CN112803656A - Inlet wire connection structure of starter - Google Patents

Inlet wire connection structure of starter Download PDF

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Publication number
CN112803656A
CN112803656A CN202110127569.4A CN202110127569A CN112803656A CN 112803656 A CN112803656 A CN 112803656A CN 202110127569 A CN202110127569 A CN 202110127569A CN 112803656 A CN112803656 A CN 112803656A
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CN
China
Prior art keywords
wire
wire inlet
starter
insulating
gasket
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Granted
Application number
CN202110127569.4A
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Chinese (zh)
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CN112803656B (en
Inventor
李保和
蒋毅清
易祥众
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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Application filed by Guangxi Yuchai Machinery Co Ltd filed Critical Guangxi Yuchai Machinery Co Ltd
Priority to CN202110127569.4A priority Critical patent/CN112803656B/en
Publication of CN112803656A publication Critical patent/CN112803656A/en
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Publication of CN112803656B publication Critical patent/CN112803656B/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/38Windings characterised by the shape, form or construction of the insulation around winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/10Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Frames (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

The invention discloses an incoming line connecting structure of a starter, which comprises a conducting wire assembly, an incoming line component and a stator coil, the lead assembly is connected with the upper end of the wire inlet component through welding, the stator coil is connected with the lower end of the wire inlet component through welding, the joint of the wire inlet component and the starter shell is provided with an insulating part, a sealing part and a gasket, in addition, the wire inlet component protruding out of the shell is wrapped by a protective cap, therefore, the wire inlet component is used as a connecting bridge between the wire assembly and the stator coil by the combination of the rivet or the bolt and the screw, and is matched with the sealing element, the insulating element, the gasket and the protective cap, the wire inlet component is a high-sealing connection structure, the wire inlet part of the motor shell is well sealed and protected, the problem that the existing starter wire inlet structure is poor in sealing performance is effectively solved, and the sealing and waterproof capabilities of the wire inlet part are greatly improved.

Description

Inlet wire connection structure of starter
Technical Field
The invention relates to the technical field of starters, in particular to an incoming line connecting structure of a starter.
Background
The starter is an assembly device for changing an engine from a static state to an operation state, and mainly comprises a direct current motor, a transmission mechanism and a control mechanism, wherein the direct current motor of the starter needs to introduce current into an armature winding in the motor when in operation. Most of the existing starter wire inlet structures are direct-through wire inlet structures, referring to fig. 1, that is, a wire assembly 1-1 directly penetrates through a wire inlet hole of a motor casing 1-2, a sealing gasket 1-3 is installed between the wire assembly 1-1 and the wire inlet hole, and the sealing gasket 1-3 is squeezed during assembly, so that a sealed wire inlet structure is realized. Referring to fig. 1, a wire inlet hole of a starter motor casing 1-2 is of a U-shaped groove structure, a sealing gasket 1-3 matched with a wire assembly 1-1 is provided with a hole in the middle, the wire assembly 1-1 penetrates through the hole of the sealing gasket 1-3, a wire entering the motor is welded with a stator coil 1-4 interface, and the sealing gasket is pressed by a rear cover 1-5 and the casing 1-2 when the wire inlet structure is installed. Because the wire assembly 1-1 is a bundle of non-rigid assemblies, the wire assembly can deform when being extruded from the outside, and meanwhile, due to the existence of structural dimension errors and assembly errors, the compression amount of the sealing gasket 1-3 is not well controlled during assembly, so that the sealing performance of the U-shaped groove wire inlet structure is poor, water seepage is easy to occur at the wire inlet structure, and the problem of circuit failure inside the motor is caused. Therefore, a wire incoming assembly is needed to connect the motor and the power supply.
The above background disclosure is only for the purpose of assisting understanding of the concept and technical solution of the present invention and does not necessarily belong to the prior art of the present patent application, and should not be used for evaluating the novelty and inventive step of the present application in the case that there is no clear evidence that the above content is disclosed at the filing date of the present patent application.
Disclosure of Invention
The invention provides a starter wire inlet connecting structure aiming at the technical problems, and aims to solve the problem that the existing starter wire inlet structure is poor in sealing performance.
In order to achieve the purpose, the invention adopts the following technical scheme:
the incoming line connecting structure of the starter comprises a lead wire assembly, a shell, an incoming line component, a lead wire splicing piece, a stator coil, a sealing piece, an insulating piece, a flat gasket and a protective cap; the motor shell is provided with a wire inlet hole, a wire inlet part is inserted into the wire inlet hole, the upper end of the wire inlet part is connected with a wire splicing piece, and the lower end of the wire inlet part is connected with a coil joint of a stator coil; the extending end of the wire connecting piece is connected with a wire assembly; the sealing element comprises a sealing gasket and a silica gel sealing ring, and the insulating element comprises an insulating sleeve and an insulating gasket; a silica gel sealing ring, an insulating pad and a flat gasket are sleeved in the lower end of the wire inlet part in the shell in sequence; the flat gasket is tightly pressed on the insulating pad, the insulating pad is tightly pressed on the inner wall of the shell, and the silica gel sealing ring is sleeved between the wire inlet part and the wire inlet hole; an insulating sleeve, a sealing gasket and a lead splicing piece are sequentially sleeved on the part, positioned outside the shell, of the lead-in component, the insulating sleeve is sleeved between the shell and the lead-in component, the sealing gasket is pressed on the insulating sleeve, and the lead splicing piece is pressed on the insulating sleeve; the protective cap wraps the wire inlet part protruding out of the machine shell.
Further, the wire assembly, the wire splicing piece, the wire inlet component, the coil joint and the stator coil are sequentially connected to form a circuit path.
Further, the coil joints are two positive and negative joints led out of the stator coil, and the stator coil is welded with the lower end of the wire inlet component.
Furthermore, the wire inlet component is a wire inlet rivet, the upper end of the wire inlet rivet is riveted with the wire connecting piece, and the other end of the wire connecting piece is welded with the wire assembly.
Furthermore, the wire inlet part is a combination of a wire inlet bolt and a wire inlet screw, a flat gasket and an elastic gasket are sleeved on the upper end of the wire inlet bolt in sequence, and the wire inlet bolt is in threaded fit with the wire inlet screw; the wire splicing is pressed on the upper end of the wire inlet bolt through the wire inlet screw, the elastic gasket and the flat gasket, and the other end of the wire splicing is welded with the wire assembly.
Furthermore, the part of the wire inlet hole matched with the wire inlet component is a circular closed ring.
Further, the insulating sleeve is made of hard insulating materials.
Further, the silica gel gasket is made of an elastic material.
Further, the protective cap is made of an insulating material.
Further, the wire assembly is composed of braided copper wire and an insulating outer layer.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the wire inlet connecting structure of the starter, the external wire assembly adopts a non-direct-through wire inlet mode, the wire inlet component is used as a connecting bridge between the wire assembly and the stator coil by the combination of the rivet or the bolt and the screw, and the wire inlet component is matched with the sealing element, the insulating element, the gasket and the protective cap, so that the wire inlet component becomes a high-sealing connecting structure, the wire inlet part of the motor shell is well sealed and protected, the problem of poor sealing performance of the wire inlet structure of the existing starter is effectively solved, and the sealing and waterproof capabilities of the wire inlet hole are greatly improved.
(2) The incoming line part adopts an incoming line rivet structure, the stator coil is connected with the incoming line rivet through welding, then the insulating part, the sealing part and the gasket are connected, and the rivet structure is tightly riveted on the incoming line hole of the casing through a riveting process. Through the design, the incoming wire rivet structure is designed between the lead assembly and the stator coil, the characteristics of tightness and firmness of the incoming wire rivet structure are utilized, and the multilayer sealing element and the insulating element are matched, so that the problem that the existing direct-through lead incoming wire assembly structure is poor in sealing and waterproof performance is solved, and the waterproof performance of the starter is improved.
(3) The wire inlet part adopts the combination of a wire inlet bolt and a wire inlet screw, a flat gasket and an elastic gasket are sleeved at the upper end of the wire inlet bolt in sequence, and then a sealing element, an insulating element, a gasket and a protective cap are matched; the inlet wire bolt of this design, inlet wire screw combination under the locking effect of elastic gasket and plain washer, can reach the locking effect after the inlet wire rivet riveting equally, with casing and suit firmly fastening of part wherein, just inlet wire bolt and inlet wire screw have the detachable advantage.
(4) The insulating pad separates the inlet wire part from the casing, and plays an insulating role. The silica gel sealing washer card plays sealed waterproof effect between entrance hole and inlet wire part, prevents that moisture from passing through inside the entrance hole infiltration motor.
(5) The insulating sleeve is made of hard insulating materials, and the insulating sleeve is buckled on the wire inlet hole in a clamping mode to separate the wire inlet component from the machine 2, so that the insulating sleeve plays a role in insulating and supporting the upper wire inlet component structure. The sealing gasket is clamped between the insulating sleeve and the wire inlet component, and moisture is effectively prevented from permeating into the wire inlet hole through the outer side of the rivet or the bolt, so that the sealing performance of the wire inlet component is further improved. One end of the wire splicing piece is connected with the wire inlet component, and the other end of the wire splicing piece is welded with the wire assembly, so that the wire splicing piece plays a role in conducting electricity.
(6) The matched part of the wire inlet hole and the wire inlet part is a circular closed ring, so that the problem of poor sealing performance of non-closed wire inlet holes such as the conventional U-shaped groove is solved. The protective cap is made of insulating materials, and wraps the wire inlet part structure protruding out of the shell part, so that the protective cap plays a role in insulation and protection.
Drawings
FIG. 1 is a schematic structural diagram of a conventional starter inlet structure;
FIG. 2 is a schematic diagram of a starter inlet wire connection structure of the design;
FIG. 3 is a schematic view of a wire inlet hole of the starter wire inlet connection structure of the present design;
FIG. 4 is a schematic view of a wire inlet rivet connection structure of the starter wire inlet connection structure of the design;
fig. 5 is a schematic structural view of a wire inlet screw and a bolt of the starter wire inlet connection structure.
Reference numerals: 1. a wire assembly; 2. a housing; 3. a rear cover; 4. a protective cap; 5. a wire inlet hole; 6. wire-feeding rivets; 7. a wire tab; 8. a gasket; 9. an insulating sleeve; 10. a silica gel seal ring; 11. an insulating pad; 12. a flat washer; 13. a stator coil; 14. a coil joint; 15. a welding point a; 16. a welding point b; 17. a wire inlet bolt; 18. a wire inlet screw; 19. an elastic pad; 20. and (7) a flat gasket.
Detailed Description
An embodiment of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the embodiment. It should be understood that the directions "up", "down", "left" and "right" mentioned in the following embodiments of the present invention are based on the positions of the corresponding drawings. These directional terms are used for convenience of description only and do not represent limitations on the particular embodiments of the present invention. Unless otherwise specified, like reference numerals in the reference numerals refer to like structures.
Referring to fig. 2 to 5, the present disclosure provides an incoming line connection structure of a starter, which includes a wire assembly 1, a housing 2, an incoming line component, a wire tab 7, a stator coil 13, a sealing member, an insulating member, a flat gasket 12, and a protective cap 4; a wire inlet hole 5 is formed in the casing 2, a wire inlet part is inserted into the wire inlet hole 5, the upper end of the wire inlet part is connected with a wire connecting piece 7, and the lower end of the wire inlet part is connected with a coil joint 14 of a stator coil 13; the extending end of the lead tab 7 is connected with the lead assembly 1; the sealing element comprises a sealing gasket 8 and a silica gel sealing ring 10, and the insulating element comprises an insulating sleeve 9 and an insulating gasket 11; a silica gel sealing ring 10, an insulating pad 11 and a flat gasket 12 are sleeved in the lower end of the wire inlet part in the shell 2 in sequence; the flat gasket 12 tightly presses the insulating pad 11, the insulating pad 11 tightly presses the inner wall of the casing 2, and the silica gel sealing ring 10 is sleeved between the wire inlet part and the wire inlet hole 5; an insulating sleeve 9, a sealing gasket 8 and a wire connecting piece 7 are sequentially sleeved on the part of the wire inlet component, which is positioned outside the shell 2, wherein the insulating sleeve 9 is sleeved between the shell 2 and the wire inlet component, the sealing gasket 8 is pressed on the insulating sleeve 9, and the wire connecting piece 7 is pressed on the insulating sleeve 9; the protective cap 4 wraps the wire inlet part protruding out of the machine shell 2. The coil joints 14 are two positive and negative joints led out from the stator coil 13, and the stator coil 13 is welded with the lower end of the wire inlet component to form a welding point b 16; therefore, in the design, the wire assembly 1, the wire splicing sheet 7, the wire inlet component, the coil connector 14 and the stator coil 13 are sequentially connected into a circuit path, so that external current is led into the stator coil 13 in the motor, and the conduction of the wire inlet part of the circuit is realized; after the circuit path connection is completed, the rear cover 3 of the starter is covered. In the design of the scheme, the lead assembly 1 consists of a braided copper wire and an insulating outer layer; referring to fig. 3, the part of the wire inlet hole 5 matched with the wire inlet component is a circular closed ring; the insulating sleeve 9 is made of hard insulating materials; the silica gel gasket 10 is made of an elastic material; the protective cap 4 is made of an insulating material; under the mutually combined connection of inlet wire part and sealing member, insulating part, gasket and helmet 4 for the inlet wire part becomes a connection structure of high leakproofness, finally makes motor housing 2's inlet wire position obtain fine sealed protection, greatly improves the sealed and waterproof ability of inlet wire hole 5 department.
Referring to fig. 4, in the present design, preferably, the wire inlet component is a wire inlet rivet 6, the upper end of the wire inlet rivet 6 is riveted with a wire connecting piece 7, and the other end of the wire connecting piece 7 is welded with the wire assembly 1 to form a welding point a15, thereby firmly fastening the casing 2 and parts sleeved therein.
Referring to fig. 5, compared with the wire-feeding rivet structure in the above scheme, the design scheme further provides another wire-feeding component, that is, the wire-feeding component is a combination of a wire-feeding bolt 17 and a wire-feeding screw 18, a flat gasket 20 and an elastic gasket 19 are sequentially sleeved on the upper end of the wire-feeding bolt 17, and the wire-feeding bolt 17 is in threaded fit with the wire-feeding screw 18; the lead splicing sheet 7 is tightly pressed at the upper end of the lead-in bolt 17 through a lead-in screw 18, an elastic gasket 19 and a flat gasket 20, and the other end of the lead splicing sheet 7 is welded with the lead assembly 1 to form a welding point a 15; the inlet wire bolt 17 of this design under the locking effect of elastic gasket 19 and plain washer 20, can reach the locking effect after inlet wire rivet 6 rivets equally, with casing 2 and the part of suit wherein firmly fasten, just inlet wire bolt 17 and inlet wire screw 18 have the detachable advantage.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention may be made by those skilled in the art without departing from the spirit of the present invention, which is defined by the claims.

Claims (10)

1. The utility model provides an inlet wire connection structure of starter which characterized in that: the lead wire assembly comprises a lead wire assembly, a shell, a lead wire part, a lead wire splicing piece, a stator coil, a sealing element, an insulating element, a flat gasket and a protective cap; the motor shell is provided with a wire inlet hole, a wire inlet part is inserted into the wire inlet hole, the upper end of the wire inlet part is connected with a wire splicing piece, and the lower end of the wire inlet part is connected with a coil joint of a stator coil; the extending end of the wire connecting piece is connected with a wire assembly; the sealing element comprises a sealing gasket and a silica gel sealing ring, and the insulating element comprises an insulating sleeve and an insulating gasket; a silica gel sealing ring, an insulating pad and a flat gasket are sleeved in the lower end of the wire inlet part in the shell in sequence; the flat gasket is tightly pressed on the insulating pad, the insulating pad is tightly pressed on the inner wall of the shell, and the silica gel sealing ring is sleeved between the wire inlet part and the wire inlet hole; an insulating sleeve, a sealing gasket and a lead splicing piece are sequentially sleeved on the part, positioned outside the shell, of the lead-in component, the insulating sleeve is sleeved between the shell and the lead-in component, the sealing gasket is pressed on the insulating sleeve, and the lead splicing piece is pressed on the insulating sleeve; the protective cap wraps the wire inlet part protruding out of the machine shell.
2. The incoming line connection structure of a starter as claimed in claim 1, wherein: the wire assembly, the wire splicing piece, the wire inlet component, the coil joint and the stator coil are sequentially connected into a circuit path.
3. The incoming line connection structure of a starter as claimed in claim 1, wherein: the coil connectors are two positive and negative connectors led out of stator coils, and the stator coils are welded with the lower ends of the wire inlet components.
4. The incoming line connection structure of a starter as claimed in claim 1, wherein: the wire inlet component is a wire inlet rivet, the upper end of the wire inlet rivet is riveted with a wire connecting piece, and the other end of the wire connecting piece is welded with the wire assembly.
5. The incoming line connection structure of a starter as claimed in claim 1, wherein: the wire inlet part is a combination of a wire inlet bolt and a wire inlet screw, a flat gasket and an elastic gasket are sleeved on the upper end of the wire inlet bolt in sequence, and the wire inlet bolt is in threaded fit with the wire inlet screw; the wire splicing is pressed on the upper end of the wire inlet bolt through the wire inlet screw, the elastic gasket and the flat gasket, and the other end of the wire splicing is welded with the wire assembly.
6. The incoming line connection structure of a starter as claimed in claim 1, wherein: the part of the wire inlet hole matched with the wire inlet component is a circular closed ring.
7. The incoming line connection structure of a starter as claimed in claim 1, wherein: the insulating sleeve is made of hard insulating materials.
8. The incoming line connection structure of a starter as claimed in claim 1, wherein: the silica gel gasket is made of elastic materials.
9. The incoming line connection structure of a starter as claimed in claim 1, wherein: the protective cap is made of an insulating material.
10. The incoming line connection structure of a starter as claimed in claim 1, wherein: the wire assembly is composed of braided copper wire and an insulating outer layer.
CN202110127569.4A 2021-01-29 2021-01-29 Incoming line connection structure of starter Active CN112803656B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110127569.4A CN112803656B (en) 2021-01-29 2021-01-29 Incoming line connection structure of starter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110127569.4A CN112803656B (en) 2021-01-29 2021-01-29 Incoming line connection structure of starter

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CN112803656A true CN112803656A (en) 2021-05-14
CN112803656B CN112803656B (en) 2024-03-29

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB609920A (en) * 1946-03-25 1948-10-08 Standard Telephones Cables Ltd Improvements in or relating to terminals for electric components
GB1485613A (en) * 1975-06-11 1977-09-14 G & W Electric Speciality Co Universal power cable joint for use with power cables having various insulations
US6264503B1 (en) * 1998-09-30 2001-07-24 Procom Manufacturing Co., Inc. Coaxial cable connector
CN101994748A (en) * 2009-08-25 2011-03-30 广西玉柴机器股份有限公司 Fastening and sealing structure
KR101434885B1 (en) * 2013-02-28 2014-08-28 발레오전장시스템스코리아 주식회사 Sealing apparatus for start-motor
DE102013021397A1 (en) * 2013-12-14 2015-06-18 Audi Ag Device for connecting components
KR101733038B1 (en) * 2016-09-09 2017-05-08 엘아이지넥스원 주식회사 Flat washer for sealing and insulation
CN111237111A (en) * 2020-03-04 2020-06-05 广西玉柴机器股份有限公司 Protection structure of starter
CN214412483U (en) * 2021-01-29 2021-10-15 广西玉柴机器股份有限公司 Inlet wire connection structure of starter

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB609920A (en) * 1946-03-25 1948-10-08 Standard Telephones Cables Ltd Improvements in or relating to terminals for electric components
GB1485613A (en) * 1975-06-11 1977-09-14 G & W Electric Speciality Co Universal power cable joint for use with power cables having various insulations
US6264503B1 (en) * 1998-09-30 2001-07-24 Procom Manufacturing Co., Inc. Coaxial cable connector
CN101994748A (en) * 2009-08-25 2011-03-30 广西玉柴机器股份有限公司 Fastening and sealing structure
KR101434885B1 (en) * 2013-02-28 2014-08-28 발레오전장시스템스코리아 주식회사 Sealing apparatus for start-motor
DE102013021397A1 (en) * 2013-12-14 2015-06-18 Audi Ag Device for connecting components
KR101733038B1 (en) * 2016-09-09 2017-05-08 엘아이지넥스원 주식회사 Flat washer for sealing and insulation
CN111237111A (en) * 2020-03-04 2020-06-05 广西玉柴机器股份有限公司 Protection structure of starter
CN214412483U (en) * 2021-01-29 2021-10-15 广西玉柴机器股份有限公司 Inlet wire connection structure of starter

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