CN113337077B - High-thermal-conductivity electromagnetic shielding polyether-ether-ketone composite material with isolation structure and preparation method and application thereof - Google Patents
High-thermal-conductivity electromagnetic shielding polyether-ether-ketone composite material with isolation structure and preparation method and application thereof Download PDFInfo
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- 238000004132 cross linking Methods 0.000 claims abstract description 34
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
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- 238000001878 scanning electron micrograph Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
- C08L61/16—Condensation polymers of aldehydes or ketones with phenols only of ketones with phenols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/001—Conductive additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
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Abstract
Description
技术领域technical field
本发明涉及复合材料技术领域,具体涉及一种具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料及其制备方法和应用。The invention relates to the technical field of composite materials, in particular to a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure and a preparation method and application thereof.
背景技术Background technique
随着先进无线通信技术的革新,电子芯片在一些行业的应用,特别是在军事、航空航天、机械、能源等领域,对芯片的致密化、集成化、轻量化提出了更高的要求。然而,电子器件和电路的小型化伴随着大量的热能积累,散热问题已成为影响稳定性、可靠性和寿命的关键因素,同时这些微型器件也会产生意想不到的电磁干扰(EMI),不仅会影响信号系统的传输性能,而且会严重危害人类健康和环境友好。电磁波被吸收并转化为热能是减少电磁污染的常用方法之一,但这加剧了热扩散问题。因此,具有电磁屏蔽性能的导热复合材料一直备受关注。但以通用塑料为基质的功能性复合材料,难以在苛刻的条件下,如在耐高温、机械性能强或电磁屏蔽要求高的军事和航空航天方面的应用要求。With the innovation of advanced wireless communication technology, the application of electronic chips in some industries, especially in the fields of military, aerospace, machinery, energy, etc., puts forward higher requirements for the densification, integration and light weight of chips. However, the miniaturization of electronic devices and circuits is accompanied by a large amount of thermal energy accumulation, and heat dissipation has become a key factor affecting stability, reliability, and life. It affects the transmission performance of the signal system, and will seriously endanger human health and environmental friendliness. The absorption and conversion of electromagnetic waves into heat energy is one of the common ways to reduce electromagnetic pollution, but this exacerbates the problem of thermal diffusion. Therefore, thermally conductive composites with electromagnetic shielding properties have been attracting much attention. However, functional composite materials based on general-purpose plastics are difficult to meet under harsh conditions, such as military and aerospace applications with high temperature resistance, strong mechanical properties or high electromagnetic shielding requirements.
聚醚醚酮(PEEK)是一种半结晶性的特种工程塑料,与普通的一般通用所料比,具有优良的热稳定性(长期使用温度为260℃、熔融温度为340℃)、出色的机械性能和化学稳定性。因此,关于PEEK基导热电磁屏蔽材料应用广泛。但由于聚醚醚酮本身的导热系数较低(约为0.2W·m-1·K-1),其屏蔽性能也较差。同时,由于PEEK几乎不溶于常规的溶剂的特性,这大大增加了共价键或者非共价键改性工作的难度。因此,获得良好的导热/导电性能的PEEK复合材料仍然充满挑战。Polyetheretherketone (PEEK) is a semi-crystalline special engineering plastic. Compared with ordinary general-purpose plastics, it has excellent thermal stability (long-term use temperature is 260 ° C, melting temperature is 340 ° C), excellent thermal stability. Mechanical properties and chemical stability. Therefore, PEEK-based thermally conductive electromagnetic shielding materials are widely used. However, due to the low thermal conductivity of PEEK itself (about 0.2W·m -1 ·K -1 ), its shielding performance is also poor. At the same time, because PEEK is almost insoluble in conventional solvents, it greatly increases the difficulty of covalent or non-covalent modification work. Therefore, obtaining PEEK composites with good thermal/conductive properties remains challenging.
目前,构建良好的填料传输网络和选取具有协同效应的填料体系是提升复合材料的导热/导电性能的有效方法。例如,中国专利CN110527247B公开了采用原位聚合的方法制备了聚醚醚酮/多壁碳纳米管复合材料,并通过球磨将其分散在石墨烯纳米片网络中并热压成型得到性能优良的双网络结构聚醚醚酮导热复合材料。中国专利CN107459770B公开了利用碳化硅、氮化硼、玄武岩纤维作为协同导热填料,制备了高导热高稳定性的聚醚醚酮复合材料。但是,上述方法制备的聚醚醚酮复合材料的导热性能仅在一定程度上有所提升且无法满足在屏蔽性能上的应用需求。At present, constructing a good filler transport network and selecting a filler system with synergistic effect are effective methods to improve the thermal/conductive properties of composites. For example, Chinese patent CN110527247B discloses the preparation of polyetheretherketone/multi-walled carbon nanotube composite material by in-situ polymerization, and dispersing it in the graphene nanosheet network by ball milling and hot pressing to obtain double-walled carbon nanotubes with excellent performance. Network structure polyetheretherketone thermally conductive composites. Chinese patent CN107459770B discloses the preparation of polyether ether ketone composite materials with high thermal conductivity and high stability by using silicon carbide, boron nitride and basalt fibers as synergistic thermal conductive fillers. However, the thermal conductivity of the polyetheretherketone composite material prepared by the above method is only improved to a certain extent and cannot meet the application requirements of shielding performance.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料及其制备方法和应用,本发明提供的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料导热率高、电磁屏蔽性能优异。In view of this, the purpose of the present invention is to provide a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure and a preparation method and application thereof. The high thermal conductivity electromagnetic shielding polyether ether ketone composite material provided by the present invention The material has high thermal conductivity and excellent electromagnetic shielding performance.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供一种具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的制备方法,包括以下步骤:The invention provides a preparation method of a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure, comprising the following steps:
(1)将多壁碳纳米管、石墨烯纳米片、苯并噁嗪和可溶苯并噁嗪溶剂混合进行超声改性,得到改性混杂填料分散液;(1) ultrasonic modification is carried out by mixing multi-walled carbon nanotubes, graphene nanosheets, benzoxazine and soluble benzoxazine solvent to obtain a modified hybrid filler dispersion;
(2)将聚醚醚酮、苯并噁嗪和可溶苯并噁嗪溶剂混合进行超声改性,得到改性聚醚醚酮分散液;(2) mixing polyether ether ketone, benzoxazine and soluble benzoxazine solvent to carry out ultrasonic modification to obtain modified polyether ether ketone dispersion;
(3)将所述改性混杂填料分散液和改性聚醚醚酮分散液混合,进行真空剪切辅助混合,得到聚醚醚酮复合颗粒;(3) mixing the modified hybrid filler dispersion with the modified polyetheretherketone dispersion, and performing vacuum shear-assisted mixing to obtain polyetheretherketone composite particles;
(4)将所述聚醚醚酮复合颗粒依次进行固化交联和熔融热压,得到具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料;(4) curing and cross-linking the polyether ether ketone composite particles and melt hot pressing in turn to obtain a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure;
步骤(1)和步骤(2)没有时间上的先后顺序。Step (1) and step (2) have no time sequence.
优选的,所述多壁碳纳米管和石墨烯纳米片的质量比为1~5:1。Preferably, the mass ratio of the multi-walled carbon nanotubes and the graphene nanosheets is 1-5:1.
优选的,所述多壁碳纳米管和石墨烯纳米片的总质量与苯并噁嗪的质量之比为100:1~10。Preferably, the ratio of the total mass of the multi-walled carbon nanotubes and the graphene nanosheets to the mass of the benzoxazine is 100:1-10.
优选的,所述聚醚醚酮的粒径为15~1000目。Preferably, the particle size of the polyether ether ketone is 15-1000 mesh.
优选的,所述聚醚醚酮与苯并噁嗪的质量比为10~100:1。Preferably, the mass ratio of the polyether ether ketone to the benzoxazine is 10-100:1.
优选的,所述固化交联包括依次进行的第一固化交联、第二固化交联和第三固化交联;Preferably, the curing cross-linking comprises the first curing cross-linking, the second curing cross-linking and the third curing cross-linking performed in sequence;
所述第一固化交联的温度为130~150℃,保温时间为1~2h;The temperature of the first curing and crosslinking is 130-150°C, and the holding time is 1-2h;
所述第二固化交联的温度为170~190℃,保温时间为2~3h;The temperature of the second curing and crosslinking is 170-190°C, and the holding time is 2-3h;
所述第三固化交联的温度为210~230℃,保温时间为1~2h。The temperature of the third curing and crosslinking is 210-230° C., and the holding time is 1-2 hours.
优选的,所述熔融热压的温度为370~390℃,压力为10~50MPa。Preferably, the temperature of the melt hot pressing is 370-390° C., and the pressure is 10-50 MPa.
本发明提供了上述技术方案所述制备方法得到的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料。The present invention provides a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure obtained by the preparation method described in the above technical solution.
优选的,所述具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料中混杂填料的体积分数为1~20%。Preferably, the volume fraction of the hybrid filler in the high thermal conductivity electromagnetic shielding polyetheretherketone composite material with isolation structure is 1-20%.
本发明提供了上述技术方案所述的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料在汽车工业、军事和航天中的应用。The invention provides the application of the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with the isolation structure described in the above technical solution in the automobile industry, military and aerospace.
本发明提供了一种具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的制备方法,包括以下步骤:(1)将多壁碳纳米管、石墨烯纳米片、苯并噁嗪和可溶苯并噁嗪溶剂混合进行超声改性,得到改性混杂填料分散液;(2)将聚醚醚酮、苯并噁嗪和可溶苯并噁嗪溶剂混合进行超声改性,得到改性聚醚醚酮分散液;(3)将所述改性混杂填料分散液和改性聚醚醚酮分散液混合,进行真空剪切辅助混合,得到聚醚醚酮复合颗粒;(4)将所述聚醚醚酮复合颗粒依次进行固化交联和熔融热压,得到具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料;步骤(1)和步骤(2)没有时间上的先后顺序。本发明采用以多壁碳纳米管和石墨烯纳米片作为混杂填料,以苯并噁嗪作为混杂填料和聚醚醚酮的改性剂,采用真空辅助法、热交联聚合物修饰法和熔融热压法成功制备得到具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料。在本发明中,熔融热压过程中混杂填料被从聚醚醚酮聚合物相中挤出并富集并不断搭接,形成与聚醚醚酮相分离混杂填料连续堆积的传导网络(即隔离结构),有利于声子的快速传输,便于热量的传导与扩散。与普通的熔融共混法相比,本发明提供的制备方法能够得到特殊的隔离结构,隔离结构能够在较低的填料含量下形成相对完整的传热网络。同时,隔离结构中具有协同作用的“纳米微桥”效应增加了混杂填料之间的接触面积(点-线、点-面、线-面),有利于声导热和散热,十分有利于提高材料的导热性能。通过引入热固型的聚苯并噁嗪聚合物来修饰聚醚醚酮基体和混杂填料,聚苯并噁嗪与混杂填料以及聚醚醚酮之间均通过氢键相互作用,氢键相互作用能够降低混杂填料本身存在较强的分子内π-π相互作用从而改善混杂填料的分散性并且降低接触热阻,与范德华力相互作用相比,氢键的存在使得声子在复合材料的聚合物链结之间传递阻力下降,因此声子的传输速率迅速提高在填料-聚合物层-聚合物基体途径中,降低了复合材料体系的界面热阻。由此可知,本发明提供的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料具有优异的导电性能、导热性能和电磁屏蔽性能。The invention provides a preparation method of a high thermal conductivity electromagnetic shielding polyetheretherketone composite material with an isolation structure, comprising the following steps: (1) combining multi-walled carbon nanotubes, graphene nanosheets, benzoxazine and soluble The benzoxazine solvent is mixed for ultrasonic modification to obtain a modified hybrid filler dispersion; (2) the polyether ether ketone, benzoxazine and soluble benzoxazine solvents are mixed for ultrasonic modification to obtain a modified polyether ether ether ketone dispersion liquid; (3) mixing the modified hybrid filler dispersion liquid and modified polyether ether ketone dispersion liquid, and performing vacuum shear-assisted mixing to obtain polyether ether ketone composite particles; (4) mixing the The polyetheretherketone composite particles are sequentially cured and crosslinked and melted and hot pressed to obtain a high thermal conductivity electromagnetic shielding polyetheretherketone composite material with an isolation structure; step (1) and step (2) have no time sequence. The invention adopts multi-walled carbon nanotubes and graphene nanosheets as hybrid fillers, benzoxazine as hybrid fillers and modifiers of polyetheretherketone, and adopts vacuum-assisted method, thermally cross-linked polymer modification method and melting method. The high thermal conductivity electromagnetic shielding polyether ether ketone composite material with isolation structure was successfully prepared by hot pressing method. In the present invention, the hybrid filler is extruded from the polyether ether ketone polymer phase and enriched and continuously overlapped during the melt hot pressing process to form a conductive network (i.e. isolation structure), which is conducive to the rapid transmission of phonons and facilitates the conduction and diffusion of heat. Compared with the common melt blending method, the preparation method provided by the present invention can obtain a special isolation structure, and the isolation structure can form a relatively complete heat transfer network with a lower filler content. At the same time, the synergistic "nano-micro bridge" effect in the isolation structure increases the contact area (point-line, point-surface, line-surface) between the hybrid fillers, which is beneficial to acoustic heat conduction and heat dissipation, and is very beneficial to improve the material thermal conductivity. By introducing thermosetting polybenzoxazine polymer to modify polyether ether ketone matrix and hybrid filler, hydrogen bond interaction between polybenzoxazine and hybrid filler and polyether ether ketone, hydrogen bond interaction It can reduce the strong intramolecular π-π interaction of the hybrid filler itself, thereby improving the dispersion of the hybrid filler and reducing the contact thermal resistance. Compared with the van der Waals interaction, the existence of hydrogen bonds makes the phonon in the polymer of the composite material. The transfer resistance between the links decreases, and thus the transport rate of phonons increases rapidly in the filler-polymer layer-polymer matrix pathway, reducing the interfacial thermal resistance of the composite system. It can be seen that the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with isolation structure provided by the present invention has excellent electrical conductivity, thermal conductivity and electromagnetic shielding performance.
本发明提供了上述技术方案所述制备方法得到的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料。本发明提供的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料具有优异的导电性能、导热性能和电磁屏蔽性能,如实施例结果所示,本发明制备的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的垂直方向导热率为0.4~3.338W/mK,平行方向的导热率为0.531~6.27W/mK,导电率为0.12~524S/m,在8~12GHz内具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的总的屏蔽性能60~80dB内浮动,屏蔽效率达到99.996%以上。在汽车工业、军事和航天中具有很好的应用前景。The present invention provides a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure obtained by the preparation method described in the above technical solution. The high thermal conductivity electromagnetic shielding polyether ether ketone composite material with isolation structure provided by the present invention has excellent electrical conductivity, thermal conductivity and electromagnetic shielding performance. The thermal conductivity in the vertical direction of the polyetheretherketone composite material is 0.4-3.338W/mK, the thermal conductivity in the parallel direction is 0.531-6.27W/mK, and the electrical conductivity is 0.12-524S/m. It has an isolation structure within 8-12GHz. The total shielding performance of the high thermal conductivity electromagnetic shielding polyetheretherketone composite material fluctuates within 60-80dB, and the shielding efficiency reaches more than 99.996%. It has good application prospects in the automotive industry, military and aerospace.
附图说明Description of drawings
图1为本发明中具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的制导热和电磁屏蔽性能提升的示意图;其中,(a)为具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的导热提升示意图,(b)为具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的屏蔽效能提升示意图;1 is a schematic diagram of the thermal conductivity and electromagnetic shielding performance improvement of a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure in the present invention; wherein, (a) is a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure. The schematic diagram of the thermal conductivity improvement of the material, (b) is the schematic diagram of the shielding efficiency improvement of the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with the isolation structure;
图2为实施例制备具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的工艺流程图;Fig. 2 is the process flow diagram of preparing the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with isolation structure according to the embodiment;
图3为实施例4中聚醚醚酮复合颗粒熔融热压前后的扫描电镜图,其中,(a)为熔融热压前聚醚醚酮复合颗粒的扫描电镜图,(b)为熔融热压后得到的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的扫描电镜图;Fig. 3 is the scanning electron microscope image of polyetheretherketone composite particles before and after melting and hot pressing in Example 4, wherein (a) is the scanning electron microscope image of polyetheretherketone composite particles before melting and hot pressing, and (b) is the melting and hot pressing SEM image of the obtained high thermal conductivity electromagnetic shielding polyetheretherketone composite material with isolation structure;
图4为实施例6制备的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的屏蔽性能图;Fig. 4 is the shielding performance diagram of the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with isolation structure prepared in Example 6;
图5为实施例2制备的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的热失重分析图。FIG. 5 is a thermogravimetric analysis diagram of the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with isolation structure prepared in Example 2. FIG.
具体实施方式Detailed ways
本发明提供一种具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的制备方法,包括以下步骤:The invention provides a preparation method of a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure, comprising the following steps:
(1)将多壁碳纳米管、石墨烯纳米片、苯并噁嗪和可溶苯并噁嗪溶剂混合进行超声改性,得到改性混杂填料分散液;(1) ultrasonic modification is carried out by mixing multi-walled carbon nanotubes, graphene nanosheets, benzoxazine and soluble benzoxazine solvent to obtain a modified hybrid filler dispersion;
(2)将聚醚醚酮、苯并噁嗪和可溶苯并噁嗪溶剂混合进行超声改性,得到改性聚醚醚酮分散液;(2) mixing polyether ether ketone, benzoxazine and soluble benzoxazine solvent to carry out ultrasonic modification to obtain modified polyether ether ketone dispersion;
(3)将所述改性混杂填料分散液和改性聚醚醚酮分散液混合,进行真空剪切辅助混合,得到聚醚醚酮复合颗粒;(3) mixing the modified hybrid filler dispersion with the modified polyetheretherketone dispersion, and performing vacuum shear-assisted mixing to obtain polyetheretherketone composite particles;
(4)将所述聚醚醚酮复合颗粒依次进行固化交联和熔融热压,得到具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料;(4) curing and cross-linking the polyether ether ketone composite particles and melt hot pressing in turn to obtain a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure;
步骤(1)和步骤(2)没有时间上的先后顺序。Step (1) and step (2) have no time sequence.
在本发明中,若无特殊说明,所有的原料组分均为本领域技术人员熟知的市售商品。In the present invention, unless otherwise specified, all raw material components are commercially available commodities well known to those skilled in the art.
本发明将多壁碳纳米管、石墨烯纳米片、苯并噁嗪和可溶苯并噁嗪溶剂混合进行超声改性,得到改性混杂填料分散液。在本发明中,所述多壁碳纳米管(MWCNTs)的长度优选为8~15μm,管径优选为45~90nm;所述石墨烯纳米片(GnPs)的长度优选为7~15μm,厚度优选为6~10nm;所述多壁碳纳米管和石墨烯纳米片的质量比优选为1~5:1,更优选为2~4:1,进一步优选为3:1。在本发明中,所述多壁碳纳米管和石墨烯纳米片的总质量和苯并噁嗪(PBZ)的质量比优选为100:1~10,更优选为100:3~8。本发明对于所述混合没有特殊限定,能够将原料混合分散均匀即可。在本发明中,所述混合的顺序优选为将苯并噁嗪溶解于可溶苯并噁嗪溶剂中,得到苯并噁嗪溶液;在所述苯并噁嗪溶液中加入多壁碳纳米管和石墨烯纳米片混合。本发明对于所述可溶苯并噁嗪溶剂的种类没有特殊限定,能够溶解苯并噁嗪即可,具体如酮类溶剂,所述醚类溶剂优选包括丙酮和/或丁酮;所述苯并噁嗪溶液的浓度优选为1.25~10wt%,更优选为2~8wt%,进一步优选为5~6wt%。本发明中,所述改性混杂填料分散液的固含量(即改性混杂填料的含量)优选为1~8g/L,更优选为2~6g/L,进一步优选为3~5g/L。本发明对于所述混合没有特殊限定,能够将原料混合分散均匀即可。在本发明中,所述超声改性的超声的频率优选40~100Mpa,更优选为50~80Mpa;所述超声的时间优选为3~6h,更优选为4~5h;所述超声优选在超声波震荡仪中进行;所述超声改性过程中使得紧密堆积排列的晶体填料在振荡的作用下,剥离分散,使得苯并噁嗪修饰剂进入层间,降低填料间的π-π相互作用,改善了改性混杂填料和聚醚醚酮聚合物复合时的界面相容性。In the invention, the multi-walled carbon nanotubes, the graphene nanosheets, the benzoxazine and the soluble benzoxazine solvent are mixed for ultrasonic modification to obtain a modified hybrid filler dispersion. In the present invention, the length of the multi-walled carbon nanotubes (MWCNTs) is preferably 8-15 μm, and the diameter is preferably 45-90 nm; the length of the graphene nanosheets (GnPs) is preferably 7-15 μm, and the thickness is preferably 7-15 μm. is 6-10 nm; the mass ratio of the multi-walled carbon nanotubes and the graphene nanosheets is preferably 1-5:1, more preferably 2-4:1, and even more preferably 3:1. In the present invention, the mass ratio of the total mass of the multi-walled carbon nanotubes and the graphene nanosheets to the benzoxazine (PBZ) is preferably 100:1-10, more preferably 100:3-8. In the present invention, the mixing is not particularly limited, as long as the raw materials can be mixed and dispersed uniformly. In the present invention, the mixing sequence is preferably dissolving benzoxazine in a soluble benzoxazine solvent to obtain a benzoxazine solution; adding multi-walled carbon nanotubes to the benzoxazine solution mixed with graphene nanosheets. The present invention does not have a special limitation on the type of the soluble benzoxazine solvent, as long as the benzoxazine can be dissolved, such as a ketone-based solvent, and the ether-based solvent preferably includes acetone and/or butanone; The concentration of the oxazine solution is preferably 1.25 to 10 wt %, more preferably 2 to 8 wt %, and further preferably 5 to 6 wt %. In the present invention, the solid content of the modified hybrid filler dispersion liquid (that is, the content of the modified hybrid filler) is preferably 1-8 g/L, more preferably 2-6 g/L, still more preferably 3-5 g/L. In the present invention, the mixing is not particularly limited, as long as the raw materials can be mixed and dispersed uniformly. In the present invention, the frequency of the ultrasonic modified ultrasonic is preferably 40-100Mpa, more preferably 50-80Mpa; the ultrasonic time is preferably 3-6h, more preferably 4-5h; the ultrasonic is preferably in the ultrasonic During the ultrasonic modification process, the closely packed crystal fillers are exfoliated and dispersed under the action of oscillation, so that the benzoxazine modifier enters the interlayer, reduces the π-π interaction between the fillers, and improves the The interfacial compatibility of modified hybrid fillers and polyether ether ketone polymers when compounded.
本发明将将聚醚醚酮、苯并噁嗪和可溶苯并噁嗪溶剂混合进行超声改性,得到改性聚醚醚酮分散液。在本发明中,所述聚醚醚酮(PEEK)的粒径优选为15~1000目,更优选为100~500目。在本发明中,所述聚醚醚酮与苯并噁嗪的质量比优选为10~100:1,更优选为30~80:1,进一步优选为50~60:1;本发明对于所述混合没有特殊限定,能够将原料混合分散均匀即可;所述混合的顺序优选为将苯并噁嗪溶解于可溶苯并噁嗪溶剂中,得到苯并噁嗪溶液;将所述苯并噁嗪溶液与聚醚醚酮混合。本发明对于所述可溶苯并噁嗪溶剂的种类没有特殊限定,能够溶解苯并噁嗪即可,具体如酮类溶剂,所述醚类溶剂优选包括丙酮和/或丁酮;所述苯并噁嗪溶液的浓度优选为1.25~10wt%,更优选为2~8wt%,进一步优选为5~6wt%在本发明中,所述超声改性的超声的频率优选40~100MHz,更优选为50~80MHz;所述超声的时间优选为1~6h,更优选为3~4h;所述超声优选在超声波震荡仪中进行;所述超声改性过程中聚醚醚酮表层均匀包覆苯并噁嗪聚合物修饰剂。In the present invention, polyether ether ketone, benzoxazine and soluble benzoxazine solvent are mixed for ultrasonic modification to obtain a modified polyether ether ketone dispersion liquid. In the present invention, the particle size of the polyetheretherketone (PEEK) is preferably 15-1000 meshes, more preferably 100-500 meshes. In the present invention, the mass ratio of the polyether ether ketone to the benzoxazine is preferably 10-100:1, more preferably 30-80:1, further preferably 50-60:1; The mixing is not particularly limited, and the raw materials can be mixed and dispersed evenly; the mixing sequence is preferably dissolving benzoxazine in a soluble benzoxazine solvent to obtain a benzoxazine solution; mixing the benzoxazine The oxazine solution is mixed with polyetheretherketone. The present invention does not have a special limitation on the type of the soluble benzoxazine solvent, as long as the benzoxazine can be dissolved, such as a ketone-based solvent, and the ether-based solvent preferably includes acetone and/or butanone; The concentration of the oxazine solution is preferably 1.25-10wt%, more preferably 2-8wt%, further preferably 5-6wt%. In the present invention, the frequency of the ultrasonic modified ultrasonic is preferably 40-100MHz, more preferably 50-80MHz; the ultrasonic time is preferably 1-6h, more preferably 3-4h; the ultrasonic is preferably carried out in an ultrasonic oscillator; in the ultrasonic modification process, the surface layer of polyetheretherketone is evenly coated with benzoin Oxazine polymer modifier.
得到改性混杂填料分散液和改性聚醚醚酮分散液后,本发明将所述改性混杂填料分散液和改性聚醚醚酮分散液混合,进行真空剪切辅助混合,得到聚醚醚酮复合颗粒。在本发明中,所述改性混杂填料分散液中改性混杂填料和改性聚醚醚酮分散液中改性聚醚醚酮的质量比优选为1~50:50~99,更优选为10~40:60~90,进一步优选为20~30:70~80。本发明对于所述混合没有特殊限定,能够将原料混合分散均匀即可。在本发明中,所述真空剪切辅助混合的方式优选为缓释真空辅助过滤;所述真空剪切辅助混合在一定剪切力作用下进行,通过真空剪切辅助混合能够获得更加完整结构聚醚醚酮复合颗粒,聚醚醚酮复合颗粒的皮层为混杂填料,粘附层为聚苯并噁嗪,芯为聚醚醚酮粒子的聚醚醚酮复合颗粒。After the modified hybrid filler dispersion liquid and the modified polyether ether ketone dispersion liquid are obtained, the present invention mixes the modified hybrid filler dispersion liquid and the modified polyether ether ketone dispersion liquid, and performs vacuum shear-assisted mixing to obtain polyether Ether ketone composite particles. In the present invention, the mass ratio of the modified hybrid filler in the modified hybrid filler dispersion to the modified polyetheretherketone in the modified polyetheretherketone dispersion is preferably 1-50:50-99, more preferably 10-40:60-90, More preferably, it is 20-30:70-80. In the present invention, the mixing is not particularly limited, as long as the raw materials can be mixed and dispersed uniformly. In the present invention, the method of vacuum shear-assisted mixing is preferably slow-release vacuum-assisted filtration; the vacuum shear-assisted mixing is performed under the action of a certain shear force, and a more complete structural polymer can be obtained by vacuum shear-assisted mixing. The ether ether ketone composite particles, the skin layer of the polyether ether ketone composite particles are mixed fillers, the adhesion layer is polybenzoxazine, and the core is the polyether ether ketone composite particles of the polyether ether ketone particles.
得到聚醚醚酮复合颗粒后,本发明将所述聚醚醚酮复合颗粒进行熔融热压,得到具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料。在本发明中,所述固化交联优选包括依次进行的第一固化交联、第二固化交联和第三固化交联;所述第一固化交联的温度优选为130~150℃,更优选为140℃;所述第一固化交联的保温时间优选为1~2h,更优选为1.5h;所述第二固化交联的温度优选为170~190℃,更优选为180℃;所述第二固化交联的保温时间优选为2~3h,更优选为2.5h;所述第三固化交联的温度优选为210~230℃,更优选为220℃;所述第三固化交联的保温时间优选为1~2h,更优选为1.5h;所述固化交联优选在烘箱中进行;所述固化交联过程中,部分噁嗪环开环生成酚羟基预聚体(第一交联固化);在较高温度(第二交联固化)下,噁嗪环继续开环异裂,生成阳离子活性中心,并与其他分子反应结合,实现链增长,生成芳醚结构;进一步提升温度(第三交联固化),提升固化速率,增加交联密度,获得类似于酚醛树脂的聚合物,存在很强的分子间和分子内的氢键作用;本发明采用程序升温交联固化方式有利于控制整体的交联结构的完整性,提升复合材料的导热性、导电性和电磁屏蔽整体性能。After the polyetheretherketone composite particles are obtained, the present invention melts and hot-presses the polyetheretherketone composite particles to obtain a high thermal conductivity electromagnetic shielding polyetheretherketone composite material with an isolation structure. In the present invention, the curing crosslinking preferably includes the first curing crosslinking, the second curing crosslinking and the third curing crosslinking performed in sequence; the temperature of the first curing crosslinking is preferably 130-150° C., more Preferably, it is 140°C; the holding time of the first curing and crosslinking is preferably 1-2h, more preferably 1.5h; the temperature of the second curing and crosslinking is preferably 170-190°C, more preferably 180°C; The holding time of the second curing and cross-linking is preferably 2 to 3 hours, more preferably 2.5 hours; the temperature of the third curing and cross-linking is preferably 210 to 230° C., more preferably 220° C. The third curing and cross-linking The holding time is preferably 1-2h, more preferably 1.5h; the curing and cross-linking is preferably carried out in an oven; during the curing and cross-linking process, part of the oxazine ring is ring-opened to generate a phenolic hydroxyl prepolymer (the first cross-linking). At higher temperatures (second cross-linking curing), the oxazine ring continues to open and hetero-cleave to generate cationic active centers, which react and combine with other molecules to achieve chain growth and generate aryl ether structures; further increase the temperature (Third cross-linking curing), increase the curing rate, increase the cross-linking density, and obtain a polymer similar to phenolic resin, with strong intermolecular and intramolecular hydrogen bonding; It is beneficial to control the integrity of the overall cross-linked structure and improve the thermal conductivity, electrical conductivity and overall performance of electromagnetic shielding of the composite material.
在本发明中,所述熔融热压的温度优选为370~390℃,更优选为380℃;所述熔融热压的压力优选为10~50MPa,更优选为20~40MPa。在本发明中,所述熔融热压过程中聚醚醚酮融化,宏观上包裹了混杂填料,并进一步成型得到具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料。In the present invention, the temperature of the hot-melt pressing is preferably 370-390°C, more preferably 380°C; the pressure of the hot-melting pressing is preferably 10-50 MPa, more preferably 20-40 MPa. In the present invention, the polyether ether ketone is melted during the melting and hot pressing process, the mixed filler is macroscopically wrapped, and further molded to obtain a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure.
本发明提供了上述技术方案所述制备方法得到的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料。The present invention provides a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure obtained by the preparation method described in the above technical solution.
在本发明中,所述具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的制导热和电磁屏蔽性能提升的示意图如图1所示,其中,(a)为具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的导热提升示意图,(b)为具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料的屏蔽效能提升示意图。由(a)可知,本发明提供的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料中的隔离结构提供了更多的传热路径并构建了良好的导热网络,同时混杂填料的协同作用提高了填料之间的接触面积,这些共同降低了声子的散射并提高传热性能;由(b)可知,本发明提供的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料中的隔离结构促使形成更多的导电界面,增加了材料内部的多重反射次数并延长了它的传播路径和能量消耗,减少电磁波的透过,并进一步提升对电磁波的屏蔽性能。In the present invention, a schematic diagram of the thermal conductivity and electromagnetic shielding performance improvement of the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure is shown in FIG. 1 , wherein (a) is a high thermal conductivity electromagnetic A schematic diagram of the thermal conductivity improvement of the shielding polyetheretherketone composite material, (b) is a schematic diagram of the shielding efficiency improvement of the high thermal conductivity electromagnetic shielding polyetheretherketone composite material with an isolation structure. It can be seen from (a) that the isolation structure in the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with isolation structure provided by the present invention provides more heat transfer paths and builds a good thermal conduction network, and at the same time, the synergistic effect of hybrid fillers The contact area between the fillers is increased, which jointly reduces the scattering of phonons and improves the heat transfer performance; it can be seen from (b) that the isolation in the high thermal conductivity electromagnetic shielding polyether ether ketone composite material provided by the present invention has an isolation structure. The structure promotes the formation of more conductive interfaces, increases the number of multiple reflections inside the material, prolongs its propagation path and energy consumption, reduces the transmission of electromagnetic waves, and further improves the shielding performance of electromagnetic waves.
本发明还提供了上述技术方案所述的具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料在汽车工业、军事和航天中的应用。The present invention also provides the application of the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with the isolation structure described in the above technical solution in the automobile industry, military and aerospace.
在本发明中,所述具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料在汽车中的应用优选包括作为发动机内罩、汽车轴承传动、制动和空调系统中的ABS制动器垫片或离合器齿环,还优选应用于制造涡轮压缩机、泵、阀、电线电缆、座位调节件或标准件。在本发明中,所述具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料在航空航天中的应用优选包括在代替铝金属管道以保护高压电缆、主承力构件或空气再生系统的零部件中的应用。在本发明中,所述具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料在军事中的应用优选包括在战斗机防电磁干扰的飞机零部件中的应用。In the present invention, the application of the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with isolation structure in automobiles preferably includes as ABS brake pads or clutches in engine inner covers, automobile bearing transmission, braking and air conditioning systems Ring gears are also preferably used in the manufacture of turbo compressors, pumps, valves, electrical cables, seat adjustment parts or standard parts. In the present invention, the application of the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with isolation structure in aerospace preferably includes replacing aluminum metal pipes to protect high-voltage cables, main load-bearing components or parts of air regeneration systems applications in . In the present invention, the application of the high thermal conductivity electromagnetic shielding polyether ether ketone composite material with the isolation structure in the military preferably includes the application in the aircraft parts of fighter jets for preventing electromagnetic interference.
下面将结合本发明中的实施例,对本发明中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
采用图2所示的工艺流程图,采用真空辅助法、热交联聚合物修饰法和熔融热压法制备具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料,具体步骤如下:Using the process flow chart shown in Figure 2, a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure is prepared by a vacuum-assisted method, a thermally cross-linked polymer modification method and a melt hot pressing method. The specific steps are as follows:
在250mL浓度为1.25wt%的PBZ丙酮溶液中加入0.05g MWCNTs和0.2g GnPs混合分散均匀,在超声波震荡仪中60MHz、室温条件下超声3h,得到改性混杂填料分散液。将9.75g粒径为200目PEEK加入到450mL浓度为1.25wt%的PBZ丙酮溶液中,在超声波震荡仪中60MHz、室温条件下超声1h,得到改性聚醚醚酮分散液。将改性混杂填料分散液和改性聚醚醚酮分散液混合进行缓释真空辅助过滤处理,得到聚醚醚酮复合颗粒。将所述聚醚醚酮复合颗粒置于烘箱中在140℃条件下保温1h、180℃条件下保温2h、210℃条件下保温2h,然后在380℃、30Mpa条件下进行熔融热压,得到具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料。Add 0.05g MWCNTs and 0.2g GnPs to 250mL of PBZ acetone solution with a concentration of 1.25wt%, mix and disperse uniformly, and sonicate for 3h in an ultrasonic oscillator at 60MHz at room temperature to obtain a modified hybrid filler dispersion. 9.75 g of PEEK with a particle size of 200 mesh was added to 450 mL of PBZ acetone solution with a concentration of 1.25 wt %, and sonicated at 60 MHz in an ultrasonic oscillator for 1 h at room temperature to obtain a modified polyether ether ketone dispersion. The modified hybrid filler dispersion liquid and the modified polyether ether ketone dispersion liquid are mixed to carry out slow-release vacuum-assisted filtration treatment to obtain polyether ether ketone composite particles. The polyether ether ketone composite particles were placed in an oven for 1 hour at 140°C, 2 hours at 180°C, and 2 hours at 210°C, and then melted and hot pressed at 380°C and 30Mpa to obtain a High thermal conductivity electromagnetic shielding polyether ether ketone composite material of isolation structure.
实施例2Example 2
按照实施例1的方法制备具有隔离结构的高导热电磁屏蔽聚醚醚酮复合材料,实施例2~6的制备条件如表1所示。According to the method of Example 1, a high thermal conductivity electromagnetic shielding polyether ether ketone composite material with an isolation structure was prepared, and the preparation conditions of Examples 2 to 6 are shown in Table 1.
表1 实施例1~6的制备条件Table 1 Preparation conditions of Examples 1 to 6
对比例1Comparative Example 1
将0.125g MWCNTs、0.125g GnPs和9.75g PEEK(1000目)在高速搅拌机下进行混合搅拌,然后在380℃、30Mpa条件下进行熔融热压,得到聚醚醚酮复合材料。0.125g MWCNTs, 0.125g GnPs and 9.75g PEEK (1000 mesh) were mixed and stirred under a high-speed mixer, and then melted and hot pressed at 380°C and 30Mpa to obtain a polyetheretherketone composite material.
实施例1~6和对比例1制备的复合材料的导热性能和导电性能测试结果如表2所示。Table 2 shows the test results of thermal conductivity and electrical conductivity of the composite materials prepared in Examples 1 to 6 and Comparative Example 1.
其中,导热率测试利用的导热测试仪为闪射法LFA467,德国。导电率测试利用的导电测试仪为四探针电阻率测试仪2450 SourceMeter,KEITHLEY。Among them, the thermal conductivity tester used in the thermal conductivity test is the flash method LFA467, Germany. The conductivity tester utilized for the conductivity test was a four-probe resistivity tester 2450 SourceMeter, KEITHLEY.
表2 实施例1~6和对比例1制备的复合材料的导热性能和导电性能测试结果Table 2 Test results of thermal conductivity and electrical conductivity of the composites prepared in Examples 1 to 6 and Comparative Example 1
由表2可知,本发明制备的复合材料获得具有优异的导热性能和导电性能。It can be seen from Table 2 that the composite material prepared by the present invention has excellent thermal conductivity and electrical conductivity.
图3为实施例4中聚醚醚酮复合颗粒熔融热压前后的扫描电镜图,其中,(a)为熔融热压前聚醚醚酮复合颗粒的扫描电镜图,(b)为熔融热压后得到的复合材料的扫描电镜图。图3可知,本发明提供的复合材料中隔离结构已经很好地被构建。Fig. 3 is the scanning electron microscope image of polyetheretherketone composite particles before and after melting and hot pressing in Example 4, wherein (a) is the scanning electron microscope image of polyetheretherketone composite particles before melting and hot pressing, and (b) is the melting and hot pressing Scanning electron microscope images of the obtained composites. Fig. 3 shows that the isolation structure in the composite material provided by the present invention has been well constructed.
图4为实施例6制备的复合材料的屏蔽性能图,由图4可知,在8~12GHz内复合材料的总的屏蔽性能60~80dB内浮动,屏蔽效率达到99.996%以上,说明,本发明制备复合材料具有优异的电磁屏蔽性能。Figure 4 is a diagram of the shielding performance of the composite material prepared in Example 6. It can be seen from Figure 4 that the total shielding performance of the composite material within 8-12 GHz fluctuates within 60-80 dB, and the shielding efficiency reaches more than 99.996%. The composite material has excellent electromagnetic shielding properties.
图5为实施例2制备的复合材料的热失重分析图,T5(失重5%)的温度为550℃,T10(失重10%)的温度为580℃,说明,本发明制备复合材料具有优异的热稳定性能。Fig. 5 is the thermogravimetric analysis diagram of the composite material prepared in Example 2, the temperature of T 5 (5% weight loss) is 550°C, and the temperature of T 10 (10% weight loss) is 580°C, indicating that the composite material prepared by the present invention has Excellent thermal stability.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.
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