CN108098926A - The production process of PI single-sided tape for tablet computer assembly and the forming tool used - Google Patents
The production process of PI single-sided tape for tablet computer assembly and the forming tool used Download PDFInfo
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- CN108098926A CN108098926A CN201711174831.0A CN201711174831A CN108098926A CN 108098926 A CN108098926 A CN 108098926A CN 201711174831 A CN201711174831 A CN 201711174831A CN 108098926 A CN108098926 A CN 108098926A
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- blade
- blades
- height
- straight line
- short straight
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000002390 adhesive tape Substances 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 abstract description 6
- 239000004642 Polyimide Substances 0.000 abstract 1
- 229920001721 polyimide Polymers 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/015—Means for holding or positioning work for sheet material or piles of sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/122—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present only on one side of the carrier, e.g. single-sided adhesive tape
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2467/00—Presence of polyester
- C09J2467/006—Presence of polyester in the substrate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2479/00—Presence of polyamine or polyimide
- C09J2479/08—Presence of polyamine or polyimide polyimide
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
技术领域:Technical field:
本发明涉及平板电脑装配零件技术领域,特指一种平板电脑组装用PI单面胶带的生产工艺及所用成型刀具。The invention relates to the technical field of tablet computer assembly parts, in particular to a production process of PI single-sided adhesive tape for tablet computer assembly and a forming tool used therefor.
背景技术:Background technique:
在平板电脑装配过程中,需要使用大量PI单面胶带,常规的PI胶带的制作方法:需要使用的成型刀具分为两把,用到两台模切机,三台覆料机,至少两个人同时配合生产,才能完成PI单面胶带的制作。现有生产PI单面胶带成型刀具主要存在以下不足:其一、刀具数量多,周期短,造成浪费;其二、生产过程中,需要占用两台模切机,三台覆料机;其三、开机人员至少需要两人完成;其四、多机生产过程中需要考虑多机生产时的配合公差,产品精度难以提高。In the tablet computer assembly process, a large amount of PI single-sided tape is used. The conventional PI tape production method: two forming knives need to be used, two die-cutting machines, three coating machines, and at least two people. Cooperate with production at the same time to complete the production of PI single-sided tape. The existing production of PI single-sided tape forming tools mainly has the following shortcomings: first, the number of tools is large and the cycle is short, resulting in waste; second, during the production process, two die-cutting machines and three coating machines need to be occupied; third 1. At least two people are required to complete the start-up; 4. During the multi-machine production process, the coordination tolerance during multi-machine production needs to be considered, and the product accuracy is difficult to improve.
发明内容:Invention content:
本发明的目的是克服现有技术的上述不足之处,提供一种平板电脑组装用PI单面胶带双工位一体式成型刀具。The purpose of the present invention is to overcome the above-mentioned disadvantages of the prior art, and to provide a double-station integrated molding tool for PI single-sided adhesive tape for tablet computer assembly.
本发明采用的技术方案是:一种平板电脑组装用PI单面胶带双工位一体式成型刀具,其包括钢板母体以及在钢板母体表面经雕刻机铣出的内壁垂直、外部与内壁成40°的刀锋;其中:该刀具的刀锋分为第一高度刀锋和第二高度刀锋,其中,第一高度刀锋包括四条等长的短直线刀锋和分别设置在该四条短直线刀锋端部的弧线刀锋,四条短直线段刀锋中的两条在同一直线上且与另在同一直线上的两条相对且呈平行状态,第一高度刀锋还包括两条长直线刀锋,该两条长直线刀锋与短直线刀锋平行并分别位于外侧;第二高度刀锋包括四个带倒角的矩形刀锋,四个矩形刀锋的排列方式与四条短直线刀锋的排列方式一致。The technical solution adopted in the present invention is: a PI single-sided tape double-station integrated forming tool for tablet computer assembly, which includes a steel plate matrix and an inner wall milled out by an engraving machine on the surface of the steel plate matrix. blade; wherein: the blade of the cutter is divided into a first height blade and a second height blade, wherein the first height blade includes four equal-length short straight blades and arc blades respectively arranged at the ends of the four short straight blades , two of the four short straight segment blades are on the same straight line and are opposite to and parallel to the other two on the same straight line. The straight blades are parallel and located on the outside respectively; the blades of the second height include four rectangular blades with chamfers, and the arrangement of the four rectangular blades is consistent with the arrangement of the four short straight blades.
在第一高度刀锋的两侧分别设有定位孔刀锋,定位孔刀锋亦为第二高度刀锋,对应地,在第二高度刀锋的两侧分别设有定位柱。Positioning hole blades are respectively provided on both sides of the first height blade, and the positioning hole blades are also second height blades. Correspondingly, positioning columns are respectively provided on both sides of the second height blade.
所述第一高度刀锋的高度为1.4mm,第二高度刀锋的高度为1.5mm。The height of the blade at the first height is 1.4 mm, and the height of the blade at the second height is 1.5 mm.
本发明同时提供平板电脑组装用PI单面胶带的生产工艺,PI单面胶带从上而下依次为过程中离型膜、PI单面胶带、蓝色PET保护膜;其生产工艺包括如下步骤:利用双工位一体式成型刀具从上向下切料带,料带从上而下依次为过程中离型膜、PI单面胶带、蓝色PET保护膜;先经过第一高度刀锋所在工位,通过第一高度刀锋从中间切断料带的过程中离型膜以及单面胶带,形成PI单面胶带的一边缘,同时利用四个定位孔刀锋在料带上冲出四个定位孔;然后料带再步进式移动到矩形刀锋所在工位,利用四个定位柱与料带上的定位孔套位配合,完成料带定位,再利用矩形刀锋切将上层过程用离型膜、中层PI单面胶带、下层蓝色PET保护膜共三层材料全部切断,完成模切,再通过后续工序去除废料即可得成品。The present invention simultaneously provides the production process of the PI single-sided adhesive tape used for panel computer assembly, and the PI single-sided adhesive tape is sequentially from top to bottom a release film in the process, a PI single-sided adhesive tape, and a blue PET protective film; its production process includes the following steps: Use the double-station integrated forming tool to cut the material belt from top to bottom, and the material belt from top to bottom is the in-process release film, PI single-sided tape, and blue PET protective film; The release film and the single-sided tape are cut off from the middle by the blade at the first height to form an edge of the PI single-sided tape, and four positioning holes are punched out on the tape with four positioning hole blades; The belt then moves step by step to the station where the rectangular blade is located, and uses four positioning columns to cooperate with the positioning holes on the material belt to complete the positioning of the material belt. The surface tape and the lower layer of blue PET protective film are all cut off, the die-cutting is completed, and the waste is removed through the subsequent process to obtain the finished product.
本发明通过上述刀具结构以及生产工艺,减少机台使用,从而减少多机生产时造成的配合公差,提高产品精度,减少操作人员,降低生产和人力成本,提高企业竞争力。The present invention reduces the use of machines through the above cutter structure and production process, thereby reducing the matching tolerance caused by multi-machine production, improving product precision, reducing operators, reducing production and labor costs, and improving enterprise competitiveness.
附图说明:Description of drawings:
图1是本发明PI单面胶带成型用刀具刀线示意图;Fig. 1 is a schematic diagram of cutter line for forming PI single-sided adhesive tape of the present invention;
图2是本发明所制产品制作过程分解示意图;Fig. 2 is an exploded schematic diagram of the manufacturing process of the manufactured product of the present invention;
图3是本发明所制产品出成品的结构示意图。Fig. 3 is a schematic structural view of the finished product produced by the present invention.
具体实施方式:Detailed ways:
下面结合具体实施例和附图对本发明进一步说明。The present invention will be further described below in conjunction with specific embodiments and accompanying drawings.
如图1所示,本发明所述的一种平板电脑组装用PI单面胶带双工位一体式成型刀具,其包括钢板母体1以及在钢板母体1表面经雕刻机铣出的内壁垂直、外部与内壁成40°的刀锋,钢板母体1呈长方体板状厚度一般8mm,其中:该刀具的刀锋分为第一高度刀锋11和第二高度刀锋12,其中,第一高度刀锋11包括四条等长的短直线刀锋111和分别设置在该四条短直线刀锋111端部的弧线刀锋112,四条短直线段刀锋111中的两条在同一直线上且与另在同一直线上的两条相对且呈平行状态,即按2x2格式排列,第一高度刀锋11还包括两条长直线刀锋113,该两条长直线刀锋113与短直线刀锋111平行并分别位于外侧,其长度长于两条短直线刀锋111以及四条弧形刀锋112的投影长度;第二高度刀锋12包括四个带倒角的矩形刀锋121,四个矩形刀锋121的排列方式与四条短直线刀锋111的排列方式一致,即也按2x2格式排列。As shown in Figure 1, a PI single-sided adhesive tape double-station integrated forming tool for tablet computer assembly according to the present invention includes a steel plate matrix 1 and a vertical inner wall milled out by an engraving machine on the surface of the steel plate matrix 1. The blade at 40° to the inner wall, the steel plate matrix 1 is in the shape of a cuboid plate with a thickness of generally 8mm, wherein: the blade of the blade is divided into a first height blade 11 and a second height blade 12, wherein the first height blade 11 includes four equal lengths The short straight blades 111 and the arc blades 112 respectively arranged at the ends of the four short straight blades 111, two of the four short straight blades 111 are on the same straight line and are opposite to the other two on the same straight line. Parallel state, that is, arranged in a 2x2 format, the first height blade 11 also includes two long straight blades 113, the two long straight blades 113 are parallel to the short straight blades 111 and are located on the outside respectively, and their length is longer than the two short straight blades 111 And the projected lengths of the four arc-shaped blades 112; the second height blade 12 includes four rectangular blades 121 with chamfers, and the arrangement of the four rectangular blades 121 is consistent with the arrangement of the four short straight blades 111, that is, also in the 2x2 format arrangement.
在第一高度刀锋11的两侧分别设有定位孔刀锋122,定位孔刀锋122亦属于第二高度刀锋12,对应地,在第二高度刀锋12的两侧分别设有定位柱13。Positioning hole blades 122 are respectively provided on both sides of the first height blade 11 , and the positioning hole blades 122 also belong to the second height blade 12 . Correspondingly, positioning posts 13 are respectively provided on both sides of the second height blade 12 .
所述第一高度刀锋11的高度为1.4mm,第二高度刀锋12的高度为1.5mm。The height of the first height blade 11 is 1.4 mm, and the height of the second height blade 12 is 1.5 mm.
结合图2、图3所示,生产步骤如下:料带运行时,刀具从上向下切料带,料带从上而下依次为过程中离型膜31、PI单面胶带32、蓝色PET保护膜33;先经过第一高度刀锋11所在工位,通过第一高度刀锋11即1.4mm刀锋从中间切断料带的过程中离型膜31以及PI单面胶带32,形成PI单面胶带的一边缘,同时利用四个定位孔刀锋122在料带上冲出四个定位孔;As shown in Figure 2 and Figure 3, the production steps are as follows: when the material belt is running, the cutter cuts the material belt from top to bottom, and the material belt is from top to bottom in the process of release film 31, PI single-sided tape 32, blue PET Protective film 33; first pass through the station where the first height blade 11 is located, and pass through the first height blade 11, that is, the 1.4mm blade, during the process of cutting the material tape from the middle, the release film 31 and the PI single-sided adhesive tape 32, forming the PI single-sided adhesive tape On one edge, use four positioning hole blades 122 to punch out four positioning holes on the material strip at the same time;
然后料带再步进式移动到矩形刀锋121所在工位,利用四个定位柱13与料带上的定位孔套位配合,完成料带定位,再利用矩形刀锋切121将上层过程用离型膜31、中层PI单面胶带32、下层蓝色PET保护膜33共三层材料全部切断,完成模切,再通过后续工序去除废料即可得图3所示成品。Then the strip moves step by step to the station where the rectangular blade 121 is located. Four positioning columns 13 are used to cooperate with the positioning holes on the strip to complete the positioning of the strip. Film 31, middle layer PI single-sided adhesive tape 32, and lower layer blue PET protective film 33 are all three layers of materials cut off, die-cutting is completed, and waste materials are removed through subsequent processes to obtain the finished product as shown in Figure 3.
本发明通过上述刀具结构以及生产工艺,减少机台使用,从而减少多机生产时造成的配合公差,提高产品精度,减少操作人员,降低生产和人力成本,提高企业竞争力。The present invention reduces the use of machines through the above cutter structure and production process, thereby reducing the matching tolerance caused by multi-machine production, improving product precision, reducing operators, reducing production and labor costs, and improving enterprise competitiveness.
Claims (4)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720543548 | 2017-05-12 | ||
| CN201720543548X | 2017-05-12 |
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| Publication Number | Publication Date |
|---|---|
| CN108098926A true CN108098926A (en) | 2018-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711174831.0A Pending CN108098926A (en) | 2017-05-12 | 2017-11-22 | The production process of PI single-sided tape for tablet computer assembly and the forming tool used |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109015892A (en) * | 2018-08-29 | 2018-12-18 | 深圳市山本光电股份有限公司 | A kind of method for die cutting and frame structure |
| CN109605479A (en) * | 2018-11-09 | 2019-04-12 | 苏州万洲新材料有限公司 | A kind of manufacturing method of the die cutting product using cut open cutter jig |
| CN111847079A (en) * | 2019-04-26 | 2020-10-30 | 姜龙灿 | Method for manufacturing automatic roll type adhesive tape |
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| CN206030059U (en) * | 2016-08-12 | 2017-03-22 | 苏州万洲新材料有限公司 | High temperature adhesive tape die -cutting rule mode structure |
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| GB9403464D0 (en) * | 1993-02-23 | 1994-04-13 | Minnesota Mining & Mfg | Method and apparatus for producing a laminated viscoelastic product |
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| CN109015892A (en) * | 2018-08-29 | 2018-12-18 | 深圳市山本光电股份有限公司 | A kind of method for die cutting and frame structure |
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| CN111847079A (en) * | 2019-04-26 | 2020-10-30 | 姜龙灿 | Method for manufacturing automatic roll type adhesive tape |
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Application publication date: 20180601 |