CN105538479A - Production process for building concave plate - Google Patents
Production process for building concave plate Download PDFInfo
- Publication number
- CN105538479A CN105538479A CN201510944056.7A CN201510944056A CN105538479A CN 105538479 A CN105538479 A CN 105538479A CN 201510944056 A CN201510944056 A CN 201510944056A CN 105538479 A CN105538479 A CN 105538479A
- Authority
- CN
- China
- Prior art keywords
- concave
- board
- mold
- mould car
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
Abstract
The invention particularly relates to a production process for a concave plate. Concrete serves as a raw material of the concave plate for production. A fixed mold plate and a detachable mold plate for the concave plate are additionally installed on a mold vehicle. A mold cavity is formed by the fixed mold plate and the detachable mold plate. The mixed concrete is arranged in the mold cavity of the mold vehicle through a material distributing machine. The tops of the mold plates are subjected to flattening operation. An upper plate is additionally installed at the tops of the mold plates after flattening is completed. The mold vehicle is conveyed to a constant-temperature curing chamber and the concave plate is subjected to constant-temperature curing. The mold vehicle moves to a mold plate dismounting zone and the detachable mold plate is detached after curing is completed. The mold vehicle is loosened and the concave plate is ejected out of the mold vehicle after detachment is completed. The loosened mold vehicle is cleaned for reuse. The concave plate is marked and whether marking is qualified or not is checked. The concave plate of which marking is qualified is subjected to side overturning. Finally, the concave plate subjected to side overturning is transported to be put in storage through a transport vehicle.
Description
Technical field
The invention belongs to building product technology for producing field, be specifically related to a kind of concave-board production technology for building.
Background technology
In city, building adopts concrete reinforcement to build construction mostly, but, if concrete field fabrication, such mode also needs large truck to transport cement in city, stone and sand, but also the dust pollution in city can be caused and pollute, if concrete is transported to job location after being made by trucd mixer outside city, not only traffic pressure can be increased the weight of, also the hidden danger of traffic safety can be caused, in order to solve the problem, the mode that the concave-board of main employing concrete for making is assembled at present replaces the mode that concrete is directly built, but the production method of concave-board is very simple, mainly two main steps are dried in extruded and airing, it is lower that such production method not only makes precision, affect assembled quality, and operating efficiency is lower, the demand of modern architecture speed can not be met far away.
Summary of the invention
The invention provides a kind of concave-board production technology for building, the production of concave-board can be realized streamlined and produce by this technological process, can save a large amount of manpower and time, substantially increase the production efficiency of concave-board.
Concrete technical scheme of the present invention is:
A kind of concave-board production technology for building, key point is, described concave-board is raw material with concrete, and production technology comprises:
A, mould car install the fixed form of concave-board and removable template additional, fixed form and dismantled and assembled template form die cavity, concrete material is delivered to mixing plant and stirs, and utilize material distributing machine to be arranged in the die cavity of mould car by the concrete after stirring;
B, leveling operation is carried out to die head, after smooth, install cope match-plate pattern additional at die head;
C, mould car move to thermostatic curing room, carry out thermostatic curing to the concave-board on mould car;
After d, maintenance terminate, mould car moves to form removable district, dismantles the removable template on mould car, after dismounting, is unclamped by mould car and is ejected from mould car by concave-board, then mould car being carried out cleaning and recycle;
E, carry out mark and check that whether mark qualified to concave-board, the concave-board qualified to mark is turned on one's side, finally by the concave-board of rollover by transport vehicle transport warehouse-in.
The production time of the single movement of described mould car is 4 minutes.
Described mould car is three and becomes one group, after each group completes, cleans once mixing plant, material distributing machine and transport vehicle.
Described mixing plant, material distributing machine and the transport vehicle cleaning time is once 3 minutes.
In described step c, the time of thermostatic curing is 2 hours.
The invention has the beneficial effects as follows: concave-board production process is subdivided into multiple step by the present invention, and institute in steps between carry out production line balance, the accuracy of manufacture of concave-board can not only be improved, a large amount of manpowers can also be saved, arranging thermostatic curing district makes the thermostatic curing time of concave-board greatly shorten, shorten the cycle of producing concave-board, effectively improve the production efficiency of concave-board, can be furnished ample material for the fast construction built basis, the manufacturing cost of concave-board also decreases simultaneously, application of the present invention contributes to the extensive enforcement of assembled body of wall and building thereof.
Accompanying drawing explanation
Fig. 1 is schematic flow sheet of the present invention.
Detailed description of the invention
The present invention relates to a kind of concave-board production technology for building, whole production line adopts single cycle annular layout, loop wire both sides are provided with the ferry bus of band track, in order to the mould car that production line of ferrying is arranged, circular line is furnished with successively calcium silicate board and embedded part fixed area, Zu Mo district, cloth district, die head is smooth and assemble patrix district, thermostatic curing district, form removable district, concave-board ejects district, rollgang and finished product roll-over district, wherein cloth district is also provided with cleaning area and cleaning Vehicle, the manipulator of dismounting patrix is provided with between form removal district and assembling patrix district, key point is, concave-board involved in the present invention take concrete as raw material, production technology comprises:
A, mould car install the fixed form of concave-board and removable template additional, fixed form and dismantled and assembled template form die cavity, concrete material is delivered to mixing plant and stirs, and utilize material distributing machine to be arranged in the die cavity of mould car by the concrete after stirring;
B, leveling operation is carried out to die head, after smooth, install cope match-plate pattern additional at die head;
C, mould car are transported to thermostatic curing room, carry out thermostatic curing to the concave-board on mould car, and the time of thermostatic curing is 2 hours;
After d, thermostatic curing terminate, mould car moves to form removable district, dismantles the removable template on mould car, remove patrix and limit mould successively, after dismounting, mould car unclamped and concave-board is ejected from mould car, then mould car being carried out cleaning and recycle;
E, by rollgang, concave-board is delivered to finished product roll-over district, carry out mark to concave-board and check that whether mark is qualified, the concave-board qualified to mark is turned on one's side, and is finally deposited by transport vehicle transport warehouse-in by the concave-board of rollover.
The production time of the single movement of the mould car related in the present invention is 4 minutes, each mould car single can produce the concave-board that 2 pieces are specified specification, three mould cars are one group, total used time of each group mould car is 12 minutes, solidify for preventing the gel rubber material in production and keep the normal table work of production line better, after three mould cars in each group are produced, mixing plant, material distributing machine and transport vehicle are once cleaned, the cleaning time is once 3 minutes, after cleaning, whole production line again starts to carry out circulation and produces.
Claims (5)
1. a concave-board production technology for building, is characterized in that: described concave-board is raw material with concrete, and production technology comprises:
A, mould car install the fixed form of concave-board and removable template additional, fixed form and dismantled and assembled template form die cavity, concrete material is delivered to mixing plant and stirs, and utilize material distributing machine to be arranged in the die cavity of mould car by the concrete after stirring;
B, leveling operation is carried out to die head, after smooth, install cope match-plate pattern additional at die head;
C, mould car are transported to thermostatic curing room, carry out thermostatic curing to the concave-board on mould car;
After d, maintenance terminate, mould car moves to form removable district, dismantles the removable template on mould car, after dismounting, is unclamped by mould car and is ejected from mould car by concave-board, then mould car being carried out cleaning and recycle;
E, carry out mark and check that whether mark qualified to concave-board, the concave-board qualified to mark is turned on one's side, finally by the concave-board of rollover by transport vehicle transport warehouse-in.
2. one according to claim 1 concave-board production technology for building, is characterized in that: the production time of the single movement of described mould car is 4 minutes.
3. one according to claim 2 concave-board production technology for building, is characterized in that: described mould car is three and becomes one group, after each group completes, cleans once mixing plant, material distributing machine and transport vehicle.
4. one according to claim 3 concave-board production technology for building, is characterized in that: described mixing plant, material distributing machine and the transport vehicle cleaning time is once 3 minutes.
5. one according to claim 1 concave-board production technology for building, is characterized in that: in described step c, the time of thermostatic curing is 2 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510944056.7A CN105538479B (en) | 2015-12-16 | 2015-12-16 | A kind of groove board production technology for building |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510944056.7A CN105538479B (en) | 2015-12-16 | 2015-12-16 | A kind of groove board production technology for building |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105538479A true CN105538479A (en) | 2016-05-04 |
| CN105538479B CN105538479B (en) | 2018-04-27 |
Family
ID=55818267
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510944056.7A Active CN105538479B (en) | 2015-12-16 | 2015-12-16 | A kind of groove board production technology for building |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105538479B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111321842A (en) * | 2020-02-26 | 2020-06-23 | 中国十七冶集团有限公司 | Preparation and installation method of door and window integrated plate |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3203156A1 (en) * | 1981-02-02 | 1982-11-18 | Ebenseer Betonwerke GmbH, 1010 Wien | Process for producing large-area precast parts |
| CN1127489A (en) * | 1993-06-11 | 1996-07-24 | 徐建熙 | Method and apparatus for manufacturing PC concrete plate |
| CN101508144A (en) * | 2009-03-02 | 2009-08-19 | 深圳港创建材股份有限公司 | Concrete casting production technique with energy-saving environmental-protection function |
| WO2010020089A1 (en) * | 2008-08-19 | 2010-02-25 | Zhu Hengjie | Line system for producing slabs |
| CN102267175A (en) * | 2011-05-11 | 2011-12-07 | 中铁四局集团第五工程有限公司 | Process for prefabricating windproof open cut tunnel member in annular production line |
| CN104723449A (en) * | 2015-02-12 | 2015-06-24 | 沈阳卫德住宅工业化科技有限公司 | Automatic production line of building industrialization concrete precast members |
-
2015
- 2015-12-16 CN CN201510944056.7A patent/CN105538479B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3203156A1 (en) * | 1981-02-02 | 1982-11-18 | Ebenseer Betonwerke GmbH, 1010 Wien | Process for producing large-area precast parts |
| CN1127489A (en) * | 1993-06-11 | 1996-07-24 | 徐建熙 | Method and apparatus for manufacturing PC concrete plate |
| WO2010020089A1 (en) * | 2008-08-19 | 2010-02-25 | Zhu Hengjie | Line system for producing slabs |
| CN101508144A (en) * | 2009-03-02 | 2009-08-19 | 深圳港创建材股份有限公司 | Concrete casting production technique with energy-saving environmental-protection function |
| CN102267175A (en) * | 2011-05-11 | 2011-12-07 | 中铁四局集团第五工程有限公司 | Process for prefabricating windproof open cut tunnel member in annular production line |
| CN104723449A (en) * | 2015-02-12 | 2015-06-24 | 沈阳卫德住宅工业化科技有限公司 | Automatic production line of building industrialization concrete precast members |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111321842A (en) * | 2020-02-26 | 2020-06-23 | 中国十七冶集团有限公司 | Preparation and installation method of door and window integrated plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105538479B (en) | 2018-04-27 |
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