CN112756862A - Automatic production system - Google Patents

Automatic production system Download PDF

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Publication number
CN112756862A
CN112756862A CN202110065191.XA CN202110065191A CN112756862A CN 112756862 A CN112756862 A CN 112756862A CN 202110065191 A CN202110065191 A CN 202110065191A CN 112756862 A CN112756862 A CN 112756862A
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CN
China
Prior art keywords
clamping jaw
cylinder
round pin
transmission
pushing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110065191.XA
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Chinese (zh)
Inventor
蒋浩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TAIZHOU ZONGTUO AUTOMATION EQUIPMENT CO Ltd
Original Assignee
TAIZHOU ZONGTUO AUTOMATION EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by TAIZHOU ZONGTUO AUTOMATION EQUIPMENT CO Ltd filed Critical TAIZHOU ZONGTUO AUTOMATION EQUIPMENT CO Ltd
Priority to CN202110065191.XA priority Critical patent/CN112756862A/en
Publication of CN112756862A publication Critical patent/CN112756862A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/005Lifting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • B23Q7/043Construction of the grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/06Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of pushers

Abstract

The invention belongs to the technical field of automatic production, and particularly relates to an automatic production system which comprises a rack, wherein a grabbing mechanism and an equal division tooling plate device are arranged on the rack, a manipulator mechanism is arranged beside the rack, the grabbing mechanism comprises a vibrating plate, a vibrating plate interface connected with an outlet of the vibrating plate, a positioning jig table connected with the vibrating plate interface and a grabbing device positioned beside the positioning jig table, a material blocking device and a material pushing device are oppositely arranged on the positioning jig table, at least one positioning pin is arranged on the positioning jig table, and the positioning pin is positioned between the material blocking device and the material pushing device. The automatic production system of the invention enables one worker to deal with a plurality of machines and equipment simultaneously, thereby greatly reducing the labor cost, reducing the labor intensity and improving the product quality.

Description

Automatic production system
Technical Field
The invention belongs to the technical field of automatic production, and particularly relates to an automatic production system.
Background
Since the opening of innovation, the large migration of global manufacturing industry to china created the "manufacturing kingdom" of china, and has also brought about the wide application of automated product technology. The popularization of the automation technology enables the automation degree of a factory to be continuously improved, the traditional production mode depending on manpower manufacturing is replaced by automatic manufacturing, the working efficiency is greatly increased, artificial uncertain factors are reduced, and the product quality is improved. In the mechanical manufacturing production and processing process of the electric vehicle hub, the welding sheet and the iron ring are required to be placed at the designated position of the mold in advance, and finally, the semi-finished product and the finished product are required to be clamped.
Disclosure of Invention
The present invention is directed to an automated manufacturing system to solve the above problems.
The purpose of the invention is realized as follows: the utility model provides an automated production system, includes the frame, is provided with in the frame and snatchs mechanism and equipartition frock dish device, and the side of frame is provided with manipulator mechanism, snatch the mechanism and include vibration dish, the vibration dish interface that is connected with vibration dish exit, the location smelting tool platform that is connected with vibration dish interface and be located the grabbing device of location smelting tool platform side, location smelting tool bench is provided with dam device and blevile of push relatively, and location smelting tool bench is provided with at least one locating pin, and the locating pin is located between dam device and the blevile of push.
In the automatic production system, the material blocking device comprises a fifth cylinder arranged on the positioning jig table and a material blocking plate arranged on the fifth cylinder in a transmission manner, and at least one groove matched with the positioning pin is formed in the material blocking plate; the material pushing device comprises a sixth air cylinder arranged on the positioning jig platform and a material pushing sliding block arranged on the sixth air cylinder in a transmission manner; grab the material device and include the slip table of horizontal setting, set up first servo motor on the slip table, set up in the slip table and with the lead screw of first servo motor transmission connection and with lead screw transmission connection and along the mounting panel that the slip table removed about, be provided with vertical slide rail on the mounting panel, be provided with the seventh cylinder in the vertical slide rail, the slip is provided with the pneumatic clamping jaw subassembly of being connected with seventh cylinder transmission on the vertical slide rail.
In foretell automated production system, pneumatic clamping jaw subassembly includes the support, and the right clamping jaw that slides on the support and be provided with left clamping jaw and set up relatively with left clamping jaw, be provided with the eighth cylinder of being connected with left clamping jaw and right clamping jaw transmission in the support, material is grabbed in the cooperation of left clamping jaw and right clamping jaw under the effect of eighth cylinder, the removal is provided with at least one left side that is used for unloading and promotes the round pin on the left clamping jaw, the removal is provided with at least one right side that is used for unloading and promotes the round pin on the right clamping jaw, and a left side promotes round pin and right side and promotes the round pin and coordinate under the effect of eighth cylinder and unload.
In foretell automated production system, be provided with first magnetic switch on the fifth cylinder, be provided with second magnetic switch on the sixth cylinder, the location smelting tool bench is provided with optical fiber sensor, and optical fiber sensor sets up the side at blevile of push.
In the automatic production system, the rack is provided with an infrared detection disc matched with the manipulator mechanism.
In foretell automated production system, equipartition frock dish device includes the support and rotates the commentaries on classics charging tray that sets up on the support, is provided with the power supply of being connected with the commentaries on classics charging tray transmission in the support, evenly is provided with a plurality of smelting tool platform along circumference on the commentaries on classics charging tray, and the smelting tool bench is provided with the storing trough, is provided with two clamping jaws on the storing trough and stretches into the hole, and the lateral wall of storing trough is provided with the elastic steel ball subassembly, the elastic steel ball subassembly is including setting up the steel ball standing groove at the storing trough lateral wall, setting up the steel ball in the steel ball standing groove and setting up the elastic component between steel ball and steel.
In foretell automated production system, it leans on the round pin to be provided with first location in the blowing groove, and first location is leaned on the round pin to be located between two clamping jaws stretch into the hole, the blowing groove is located the middle part of smelting tool platform, the smelting tool bench is provided with two second location and leans on the round pin, and two second location are leaned on the round pin and are located the both sides of blowing groove respectively, first location is leaned on the round pin to be located the one side of keeping away from elastic steel ball subassembly, first location is leaned on round pin and two second location and is leaned on the round pin to be located same straight line.
In the above automatic production system, the manipulator mechanism includes a mechanical arm, one side of which is provided with an embedding device, and the other side of which is provided with an embedding sleeve clamping device, the embedding device includes a claw seat and a plurality of pneumatic clamping jaw assemblies uniformly arranged along the circumferential direction of the claw seat; the embedded sleeve clamping device comprises at least two claw-shaped clamping teeth arranged on a mechanical arm in a sliding mode and a third air cylinder arranged in the mechanical arm and in transmission connection with the claw-shaped clamping teeth, sliding pins are arranged between every two adjacent claw-shaped clamping teeth respectively, a pushing disk is arranged between the sliding pins in a sliding mode, a pushing elastic piece is sleeved on each sliding pin and located below the pushing disk, a fourth air cylinder is arranged at the front end of the mechanical arm and in transmission connection with an air cylinder push plate, and the air cylinder push plate is located below the pushing disk and drives the pushing disk to slide along the sliding pins; the pushing disc is provided with at least two bearing parts, the claw-shaped clamping teeth are provided with bearing parts, and the bearing parts are located on the same circumferential position; and a third magnetic switch for detecting whether the cylinder push plate is pushed in place is arranged on the fourth cylinder.
In the automatic production system, the frame is provided with a feeding lifting mechanism, the feeding lifting mechanism comprises a turntable and a motor in transmission connection with the turntable, a plurality of station sleeves are arranged at the edge of the turntable along the circumferential direction, and a material pushing assembly matched with the station sleeves is arranged beside the turntable; the material pushing assembly comprises a sliding table, a second servo motor arranged on the sliding table, a lead screw arranged in the sliding table and in transmission connection with the second servo motor, and a material pushing plate in transmission connection with the lead screw and moving up and down along the sliding table; the station sleeve is sleeved with a lifting lantern ring, and the material pushing plate can drive the lifting lantern ring to move up and down along the station sleeve.
In foretell automated production system, manipulator mechanism includes the arm, and one side of arm is provided with the claw seat, evenly is provided with a plurality of pneumatic clamping jaw subassembly along circumference on the claw seat, the below that lies in pneumatic clamping jaw subassembly in the claw seat is provided with the elastic component that can make pneumatic clamping jaw subassembly along longitudinal movement, the preceding tip of arm is provided with two mechanical fingers that are bilateral symmetry and distribute, be provided with the second cylinder of being connected with two mechanical finger transmissions in the arm, every be provided with the non slipping spur on the mechanical finger.
Compared with the prior art, the invention has the outstanding and beneficial technical effects that: the equant tooling plate device is high in precision, five smelting tool tables are uniformly arranged on the rotating plate along the circumferential direction, the operation is flexible, the positioning is random, the positioning precision is high, and the maneuverability is strong; the manipulator mechanism has two forms: the first is the assembly form of the embedding device and the bushing clamping device, which can be used for the operation of materials (welding sheets) and bushings (drum iron rings), and the second is the assembly form of the embedding device and the mechanical finger device, which can be used for the embedding and clamping operation of materials (welding sheets), so that the machine has multiple purposes, saves the occupied space and the work period, is light and has small mechanical load; the pneumatic clamping jaw assembly is small in size, high in clamping accuracy and good in stability; the bushing clamping device clamps the bushing (the drum iron ring) without deformation, and is provided with a pushing disc, a pushing elastic piece, a cylinder pushing plate and a magnetic switch, so that the structure is reasonable, stable and efficient; the feeding lifting mechanism adopts screw transmission and a speed reducer is arranged between the turntable and the motor, so that the movement of the material pushing plate and the turntable is more accurate, the time is saved, the efficiency is high, the control is convenient, and the automation degree is improved; the grabbing mechanism has high grabbing precision, high speed, time saving, high efficiency and convenient control, and improves the automation degree; the automatic production system of the invention enables one worker to deal with a plurality of machines and equipment simultaneously, thereby greatly reducing the labor cost, reducing the labor intensity and improving the product quality.
Drawings
FIG. 1 is a schematic diagram of the present invention.
FIG. 2 is a second schematic structural diagram of the present invention.
Fig. 3 is a schematic structural diagram of the gripping mechanism and the halving tooling plate device on the rack.
Fig. 4 is a partial enlarged view of the invention at B in fig. 3.
Fig. 5 is a schematic structural diagram of the feeding and lifting mechanism of the invention.
Fig. 6 is a schematic structural diagram of the aliquoting tooling plate device of the invention.
Fig. 7 is an enlarged view of a portion of the invention at a in fig. 6.
Figure 8 is a cross-sectional view of the pneumatic jaw assembly of the present invention.
Figure 9 is an exploded view of the pneumatic jaw assembly of the present invention.
FIG. 10 is a schematic view showing the structure of a robot mechanism (an assembly of an inlay device and a finger device) according to the present invention.
Fig. 11 is a cross-sectional view of the pneumatic jaw assembly of the present invention positioned within a jaw receptacle.
FIG. 12 is a schematic view showing a structure of a robot mechanism (an assembly form of an inlay device and a sleeve clamp device) according to the present invention.
Fig. 13 is an enlarged view of a portion of the invention at C in fig. 12.
FIG. 14 is a second schematic view showing the structure of the manipulator mechanism (the assembly of the insert mounting device and the insert clamping device) according to the present invention.
The reference numerals in the figures denote the meanings:
1-a frame; 2-a gripping mechanism; 211-vibrating disk; 212-a vibrating disk interface;
213-positioning a jig table; 214-a material grabbing device; 2141-a slide table; 2142-a first servo motor;
2143-a mounting plate; 2144-vertical slide rail; 215-a stock stop; 2151-fifth cylinder;
2152-striker plate; 2153-grooves; 216-a pusher device; 2161-sixth cylinder;
2162-pushing slide block; 217-positioning pin; 218-a stop bar; 219-briquetting; 220-jaw extension holes I;
3-equally dividing the tooling plate device; 311-a base; 312-rotating tray; 313-a jig table; 314-a discharge chute;
315-jaw extension-in hole; 316-resilient steel ball component; 3161-steel ball placing groove; 3162-steel ball;
317-first positioning rest pin; 318-second locating back pin; 4-a pneumatic gripper assembly; 411-support;
412-left jaw; 413-right clamping jaw; 414-left push pin; 415-right pushing pin; 416-left slider;
417-right slider; 418-left locating block; 419-right positioning block; 420-a sliding groove; 421-right positioning groove;
422-left positioning groove; 423-left elastic member; 424-right elastic member; 5-a first magnetic switch;
6-a second magnetic switch; 7-a fiber optic sensor; 8-infrared detection disc; 9-a manipulator mechanism;
91-a mechanical arm; 92-a damascene device; 921-claw seat; 93-a sleeve-inlaid gripping device;
931-claw type clamping teeth; 932-a slide pin; 933-push disk; 934-push away springs;
935-a fourth cylinder; 936-cylinder push plate; 937-a support; 938 — a carrier;
939-third magnetic switch; 940-a second elastic member; 941-mechanical fingers; 942-non-slip blocks;
943-elastic push rod; 944-dust guard; 945-a shield; 946-a slide; 947-thickened portion;
948-stop collar; 949-holding groove; 950-a movable trough; 951-a sliding groove;
10-a feeding and lifting mechanism; 101-a turntable; 102-a station sleeve; 103-a pusher assembly;
1031-slide table; 1032-a second servo motor; 1033-a pusher plate; 1034-a lifting collar;
1035-guard board; 1036-locking tabs.
Detailed Description
The invention is further described below with reference to specific examples:
the utility model provides an automated production system, refers to fig. 1-14, includes frame 1, is provided with in frame 1 and snatchs mechanism 2 and partition tooling disc device 3, and the side of frame 1 is provided with manipulator mechanism 9, snatch mechanism 2 and include vibration dish 211, the vibration dish interface 212 that is connected with vibration dish 211 exit, the location smelting tool platform 213 that is connected with vibration dish interface 212 and be located the grabbing device 214 of location smelting tool platform 213 side, be provided with dam 215 and blevile of push 216 on the location smelting tool platform 213 relatively, be provided with at least one locating pin 217 on the location smelting tool platform 213, locating pin 217 is located between dam 215 and blevile of push 216. This embodiment is preferred be provided with two clamping jaws and stretch into hole I220 and three locating pin 217 on location smelting tool platform 213, three locating pin 217 is located two clamping jaws and stretches into same side of hole I220 and be triangle-shaped setting, further be provided with an at least spacing 218 on the vibration dish interface 212 be provided with briquetting 219 on the location smelting tool platform 213, briquetting 219 is located the side of vibration dish interface 212 output.
In the above automatic production system, referring to fig. 1 to 4, the material blocking device 215 includes a fifth cylinder 2151 disposed on the positioning jig table 213 and a material blocking plate 2152 disposed on the fifth cylinder 2151 in a driving manner, and the material blocking plate 2152 is provided with at least one groove 2153 engaged with the positioning pin 217; the material pushing device 216 comprises a sixth air cylinder 2161 arranged on the positioning jig table 213 and a material pushing slider 2162 arranged on the sixth air cylinder 2161 in a transmission manner; grab material device 214 including the horizontal slip table 2141 that sets up, set up servo motor 2142 on slip table 2141, set up in slip table 2141 and with the lead screw that servo motor 2142 transmission is connected and with lead screw transmission connection and along the mounting panel 2143 that removes about slip table 2141, be provided with vertical slide rail 2144 on the mounting panel 2143, be provided with the seventh cylinder in the vertical slide rail 2144, the slip is provided with the pneumatic clamping jaw subassembly 4 of being connected with the transmission of seventh cylinder on the vertical slide rail 2144.
In the above automatic production system, referring to fig. 3, 8-9, 11-13, the pneumatic clamping jaw assembly 4 includes a support 411, a left clamping jaw 412 and a right clamping jaw 413 opposite to the left clamping jaw 412 are slidably disposed on the support 411, an eighth cylinder in transmission connection with the left clamping jaw 412 and the right clamping jaw 413 is disposed in the support 411, the left clamping jaw 412 and the right clamping jaw 413 cooperate to grip materials under the action of the eighth cylinder, at least one left pushing pin 414 for discharging is movably disposed on the left clamping jaw 412, at least one right pushing pin 415 for discharging is movably disposed on the right clamping jaw 413, and the left pushing pin 414 and the right pushing pin 415 cooperate to discharge materials under the action of the eighth cylinder.
Specifically, be provided with left elastic component 423 between left side promotion round pin 414 and the support 411, be provided with right elastic component 424 between right side promotion round pin 415 and the support 411, be provided with on the support 411 and be used for left clamping jaw 412 and the gliding sliding tray 420 of right clamping jaw 413, be provided with respectively on the sliding tray 420 and be used for left clamping jaw 412 to remove spacing right constant head tank 421 and be used for right clamping jaw 413 to remove spacing left constant head tank 422, the bottom of left clamping jaw 412 is provided with the left locating piece 418 with right constant head tank 421 complex, the bottom of right clamping jaw 413 is provided with the right locating piece 419 with left constant head tank 422 complex. The bottom of the left clamping jaw 412 is detachably provided with a left sliding block 416 matched with the sliding groove 420, the bottom of the right clamping jaw 413 is detachably provided with a right sliding block 417 matched with the sliding groove 420, the left positioning block 418 and the right positioning block 419 are respectively arranged on the left sliding block 416 and the right sliding block 417 in a relative and staggered manner, wherein the left positioning block 418 can extend into the bottom of the right sliding block 417, and the right positioning block 419 can extend into the bottom of the left sliding block 416. The pneumatic clamping jaw assembly 4 of above-mentioned structure, advance to fix a position the material (welding piece) that needs snatch through left clamping jaw 412 and right clamping jaw 413, then left clamping jaw 412 and right clamping jaw 413 (pneumatic opening) is carried on back mutually under the effect of eighth cylinder, thereby the realization is tight to the location clamp of material (welding piece), after material (welding piece) snatchs the mould, left side promotes round pin 414 and right side and promotes round pin 415 and pop out material (welding piece) to the mould under eighth cylinder (pneumatic loosening) and left and right elastic component's effect, pneumatic clamping jaw assembly 4 is small, the centre gripping precision is high, and is stable good.
In an above-mentioned automated production system, refer to fig. 4, be provided with first magnetic switch 5 on the fifth cylinder 2151, be provided with second magnetic switch 6 on the sixth cylinder 2161, be provided with optical fiber sensor 7 on the location smelting tool platform 213, optical fiber sensor 7 sets up the side at blevile of push 216.
In the specific operation, a worker only needs to place materials (welding sheets) in the vibration disc 211 and turn on the power supply, the materials (welding sheets) are placed one by one on the positioning jig table 213 along the vibration disc interface 212, then the fifth air cylinder 2151 of the material blocking device 215 drives the material blocking plate 2152 to move in the direction away from the positioning pin 217, so that the groove 2153 of the material blocking plate 2152 is separated from the positioning pin 217, then the sixth air cylinder 2161 of the material pushing device 216 drives the material pushing slide block 2162 to push the materials (welding sheets) on one side of the material pushing slide block to approach the positioning pin 217 until the grooves on one side and the middle of the materials (welding sheets) abut against the positioning pin 217, at the moment, the grabbing hole of the materials (welding sheets) and the clamping jaw inserting hole I220 on the positioning jig table 213 are located at the same position, then the pneumatic clamping jaw assembly 4 of the grabbing device 214 moves to the position of the materials (welding sheets) along the sliding table 2141 and the vertical sliding rail 2144, and grabs and, at last, the pneumatic clamping jaw assembly 4 moves along the sliding table 2141 and the vertical sliding rail 2144 to grab materials (welding sheets) onto the equally-divided tooling plate device 3 to wait for the next process, so that a worker can simultaneously deal with a plurality of machines, the labor cost is greatly reduced, the labor intensity is reduced, the grabbing precision is high, the speed is high, the time is saved, the efficiency is high, the control is convenient, and the automation degree is improved.
In the automatic production system, referring to fig. 1-2, an infrared detection plate 8 cooperating with a manipulator mechanism 9 is disposed on the frame 1. The infrared detection plate 8 can be used to detect whether the manipulator mechanism 9 has finished grabbing (welding) material or has finished unloading (welding).
In the above automatic production system, referring to fig. 1-3 and 6-7, the equant tooling plate device 3 includes a base 311 and a rotating tray 312 rotatably disposed on the base 311, a power source drivingly connected to the rotating tray 312 is disposed in the base 311, a plurality of jig tables 313 are uniformly disposed on the rotating tray 312 along a circumferential direction, a discharge chute 314 is disposed on each jig table 313, two clamping jaw insertion holes 315 are disposed on each discharge chute 314, an elastic steel ball assembly 316 is disposed on a side wall of each discharge chute 314, each elastic steel ball assembly 316 includes a steel ball placement groove 3161 disposed on a side wall of each discharge chute 314, a steel ball 3162 disposed in the steel ball placement groove 3161, and a first elastic member disposed between the steel ball 3162 and the steel ball placement groove 3161.
In a foretell automated production system, be provided with first location in the blowing groove 314 and lean on round pin 317, first location is leaned on round pin 317 to be located between two clamping jaw stretch-in holes 315, blowing groove 314 is located the middle part of smelting tool platform 313, be provided with two second locations on the smelting tool platform 313 and lean on round pin 318, two second locations are leaned on round pin 318 and are located the both sides of blowing groove 314 respectively, first location is leaned on round pin 317 to be located the one side of keeping away from elastic steel ball subassembly 316, first location is leaned on round pin 317 and two second locations to lean on round pin 318 to be located same straight line.
Specifically, it presss from both sides material (welding piece) in proper order and gets the blowing groove 314 to smelting tool platform 313 through the cooperation of snatching mechanism 2 and commentaries on classics charging tray 312, elastic steel ball subassembly 316 and first location are leaned on the cooperation of round pin 317 and are carried on spacingly to the both sides of material (welding piece), steel ball 3162 of elastic steel ball subassembly 318 can follow the shrink of steel ball standing groove 3161 under the effect of first elastic component, make things convenient for pneumatic clamping jaw subassembly 4 to press from both sides, place material (welding piece), be difficult to the surface of damage material (welding piece) simultaneously, first location is leaned on round pin 317 and is located the U type inslot of material (welding piece), can be spacing to material (welding piece) other both sides simultaneously, the power supply of the equipartition frock dish device 3 of this embodiment adopts the speed reducer, the precision is high, evenly be provided with five smelting tool platforms 313 along circumference on the commentaries on classics charging tray 312, the operation is.
In the above-mentioned automated production system, the manipulator mechanism has two forms: the first is the assembly form of the inlaying device and the inlaying sleeve clamping device, which can be used for the operation of materials (welding sheets) and inlaying sleeves (drum iron rings), and the second is the assembly form of the inlaying device and the mechanical finger device, which can be used for the inlaying and clamping operation of materials (welding sheets), so that the machine has multiple purposes, saves the occupied space and the working period, is light and has small mechanical load.
Specifically, referring to fig. 1, 11-14, a first manipulator mechanism 9 includes a mechanical arm 91, one side of which is provided with an embedding device 92, and the other side of which is provided with an embedding sleeve clamping device 93, where the embedding device 92 includes a jaw seat 921 and a plurality of pneumatic clamping jaw assemblies 4 uniformly arranged along the circumferential direction of the jaw seat 921, a dust-proof sheet 944 is arranged beside the pneumatic clamping jaw assemblies 4, a protective cover 945 is arranged at the edge of the jaw seat 921, so as to prevent dust and be suitable for a severe environment, and a plurality of elastic push rods 943 are arranged on the jaw seat 921 beside the pneumatic clamping jaw assemblies 4; inlay set and press from both sides device 93 and include that the third cylinder that sets up two at least claw type clamp 931 on robotic arm 91 and set up in robotic arm 91 and claw type clamp 931 transmission is connected, adjacent claw type clamp 931 is provided with slide pin 932 between two liang respectively, and it is provided with push away disc 933 to slide between the slide pin 932, the cover is equipped with on slide pin 932 and pushes away material elastic component 934, pushes away the below that material elastic component 934 is located push away disc 933, the front end of robotic arm 91 is provided with fourth cylinder 935, and fourth cylinder 935 transmission is connected with cylinder push pedal 936, and cylinder push pedal 936 is located the below that pushes away disc 933 and drives push away disc 933 and slide along slide pin 932.
In the above-mentioned automatic production system, at least two bearing portions 937 are provided on the push plate 933, bearing portions 938 are provided on the claw-type clamping teeth 931, and the bearing portions 937 and the bearing portions 938 are located at the same circumferential position; and a third magnetic switch 939 for detecting whether the cylinder push plate 936 is pushed in place is arranged on the fourth cylinder 935. Preferably, four claw-shaped clamping teeth 931 and four sliding pins 932 are arranged on the mechanical arm 91, the four claw-shaped clamping teeth 931 are symmetrically arranged in pairs, the four sliding pins 932 are located between the adjacent claw-shaped clamping teeth 931, a movable groove 950 is arranged on the cylinder push plate 936 and can allow the claw-shaped clamping teeth 931 to penetrate and slide, a limiting ring 948 is arranged at the top of the sliding pin 932, a thickened portion 947 is arranged on the push plate 933, the thickened portion 947 is located above the push elastic piece 934, a containing groove 949 is arranged on the mechanical arm 91 and can allow the claw-shaped clamping teeth 931 to slide, a sliding groove 951 is arranged in the containing groove 949, and a sliding block 946 matched with the sliding groove 951 is arranged at the bottom of the claw-shaped clamping teeth 931. The sleeve inlaying clamping device 93 with the structure comprises four claw-shaped clamping teeth 931, a clamping inlaying sleeve (a drum iron ring) is not deformed, in use, the inlaying sleeve is pressed on a pushing disc 933, the pushing disc 933 is stressed to compress a material pushing elastic piece 934 sleeved on a sliding pin 932, the inlaying sleeve is clamped by the four claw-shaped clamping teeth 931, when the inlaying sleeve is installed in a die, the four claw-shaped clamping teeth 931 are loosened, the pushing elastic piece 934 pushes the pushing disc 933 out to enable the inlaying sleeve to reach a specified position, in order to prevent the inlaying sleeve from not completely reaching the specified position, a cylinder push plate 936 further pushes the pushing disc 933, the inlaying sleeve completely reaches the specified position, meanwhile, a third magnetic switch 939 detects whether the cylinder push plate 936 pushes the specified position, the structure is reasonable, and the stability.
Further, when the manipulator mechanism 9 is in the first form, that is, when the inlaying device and the inlaying-sleeve clamping device are in an assembly form, the rack 1 is provided with a feeding lifting mechanism 10, referring to fig. 5, the feeding lifting mechanism 10 includes a turntable 101 and a motor in transmission connection with the turntable 101, the edge of the turntable 101 is circumferentially provided with a plurality of station sleeves 102, and the side of the turntable 101 is provided with a material pushing assembly 103 matched with the station sleeves 102; the material pushing assembly 103 comprises a sliding table 1031, a second servo motor 1032 arranged on the sliding table 1031, a lead screw arranged in the sliding table 1031 and in transmission connection with the second servo motor 1032, and a material pushing plate 1033 in transmission connection with the lead screw and moving up and down along the sliding table 1031; the station sleeve 102 is sleeved with a lifting lantern ring 1034, and the material pushing plate 1033 can drive the lifting lantern ring 1034 to move up and down along the station sleeve 102; the station sleeve 102 is detachably arranged at the edge of the rotary table 101 through a locking sheet 1036, and a guard plate 1035 is arranged in the middle of the rotary table 101. Through the feeding lifting mechanism 10 with the structure, an operator can place a plurality of bushings (iron rings) on eight station sleeves 102 of the turntable 101 in sequence, the material pushing assembly 103 beside the turntable 101 sequentially pushes up the lifting sleeve rings 1034 on the eight station sleeves 102, the bushing clamping device 93 sequentially clamps the bushings pushed by the material pushing assembly 103 to the top of the station sleeves 102 until the bushings on the current station sleeves 102 are clamped, and the turntable 101 rotates for an angle and then sequentially circulates, so that the worker can simultaneously deal with a plurality of machine equipment, labor cost is greatly reduced, labor intensity is also reduced, the feeding lifting mechanism 10 adopts screw transmission and a speed reducer arranged between the turntable 101 and a motor, movement of the material pushing plate 1033 and the turntable 101 is more accurate, time is saved, efficiency is high, control is convenient, and automation degree is improved.
Specifically, refer to fig. 2, 10-11, the second manipulator mechanism 9 includes arm 91, and one side of arm 91 is provided with the claw seat 921, evenly is provided with a plurality of pneumatic clamping jaw subassembly 4 along circumference on the claw seat 921, the below that lies in pneumatic clamping jaw subassembly 4 in the claw seat 921 is provided with the second elastic component 940 that can make pneumatic clamping jaw subassembly 4 follow longitudinal movement, the front end portion of arm 91 is provided with two mechanical fingers 941 that are bilateral symmetry and distribute, be provided with the second cylinder of being connected with two mechanical fingers 941 transmissions in the arm 91, every be provided with non slipping spur 942 on the mechanical finger 941.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (10)

1. The utility model provides an automated production system, includes frame (1), its characterized in that is provided with in frame (1) and snatchs mechanism (2) and equalling frock dish device (3), and the side of frame (1) is provided with manipulator mechanism (9), snatch mechanism (2) including vibration dish (211), vibration dish interface (212) that are connected with vibration dish (211) exit, location smelting tool platform (213) that are connected with vibration dish interface (212) and be located grabbing material device (214) of location smelting tool platform (213) side, be provided with dam device (215) and blevile of push (216) on location smelting tool platform (213) relatively, be provided with at least one locating pin (217) on location smelting tool platform (213), locating pin (217) are located between dam device (215) and blevile of push (216).
2. An automated manufacturing system according to claim 1, wherein: the material blocking device (215) comprises a fifth cylinder (2151) arranged on the positioning jig platform (213) and a material blocking plate (2152) arranged on the fifth cylinder (2151) in a transmission manner, and at least one groove (2153) matched with the positioning pin (217) is formed in the material blocking plate (2152); the material pushing device (216) comprises a sixth air cylinder (2161) arranged on the positioning jig table (213) and a material pushing slide block (2162) arranged on the sixth air cylinder (2161) in a transmission way; grab material device (214) including horizontal slip table (2141) that sets up, set up first servo motor (2142) on slip table (2141), set up in slip table (2141) and be connected with first servo motor (2142) transmission lead screw and with lead screw transmission be connected and along mounting panel (2143) that slip table (2141) removed about, be provided with vertical slide rail (2144) on mounting panel (2143), be provided with the seventh cylinder in vertical slide rail (2144), it is provided with pneumatic clamping jaw subassembly (4) of being connected with the transmission of seventh cylinder to slide on vertical slide rail (2144).
3. An automated manufacturing system according to claim 2, wherein: pneumatic clamping jaw subassembly (4) are including support (411), and the slip is provided with left clamping jaw (412) and right clamping jaw (413) relative setting with left clamping jaw (412) on support (411), be provided with the eighth cylinder of being connected with left clamping jaw (412) and right clamping jaw (413) transmission in support (411), left clamping jaw (412) and right clamping jaw (413) are the cooperation under the effect of eighth cylinder and are grabbed the material, it is provided with at least one left promotion round pin (414) that is used for unloading to move on left clamping jaw (412), it is provided with at least one right promotion round pin (415) that are used for unloading to move on right clamping jaw (413), and left promotion round pin (414) and right promotion round pin (415) are unloaded in the cooperation of eighth cylinder down.
4. An automated manufacturing system according to claim 2, wherein: be provided with first magnetic switch (5) on fifth cylinder (2151), be provided with second magnetic switch (6) on sixth cylinder (2161), be provided with optical fiber sensor (7) on location smelting tool platform (213), optical fiber sensor (7) set up the side at blevile of push (216).
5. An automated manufacturing system according to claim 1, wherein: an infrared detection disc (8) matched with the mechanical hand mechanism (9) is arranged on the frame (1).
6. An automated manufacturing system according to claim 1, wherein: equipartition frock dish device (3) include base (311) and rotate and set up commentaries on classics charging tray (312) on base (311), be provided with the power supply of being connected with commentaries on classics charging tray (312) transmission in base (311), evenly be provided with a plurality of smelting tool platform (313) along circumference on commentaries on classics charging tray (312), be provided with storage tank (314) on smelting tool platform (313), be provided with two clamping jaws on storage tank (314) and stretch into hole (315), the lateral wall of storage tank (314) is provided with elastic steel ball subassembly (316), elastic steel ball subassembly (316) are including setting up steel ball standing groove (3161) at storage tank (314) lateral wall, setting up steel ball (3162) in steel ball standing groove (3161) and setting up the first elastic component between steel ball (3162) and steel ball standing groove (3161).
7. An automated manufacturing system according to claim 6, wherein: be provided with first location in charging trough (314) and lean on round pin (317), first location is leaned on round pin (317) to be located between two clamping jaw stretch-in holes (315), charging trough (314) are located the middle part of smelting tool platform (313), be provided with two second locations on smelting tool platform (313) and lean on round pin (318), two second locations are leaned on round pin (318) to be located the both sides of charging trough (314) respectively, first location is leaned on round pin (317) to be located the one side of keeping away from elastic steel ball subassembly (316), first location is leaned on round pin (317) and two second locations to lean on round pin (318) to be located same straight line.
8. An automated manufacturing system according to claim 3, wherein: the manipulator mechanism (9) comprises a mechanical arm (91), one side of the mechanical arm is provided with an embedding device (92), the other side of the mechanical arm is provided with an embedding sleeve clamping device (93), and the embedding device (92) comprises a claw seat (921) and a plurality of pneumatic clamping jaw assemblies (4) which are uniformly arranged along the circumferential direction of the claw seat (921); the embedded clamping device (93) comprises at least two claw-shaped clamping teeth (931) arranged on a mechanical arm (91) in a sliding mode and a third air cylinder arranged in the mechanical arm (91) and connected with the claw-shaped clamping teeth (931) in a transmission mode, sliding pins (932) are arranged between every two adjacent claw-shaped clamping teeth (931) respectively, a pushing disc (933) is arranged between the sliding pins (932) in a sliding mode, a pushing elastic piece (934) is sleeved on each sliding pin (932), the pushing elastic piece (934) is located below the pushing disc (933), a fourth air cylinder (935) is arranged at the front end of the mechanical arm (91), an air cylinder push plate (936) is connected to the fourth air cylinder (936) in a transmission mode, and the air cylinder push plate (936) is located below the pushing disc (933) and drives the pushing disc (933) to slide along the sliding pins (932); the pushing disc (933) is provided with at least two bearing parts (937), the claw-shaped clamping teeth (931) are provided with bearing parts (938), and the bearing parts (937) and the bearing parts (938) are located at the same circumferential position; and a third magnetic switch (939) for detecting whether the cylinder push plate (936) is pushed in place is arranged on the fourth cylinder (935).
9. An automated manufacturing system according to claim 8, wherein: the feeding lifting mechanism (10) is arranged on the rack (1), the feeding lifting mechanism (10) comprises a rotary table (101) and a motor in transmission connection with the rotary table (101), a plurality of station sleeves (102) are arranged at the edge of the rotary table (101) along the circumferential direction, and a material pushing assembly (103) matched with the station sleeves (102) is arranged beside the rotary table (101); the material pushing assembly (103) comprises a sliding table (1031), a second servo motor (1032) arranged on the sliding table (1031), a lead screw arranged in the sliding table (1031) and in transmission connection with the second servo motor (1032), and a material pushing plate (1033) in transmission connection with the lead screw and moving up and down along the sliding table (1031); the station sleeve (102) is sleeved with a lifting sleeve ring (1034), and the material pushing plate (1033) can drive the lifting sleeve ring (1034) to move up and down along the station sleeve (102).
10. An automated manufacturing system according to claim 3, wherein: manipulator mechanism (9) are including arm (91), and one side of arm (91) is provided with claw seat (921), evenly is provided with a plurality of pneumatic clamping jaw subassembly (4) along circumference on claw seat (921), the below that is located pneumatic clamping jaw subassembly (4) in claw seat (921) is provided with second elastic component (940) that can make pneumatic clamping jaw subassembly (4) follow longitudinal movement, the front end of arm (91) is provided with two mechanical fingers (941) that are bilateral symmetry and distribute, be provided with the second cylinder of being connected with two mechanical fingers (941) transmission in arm (91), every be provided with non slipping spur (942) on mechanical finger (941).
CN202110065191.XA 2021-01-18 2021-01-18 Automatic production system Pending CN112756862A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110065191.XA CN112756862A (en) 2021-01-18 2021-01-18 Automatic production system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110065191.XA CN112756862A (en) 2021-01-18 2021-01-18 Automatic production system

Publications (1)

Publication Number Publication Date
CN112756862A true CN112756862A (en) 2021-05-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110065191.XA Pending CN112756862A (en) 2021-01-18 2021-01-18 Automatic production system

Country Status (1)

Country Link
CN (1) CN112756862A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115161614A (en) * 2022-07-08 2022-10-11 深圳市创基真空科技有限公司 Vacuum plating automatic charging equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115161614A (en) * 2022-07-08 2022-10-11 深圳市创基真空科技有限公司 Vacuum plating automatic charging equipment
CN115161614B (en) * 2022-07-08 2023-09-08 深圳市创基真空科技有限公司 Automatic vacuum plating feeding equipment

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