for punching the edge blade (30) of the finger position (21), and the second blade (220) is used for punching the outer frame edge (20).
8. The one-shot waste discharge, die-cut molding method according to claim 2, further comprising step S3;
s3: and (3) discharging waste, wherein the waste of the finger position (21) and the waste of the outer frame are discharged at one time.
CN202011513799.6A 2020-12-17 2020-12-17 One-time waste discharge punching forming method Active CN112809807B (en)

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Application Number Priority Date Filing Date Title
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2953060A1 (en) * 2013-01-29 2015-12-09 Shenzhen Hyan Microelectronics Co., Ltd. Method and apparatus for manufacturing discrete antenna rfid tag
CN105517326A (en) * 2015-12-11 2016-04-20 苏州米达思精密电子有限公司 Local non-gel reinforcing sheet formation process
CN205255156U (en) * 2015-12-18 2016-05-25 南京冠佳科技有限公司 Aperture cover position cutting die
CN105881647A (en) * 2015-01-26 2016-08-24 上海景奕电子科技有限公司 Production method for foam die cutting part with inner handle
CN107353841A (en) * 2017-08-14 2017-11-17 东莞市哲华电子有限公司 A kind of low cost production thereof of Mylar pieces
CN209207681U (en) * 2018-10-30 2019-08-06 深圳市义通模具有限公司 A kind of sliding cutter die cutting of non-metallic products
CN110355821A (en) * 2019-07-29 2019-10-22 郑州领胜科技有限公司 It is a kind of for correct automation arrangement product to patch knife print technique

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2953060A1 (en) * 2013-01-29 2015-12-09 Shenzhen Hyan Microelectronics Co., Ltd. Method and apparatus for manufacturing discrete antenna rfid tag
CN105881647A (en) * 2015-01-26 2016-08-24 上海景奕电子科技有限公司 Production method for foam die cutting part with inner handle
CN105517326A (en) * 2015-12-11 2016-04-20 苏州米达思精密电子有限公司 Local non-gel reinforcing sheet formation process
CN205255156U (en) * 2015-12-18 2016-05-25 南京冠佳科技有限公司 Aperture cover position cutting die
CN107353841A (en) * 2017-08-14 2017-11-17 东莞市哲华电子有限公司 A kind of low cost production thereof of Mylar pieces
CN209207681U (en) * 2018-10-30 2019-08-06 深圳市义通模具有限公司 A kind of sliding cutter die cutting of non-metallic products
CN110355821A (en) * 2019-07-29 2019-10-22 郑州领胜科技有限公司 It is a kind of for correct automation arrangement product to patch knife print technique

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