CN112779088A - Rice bran oil refining and converting device and converting method thereof - Google Patents
Rice bran oil refining and converting device and converting method thereof Download PDFInfo
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- CN112779088A CN112779088A CN202011512273.6A CN202011512273A CN112779088A CN 112779088 A CN112779088 A CN 112779088A CN 202011512273 A CN202011512273 A CN 202011512273A CN 112779088 A CN112779088 A CN 112779088A
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- rice bran
- bran oil
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- 235000019774 Rice Bran oil Nutrition 0.000 title claims abstract description 97
- 239000008165 rice bran oil Substances 0.000 title claims abstract description 97
- 238000007670 refining Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000006243 chemical reaction Methods 0.000 claims abstract description 81
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000001914 filtration Methods 0.000 claims abstract description 13
- 239000012535 impurity Substances 0.000 claims abstract description 11
- 239000007787 solid Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 102
- 238000007599 discharging Methods 0.000 claims description 40
- 238000004140 cleaning Methods 0.000 claims description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 17
- 239000002904 solvent Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 10
- 150000003904 phospholipids Chemical class 0.000 claims description 10
- 238000005086 pumping Methods 0.000 claims description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 4
- 229930195729 fatty acid Natural products 0.000 claims description 4
- 239000000194 fatty acid Substances 0.000 claims description 4
- 150000004665 fatty acids Chemical class 0.000 claims description 4
- 230000007935 neutral effect Effects 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 10
- 239000007864 aqueous solution Substances 0.000 claims 5
- 238000000889 atomisation Methods 0.000 claims 2
- 230000000007 visual effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 230000007774 longterm Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 41
- 239000003921 oil Substances 0.000 description 11
- 235000019198 oils Nutrition 0.000 description 11
- 239000010779 crude oil Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 2
- 239000008157 edible vegetable oil Substances 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000021588 free fatty acids Nutrition 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011197 physicochemical method Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/001—Refining fats or fatty oils by a combination of two or more of the means hereafter
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/008—Refining fats or fatty oils by filtration, e.g. including ultra filtration, dialysis
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Adjustment And Processing Of Grains (AREA)
Abstract
The invention discloses a rice bran oil refining and converting device and a rice bran oil refining and converting method, which comprise a bottom plate, a converting container, an automatic feeding mechanism, an atomizing assembly and a mixing mechanism, wherein the converting container and the automatic feeding mechanism are arranged on the top surface of the bottom plate, the top of the converting container is communicated with the inside of the automatic feeding mechanism through a feeding pipe, the atomizing assembly is arranged above the inside of the converting container, and the mixing mechanism is arranged below the inside of the converting container. This rice bran oil refining conversion device clears up the inside impurity in mesh of filter screen through the clearance brush, has solved the filter screen effectively and has blockked up in long-time use back mesh, and the filter screen loses filter effect's problem, and the filter screen designs into mobilizable mode among the comparison file that compares, and the clearance subassembly in this scheme can be long-term effectual clears away the remaining solid impurity in filter screen surface, guarantees that the filter screen can carry out normal filtration to rice bran oil, improves rice bran oil's filtration efficiency.
Description
Technical Field
The invention relates to the technical field of oil refining and processing, in particular to a rice bran oil refining and converting device and a converting method thereof.
Background
Oil refining, also known as "refining," is a general term for a series of processes for removing solid impurities, free fatty acids, phospholipids, gums, waxes, pigments, off-flavors, etc., contained in vegetable oils. Wherein the first step and the second step are degumming and deacidification. The process of removing peptized impurities in crude oil by physical, chemical or physicochemical methods is called degumming. In the edible oil, if the phospholipid content is high, the edible oil is easy to foam, smoke and have odor when being heated, and the phospholipid is oxidized at high temperature to turn brown, thereby influencing the flavor of fried food. The degumming is based on the principle that phospholipid and partial protein are soluble in oil in a sewage state, but are insoluble in oil after forming hydrate with water, hot water or water vapor is added into crude oil, the oil and fat are heated and stirred for mixing, then the crude oil is kept stand for layering, and a water phase is separated, so that the phospholipid and partial protein can be removed.
The patent publication No. CN111534372A discloses an oil refining degumming device, which comprises support legs, a bottom plate, a degumming tank, a control screen, an oil outlet, a waste liquid outlet, a cross tank channel, a degumming device, a primary partition oil passing device, a deacidification device and an oil inlet; the primary partition oil passing device is used for filtering by using different positions of the filter screen in a mode of moving the filter screen, so that the problems that the filter screen is blocked due to long-time use of one position for filtering, the filter screen loses the filtering effect, crude oil overflows and runs off, and the environment is polluted are solved; but with the mode of filter screen design mobilizable, can only let the live time of filter screen obtain the extension, can not solve the filter screen effectively and use the back mesh jam for a long time, the filter screen loses the problem of filter effect, and in this scheme, steam takes the mode of direct access to the case that comes into degumming, the area of contact of steam and grease is less, the utilization ratio of steam is by greatly reduced, consequently, how to improve the rate of utilization to the filter screen, and avoid the filter screen to use the back mesh to form the jam for a long time, the filter screen loses the filter effect, and improve the utilization ratio of steam, become the problem that we are at present waited to solve urgently, for this reason, technical personnel in the art have proposed a rice bran oil refining conversion equipment and conversion.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a rice bran oil refining and converting device and a converting method thereof, which solve the problems that the filter screen is designed to be movable in the patent publication No. CN111534372A, the service time of the filter screen can only be prolonged, and the problem that the filter screen loses the filtering effect due to the blockage of meshes after the filter screen is used for a long time cannot be effectively solved.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a rice bran oil refining conversion device comprises a bottom plate, a conversion container, an automatic feeding mechanism, an atomizing assembly and a mixing mechanism, wherein the conversion container and the automatic feeding mechanism are both arranged on the top surface of the bottom plate, the top of the conversion container is communicated with the inside of the automatic feeding mechanism through a feeding pipe, the atomizing assembly is arranged above the inside of the conversion container, the mixing mechanism is arranged below the inside of the conversion container,
the automatic feeding mechanism comprises a material box, a first feeding pipe, a first discharging plate, a filter screen, a lifting pump and a cleaning assembly, the bottom of the material box is fixedly connected with the top surface of a bottom plate, the top of the material box is communicated with the first feeding pipe, the discharging plate is fixedly connected with the upper part of the interior of the material box, the bottom end of the first feeding pipe penetrates through the material box and extends to the interior of the material box, the bottom end of the first feeding pipe extending to the interior of the material box is communicated with the interior of the discharging plate, a discharging hole is formed in the bottom of the discharging plate, the lifting pump is arranged on the top surface of the bottom plate and located on the rear side of the material box, the feeding end of the lifting pump is communicated with the interior of the material box through a material pumping pipe, the discharging end of the lifting pump is communicated with the bottom end of a feeding;
atomizing component includes that annular material says, atomizer and inlet pipe two, and the annular material says the inside fixed connection of surface and conversion container, atomizer is located the inner wall equidistance that annular material said and is provided with a plurality of, and the inside of a plurality of atomizer all communicates with the inside that annular material said, the one end and the annular material of inlet pipe two say the fixed surface connection, and the inside of inlet pipe two and the inside intercommunication that annular material said, the one end of inlet pipe two runs through conversion container and extends to conversion container's outside.
Preferably, the conversion container comprises a box body, a box cover, a sub flange plate and a mother flange plate, the bottom of the box body is fixedly connected with the top surface of the bottom plate, the top of the box body and the bottom of the box cover are respectively and fixedly connected with the sub flange plate and the mother flange plate, one side, opposite to the sub flange plate and the mother flange plate, of the box body is fixedly connected with a visible window through bolts, and a discharge pipe is communicated with the lower portion of the right side of the box body.
Preferably, the top of case lid is fixedly connected with inlet pipe three and manometer respectively, and the inside fixedly connected with stock guide of case lid, the bottom of stock guide is annular equidistance and distributes and be provided with ejection of compact shower nozzle, and ejection of compact shower nozzle's inside and the inside intercommunication of stock guide, the bottom of inlet pipe three runs through the case lid and extends to the inside of case lid, and inlet pipe three extends to the inside bottom of case lid and the inside intercommunication of stock guide.
Preferably, the clearance subassembly includes servo motor, clearance brush, movable part, connecting portion, threaded rod, and the bottom of servo motor and the top surface fixed connection of bottom plate, the bottom of clearance brush and the top surface contact of filter screen, and the one side of clearance brush and the one end fixed connection of movable part, the one end of movable part and the inside sliding connection of workbin, and the one end of movable part runs through the workbin and extends to the outside of workbin, the movable part extends to one side fixed connection of the outside one end of workbin and connecting portion, the one end of threaded rod rotates with one side of workbin to be connected, and the surface of threaded rod and the internal thread connection of connecting portion, the equal fixedly connected with belt pulley in surface of the surface of servo motor output shaft and threaded rod, and be connected through belt transmission between the surface of two belt pulleys.
Preferably, the mixing mechanism comprises a fixed box, a driving motor, an installation block, driving gears, driving shafts and a material roller, one side of the fixed box is fixedly connected with one side of the installation block, one side of the installation block is fixedly connected with one side of the conversion container, the driving motor is fixedly connected inside the fixed box, one end of an output shaft of the driving motor penetrates through the installation block and extends into the installation block, two driving gears are arranged inside the installation block, the surfaces of the two driving gears are meshed for transmission, the driving shafts are fixedly connected inside the two driving gears, one end of the output shaft of the driving motor extending into the installation block is fixedly connected with one end of one driving shaft through a coupler, one ends of the two driving shafts penetrate through the installation block and the conversion container and extend into the conversion container, and one ends of the two driving shafts extending into the conversion container are rotatably connected with one side of the inner wall of the conversion container, and the surfaces of the two driving shafts inside the conversion container are fixedly connected with material rollers.
A conversion method of a rice bran oil refining conversion device specifically comprises the following steps:
step one, rice bran oil is fed into a feed box through a feeding pipe, enters a discharge plate, falls on the surface of a filter screen through a discharge hole in the bottom of the discharge plate, is filtered by the filter screen, falls below the filter screen, is pumped into a conversion container through a pumping pipe and a feeding pipe for refining and conversion processing;
step two, after the filtered rice bran oil enters the interior of the conversion container, the filtered rice bran oil enters the material guide plate through the feeding pipe three, the rice bran oil is sprayed downwards through the discharging nozzle in the material guide plate, meanwhile, water vapor enters the interior of the annular material channel through the feeding pipe two, the water vapor in the interior of the annular material channel is sprayed out through the atomizing nozzle, the rice bran oil sprayed out by the discharging nozzle penetrates through the interior of the annular material channel, so that the surface of the rice bran oil is in full contact with the atomized water vapor, phospholipid in the rice bran oil is combined with water to be dissolved, the rice bran oil in the conversion container is subjected to standing and layering, the lower water adhesive layer is discharged through the discharging pipe, and the upper solvent layer is remained in the conversion container;
step three, introducing an ethanol water solution into the two-way annular material channel through the feeding pipe, spraying the ethanol water solution into the solvent layer by using an atomizing spray head, starting a mixing mechanism, driving a driving gear by an output shaft of a driving motor to rotate inside the mounting block, enabling two material rollers to relatively rotate inside the conversion container by using two driving gears in meshing transmission to mix the ethanol water solution and the solvent layer, standing and layering the solvent layer to obtain a lower ethanol water layer and an upper rice bran oil layer containing a fatty acid sodium layer, respectively discharging the lower ethanol water layer and the upper rice bran oil layer through discharging pipes, adding the ethanol water solution with the same concentration into the upper rice bran oil layer to wash the upper rice bran oil layer to be neutral, obtaining a washed ethanol water solution and a washed rice bran oil layer, and distilling the washed rice bran oil layer to obtain rice bran oil;
and step four, after the filter screen is subjected to filtering treatment, the cleaning assembly is started, the output shaft of the servo motor realizes the rotation of the threaded rod through the two belt pulleys and the belt, the threaded rod is utilized to drive the connecting part to move on one side of the material box, the movable part drives the cleaning brush to slide on the upper surface of the filter screen in the material box, and the cleaning brush is utilized to clean impurities in meshes of the filter screen.
(III) advantageous effects
The invention provides a rice bran oil refining and converting device and a converting method thereof. Compared with the prior art, the method has the following beneficial effects:
(1) the rice bran oil refining and converting device and the rice bran oil refining and converting method are characterized in that the discharge end of a lifting pump is communicated with the bottom end of a feeding pipe, a filter screen is arranged in a material box and below a discharge plate, a cleaning assembly is arranged above the filter screen and comprises a servo motor, a cleaning brush, a movable part, a connecting part and a threaded rod, the bottom of the servo motor is fixedly connected with the top surface of a bottom plate, the bottom of the cleaning brush is in contact with the top surface of the filter screen, one side of the cleaning brush is fixedly connected with one end of the movable part, one end of the movable part is in sliding connection with the interior of the material box, one end of the movable part penetrates through the material box and extends to the exterior of the material box, one end of the movable part extends to the exterior of the material box is fixedly connected with one side of the connecting part, one end of the threaded rod is rotatably connected with one side of the material box, and, the surface of the output shaft of the servo motor and the surface of the threaded rod are fixedly connected with belt pulleys, the surfaces of the two belt pulleys are connected through belt transmission, after the filter screen is subjected to filtering treatment, the cleaning assembly is started, the output shaft of the servo motor realizes the rotation of the threaded rod through the two belt pulleys and the belt, the threaded rod is utilized to drive the connecting part to move on one side of the material box, the movable part drives the cleaning brush to slide on the upper surface of the filter screen in the material box, the cleaning brush is utilized to clean impurities in meshes of the filter screen, the problems that the meshes are blocked after the filter screen is used for a long time and the filter screen loses filtering effect are effectively solved, compared with a comparison file, the filter screen is designed into a movable mode, the cleaning assembly in the scheme can effectively clean the solid impurities remained on the surface of the filter screen for a long time, and the, the filtering efficiency of the rice bran oil is improved.
(2) The rice bran oil refining and converting device and the rice bran oil refining and converting method are characterized in that an atomizing assembly is arranged above the inside of a converting container, the atomizing assembly comprises an annular material channel, atomizing nozzles and a feeding pipe II, the surface of the annular material channel is fixedly connected with the inside of the converting container, the atomizing nozzles are arranged on the inner wall of the annular material channel at equal intervals, the insides of the atomizing nozzles are communicated with the inside of the annular material channel, one end of the feeding pipe II is fixedly connected with the surface of the annular material channel, the inside of the feeding pipe II is communicated with the inside of the annular material channel, one end of the feeding pipe II penetrates through the converting container and extends to the outside of the converting container, filtered rice bran oil enters a material guide plate through a feeding pipe III after entering the inside of the converting container, the rice bran oil is sprayed downwards through a discharging nozzle in the material guide plate, and steam is atomized and sprayed by the atomizing nozzles in the atomizing assembly, the rice bran oil refining device is matched with a rice bran oil discharging nozzle, so that the contact area between the surface of the rice bran oil and water vapor can be increased to a greater extent, phospholipid in the oil is rapidly combined and dissolved with water, and the refining conversion efficiency of the rice bran oil is improved.
Drawings
FIG. 1 is a schematic diagram showing the structure of a rice bran oil refining and converting apparatus according to the present invention;
FIG. 2 is a side view showing a partial structure of a rice bran oil refining and converting apparatus according to the present invention;
FIG. 3 is a cross-sectional view of a conversion vessel construction according to the present invention;
FIG. 4 is a cross-sectional view of the mixing mechanism configuration of the present invention;
fig. 5 is a top view of the structure of the atomizing assembly of the present invention.
In the figure, 1, a transformation vessel; 11. a box body; 12. a box cover; 13. a sub-flange plate; 14. a female flange plate; 15. a visible window; 16. a discharge pipe; 17. feeding a pipe III; 18. a pressure gauge; 19. a material guide plate; 110. a discharge nozzle; 2. an automatic feeding mechanism; 21. a material box; 22. a feeding pipe I; 23. a discharge plate; 24. filtering with a screen; 25. a lift pump; 26. cleaning the assembly; 261. a servo motor; 262. cleaning a brush; 263. a movable portion; 264. a connecting portion; 265. a threaded rod; 266. a belt pulley; 267. a belt; 27. a material pumping pipe; 3. an atomizing assembly; 31. an annular material channel; 32. an atomizing spray head; 33. a feeding pipe II; 4. a mixing mechanism; 41. a fixed box; 42. a drive motor; 43. mounting blocks; 44. a drive gear; 45. a drive shaft; 46. a material roller; 5. a base plate; 6. a feeding pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a rice bran oil refining conversion device comprises a bottom plate 5, a conversion container 1, an automatic feeding mechanism 2, an atomizing assembly 3 and a mixing mechanism 4, wherein the conversion container 1 and the automatic feeding mechanism 2 are both arranged on the top surface of the bottom plate 5, the top of the conversion container 1 is communicated with the inside of the automatic feeding mechanism 2 through a feeding pipe 6, the atomizing assembly 3 is arranged above the inside of the conversion container 1, the mixing mechanism 4 is arranged below the inside of the conversion container 1,
the automatic feeding mechanism 2 comprises a material box 21, a feeding pipe I22, a discharging plate 23, a filter screen 24, a lifting pump 25 and a cleaning assembly 26, the bottom of the feed box 21 is fixedly connected with the top surface of the bottom plate 5, the top of the feed box 21 is communicated with a feed pipe I22, a discharge plate 23 is fixedly connected above the inside of the feed box 21, the bottom end of the first feed pipe 22 penetrates through the feed box 21 and extends to the inside of the feed box 21, the bottom end of the feeding pipe I22 extending to the interior of the material box 21 is communicated with the interior of the discharging plate 23, the bottom of the discharging plate 23 is provided with a discharging hole, the top surface of the bottom plate 5 and the rear side of the material box 21 are provided with a lifting pump 25, the feeding end of the lifting pump 25 is communicated with the interior of the feed box 21 through a material pumping pipe 27, the discharging end of the lifting pump 25 is communicated with the bottom end of the feeding pipe 6, a filter screen 24 is arranged in the feed box 21 and below the discharging plate 23, and a cleaning assembly 26 is arranged above the filter screen 24;
atomizing component 3 includes annular material way 31, atomizer 32 and two 33 of inlet pipes, and the inside fixed connection of annular material way 31's surface and conversion container 1, atomizer 32 is located the inner wall equidistance of annular material way 31 and is provided with a plurality of, and the inside of a plurality of atomizer 32 all communicates with the inside of annular material way 31, the one end of two 33 of inlet pipes and the fixed surface connection of annular material way 31, and the inside of two 33 of inlet pipes and the inside intercommunication of annular material way 31, the one end of two 33 of inlet pipes runs through conversion container 1 and extends to the outside of conversion container 1.
The conversion container 1 comprises a box body 11, a box cover 12, a sub flange 13 and a mother flange 14, the bottom of the box body 11 is fixedly connected with the top surface of the bottom plate 5, the top of the box body 11 and the bottom of the box cover 12 are respectively fixedly connected with the sub flange 13 and the mother flange 14, one sides of the sub flange 13 and the mother flange 14 opposite to each other are fixedly connected through bolts, the front surface of the box body 11 is fixedly connected with a visible window 15, and a discharge pipe 16 is communicated below the right side of the box body 11.
The top of case lid 12 is fixedly connected with inlet pipe three 17 and manometer 18 respectively, and the inside fixedly connected with stock guide 19 of case lid 12, and the bottom of stock guide 19 is annular equidistance and distributes and be provided with ejection of compact shower nozzle 110, and the inside of ejection of compact shower nozzle 110 and the inside intercommunication of stock guide 19, and the bottom of inlet pipe three 17 runs through case lid 12 and extends to the inside of case lid 12, and inlet pipe three 17 extends to the inside bottom of case lid 12 and the inside intercommunication of stock guide 19.
The cleaning assembly 26 comprises a servo motor 261, a cleaning brush 262, a movable portion 263, a connecting portion 264 and a threaded rod 265, the bottom of the servo motor 261 is fixedly connected with the top surface of the bottom plate 5, the bottom of the cleaning brush 262 is in contact with the top surface of the filter screen 24, one side of the cleaning brush 262 is fixedly connected with one end of the movable portion 263, one end of the movable portion 263 is connected with the inside of the feed box 21 in a sliding mode, one end of the movable portion 263 penetrates through the feed box 21 and extends to the outside of the feed box 21, one end of the movable portion 263 extending to the outside of the feed box 21 is fixedly connected with one side of the connecting portion 264, one end of the threaded rod 265 is rotatably connected with one side of the feed box 21, the surface of the threaded rod 265 is connected with the inside thread of the connecting portion 264, a belt pulley 266 is fixedly connected with the surface of an output shaft of the servo motor 261 and.
The mixing mechanism 4 comprises a fixed box 41, a driving motor 42, mounting blocks 43, driving gears 44, driving shafts 45 and a material roller 46, one side of the fixed box 41 is fixedly connected with one side of the mounting blocks 43, one side of the mounting blocks 43 is fixedly connected with one side of the conversion container 1, the driving motor 42 is fixedly connected inside the fixed box 41, one end of an output shaft of the driving motor 42 penetrates through the mounting blocks 43 and extends to the inside of the mounting blocks 43, two driving gears 44 are arranged inside the mounting blocks 43, the surfaces of the two driving gears 44 are in meshing transmission, the driving shafts 45 are fixedly connected inside the two driving gears 44, one end of the output shaft of the driving motor 42 extending to the inside of the mounting blocks 43 is fixedly connected with one end of one driving shaft 45 through a coupler, and one ends of the two driving shafts 45 penetrate through the mounting blocks 43 and the conversion container 1 and extend to the inside of the conversion container 1, the two driving shafts 45 extend to one end inside the conversion container 1 and are rotatably connected with one side of the inner wall of the conversion container 1, and the surface of the two driving shafts 45 inside the conversion container 1 is fixedly connected with a material roller 46.
A conversion method of a rice bran oil refining conversion device specifically comprises the following steps:
step one, rice bran oil is introduced into a bin 21 through a feeding pipe 6, enters a discharging plate 23, falls on the surface of a filter screen 24 through a discharging hole in the bottom of the discharging plate 23, is filtered through the filter screen 24, falls below the filter screen 24, is started up a lift pump 25, and is pumped into a conversion container 1 through a pumping pipe 27 and a feeding pipe 22 to be refined and converted;
step two, after the filtered rice bran oil enters the conversion container 1, the rice bran oil enters the material guide plate 19 through the feeding pipe III 17, the rice bran oil is sprayed downwards in the material guide plate 19 through the discharging nozzle 110, meanwhile, water vapor enters the annular material channel 31 through the feeding pipe II 33, the water vapor in the annular material channel 31 is sprayed out through the atomizing nozzle 32, the rice bran oil sprayed out by the discharging nozzle 110 penetrates through the annular material channel 31, so that the surface of the rice bran oil is in full contact with the atomized water vapor, phospholipid and water in the rice bran oil are combined and dissolved, the rice bran oil in the conversion container 1 is subjected to standing and layering, a lower-layer glue layer is discharged through the discharging pipe 16, and an upper-layer solvent layer is remained in the conversion container 1;
step three, introducing an ethanol water solution into the annular material channel 31 through a feeding pipe II 33, spraying the ethanol water solution into the solvent layer by using an atomizing nozzle 32, starting the mixing mechanism 4, driving the driving gear 44 to rotate inside the mounting block 43 by the output shaft of the driving motor 42, enabling the two material rollers 46 to rotate relatively inside the conversion container 1 by using the two driving gears 44 in meshing transmission to mix the ethanol water solution and the solvent layer, standing and layering the solvent layer to obtain lower ethanol water layer and upper rice bran oil layer containing fatty acid sodium layer, discharging the lower ethanol water layer and the upper rice bran oil layer via discharge pipe 16, adding ethanol water solution with the same concentration into the upper rice bran oil layer, washing to be neutral to obtain washed ethanol water solution and washed rice bran oil layer, and distilling the washed rice bran oil layer to obtain rice bran oil;
step four, after the filter screen 24 is subjected to filtering treatment, the cleaning assembly 26 is started, the output shaft of the servo motor 261 realizes rotation of the threaded rod 265 through the two belt pulleys 266 and the belt 267, the threaded rod 265 drives the connecting part 264 to move on one side of the feed box 21, the movable part 263 drives the cleaning brush 262 to slide on the upper surface of the filter screen 24 in the feed box 21, and impurities in meshes of the filter screen 24 are cleaned through the cleaning brush 262.
And those not described in detail in this specification are well within the skill of those in the art.
The rice bran oil refining and converting device has the following working principle: when the device is used, rice bran oil is introduced into the material box 21 through the feeding pipe 6, enters the discharging plate 23, falls on the surface of the filter screen 24 through the discharging hole in the bottom of the discharging plate 23, is filtered by the filter screen 24, falls below the filter screen 24, opens the lifting pump 25, and pumps the filtered rice bran oil in the material box 21 into the conversion container 1 through the pumping pipe 27 and the feeding pipe I22 for refining and conversion processing;
after entering the interior of the conversion container 1, the filtered rice bran oil enters the material guide plate 19 through the third feeding pipe 17, the rice bran oil is sprayed downwards through the discharge nozzle 110 in the material guide plate 19, meanwhile, water vapor enters the annular material channel 31 through the second feeding pipe 33, the water vapor in the annular material channel 31 is sprayed out through the atomizing nozzle 32, the rice bran oil sprayed out by the discharge nozzle 110 penetrates through the annular material channel 31, so that the surface of the rice bran oil is in full contact with the atomizing water vapor, phospholipid in the rice bran oil is combined with water to be dissolved, the rice bran oil in the conversion container 1 is subjected to standing layering, a lower water adhesive layer is discharged through the discharge pipe 16, and an upper solvent layer is left in the conversion container 1;
introducing an ethanol water solution into the annular material channel 31 through a second feeding pipe 33, spraying the ethanol water solution into a solvent layer by using an atomizing nozzle 32, starting a mixing mechanism 4, driving a driving gear 44 to rotate inside an installation block 43 by an output shaft of a driving motor 42, enabling two material rollers 46 to rotate relatively inside the conversion container 1 by using two driving gears 44 in meshing transmission, mixing the ethanol water solution with the solvent layer, standing and layering the solvent layer to obtain a lower ethanol water layer and an upper rice bran oil layer containing a fatty acid sodium layer, respectively discharging the lower ethanol water layer and the upper rice bran oil layer through a discharging pipe 16, adding the ethanol water solution with the same concentration into the upper rice bran oil layer to wash the upper rice bran oil layer to be neutral, obtaining a washed ethanol water solution and a washed rice bran oil layer, and distilling the washed rice bran oil layer to obtain rice bran oil;
after filter treatment is carried out on the filter screen 24, the cleaning assembly 26 is started, the output shaft of the servo motor 261 realizes rotation of the threaded rod 265 through the two belt pulleys 266 and the belt 267, the threaded rod 265 is utilized to drive the connecting part 264 to move on one side of the feed box 21, the movable part 263 drives the cleaning brush 262 to slide on the upper surface of the filter screen 24 in the feed box 21, and impurities in meshes of the filter screen 24 are cleaned by the cleaning brush 262.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a rice bran oil refining conversion equipment, includes bottom plate (5), conversion container (1), dynamic sending machine (2), atomization component (3) and mixing mechanism (4), conversion container (1) and dynamic sending machine (2) all set up the top surface at bottom plate (5), and the inside intercommunication of conveying pipe (6) and dynamic sending machine (2) is passed through to the top of conversion container (1), the inside top of conversion container (1) is provided with atomization component (3), and the inside below of conversion container (1) is provided with mixing mechanism (4), its characterized in that:
the automatic feeding mechanism (2) comprises a material box (21), a first inlet pipe (22), a discharge plate (23), a filter screen (24), a lifting pump (25) and a cleaning assembly (26), the bottom of the material box (21) is fixedly connected with the top surface of a bottom plate (5), the top of the material box (21) is communicated with the first inlet pipe (22), the discharge plate (23) is fixedly connected with the upper part of the inner part of the material box (21), the bottom end of the first inlet pipe (22) penetrates through the material box (21) and extends to the inner part of the material box (21), the bottom end of the first inlet pipe (22) extends to the inner part of the material box (21) is communicated with the inner part of the discharge plate (23), a discharge hole is formed in the bottom of the discharge plate (23), the lifting pump (25) is arranged on the top surface of the bottom plate (5) and on the rear side of the material box (21), and the feed end of the lifting pump (25) is communicated with, the discharge end of the lifting pump (25) is communicated with the bottom end of the feeding pipe (6), a filter screen (24) is arranged in the bin (21) and below the discharge plate (23), and a cleaning assembly (26) is arranged above the filter screen (24);
atomizing component (3) include annular material way (31), atomizer (32) and inlet pipe two (33), and the inside fixed connection of the surface of annular material way (31) and conversion container (1), atomizer (32) are located the inner wall equidistance that annular material says (31) and are provided with a plurality of, and the inside of a plurality of atomizer (32) all communicates with the inside of annular material way (31), the one end of inlet pipe two (33) and the fixed surface of annular material way (31) are connected, and the inside of inlet pipe two (33) communicates with the inside of annular material way (31), the one end of inlet pipe two (33) runs through conversion container (1) and extends to the outside of conversion container (1).
2. A rice bran oil refining and converting apparatus as claimed in claim 1, wherein: conversion container (1) includes box (11), case lid (12), son ring flange (13) and mother flange dish (14), and the top surface fixed connection of the bottom of box (11) and bottom plate (5), the top of box (11) and the bottom of case lid (12) are sub-ring flange (13) of fixedly connected with and mother flange dish (14) respectively, and the relative one side of son ring flange (13) and mother flange dish (14) is through bolt fixed connection, the visual window (15) of the front fixedly connected with of box (11), and the below intercommunication on box (11) right side has discharging pipe (16).
3. A rice bran oil refining and converting apparatus as claimed in claim 2, wherein: the top of case lid (12) is fixedly connected with inlet pipe three (17) and manometer (18) respectively, and inside fixedly connected with stock guide (19) of case lid (12), the bottom of stock guide (19) is annular equidistance and distributes and be provided with ejection of compact shower nozzle (110), and the inside intercommunication of the inside of ejection of compact shower nozzle (110) and stock guide (19), the bottom of inlet pipe three (17) runs through case lid (12) and extends to the inside of case lid (12), and the inside intercommunication of the bottom of inlet pipe three (17) inside and stock guide (19) of case lid (12).
4. A rice bran oil refining and converting apparatus as claimed in claim 1, wherein: the cleaning assembly (26) comprises a servo motor (261), a cleaning brush (262), a movable part (263), a connecting part (264) and a threaded rod (265), the bottom of the servo motor (261) is fixedly connected with the top surface of the bottom plate (5), the bottom of the cleaning brush (262) is contacted with the top surface of the filter screen (24), one side of the cleaning brush (262) is fixedly connected with one end of the movable part (263), one end of the movable part (263) is connected with the inside of the material box (21) in a sliding manner, one end of the movable part (263) penetrates through the material box (21) and extends to the outside of the material box (21), the movable part (263) extends to one end of the outside of the material box (21) and one side of the connecting part (264) for fixed connection, one end of the threaded rod (265) is connected with one side of the material box (21) in a rotating manner, and the surface of the threaded rod (265) is connected with the inside thread of the connecting, the surface of the output shaft of the servo motor (261) and the surface of the threaded rod (265) are fixedly connected with belt pulleys (266), and the surfaces of the two belt pulleys (266) are in transmission connection through a belt (267).
5. A rice bran oil refining and converting apparatus as claimed in claim 1, wherein: the mixing mechanism (4) comprises a fixed box (41), a driving motor (42), an installation block (43), a driving gear (44), a driving shaft (45) and a material roller (46), one side of the fixed box (41) is fixedly connected with one side of the installation block (43), one side of the installation block (43) is fixedly connected with one side of the conversion container (1), the driving motor (42) is fixedly connected inside the fixed box (41), one end of an output shaft of the driving motor (42) penetrates through the installation block (43) and extends into the installation block (43), two driving gears (44) are arranged inside the installation block (43), the surfaces of the two driving gears (44) are in meshed transmission, the driving shaft (45) is fixedly connected inside the two driving gears (44), one end of the output shaft of the driving motor (42) extending into the installation block (43) is fixedly connected with one end of one driving shaft (45) through a coupler, and one end of each of the two driving shafts (45) penetrates through the mounting block (43) and the conversion container (1) and extends into the conversion container (1), one end of each of the two driving shafts (45) extending into the conversion container (1) is rotatably connected with one side of the inner wall of the conversion container (1), and the surface of each of the two driving shafts (45) located inside the conversion container (1) is fixedly connected with a material roller (46).
6. A conversion method of a rice bran oil refining conversion device is characterized in that: the method specifically comprises the following steps:
step one, rice bran oil is introduced into a bin (21) through a feeding pipe (6), enters a discharging plate (23), falls on the surface of a filter screen (24) through a discharging hole in the bottom of the discharging plate (23), solid impurities in the rice bran oil are filtered through the filter screen (24), the filtered rice bran oil falls below the filter screen (24), a lifting pump (25) is opened, and the filtered rice bran oil in the bin (21) is pumped into a conversion container (1) through a pumping pipe (27) and a feeding pipe I (22) to be refined and converted;
step two, after the filtered rice bran oil enters the conversion container (1), the rice bran oil enters the guide plate (19) through the feeding pipe III (17), the rice bran oil is sprayed downwards in the guide plate (19) through the discharging nozzle (110), meanwhile, water vapor enters the annular material channel (31) through the feeding pipe II (33), the water vapor in the annular material channel (31) is sprayed out through the atomizing nozzle (32), the rice bran oil sprayed out from the discharging nozzle (110) penetrates through the annular material channel (31), the surface of the rice bran oil is fully contacted with the atomized water vapor, phospholipid and water in the rice bran oil are combined to be dissolved, the rice bran oil in the conversion container (1) is subjected to standing and layering, the lower-layer glue layer is discharged through the discharging pipe (16), and the upper-layer solvent layer is left in the conversion container (1);
step three, introducing an ethanol aqueous solution into the annular material channel (31) through a feeding pipe II (33), spraying the ethanol aqueous solution into a solvent layer by using an atomizing spray head (32), starting a mixing mechanism (4), driving a driving gear (44) to rotate inside an installation block (43) by an output shaft of a driving motor (42), enabling two material rollers (46) to rotate relatively inside the conversion container (1) by using two driving gears (44) in meshing transmission, mixing the ethanol aqueous solution with the solvent layer, standing and layering the solvent layer to obtain a lower ethanol water layer and an upper rice bran oil layer containing a fatty acid sodium layer, discharging the lower ethanol water layer and the upper rice bran oil layer respectively through a discharging pipe (16), adding the ethanol aqueous solution with the same concentration into the upper rice bran oil layer, washing the rice bran oil layer to be neutral to obtain a washed ethanol aqueous solution and a washed rice bran oil layer, distilling the washed rice bran oil layer to obtain rice bran oil;
step four, after the filter screen (24) is subjected to filtering treatment, the cleaning assembly (26) is started, the output shaft of the servo motor (261) realizes rotation of a threaded rod (265) through two belt pulleys (266) and a belt (267), the threaded rod (265) is utilized to drive the connecting part (264) to move on one side of the feed box (21), the movable part (263) is made to drive the cleaning brush (262) to slide on the upper surface of the filter screen (24) in the feed box (21), and impurities in meshes of the filter screen (24) are cleaned by the cleaning brush (262).
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| GB853137A (en) * | 1958-01-23 | 1960-11-02 | Armour Res Found | Improvements in or relating to rice bran oil extraction |
| CN102618383A (en) * | 2012-04-19 | 2012-08-01 | 北镇市五峰米业加工有限公司 | Production method and system of deacidification rice bran oil |
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Denomination of invention: A rice bran oil refining and conversion device and its conversion method Granted publication date: 20230915 Pledgee: Huishang Bank Co.,Ltd. Bengbu Wuhe sub branch Pledgor: BENGBU JIANGHUAI OILS CO.,LTD. Registration number: Y2024980012134 |
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