CN1127489A - Method and apparatus for manufacturing PC concrete plate - Google Patents

Method and apparatus for manufacturing PC concrete plate Download PDF

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Publication number
CN1127489A
CN1127489A CN94192866A CN94192866A CN1127489A CN 1127489 A CN1127489 A CN 1127489A CN 94192866 A CN94192866 A CN 94192866A CN 94192866 A CN94192866 A CN 94192866A CN 1127489 A CN1127489 A CN 1127489A
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China
Prior art keywords
template
die
side form
assembling die
assembling
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CN94192866A
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Chinese (zh)
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CN1041906C (en
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徐建熙
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/24Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
    • B28B7/241Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
    • B28B7/243Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making plates, panels or similar sheet- or disc-shaped objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/02Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/28Cores; Mandrels

Abstract

The invention relates to a method and an apparatus for manufacturing PC concrete plates (50). More particularly, the invention relates to a method and an apparatus (20) for manufacturing PC concrete slabs (50) which are suitable for mass production. The apparatus (20) for manufacturing PC concrete plates (50) of the invention comprising a pair of rails (21) positioned parallel with each other at the upper portion of the apparatus (20), a plurality of sliders (22) slidable on the rails (21), and a molding assembly (26) formed by assembling a plurality of molding partitions (28) suspended separately from the sliders (22) so that they can be brought in contact with each other. Also, the method of the invention comprises the steps of suspending horizontally movable molding partitions (28), cleaning said molding partitions (28) and then spraying releasing agents onto said molding partitions (28), bringing said molding partitions (28) into contact with each other to form a molding assembly (26), pouring concrete mortar into the molding assembly (26), curing the concrete mortar in a curing site (4), and finally removing the cured products (50) from the molds (25) by disassembling the molding assembly (26). The apparatus (20) and method of the invention allows easy handling and transfer of the heavy molds (25), extends the effective operation time of stationary facilities, and thereby reducing the manpower and operation time, and are suitable for mass production.

Description

Make the method and apparatus of precast slab
Background of invention
Invention field
The present invention relates to be used to make the method and apparatus of precast slabs such as road deck, curtain wall penel, particularly a kind of method and apparatus that is suitable for producing in enormous quantities precast slab.
Relevant technologies is described
Make in the prior art of precast slab, the mould of plate and molded this plate is all very heavy, and especially mould is to make with the big steel plate that is difficult for transportation, assembling or dismounting.Therefore, big prefabricated panel member adopts following method molded: around being placed on ground metallic plate sidewall is set, form the box-shaped mould, concrete grout (being mixed into by cement, sand and/or lime) is poured in the mould, with manually the vibrate concrete of this cast of vibrating spear, removing bubble, and make the concrete grout surface become level and smooth face, with topped thing such as drop cloth etc. mould is covered then, wait for concrete hardening.For the ease of the demoulding, the upper part of sidewall must be outward-dipping.In order to form rectangle or the circular orifice (for example masks peephole of enclosure wall or window etc.) that passes this mould sidewall, the side form member in this aperture must tilt, and the upper part of this side form member must be wideer than lower part.The outer surface of product tilts, and the front-back size in the aperture that forms on the product is unequal, influences attractive in appearance.In addition, also there is such shortcoming in the prior art, that is, it is molded to carry out bilateral, and, because mould must be located on the ground, so working space takies greatly; The upper surface of the concrete grout of being poured into a mould must be with manually floating, and this needs very big labour intensity, is not suitable for producing in batches.
In order to solve above-mentioned the problems of the prior art, Korean Utility Model open 85-1512 number (on July 25th, 1985 is open) has disclosed a kind of assembling die of making precast concrete enclosure wall and railing in stacked mode, shown in accompanying drawing 1a and 1b, this assembling die A comprises: template 1,1 ', 1 " ..., horizontal end member 4 and elastic component 7. Template 1,1 ', 1 " inner surface and outer surface on, be provided with vertical and equally spaced projection 2.Lower end at horizontal end member 4 is provided with chute 3.Several through holes 5 are arranged on the elastic component 7, groove 6 is arranged in its both sides.Assembling and when using this assembling die, the groove 6 on the side of an elastic component 7 is rabbeted with the projection of first block of plate 12.Strut 8 is fixed in the through hole 5, second block of plate 1 ' another side channel 6 interlockings of projection 2 and this elastic component 7.By this way, plate 1,1 ', 1 " ... stacked in the horizontal direction, elastic component 7 is between these plates, and projection 2 is halved together with groove 6.Then, applying suitable pressure with fixed head 10 fixes this assembling die.Strut 8 make plate 1,1 ', 1 " ... between keep constant distance, and prevent that elastic component 7 is because of too being pushed permanent deformation.
But, above-mentioned assembling die A has following shortcoming: because first block of plate 1, fixed head 10 and other plate 1 between them ', 1 " assembled in aggregates and be set up on the ground; so assembling die itself can not directly be vibrated; like this; plate 1,1 ', 1 " ... between each space must manually vibrate with vibrating spear, with the bubble of removing concrete grout inside and with the concrete compacting.Therefore, a large amount of artificial and time of these molded needs.In addition, because when this assembling die of assembling A, above-mentioned plate and elastic component 7 will clean singly, elastic component 7 will be assembled singly, so, be very complicated and inefficient.When form removal, remove elastic component 7 from each mechanograph singly.In addition, owing to comprised the pressurization fixture that fixed combination mould A uses in this equipment, so, the equipment price height.Because this fixture only is fixed on the assembling die A every day, so investment is high, productivity ratio is improved unlike prior art.
Summary of the invention
An object of the present invention is to provide a kind of that can address the above problem, make the method and apparatus of precast slab continuously.In the device of the present invention, can easily clean and assembly jig, and not need the device for exerting that adds.
Another object of the present invention provides a kind of method and apparatus of making precast slab.Use this method and apparatus, can vibrate, to remove bubble in the concrete and the concrete grout in the compacting mould whole assembling die.
In addition, another purpose of the present invention provides a kind of method and apparatus of making precast slab.Use this method and apparatus, improved the effective time of device, this device comprises expensive permanent plant.And,, be suitable for producing in enormous quantities owing to can assemble this assembling die several times every day.
In order to realize above-mentioned and other purpose, the device of manufacturing precast slab of the present invention comprises: relatively a pair of and be located at the guide rail on device top in parallel to each other; The sliding part that several can slide on guide rail; By the assembling die that several template group are dressed up, these templates are suspended in independently respectively on the sliding part and can be moved and are in contact with one another.
To achieve these goals, the method for manufacturing precast slab of the present invention may further comprise the steps: suspension can move horizontally and set up the template of mold component; Clean this template; On this template, spray releasing agent; Move this template it is in contact with one another, form assembling die; Cast concrete slurry in assembling die, at this moment this assembling die is being suspended, and is vibrated on a basic component; Carry out concrete curing in the maintenance place; After maintenance is finished, take this assembling die apart, the product stripping that maintenance has been got well.
According to the present invention, be provided with the vibrating device that separates or become integral body with assembling die, with this vibrating device combination of vibrations mould, compare with the artificial concrete vibrating mode of traditional use, reduced manpower and time.
According to the present invention, can set up the end member of side form member, bed die member and different shape on the template, can produce the product of different shape and pattern.
The accompanying drawing summary
Can more clearly understand the present invention by accompanying drawing.
Fig. 1 a and 1b are a perspective view and a side view, represent the device of manufacturing precast slab of the prior art respectively.
Fig. 2 is the perspective view of the manufacturing precast concrete panel assembly of first embodiment of the invention.
Fig. 3 is the decomposition diagram of used side form member in the device shown in Figure 2.
Fig. 4 is the enlarged perspective of figure A part among Fig. 2.
Fig. 5 is the sectional drawing of V-V line among Fig. 2, the assembled state of assembling die in the expression first embodiment of the invention.
Fig. 6 is the schematic diagram that schematically illustrates precast concrete board fabrication method of the present invention.
Fig. 7 a to Fig. 7 c is respectively cross-sectional view, perspective view and the use figure of second embodiment of the invention mould.
Fig. 8 a and Fig. 8 b are respectively cross-sectional view, the perspective views of third embodiment of the invention mould.
Fig. 9 a and Fig. 9 b are respectively cross-sectional view, the perspective views of fourth embodiment of the invention mould.
Figure 10 represents the perspective view of the final products that obtain with another embodiment of the present invention.
The description of preferred embodiment
Fig. 2 represents precast concrete board manufacturing apparatus 20 of the present invention.This device 20 comprises: a pair of I tee beam guide rail 21; Several sliding parts 22; A pair of I tee beam supporting member 23; Some steel wire rope support member 24; Assembling die 26; Basic component 27, chain 29 and steel wire rope 30.Guide rail 21 relatively and in parallel to each other is located at the upper end of device 20; Sliding part 22 can slide on guide rail 21; Supporting member 23 is located at guide rail 21 outsides in parallel to each other; Steel wire rope support member 24 is fixed on the supporting member 23; Assembling die 26 comprises several moulds 25 that formed by several templates 28; Basic component 27 comprises base plate 27a and a pair of I tee beam 27b, base plate 27a be positioned at assembling die 26 below, I tee beam 27b is fixed on below the both sides of base plate 27a in parallel to each other; One end of every chain 29 is fixed on the sliding part 22, and the other end is connected the upper end of template 28 removably, is used for from the template 28 of the guide rail 21 supportings formation mould 25 of assembling die 26; One end of every steel wire rope 30 is fixed on the support member 24, the other end has a hook 30a, this hook 30a is connected on the suspension ring 27c of I tee beam 27b of basic component 27 removably, be used for basic component 27 is bearing in supporting member 23, this supporting member 23 can vertically move by proper device, with supporting assembling die 27.
I tee beam guide rail 21 and supporting member 23 are fixing by vertical frame (figure does not show).The width between two guide rails 21 and the setting of rail height should be satisfied and can flatly suspend assembling die 26 these conditions in midair with chain 29.Supporting member 23 is positioned at a distance, guide rail 21 outside, so that do not disturb the slip of sliding part 22 on guide rail 21.Sliding part 22 moves horizontally the template 28 that is suspended in chain 29 1 ends, and the other end of chain 29 is fixed on each sliding part 22.Steel wire rope support member 24 is fixed on the supporting member 23 by appropriate device, and is designed to support assembling die 26 but not by means of chain 29.End at chain 29 has a hook 29a, and this hook 29a is connected with the suspension ring 28a at angle on the template 28 removably.Steel wire rope 30 also has a hook 30a, and this hook 30a is connected with suspension ring 27c on the I tee beam 27b removably.As described later, steel wire rope 30 is used to increase the free degree of vibration.Every length of steel wire rope is set like this: when basic component was supporting that the assembling die 26 that assembles is promoted by fork lift truck, the hook 30a of this steel wire rope 30 should hook the suspension ring 27a of basic component 27.Assembling die 26 can be only by steel wire rope 30 suspentions.Label 22a represents roller.
As mentioned above, assembling die 26 is to form several moulds 25 by template 28 is in contact with one another in the horizontal direction.The two sides of each template 28 be provided with plurality of side die component 31, bed die member 32, L shaped on corner member 33 and L shaped corner member 34 down.Side form member 31 toward each other, ground separated by a distance vertical fixing, and bed die member 32 is laterally being fixed, and apart from the lower end of side form member 31 certain distance arranged, and is used for the lower member of moulded product.Each L shaped end of going up corner member 33 is close to the last angle of side form member 31, and the other end extends to the top edge of template 28, is used for the upper part of moulded product.Each L shaped end of corner member 34 down is close to the inferior horn of side form member 31, and the other end is close to the top edge of bed die member 32, is used for the lower member of moulded product.Side form member 31, bed die member 32, Shang Jiao and following corner member 33,34 are located on each template, and when assembling, two templates contact with each other, and above-mentioned these members are in contact with one another, and have just formed mould 25.Therefore, several moulds 25 of comprising of assembling die 26 are by flatly being in contact with one another template 28 and fixing formation.
As can be seen from Fig. 3, side form member 31 comprises main body 41 and the end part 42 that is positioned at its two ends.Main body 41 is hollow, and has flat channel section.The end face of main body 41 is separated into two face 41b by the pod 41a of main body central authorities.The two side 41c of main body 41 tilts, and therefore, the end face of main body is narrower than its bottom surface.Each end part 42 comprises a coupling part 42a, end face 42b, a sloped sidewall 42c, an end wall 42d and a connecting wall 42e.Coupling part 42a inserts the hollow end of main body 41, and is fixed on the main body 41 with bolt 43.End face 42b flushes with two surperficial 41b of main body 41.Sloped sidewall 42c flushes with the sidewall 41c of main body 41.Connecting wall 42e is between end wall 42d and sidewall 42c.Sidewall 42c, end wall 42d and connecting wall 42e tilt, so that side form member 31 is thrown off from the product that has hardened fully.As shown in Figure 3, connecting wall 42e is crooked, and sidewall 42c and end wall 42d are flat.The sweep shape is in order to form the pattern or the appearance in bight, moulded product aperture.
Fig. 4 clearly show that bed die member 32 and following corner member 34.Bed die member 32 is the elongate members that have rectangular cross section groove 32a, and an elastic sealing strip 46 is fitted in this groove 32a.When assembling during this assembling die, this elastic sealing strip 46 compresses with adjacent elastic sealing strip, leaks to prevent concrete grout.Following corner member 34 is L-shaped substantially, and the top edge of one end and bed die member 32 connects airtight, and a side of the end part 42 of the other end and side form member 31 is connected airtight.That is, the other end of following corner member 34 has the shape that sidewall 42c and connecting wall 42e with end part 42 match, so that connect airtight with sidewall 42c and connecting wall 42e.
The shape of last corner member 33 is identical with following corner member 34 substantially.Difference is, an end of last corner member extends to the top edge of template 28, and an end of corner member 34 is close to the top edge of bed die member 32 down.
Fig. 5 is the sectional drawing along V-V line among Fig. 2, the assembled state of expression assembling die.As mentioned above, assembling die 26 is by template 28 is flatly moved, and makes side form member 31, bed die member 32, is located at the last corner member 33 at side form member two ends and following corner member 34 and is in contact with one another and forms.By the fastening bolt 44 and the nut 45 that pass template 28 several templates are fixed.Obviously, for being positioned at the template 28 of 26 liang of avris of assembling die, side form member 31 grades only are located at its inboard.
Referring to Fig. 2, each template 28 can flatly move again, is suspended on the guide rail 21 by chain 29 and sliding part 22 simultaneously.Therefore, though established several templates 28, each template moves towards guide rail 21 two ends easily, therefore, to template spray releasing agent, to template clean, required space such as assembly and disassembly can reduce to minimum.And not in prior art, must transport with power shovel or crane because these templates are very heavy.Among the present invention, utilize the sliding part 22 on the guide rail 21 can transport template 28 at an easy rate.
Below with reference to Fig. 2 and Fig. 6, the method that adopts apparatus of the present invention 20 to make a product 50, for example precast slab is described.
Step 1: cleaning die
Be transported to behind the precalculated position on the guide rail 21 in each template 28, it has the face of side form member 31 members such as grade with cleanings such as brushes.Move them on one side singly, Yi Bian after cleaning, shift them onto assembling position again.Because the size of template 28 itself is very big, can clean with powered brush, to increase efficient.Because template 28, side form member 31, bed die member 32, Shang Jiao and following corner member 33,34 etc. form whole mould 25, this whole mould is easy to clean under the state that is suspended on the guide rail 21, and not in prior art, need separately clean each member.
Step 2: spray releasing agent and assembly jig
After all the face of mould 25 cleans and finishes, releasing agent is sprayed onto on each face of template 28, then, each template 28 is moved on to the position of basic component 27, and template is in contact with one another with injector.Use bolt 44 (Fig. 5) to pass hole on the template 28 again, fix with nut 45.Like this, assembling die 26 is just assembled fixing.Because spray the assembling of releasing agent, mould and fixedly be under template 28 is suspended in state on the guide rail 21, to carry out, so can raise the efficiency.
Step 3: cast concrete slurry and swing die
In step 2, assembling die 26 is suspended on the guide rail 21 by suspension ring 28a, hook 29a, chain 29 and sliding part 22.When the 27 usefulness fork trucks of the basic component below being positioned at assembling die 26 promoted, assembling die 26 was being supported by basic component, chain 29 absent-mindedness.Then, if suspension ring 27c and fork truck that the hook 30a of steel wire rope 30 hooks on the basic component 27 descend, then assembling die 26 is only by chain 29 supportings.Therefore, assembling die 26 has sizable vibrational degrees of freedom.Starting is contained in the vibrator on assembling die 26 outer surfaces, vibrates this assembling die, and the top of concrete grout from assembling die poured into, and is filled in the mould 25 that forms between the template 28.Because assembling die 26 only is suspended in the air by four steel wire ropes 30, vibration is free, the good gong that is hanging with line that likes, and concrete grout can unhinderedly pour into and compacting.Vibration can adopt the vibratory equipment that is contained in place, a separation point position to carry out.Then, floating with trowel etc. the concrete surface in the assembling die.
According to this step, can pour into concrete grout in all moulds with single operation, therefore, pouring practice is quite simple.
Step 4: maintenance
With fork truck etc. filling and compacting concrete assembling die 26 upgrade, unreeve 30 from the basic component 27 is transported to suitable maintenance place, carries out maintenance with known method.
Step 5: demoulding
Transport with fork truck concrete assembling die 26 is housed, hook 29a hooks suspension ring 28a once more, so that assembling die 26 is suspended on the guide rail 21.Nut 45 is unloaded from bolt 44,, molded product 50 is taken out from mould 25 by template 28 is unloaded singly.Finish the manufacturing of moulded product 50 with this method.
Introduced the method for assembling dies 26 of assembly and disassembly above.But when reality is made, use several assembling dies 26, and manufacturing process also may be different from above-mentioned operation.
That is, in step 4, after the assembling die 26 that needs maintenance was sent to the maintenance place, device 20 was just empty.Therefore, another assembling die 26, for example having finished the assembling die 26 of a circulation can access to plant 20.Then,, dismantle a new assembling die 26 of having finished the maintenance and the demoulding of moulded product 50, finish demoulding step in step 5.Like this, according to the present invention, expensive device 20 always is being used, and can finish the repeatedly mounting or dismounting circulation of assembling die 26 every day.So the present invention can save time and the space, be suitable for producing in enormous quantities.
In addition, concrete grout can enter under the situation in the vibratory equipment at assembling die 26 and pour into a mould, and as described in the step 6, this vibratory equipment has independently vibrating device.Then assembling die is delivered to the maintenance place and carry out maintenance.In this case, can save supporting member 23, steel wire rope support member 24, basic component 27 and steel wire rope 30.
Fig. 7 a to 7c represents the second embodiment of the present invention.In the device of this second embodiment, with the side form member 31 that is provided with in opposite directions among mutual trapezoidal side form member 51 that is provided with and side member 52 replacements first embodiment.This trapezoidal side form member 51 has certain interval apart from template 28, its surface smoothing.Member 52 is close to template 28, its surface smoothing.In addition, because the shape of side form member 51 and side member 52 is simple trapezoidal cross-section columns, so do not need to establish in addition the end member.Therefore, has trapezoidal wavy cross section with the molded precast slab 60 of this device.Shown in Fig. 7 c, two moulded products 60 are set form post.Fig. 7 c is the example that the product 60 of the product 50 of first embodiment and second embodiment has been adopted in expression.
Fig. 8 a and Fig. 8 b represent the third embodiment of the present invention.Wherein, side form member 61 has triangular section and complementally is being provided with, and it replaces trapezoidal side form member 51 and side member 52 among second embodiment.The product 70 of manufacturing is the plate with triangular waveform.
Fig. 9 a and Fig. 9 b represent the fourth embodiment of the present invention.Can make the product 72 that is shaped as the sound absorption wall with this embodiment, have a few emissions groove 72a on this wall.By conical butt side form member 71 is set, just can produce this product 72.
Understand easily, trapezoidal side form member in opposite directions is set on template 28, just can produce moulded product shown in Figure 10.
Template 28 can be made with steel plate or corrosion resistant plate, and side form member 31,51,61,71, side member 52, bed die member 32 and angle mould member 33,34 can be made with punching block, or are pressed into aluminium extruded.Therefore, the parts that form mould have durability, but semipermanent ground uses.
Apparatus of the present invention of above-mentioned structure have the following advantages:
The 1st, can flatly move by the sliding part 22 on the guide rail 21 owing to form the template 28 of mould 25, so, do not need for example to move heavy mould singly with power shovel.Therefore, by artificially moving die plate 28, just can easily finish the cleaning of mould and the spraying operation of releasing agent.Can save manpower and time.
The 2nd, because each template 28 can be shifted into a side of guide rail 21, and be pushed to and another relative template contact, so can form several moulds simultaneously, the assembling of assembling die 26 is easy to.In addition, do not need to be used for fixing the optional equipment of this assembling die.
The 3rd, assembling die is combined by several templates 28 and forms, when concrete grout waters fashionable, because this assembling die 26 itself can be installed in the vibrating device vibration on this assembling die, so, all need manually vibrate with each mould of the prior art and to compare, can save manpower and time.
The 4th, with power shovel etc. easily filling the assembling die 26 of enough air-free concretes be transplanted on suitable maintenance place, after the concrete hardening of maintenance place, assembling die 26 is shifted into device 20, because carry out the dismounting and the product stripping of assembling die in device 20, these steps can be finished soon and easily.
The 5th, because the template 28 of assembling die 26 can move as described above,, can shorten the downtime of price apparatus so can clean and spray releasing agent in desired location.In other words, prolong the effective time of device, saved the equipment investment expense.
The 6th, owing on template 28, not only can use the side form member 31 of first embodiment, and can use various other side form member 51,61,71 and/or side members 52, thus can make the moulded product of multiple pattern with same device, thus equipment investment can be saved.
The 7th, owing to can make several moulded products at the same time with an assembling die, this device is suitable for producing in enormous quantities.
In the foregoing description, though disclosed the method and apparatus of making precast slab with concrete grout, this method and apparatus also can be used for the molded of thermoplastic resin, for example polyethylene, polypropylene etc.Certainly, in this case, additional backform member and the spray-hole that is used for sprayed resin must be set.In addition, by being positioned at device on the mold component to stiffener, can realize stiffener, as burying underground of steel wire or steel wire etc. by conventional method setting.
In the scope that does not exceed aim of the present invention or central feature, the present invention also can make other concrete improvement, and only for usefulness of the present invention is described, and also non-limiting, the invention is not restricted to the embodiments described for embodiment.

Claims (14)

1. a device that is used to make precast slab comprises: a pair of guide rail 21 that is located at device top in parallel to each other; The sliding part 22 that several can slide on guide rail 21; By the assembling die 26 that several templates 28 are assembled into, these templates 28 are suspended in independently respectively on the sliding part 22 and can be moved and are in contact with one another.
2. device as claimed in claim 1 is characterized in that, on the opposite flank of each template 28, is provided with plurality of side die component 31, bed die member 32, L shaped corner member 33 and the L shaped corner member 34 down gone up; Side form member 31 is also relatively being fixed so that constant interval is vertical; Bed die member 32 laterally is fixed on the bottom of template; Each L shaped end of going up corner member 33 closely contacts with the last angle of side form member 31, and the other end extends to the top edge of template 28; Each L shaped end of corner member 34 down closely contacts with the inferior horn of side form member 31, and the other end closely contacts with the top edge of bed die member 32.
3. device as claimed in claim 2 is characterized in that, side form member 31 comprises a hollow main body 41 and two end members 42, and this end member 42 is connected with main body 41 by the end that its coupling part 42a inserts main body 41.
4. device as claimed in claim 3 is characterized in that, end member 42 comprises an end face 42b, sloped sidewall 42c, end wall 42d and connecting wall 42e; End face 42b flushes with the end face of main body 41; Sloped sidewall 42c flushes with the sidewall of main body 41; Connecting wall 42e is between end wall 42d and the sidewall 42c, has crooked shape.
5. device as claimed in claim 1 is characterized in that, on the opposite flank of each template 28, is provided with several trapezoidal side form member 51,52 and bed die members 32; Trapezoidal side form member 51,52 vertically also alternately is being provided with; Bed die member 32 is laterally being fixed and is closely being contacted with the lower end of side form member 51,52.
6. device as claimed in claim 1 is characterized in that, on the opposite flank of each template 28, is provided with the side form member 61 and the bed die member 32 of several triangle columns; On the vertical and adjacent surface that complementally is located at template 28 of this triangle column side form member, between its edge and the template 28 constant interval is arranged; Bed die member 32 is laterally fixed and is closely contacted with the lower end of side form member 61.
7. device as claimed in claim 1 is characterized in that, on the opposite flank of each template 28, is provided with rectangle cylindrical end die component and bed die member 32; The rectangular end die component relatively is located on the both sides of template 28, and side form member 71 in a row forms groove 72a; Bed die member 32 laterally is fixed on the lower limb of template 28.
8. as each the described device in the claim 1 to 7, it is characterized in that this device comprises a pair of guide rail supporting member 23 21 outsides, that be parallel to each other that is positioned at; Be fixed on the steel wire rope support member 24 on the supporting member 23; Be fixed on the steel wire rope 30 on the steel wire rope support member 24; Be positioned at below the assembling die 26, and basic component 27 movably with wire rope suspensioning.
9. as each the described device in the claim 1 to 7, it is characterized in that, vibrating device is installed in the outside of template 28.
10. a method that is used to make precast slab is characterized in that, may further comprise the steps: suspension can move horizontally and set up the template 28 of mold component; Clean this template 28; On this template 28, spray releasing agent; Move this template it is in contact with one another, form assembling die 26; Cast concrete slurry in assembling die 26, at this moment this assembling die is being suspended, and is vibrated on a basic component 27; Carry out concrete curing in the maintenance place; After maintenance is finished, take this assembling die 26 apart, the product stripping that maintenance has been got well.
11. method as claimed in claim 10 is characterized in that, the step of cast concrete is finished after assembling die is transplanted on a vibrating device from this device.
12. method as claimed in claim 10 is characterized in that, the demoulding step of moulded product is to finish under the situation that assembling die 26 is suspending in midair.
13. a moulded product is characterized in that, is to make with each described device in the claim 1 to 9.
14. a moulded product is characterized in that, is to make with each described method in the claim 10 to 12.
CN94192866A 1993-06-11 1994-06-11 Method and apparatus for manufacturing PC concrete plate Expired - Fee Related CN1041906C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10597/93 1993-06-11
KR1019930010597A KR960012035B1 (en) 1993-06-11 1993-06-11 Process for molding of concrete plate and apparatus thereof

Publications (2)

Publication Number Publication Date
CN1127489A true CN1127489A (en) 1996-07-24
CN1041906C CN1041906C (en) 1999-02-03

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CN94192866A Expired - Fee Related CN1041906C (en) 1993-06-11 1994-06-11 Method and apparatus for manufacturing PC concrete plate

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JP (1) JP2780874B2 (en)
KR (1) KR960012035B1 (en)
CN (1) CN1041906C (en)
AU (1) AU687070B2 (en)
WO (1) WO1994029090A1 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
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CN104204375A (en) * 2012-01-10 2014-12-10 查尔斯·S·莫瓦耶 Bracket assembly and forming system for structural components
CN105538479A (en) * 2015-12-16 2016-05-04 王巍 Production process for building concave plate
CN105666649A (en) * 2016-02-03 2016-06-15 中鸿基(北京)集成房屋科技有限公司 Steam-curing-free static prefabricating production method for steel structure integrated assembling type concrete wall
CN106239707A (en) * 2016-08-30 2016-12-21 李耀进 A kind of without cold-heat bridge body of wall board mold
CN109397489A (en) * 2018-11-09 2019-03-01 中建局集团建设发展有限公司 A kind of production mould of adjustable prefabricated fair-faced concrete
CN110374329A (en) * 2019-06-21 2019-10-25 浙江双友物流器械股份有限公司 A kind of filling integrating device in cement board producing equipment

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CN104204375A (en) * 2012-01-10 2014-12-10 查尔斯·S·莫瓦耶 Bracket assembly and forming system for structural components
CN104204375B (en) * 2012-01-10 2016-03-30 查尔斯·S·莫瓦耶 For bracket component and the template system of structural element
CN105538479A (en) * 2015-12-16 2016-05-04 王巍 Production process for building concave plate
CN105666649A (en) * 2016-02-03 2016-06-15 中鸿基(北京)集成房屋科技有限公司 Steam-curing-free static prefabricating production method for steel structure integrated assembling type concrete wall
CN106239707A (en) * 2016-08-30 2016-12-21 李耀进 A kind of without cold-heat bridge body of wall board mold
CN106239707B (en) * 2016-08-30 2022-08-12 李耀进 Wall body plate mould without cold and hot bridge
CN109397489A (en) * 2018-11-09 2019-03-01 中建局集团建设发展有限公司 A kind of production mould of adjustable prefabricated fair-faced concrete
CN109397489B (en) * 2018-11-09 2024-02-20 中建一局集团建设发展有限公司 Production mould of prefabricated clear water concrete with adjustable
CN110374329A (en) * 2019-06-21 2019-10-25 浙江双友物流器械股份有限公司 A kind of filling integrating device in cement board producing equipment

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JP2780874B2 (en) 1998-07-30
AU6984694A (en) 1995-01-03
JPH08506291A (en) 1996-07-09
CN1041906C (en) 1999-02-03
AU687070B2 (en) 1998-02-19
KR960012035B1 (en) 1996-09-11
WO1994029090A1 (en) 1994-12-22

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