CN112778696A - Maleimide group end-capped benzoxazine oligomer prepreg composition and preparation method thereof - Google Patents

Maleimide group end-capped benzoxazine oligomer prepreg composition and preparation method thereof Download PDF

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CN112778696A
CN112778696A CN202011606791.4A CN202011606791A CN112778696A CN 112778696 A CN112778696 A CN 112778696A CN 202011606791 A CN202011606791 A CN 202011606791A CN 112778696 A CN112778696 A CN 112778696A
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maleimide group
terminated
benzoxazine oligomer
oligomer
prepreg
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赵辉
赵辛南
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Jiangsu Regalfill Rubber And Plastic Material Co ltd
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/34Condensation polymers of aldehydes or ketones with monomers covered by at least two of the groups C08L61/04, C08L61/18 and C08L61/20
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
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    • C08J2461/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2461/04Condensation polymers of aldehydes or ketones with phenols only
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    • C08J2463/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
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    • C08L2205/00Polymer mixtures characterised by other features
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Abstract

The invention relates to a maleimide group-terminated benzoxazine oligomer prepreg composition, which consists of maleimide group-terminated benzoxazine oligomers, epoxy resin and a plasticizer, wherein the maleimide group-terminated benzoxazine oligomers comprise the following components in percentage by weight: the mass fraction of the content of the maleimide group-terminated benzoxazine oligomer is 65-75%, the mass fraction of the content of the epoxy resin is 10-25%, and the mass fraction of the content of the toughening agent is 1-15%. By adopting the technical scheme, the maleimide group-terminated benzoxazine oligomer prepreg composition is prepared by adding and not limiting at least one epoxy resin to improve the process performance and enhance the bonding force between a maleimide group-terminated benzoxazine oligomer matrix and fibers, and adding at least one toughening agent to improve the toughness of the maleimide group-terminated benzoxazine oligomer matrix, so that the maleimide group-terminated benzoxazine oligomer matrix has good manufacturability for producing impregnated fibers/fabrics, and the maleimide group-terminated benzoxazine oligomer prepreg composition is excellent in performance, good in high-temperature resistance, easy to process and suitable for industrial production.

Description

Maleimide group end-capped benzoxazine oligomer prepreg composition and preparation method thereof
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of composite materials, in particular to a maleimide group end-capped benzoxazine oligomer impregnating compound.
[ technical background ] A method for producing a semiconductor device
Since the discovery of benzoxazine compounds by the Mannich reaction synthesized by Holly and Cope from o-hydroxyphenyl, methylamine and formaldehyde in 1944, the benzoxazine compounds have attracted much attention due to their excellent thermo-mechanical properties, weather resistance and electrical insulation. But also causes difficulty in processing and forming due to higher curing temperature, and limits the application of the resin in certain aspects.
The preparation of prepregs plays an important role in the application of polymer-based composites. In order to adapt to modern low-cost high-performance industrial production, a maleimide group-terminated benzoxazine is applied to the production of prepregs. The benzoxazine resin introduces maleimide group at the molecular chain end, so that the synthesis time of benzoxazine can be shortened, and the production efficiency of the benzoxazine can be improved. Meanwhile, when the epoxy resin is cured at high temperature and/or in the presence of a catalyst, besides ring-opening crosslinking of an oxazine ring, crosslinking reaction can further occur on a maleimide group, so that a more compact double-crosslinking three-dimensional network system is obtained. Thus, the thermal stability of the resin can be greatly improved, the processability of the resin is improved, and the subsequent processing and forming are facilitated. The prepreg taking the maleimide group-terminated benzoxazine oligomer as the matrix has excellent performance, good high-temperature resistance, easy processing and suitability for industrial production. In addition, no report is made to the synthesis and performance of maleimide group-terminated benzoxazine oligomer prepreg.
[ summary of the invention ]
The invention aims to solve the technical problem of obtaining the maleimide group-terminated benzoxazine oligomer prepreg composition which has excellent performance, good high-temperature resistance, easy processing and suitability for industrial production.
In order to solve the problems, the invention adopts the technical scheme that the maleimide group-terminated benzoxazine oligomer prepreg composition consists of a maleimide group-terminated benzoxazine oligomer, epoxy resin and a plasticizer; the mass fraction of the content of the maleimide group-terminated benzoxazine oligomer is 65-75%, the mass fraction of the content of the epoxy resin is 10-25%, and the mass fraction of the content of the toughening agent is 1-15%.
By adopting the scheme, the prepreg consists of the matrix resin and the reinforcing material, and the dosage of the matrix resin is far greater than that of the reinforcing material, so that the processability and high temperature resistance of the matrix resin have decisive influence on the performance of a prepreg product. The maleimide group-terminated benzoxazine oligomer just meets the requirements, has good processing formability, can carry out secondary crosslinking when the maleimide group is heated, and can effectively improve the high-temperature resistance of the prepreg. The maleimide group-terminated benzoxazine oligomer composition has the advantages that the maleimide group-terminated benzoxazine oligomer resin component is added and is not limited to epoxy resin to improve the process performance and enhance the bonding force between a maleimide group-terminated benzoxazine oligomer matrix and fibers, and a toughening agent is selected to improve the toughness of the maleimide group-terminated benzoxazine oligomer matrix, so that the maleimide group-terminated benzoxazine oligomer matrix has good manufacturability for producing impregnated fibers/fabrics, and the maleimide group-terminated prepreg benzoxazine oligomer composition with good process performance, high temperature resistance, high crosslinking density and low cost is obtained.
As a preferable scheme of the invention, the preferable mass fraction of the content of the maleimide group terminated benzoxazine oligomer is 70-75%, the preferable mass fraction of the content of the epoxy resin is 15-20%, and the preferable mass fraction of the content of the toughening agent is 5-10%.
The invention has the further improvement that the benzoxazine oligomer is maleimide group-terminated benzoxazine oligomer resin; the structural formula of the maleimide group-terminated benzoxazine oligomer is as follows:
Figure BDA0002872022770000021
the maleimide group is at the ortho, meta or para position of the benzoxazine epoxy atom.
Wherein, -R1-is one of the following:
Figure BDA0002872022770000022
-R2-is one of the following:
Figure BDA0002872022770000023
the further improvement of the invention is that the epoxy resin is one or more of bisphenol A type or polyphenol type or mixed type epoxy resin: the bisphenol A epoxy resin at least comprises one of the following two molecular structural formulas (I) and (II):
Figure BDA0002872022770000031
wherein, R3 and R4 are the same or different and are hydrogen or methyl. The molecular structural formula of the polyphenol epoxy resin is as follows:
Figure BDA0002872022770000032
wherein R5 is hydrogen or methyl. The mixed epoxy resin at least comprises one of the molecular structural formulas of (A) or (B).
Figure BDA0002872022770000033
The invention is further improved in that the toughening agent is one or a mixture of PES or polyether ether ketone or polyphenyl ether or polyetherimide or liquid rubber or core-shell polymer or nano silicon dioxide.
In order to solve the problems, the invention adopts the technical scheme that the preparation method of the benzoxazole prepreg composition of the main chain type benzoxazine comprises the following specific steps:
(1) heating the maleimide group-terminated benzoxazine oligomer in a vacuum environment with the vacuum degree of more than or equal to 0.95 at the temperature of 65-80 ℃ to melt and flow, stirring for 40-65min, and curing to obtain uniform maleimide group-terminated benzoxazine oligomer melt;
(2) adding a toughening agent into the uniform maleimide group-terminated benzoxazine oligomer melt obtained in the step (1) at the temperature of 85-100 ℃, stirring for dissolving, wherein the stirring time is 70-100min, so that the uniform mixture is uniformly mixed without causing solidification, and obtaining a uniform mixture;
(3) and (3) cooling the uniform mixture obtained in the step (2) to 45-60 ℃, adding epoxy resin, and stirring for 60-80min to obtain the maleimide group-terminated benzoxazine oligomer prepreg composition.
Another problem to be solved by the present invention is to provide a method for producing a prepreg using a maleimide group-terminated benzoxazine oligomer prepreg composition.
In order to solve the problems, the invention adopts the technical scheme that a hot melting method is adopted to produce the prepreg, and the method comprises the following specific steps:
(a) preparation of raw materials: preparing a fiber layer and the prepared maleimide group-terminated benzoxazine oligomer prepreg composition;
(b) combining the benzoxazole prepreg composition with the fiber layer, forming a prepreg through a certain layering process, and curing the prepreg through a curing process at a certain temperature and pressure to form the fiber reinforced resin matrix material.
In a preferred embodiment of the present invention, the fiber layer is formed of continuous unidirectional fibers, a fiber fabric, chopped fibers or long-cut fibers in this order; the fiber is selected from carbon fiber, glass fiber, aramid fiber and quartz fiber; the carbon fiber is selected from polyacrylonitrile base, viscose base and asphalt base.
By adopting the technical scheme, the main maleimide group-terminated benzoxazine oligomer prepreg composition has the advantages of good processing performance, high temperature resistance, high crosslinking density, low cost and the like. Therefore, the service performance of the benzoxazole prepreg composition is greatly improved, and the benzoxazole prepreg composition is more beneficial to wide application.
[ detailed description ] embodiments
Example 1
The maleimide group terminated benzoxazine oligomer prepreg composition comprises the following components: the structural formula of the adopted maleimide group-terminated benzoxazine oligomer is shown as the following formula, a glycidylamine epoxy mixture is used as a resin matrix, wherein the maleimide group-terminated benzoxazine oligomer/epoxy resin is 5/2, and the total mass fraction is 90 wt%; the toughening agent is polyether-ether-ketone toughening agent with the mass fraction of 10 wt%.
Figure BDA0002872022770000041
(1) Heating maleimide group-terminated benzoxazine oligomers to 75 ℃ in a vacuum environment with the vacuum degree being more than or equal to 0.95, melting and flowing the maleimide group-terminated benzoxazine oligomers, and stirring for 55min without causing solidification to obtain uniform maleimide group-terminated benzoxazine oligomer melts;
(2) heating the uniform maleimide group-terminated benzoxazine oligomer melt obtained in the step (1) to 90 ℃, adding a core-shell rubber particle toughening agent, stirring for dissolving, wherein the stirring time is 80min, uniformly mixing the materials without causing solidification, and obtaining a uniform mixture;
(3) and (3) cooling the uniform mixture obtained in the step (2) to 55 ℃, adding epoxy resin, stirring for 60min, and stirring uniformly to obtain the maleimide group-terminated benzoxazine oligomer prepreg composition.
Example 2
The maleimide group terminated benzoxazine oligomer prepreg composition comprises the following components: the structural formula of the adopted maleimide group-terminated benzoxazine oligomer is shown as the following formula, a glycidylamine epoxy mixture is used as a resin matrix, wherein the maleimide group-terminated benzoxazine oligomer/epoxy resin is 4/1.5, and the total mass fraction is 85 wt%; the toughening agent is polyether-ether-ketone toughening agent with the mass fraction of 15 wt%.
Figure BDA0002872022770000051
(1) Heating maleimide group-terminated benzoxazine oligomers to 75 ℃ in a vacuum environment with the vacuum degree being more than or equal to 0.95, melting and flowing the maleimide group-terminated benzoxazine oligomers, and stirring for 45min without causing solidification to obtain uniform maleimide group-terminated benzoxazine oligomer melts;
(2) heating the uniform maleimide group-terminated benzoxazine oligomer melt obtained in the step (1) to 90 ℃, adding a core-shell rubber particle toughening agent, stirring for dissolving, wherein the stirring time is 80min, uniformly mixing the materials without causing solidification, and obtaining a uniform mixture;
(3) and (3) cooling the uniform mixture obtained in the step (2) to 55 ℃, adding epoxy resin, stirring for 60min, and stirring uniformly to obtain the maleimide group-terminated benzoxazine oligomer prepreg composition.
The maleimide group-terminated benzoxazine oligomer prepreg compositions prepared in the embodiments 1 and 2 are used for impregnating standard modulus carbon fiber to produce fabric prepreg by adopting a hot melting method, wherein the resin content is 40%, the fiber surface density is 220g/m2, and the weave structure is 2/2 twill, and the carbon fiber reinforced resin matrix material is obtained by carrying out layering design and curing the prepreg through a process.
The obtained fiber reinforced resin matrix material was subjected to interlaminar shear (refer to ASTM D2344), Tg (DMTA method, determination of E curve), prepreg tack (HB 7736.8-2004) tests as shown in table 1; impact performance of the maleimide group-terminated benzoxazine oligomer matrix casting (refer to GB/T2567-2008).
TABLE 1 Performance test results of fiber reinforced resin matrix materials
Serial number Example 1 Example 2
Impact Strength of cast body/KJ.m 2 32 36
Interlaminar shear strength/MPa 85 84
Tg/℃ 410 413
(class 3) viscosity/month >3 >3
It is to be noted that: the above examples are only for further illustration of the present invention and are not to be construed as limiting the scope of the present invention. After reading the present invention, those skilled in the art can make various improvements and modifications without departing from the spirit of the present invention, and such improvements and modifications are within the scope of the present invention as claimed.

Claims (8)

1. A maleimide group-terminated benzoxazine oligomer prepreg composition is characterized by comprising maleimide group-terminated benzoxazine oligomers, epoxy resin and a plasticizer; the mass fraction of the content of the maleimide group-terminated benzoxazine oligomer is 65-75%, the mass fraction of the content of the epoxy resin is 10-25%, and the mass fraction of the content of the toughening agent is 1-15%.
2. The maleimide group-terminated benzoxazine oligomer prepreg composition according to claim 1, wherein the preferable mass fraction of the content of the maleimide group-terminated benzoxazine oligomer is 70-75%, the preferable mass fraction of the content of the epoxy resin is 15-20%, and the preferable mass fraction of the content of the toughening agent is 5-10%.
3. The maleimide group-terminated benzoxazine oligomer prepreg composition according to claim 1, wherein the benzoxazine oligomer is a maleimide group-terminated benzoxazine oligomer, and the structural formula of the maleimide group-terminated benzoxazine oligomer is as follows:
Figure FDA0002872022760000011
the maleimide group is at the ortho, meta or para position of the benzoxazine epoxy atom.
Wherein, -R1-is one of the following:
Figure FDA0002872022760000012
-R2-is one of the following:
Figure FDA0002872022760000013
4. the maleimide group-terminated benzoxazine oligomer prepreg composition according to claim 1, wherein the epoxy resin is one or more of bisphenol a type or polyphenol type or mixed epoxy resin: the bisphenol A epoxy resin at least comprises one of the following two molecular structural formulas (I) and (II):
Figure FDA0002872022760000021
wherein, R3 and R4 are the same or different and are hydrogen or methyl. The molecular structural formula of the polyphenol epoxy resin is as follows:
Figure FDA0002872022760000022
wherein R5 is hydrogen or methyl. The mixed epoxy resin at least comprises one of the molecular structural formulas of (A) or (B).
Figure FDA0002872022760000023
5. The maleimide group-terminated benzoxazine oligomer prepreg composition according to claim 1, wherein the toughening agent is one or more of PES or polyetheretherketone or polyphenylene oxide or polyetherimide or liquid rubber or core-shell polymer or nano-silica.
6. A preparation method of the maleimide group-terminated benzoxazine oligomer prepreg composition according to any one of claims 1 to 5 comprises the following specific steps:
(1) heating the maleimide group-terminated benzoxazine oligomer in a vacuum environment with the vacuum degree of more than or equal to 0.95 at the temperature of 65-80 ℃ to melt and flow, stirring for 40-65min, and curing to obtain uniform maleimide group-terminated benzoxazine oligomer melt;
(2) adding a toughening agent into the uniform maleimide group-terminated benzoxazine oligomer melt obtained in the step (1) at the temperature of 85-100 ℃, stirring for dissolving, wherein the stirring time is 70-100min, so that the uniform mixture is uniformly mixed without causing solidification, and obtaining a uniform mixture;
(3) and (3) cooling the uniform mixture obtained in the step (2) to 45-60 ℃, adding epoxy resin, and stirring for 60-80min to obtain the maleimide group-terminated benzoxazine oligomer prepreg composition.
7. A method for preparing a prepreg by using the maleimide group terminated benzoxazine oligomer prepreg composition according to any one of claims 1-5, wherein the prepreg is prepared by a hot-melt method, and comprises the following specific steps:
(a) preparation of raw materials: preparing a fiber layer and the prepared maleimide group-terminated benzoxazine oligomer prepreg composition;
(b) and combining the benzoxazine oligomer prepreg composition with the fiber layer, forming a prepreg through a certain layering process, and curing the prepreg through a curing process at a certain temperature and pressure to form the fiber reinforced resin matrix material.
8. The preparation method for producing the prepreg by using the maleimide group terminated benzoxazine oligomer prepreg composition according to claim 7, wherein the fiber layer is formed by sequentially arranging continuous unidirectional fibers, fiber fabrics, chopped fibers or long-cut fibers; the fiber is selected from carbon fiber, glass fiber, aramid fiber and quartz fiber; the carbon fiber is selected from polyacrylonitrile base, viscose base and asphalt base.
CN202011606791.4A 2020-12-30 2020-12-30 Maleimide group end-capped benzoxazine oligomer prepreg composition and preparation method thereof Pending CN112778696A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113337077A (en) * 2021-07-29 2021-09-03 吉林大学 High-thermal-conductivity electromagnetic shielding polyether-ether-ketone composite material with isolation structure and preparation method and application thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106750289A (en) * 2016-12-20 2017-05-31 江苏大学 A kind of benzoxazine oligomer of maleimide base group end-sealed type and preparation method thereof
CN110818932A (en) * 2019-09-18 2020-02-21 常州市宏发纵横新材料科技股份有限公司 Norbornene-based end-capped benzoxazine oligomer prepreg composition, and preparation method and application method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106750289A (en) * 2016-12-20 2017-05-31 江苏大学 A kind of benzoxazine oligomer of maleimide base group end-sealed type and preparation method thereof
CN110818932A (en) * 2019-09-18 2020-02-21 常州市宏发纵横新材料科技股份有限公司 Norbornene-based end-capped benzoxazine oligomer prepreg composition, and preparation method and application method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113337077A (en) * 2021-07-29 2021-09-03 吉林大学 High-thermal-conductivity electromagnetic shielding polyether-ether-ketone composite material with isolation structure and preparation method and application thereof
CN113337077B (en) * 2021-07-29 2022-05-17 吉林大学 High-thermal-conductivity electromagnetic shielding polyether-ether-ketone composite material with isolation structure and preparation method and application thereof

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Application publication date: 20210511