CN112717466A - Loquat cough relieving soft capsule production equipment integrating separation and extraction and method - Google Patents
Loquat cough relieving soft capsule production equipment integrating separation and extraction and method Download PDFInfo
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- CN112717466A CN112717466A CN202110337374.2A CN202110337374A CN112717466A CN 112717466 A CN112717466 A CN 112717466A CN 202110337374 A CN202110337374 A CN 202110337374A CN 112717466 A CN112717466 A CN 112717466A
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- 238000000605 extraction Methods 0.000 title claims abstract description 52
- 206010011224 Cough Diseases 0.000 title claims abstract description 38
- 235000009008 Eriobotrya japonica Nutrition 0.000 title claims abstract description 32
- 239000007901 soft capsule Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000000926 separation method Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims description 8
- 244000061508 Eriobotrya japonica Species 0.000 title 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 119
- 241001092070 Eriobotrya Species 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 238000001914 filtration Methods 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims description 44
- 239000003814 drug Substances 0.000 claims description 35
- 239000000706 filtrate Substances 0.000 claims description 32
- 239000004744 fabric Substances 0.000 claims description 29
- 238000003756 stirring Methods 0.000 claims description 29
- 239000002994 raw material Substances 0.000 claims description 28
- 239000007921 spray Substances 0.000 claims description 26
- 239000008213 purified water Substances 0.000 claims description 24
- 239000003638 chemical reducing agent Substances 0.000 claims description 17
- 210000004907 gland Anatomy 0.000 claims description 12
- 230000005484 gravity Effects 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 239000004615 ingredient Substances 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 210000004072 lung Anatomy 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 108010010803 Gelatin Proteins 0.000 description 1
- 206010062717 Increased upper airway secretion Diseases 0.000 description 1
- 240000000249 Morus alba Species 0.000 description 1
- 235000008708 Morus alba Nutrition 0.000 description 1
- 240000001090 Papaver somniferum Species 0.000 description 1
- 235000008753 Papaver somniferum Nutrition 0.000 description 1
- 244000274050 Platycodon grandiflorum Species 0.000 description 1
- 235000006753 Platycodon grandiflorum Nutrition 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 241001671204 Stemona Species 0.000 description 1
- 235000009818 Trichosanthes kirilowii Nutrition 0.000 description 1
- 240000006023 Trichosanthes kirilowii Species 0.000 description 1
- 241000107360 Vincetoxicum glaucescens Species 0.000 description 1
- 208000013116 chronic cough Diseases 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000008194 pharmaceutical composition Substances 0.000 description 1
- 208000026435 phlegm Diseases 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
- B01D11/0288—Applications, solvents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/05—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements supported
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/66—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/185—Magnoliopsida (dicotyledons)
- A61K36/27—Asclepiadaceae (Milkweed family), e.g. hoya
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/185—Magnoliopsida (dicotyledons)
- A61K36/34—Campanulaceae (Bellflower family)
- A61K36/346—Platycodon
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/185—Magnoliopsida (dicotyledons)
- A61K36/60—Moraceae (Mulberry family), e.g. breadfruit or fig
- A61K36/605—Morus (mulberry)
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/185—Magnoliopsida (dicotyledons)
- A61K36/66—Papaveraceae (Poppy family), e.g. bloodroot
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/185—Magnoliopsida (dicotyledons)
- A61K36/73—Rosaceae (Rose family), e.g. strawberry, chokeberry, blackberry, pear or firethorn
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/88—Liliopsida (monocotyledons)
- A61K36/904—Stemonaceae (Stemona family), e.g. croomia
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P11/00—Drugs for disorders of the respiratory system
- A61P11/14—Antitussive agents
Abstract
The invention discloses loquat cough relieving soft capsule production equipment integrating separation and extraction, which comprises an extraction device and a heating device, wherein the heating device comprises a water tank and an air inlet pipe fixedly arranged at the bottom of the water tank, the lower port of the air inlet pipe extends below the water tank, the upper port of the air inlet pipe extends in the water tank, a disc body is fixedly arranged on the extending end of the air inlet pipe, a plurality of one-way valves are fixedly arranged at the top of the disc body, an air heater and a blower are arranged below the water tank, the air outlet of the blower is connected with the inlet end of the air heater, and the outlet end of the air heater is connected with the lower; the extraction device comprises a portal frame and a lifting oil cylinder fixedly arranged on the top surface of a cross beam of the portal frame, a lifting plate is fixedly arranged on a piston rod of the lifting oil cylinder, the lifting plate covers the top surface of the water tank, and a barrel positioned in the water tank is welded on the bottom surface of the lifting plate. The invention has the beneficial effects that: compact structure, alleviate workman working strength, improve filtrating filtration efficiency, improve the extraction efficiency of medicinal component.
Description
Technical Field
The invention relates to the technical field of extracting effective medicinal components in raw materials, in particular to a loquat cough relieving soft capsule production device and a loquat cough relieving soft capsule production method integrating separation and extraction.
Background
The loquat cough relieving soft capsule is used for treating cough caused by lung heat, cough caused by wind heat and chronic cough caused by lung deficiency. Loquat leaves are bitter in taste and cold in nature, have the actions of descending qi, clearing lung-heat and relieving cough, and can be combined with Huang Qin and Gua Lou Pi, etc. to clear lung-heat, resolve phlegm and relieve cough. It is slightly pungent in flavor and can disperse lung qi, so it can be combined with Qian Hu and sang Ye to disperse wind, ventilate lung and relieve cough for cough due to wind-heat cough. At present, the loquat cough relieving soft capsule is produced by the following steps: the method comprises the steps of firstly putting raw materials consisting of loquat leaves, poppy shells, sessile stemona roots, cynanchum glaucescens, white mulberry root-bark, platycodon grandiflorum and the like into an extraction tank, then adding a certain amount of purified water into the extraction tank, heating the purified water through a heating device on the extraction tank to extract medicinal ingredients in the raw materials, extracting for a period of time, then pumping filtrate in the extraction tank into a cloth bag filter, filtering fine dregs in the filtrate through a cloth bag in the cloth bag filter, pumping the filtrate into a subsequent concentration device after filtering, adding gelatin, water and glycerol into concentrated solution after concentration to prepare paste, then drying the paste, crushing the paste into fine powder after drying, then adding polyethylene glycol into the paste powder, uniformly mixing and filling, and pressing to obtain the required loquat cough relieving soft capsule, thereby finally realizing the production of the loquat cough relieving soft capsule. However, although the existing production method can produce loquat cough-relieving soft capsules, the existing production method still has a plurality of defects: 1. a large amount of raw materials are accumulated in the extraction tank, and the raw materials at the middle and bottom layers need to be soaked for a long time to be in contact with purified water, thereby reducing extraction efficiency. 2. The heating device on the extraction tank heats the outer periphery of the purified water firstly, so that the heat can be transferred to the raw material only by waiting for a long time, the extraction time is prolonged, and the extraction efficiency is reduced. 3. After a cloth bag in the cloth bag type filter is used for a period of time, a large amount of fine medicine dregs cover the cloth bag, the cloth bag is blocked by the fine medicine dregs, the filtering efficiency of filtrate is further reduced, the production efficiency of the loquat cough relieving soft capsule is reduced, in order to solve the problem, the cloth bag needs to be frequently replaced, and the problem is very troublesome. 4. After extraction, a large amount of medicine dregs are left in the extraction tank, the medicine dregs need to be manually salvaged from the extraction tank to realize separation of the medicine dregs, but the manual salvage speed is slow, and the working strength of workers is also increased.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the loquat cough relieving soft capsule production equipment and the loquat cough relieving soft capsule production method which have the advantages of compact structure, reduced working strength of workers, improved filtrate filtration efficiency, improved medicine component extraction efficiency and simple operation and integrate separation and extraction.
The purpose of the invention is realized by the following technical scheme: separating and extracting integrated loquat cough relieving soft capsule production equipment, which comprises an extraction device and a heating device, wherein the heating device comprises a water tank and an air inlet pipe fixedly arranged at the bottom of the water tank, the lower port of the air inlet pipe extends below the water tank, the upper port of the air inlet pipe extends in the water tank, a disc body is fixedly arranged on the extending end of the air inlet pipe, a plurality of one-way valves are fixedly arranged at the top of the disc body, an air heater and an air blower are arranged below the water tank, the air outlet of the air blower is connected with the inlet end of the air heater, and the outlet end of the air heater is connected with;
the extraction device comprises a portal frame and a lifting oil cylinder fixedly arranged on the top surface of a cross beam of the portal frame, a lifting plate is fixedly arranged on a piston rod of the lifting oil cylinder, the lifting plate is covered on the top surface of a water tank, a cylinder body positioned in the water tank is welded on the bottom surface of the lifting plate, a plurality of liquid inlet holes are formed in the cylindrical surface of the cylinder body, an opening is formed in the bottom of the cylinder body, an end cover which is covered on the bottom surface of the cylinder body is hinged to one side of the opening, the end cover is arranged right above a disc body, a plurality of liquid inlet holes which vertically correspond to a one-way valve are formed in the end cover, a vertical oil cylinder and a power unit are fixedly arranged, and the other end of the lifting plate is hinged on the end cover, the output end of the power unit is connected with a stirring shaft, the stirring shaft extends into the barrel body, a plurality of blades are arranged on the stirring shaft, and a feeding pipe communicated with the barrel body is fixedly arranged on the lifting plate.
And a water inlet valve and a liquid outlet valve are arranged on the side wall of the water tank, and the water inlet valve and the liquid outlet valve are respectively arranged on the left side and the right side of the water tank.
The bottom surface of the water tank is fixedly provided with a plurality of supporting legs, the bottom surfaces of the supporting legs are fixedly provided with sliding blocks, a plurality of guide rails corresponding to the sliding blocks are arranged below the water tank, the guide rails are longitudinally arranged and supported on the bottom surface, the water tank is slidably mounted on the guide rails through the sliding blocks and the guide rails in a matched mode, a connecting plate is fixedly arranged between the supporting legs, and the air heater and the air blower are fixedly arranged on the top surface of the connecting plate.
The front side of basin is provided with the push-and-pull hydro-cylinder I who sets firmly on subaerial, and push-and-pull hydro-cylinder I's piston rod sets firmly on the outer wall of basin, still slidable mounting has the dregs of a decoction collecting vat that is located the basin rear side on the guide rail, and the dregs of a decoction collecting vat sets up in the rear side of basin, and the rear side of dregs of a decoction collecting vat is provided with the push-and-pull hydro-cylinder II who sets firmly on subaerial, and push-and-pull.
The drain valve department is connected with filter equipment, filter equipment includes the water pump and filters the jar, it has the annular packing ring to weld in the jar to filter, the annular packing ring upper berth is equipped with the sack, the internal thread has been seted up on the inner wall of filtration jar, threaded connection has the gland on the internal thread, under gland and internal screw thread threaded connection power, the sack supports to press between gland and annular packing ring, the top of gland has set firmly the feed liquor pipe, the lower tip of feed liquor pipe extends in the sack top, and extend to serve the swivelling joint and have the spray arm, the basal surface subsides of spray arm are on the top surface of sack, the basal surface of feed liquor pipe is sealed, the upper end of feed liquor pipe is connected through the hose with the outlet of water pump, the mouth that draws.
The water pump is fixedly arranged on the ground.
The power unit comprises a speed reducer and a motor which are sequentially and fixedly arranged on the top surface of the lifting plate, an output shaft of the motor is connected with an input shaft of the speed reducer through a coupler, an output shaft of the speed reducer is arranged downwards, and the top end of the stirring shaft is connected to an output shaft of the speed reducer through a coupler.
The end cover is provided with an extension plate, and the connecting rod is hinged to the top surface of the extension plate.
The lifting oil cylinder control system further comprises a controller, wherein the controller is electrically connected with the electromagnetic valve of the push-pull oil cylinder I, the electromagnetic valve of the push-pull oil cylinder II, the electromagnetic valve of the lifting oil cylinder, the electromagnetic valve of the vertical oil cylinder and the motor.
The loquat cough relieving soft capsule production equipment integrating separation and extraction is used for producing loquat cough relieving soft capsules, and the method comprises the following steps:
s1, extracting the medicinal components, which comprises the following steps:
s11, a certain amount of raw materials are put into the cylinder through a feeding pipe; injecting a certain amount of purified water into the water tank through the water inlet valve, wherein the purified water enters the cylinder through the liquid inlet hole in the cylinder and the liquid inlet hole in the end cover, and the raw materials are soaked in the purified water;
s12, turning on a motor, reducing the speed of the motor through a speed reducer, and then driving a stirring shaft to rotate, wherein the stirring shaft drives blades to rotate, and the blades stir purified water and raw materials in a cylinder;
s13, opening an air blower and an air heater, discharging outside air into the air heater by the air blower, heating the air by the air heater, enabling heated hot air to enter the cylinder body sequentially through an air inlet pipe, an inner cavity of the disc body, a one-way valve and a liquid inlet hole in the end cover, extracting medicinal ingredients in the raw materials into purified water under the heating of the hot air, and enabling filtrate obtained after extraction to flow into a water tank through the liquid inlet hole in the cylinder body;
s2, filtering the filtrate, wherein after the filtrate is extracted for a period of time, a liquid outlet valve and a water pump are opened, the filtrate is pumped out from a water tank by the water pump, the pumped filtrate sequentially passes through the water pump, a liquid inlet pipe and spray holes on a spray arm and falls onto a cloth bag, the cloth bag filters fine dregs in the filtrate, and the filtered filtrate passes through the cloth bag and falls into a filter tank for collection;
s3, separating medicine dregs in the cylinder body, and the specific operation steps are as follows:
s31, controlling the lifting oil cylinder to enable the piston rod of the lifting oil cylinder to move upwards, driving the lifting plate to move upwards by the piston rod, driving the cylinder body to move upwards by the lifting plate, and closing the lifting oil cylinder after the cylinder body is moved out of the water tank;
s32, controlling the piston rod of the push-pull oil cylinder I to retract, driving the water tank to move forwards along the guide rail by the piston rod, and closing the push-pull oil cylinder I after the water tank is far away from the cylinder body;
s33, controlling a piston rod of the push-pull oil cylinder II to stretch out, driving the medicine dreg collecting tank to move forwards along the guide rail by the piston rod, and closing the push-pull oil cylinder II after observing that the medicine dreg collecting tank is positioned under the cylinder body;
s34, controlling the piston rod of the vertical oil cylinder to stretch out, driving the connecting rod to move downwards by the piston rod, enabling the end cover to rotate downwards around a hinged point between the end cover and the cylinder body by the connecting rod, separating the end cover from the cylinder body, and collecting dregs in the cylinder body which fall into a dreg collecting tank along the end cover under the self gravity, thereby finally realizing the separation of the dregs.
The invention has the following advantages:
1. the upper port of the air inlet pipe extends into the water tank, the extending end of the air inlet pipe is fixedly provided with the disc body, the top of the disc body is fixedly provided with a plurality of one-way valves, the lower part of the water tank is provided with the air heater and the air blower, the air outlet of the air blower is connected with the inlet end of the air heater, the outlet end of the air heater is connected with the lower port of the air inlet pipe, and the end cover is provided with a plurality of liquid inlet holes which vertically correspond to the one-way; the air blower discharges outside air into the air heater, the air heater heats the air, heated hot air flows into the barrel body sequentially through the air inlet pipe, the inner cavity of the disk body, the one-way valve and the liquid inlet hole in the end cover, under the heating of the hot air flows, the medicine components in the raw materials are extracted into purified water, and the hot air flows directly heat the purified water around the raw materials.
2. The output end of the power unit of the invention is connected with a stirring shaft, the stirring shaft extends into the cylinder body, and a plurality of blades are arranged on the stirring shaft; the torque of the motor drives the stirring shaft to rotate after being decelerated by the speed reducer, the stirring shaft drives the blades to rotate, and the blades stir purified water and raw materials in the cylinder; because the hot gas flow in the end cover liquid inlet hole makes raw and other materials upwards float, and the blade stirs raw and other materials simultaneously to make raw and other materials do irregular motion, effectually avoided a large amount of piles up in the barrel of raw and other materials, increased the area of contact of raw and other materials with the pure water, and then shortened the extraction time, very big improvement pharmaceutical composition's extraction efficiency.
3. According to the invention, filtrate is pumped out from the water tank by the water pump, the pumped filtrate sequentially passes through the water pump, the liquid inlet pipe and the spray holes on the spray arm and falls onto the cloth bag, the cloth bag filters fine medicine residues in the filtrate, and the filtered filtrate passes through the cloth bag and falls into the filter tank for collection; wherein, after filtrating from the spray arm blowout, filtrating makes the spray arm rotate around feed liquor pipe axis, and the spray arm is at the rotation in-process, and its bottom surface will be attached to on the dregs of a decoction on the sack surface scrapes the edge of sack to the effectual jam that prevents the sack, ensured filterable going on smoothly, compare the tradition and adopt the sack filter to filter, this production facility is very big improvement filtrating filtration efficiency.
4. A vertical oil cylinder and a power unit are fixedly arranged on a lifting plate, a connecting rod is hinged to a piston rod of the vertical oil cylinder, the connecting rod is arranged between a cylinder body and a water tank, and the other end of the connecting rod is hinged to an end cover; the piston rod of the vertical oil cylinder is controlled to stretch out, the piston rod drives the connecting rod to move downwards, the connecting rod drives the end cover to rotate downwards around the hinged point of the end cover and the barrel, and after the end cover is separated from the barrel, medicine dregs in the barrel fall into the medicine dreg collecting tank along the end cover under the self gravity to be collected, so that the separation of the medicine dregs is finally realized. Therefore, the medicine dregs do not need to be fished manually, the working strength of workers is greatly reduced, all the medicine dregs are separated at one time, and the separation efficiency of the medicine dregs is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is an enlarged view of a portion I of FIG. 1;
FIG. 4 is a schematic structural view of an extraction apparatus;
FIG. 5 is a front view of FIG. 4;
FIG. 6 is a schematic structural view of a heating device;
FIG. 7 is a front view of FIG. 6;
FIG. 8 is a schematic view of the structure of the filter device;
FIG. 9 is a front view of FIG. 8;
FIG. 10 is a schematic view of the installation of the spray arm and the liquid inlet pipe;
FIG. 11 is a schematic view of the extraction apparatus after separation from the heating apparatus;
in the figure, 1-an extraction device, 2-a heating device, 3-a water tank, 4-an air inlet pipe, 5-a disc body, 6-a one-way valve, 7-an air heater, 8-a blower, 9-a gantry, 10-a lifting cylinder, 11-a lifting plate, 12-a cylinder body, 13-an inlet hole, 14-an end cover, 15-a vertical cylinder, 16-a connecting rod, 17-a stirring shaft, 18-a blade, 19-a feeding pipe, 20-an inlet valve, 21-an outlet valve, 22-a supporting leg, 23-a sliding block, 24-a guide rail, 25-a connecting plate, 26-a push-pull cylinder I, 27-a medicine residue collecting tank, 28-a push-pull cylinder II, 29-a filtering device, 30-a water pump, 31-a filtering tank and 32-an annular, 33-cloth bag, 34-liquid inlet pipe, 35-spray arm, 36-gland, 37-reducer, 38-motor.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
as shown in fig. 1~10, collect separation and extraction in loquat soft capsule production facility of relieving a cough of an organic whole, it includes extraction device 1 and heating device 2, heating device 2 includes basin 3 and sets firmly in intake pipe 4 of basin 3 bottom, and the lower port of intake pipe 4 extends in basin 3 below, and the last port of intake pipe 4 extends in basin 3 and has set firmly disk body 5 on the extension end, and the top of disk body 5 has set firmly a plurality of check valves 6, and the below of basin 3 is provided with air heater 7 and air-blower 8, and the air outlet of air-blower 8 is connected with air heater 7's entry end, and air heater 7's exit end and the lower port of intake pipe 4 are connected.
The extraction device 1 comprises a portal frame 9 and a lifting oil cylinder 10 fixedly arranged on the top surface of a cross beam of the portal frame 9, a lifting plate 11 is fixedly arranged on a piston rod of the lifting oil cylinder 10, the lifting plate 11 covers the top surface of a water tank 3, a cylinder 12 positioned in the water tank 3 is welded on the bottom surface of the lifting plate 11, a plurality of liquid inlet holes 13 are formed in the cylindrical surface of the cylinder 12, an opening is formed in the bottom of the cylinder 12, an end cover 14 covering the bottom surface of the cylinder 12 is hinged to one side of the opening, the end cover 14 is arranged right above a disc body 5, a plurality of liquid inlet holes 13 vertically corresponding to a one-way valve 6 are formed in the end cover 14, a vertical oil cylinder 15 and a power unit are fixedly arranged on the lifting plate 11, a connecting rod 16 is hinged to the piston rod of the vertical oil cylinder 15, the connecting rod 16 is arranged between the cylinder 12 and, the stirring shaft 17 extends into the cylinder 12, a plurality of blades 18 are arranged on the stirring shaft 17, and a feeding pipe 19 communicated with the cylinder 12 is fixedly arranged on the lifting plate 11.
A water inlet valve 20 and a liquid outlet valve 21 are arranged on the side wall of the water tank 3, and the water inlet valve 20 and the liquid outlet valve 21 are respectively arranged on the left side and the right side of the water tank 3. The bottom surface of the water tank 3 is fixedly provided with a plurality of supporting legs 22, the bottom surface of each supporting leg 22 is fixedly provided with a sliding block 23, a plurality of guide rails 24 corresponding to the sliding blocks 23 are arranged below the water tank 3, the guide rails 24 are longitudinally arranged and supported on the bottom surface, the water tank 3 is slidably mounted on the guide rails 24 through the sliding blocks 23 and the guide rails 24 in a matched mode, a connecting plate 25 is fixedly arranged between the supporting legs 22, and the air heater 7 and the air blower 8 are fixedly arranged on the top surface of the connecting plate 25. The front side of basin 3 is provided with the push-and-pull hydro-cylinder I26 who sets firmly on subaerial, and push-and-pull hydro-cylinder I26's piston rod sets firmly on the outer wall of basin 3, still slidable mounting has the dregs of a decoction collecting vat 27 that is located the basin 3 rear side on guide rail 24, and dregs of a decoction collecting vat 27 sets up in the rear side of basin 3, and the rear side of dregs of a decoction collecting vat 27 is provided with the push-and-pull hydro-cylinder II28 who sets firmly on subaerial, and push-and-pull hydro-cylinder II.
The utility model discloses a filter equipment, including drain valve 21, filter equipment 29 includes water pump 30 and filter tank 31, welded ring washer 32 in the filter tank 31, annular washer 32 upper berth is equipped with the sack 33, seted up the internal thread on the inner wall of filter tank 31, threaded connection has gland 36 on the internal thread, under gland 36 and internal thread's threaded connection power, sack 33 supports and presses between gland 36 and annular washer 32, gland 36's top has set firmly feed liquor pipe 34, the lower tip of feed liquor pipe 34 extends in sack 33 top, and extend to serve the swivelling joint and have spray arm 35, spray arm 35's basal surface pastes on sack 33's top surface, feed liquor pipe 34's basal surface is sealed, feed liquor pipe 34's upper end and water pump 30's outlet are through hose connection, water pump 30 sets firmly on subaerial, water pump 30's the mouth that draws water and drain valve 21 are through hose connection.
The power unit comprises a speed reducer 37 and a motor 38 which are fixedly arranged on the top surface of the lifting plate 11 in sequence, an output shaft of the motor 38 is connected with an input shaft of the speed reducer 37 through a coupler, an output shaft of the speed reducer 37 is arranged downwards, and the top end of the stirring shaft 17 is connected to an output shaft of the speed reducer 37 through a coupler. The end cap 14 is provided with an extension plate, and the link lever 16 is hinged to the top surface of the extension plate. The automatic lifting device further comprises a controller, the controller is electrically connected with the electromagnetic valve of the push-pull oil cylinder I26, the electromagnetic valve of the push-pull oil cylinder II28, the electromagnetic valve of the lifting oil cylinder 10, the electromagnetic valve of the vertical oil cylinder 15 and the motor 38, and the controller can control the start or the stop of the push-pull oil cylinder I26, the push-pull oil cylinder II28, the lifting oil cylinder 10, the vertical oil cylinder 15 and the motor 38, so that the automatic lifting device is convenient for workers to operate and has the characteristic of high automation degree.
The loquat cough relieving soft capsule production equipment integrating separation and extraction is used for producing loquat cough relieving soft capsules, and the method comprises the following steps:
s1, extracting the medicinal components, which comprises the following steps:
s11, a certain amount of raw materials are put into the cylinder 12 through the feeding pipe 19; injecting a certain amount of purified water into the water tank 3 through the water inlet valve 20, wherein the purified water enters the cylinder body 12 through the liquid inlet hole 13 on the cylinder body 12 and the liquid inlet hole 13 on the end cover 14, and the raw materials are soaked in the purified water;
s12, turning on the motor 38, reducing the speed of the torque of the motor 38 through the speed reducer 37, driving the stirring shaft 17 to rotate, driving the blades 18 to rotate through the stirring shaft 17, and stirring the purified water and the raw materials in the barrel 12 through the blades 18;
s13, turning on the blower 8 and the air heater 7, discharging outside air into the air heater 7 by the blower 8, heating the air by the air heater 7, enabling heated hot air to sequentially enter the cylinder 12 through the air inlet pipe 4, the inner cavity of the disc body 5, the check valve 6 and the liquid inlet hole 13 in the end cover 14, extracting the medicinal components in the raw materials into purified water under the heating of the hot air, and enabling filtrate obtained after extraction to flow into the water tank 3 through the liquid inlet hole 13 in the cylinder 12; the raw materials float upwards due to the hot air flow in the liquid inlet hole 13 of the end cover 14, and meanwhile, the blades 18 stir the raw materials, so that the raw materials do irregular movement, a large amount of raw materials are effectively prevented from being accumulated in the cylinder, the contact area of the raw materials and purified water is increased, the extraction time is further shortened, and the extraction efficiency of medicinal components is greatly improved; in addition, the hot air flow directly heats the purified water around the raw materials, so that the raw materials are directly heated compared with the traditional heating mode from outside to inside, the extraction time is greatly shortened, and the extraction efficiency of the medicinal components is further improved;
s2, filtering the filtrate, wherein after the filtrate is extracted for a period of time, the liquid outlet valve 21 and the water pump 30 are opened, the water pump 30 pumps the filtrate out of the water tank 3, the pumped filtrate sequentially passes through the water pump 30, the liquid inlet pipe 34 and the spray holes on the spray arm 35 and falls onto the cloth bag 33, the cloth bag 33 filters fine medicine dregs in the filtrate, and the filtered filtrate passes through the cloth bag 33 and falls into the filter tank 31 to be collected; wherein, a part of filtrate is sprayed backwards from the spray hole positioned at the left side of the spray arm 35, the other part of filtrate is sprayed forwards from the spray hole positioned at the right side of the spray arm 35, thereby forming a torque, the torque drives the spray arm 35 to rotate around the axis of the liquid inlet pipe 34, and in the rotating process of the spray arm 35, the bottom surface of the spray arm 35 scrapes the dregs attached to the surface of the cloth bag 33 onto the edge of the cloth bag 33, thereby effectively preventing the cloth bag from being blocked, ensuring the smooth filtering, compared with the traditional filtering by adopting a cloth bag type filter, the production equipment greatly improves the filtering efficiency of the filtrate;
s3, separating medicine dregs in the cylinder body, and the specific operation steps are as follows:
s31, controlling the lift cylinder 10 to enable the piston rod to move upwards, driving the lift plate 11 to move upwards by the piston rod, driving the cylinder 12 to move upwards by the lift plate 11, and closing the lift cylinder 10 after the cylinder 12 is moved out of the water tank 3 as shown in FIG. 11;
s32, controlling the piston rod of the push-pull oil cylinder I26 to retract, driving the water tank 3 to move forwards along the guide rail 24 by the piston rod, and closing the push-pull oil cylinder I26 after the water tank 3 is far away from the cylinder body 12;
s33, controlling a piston rod of the push-pull oil cylinder II28 to extend out, driving the medicine residue collecting tank 27 to move forwards along the guide rail 24 by the piston rod, and closing the push-pull oil cylinder II28 when the medicine residue collecting tank 27 is observed to be positioned under the cylinder body 12;
s34, controlling a piston rod of the vertical oil cylinder 15 to stretch out, driving the connecting rod 16 to move downwards by the piston rod, enabling the end cover 14 to rotate downwards around a hinge point between the end cover 14 and the cylinder body 12 by the connecting rod 16, after the end cover 14 is separated from the cylinder body 12, enabling medicine dregs in the cylinder body 12 to fall into the medicine dreg collecting groove 27 along the end cover 14 under the self gravity to be collected, and finally realizing the separation of the medicine dregs. Therefore, the medicine dregs do not need to be fished manually, the working strength of workers is greatly reduced, all the medicine dregs are separated at one time, and the separation efficiency of the medicine dregs is improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Collect separation and extraction in loquat soft capsule production facility of relieving cough of an organic whole, its characterized in that: the device comprises an extraction device (1) and a heating device (2), wherein the heating device (2) comprises a water tank (3) and an air inlet pipe (4) fixedly arranged at the bottom of the water tank (3), the lower port of the air inlet pipe (4) extends to the lower part of the water tank (3), the upper port of the air inlet pipe (4) extends into the water tank (3) and is fixedly provided with a disk body (5) on the extending end, the top of the disk body (5) is fixedly provided with a plurality of one-way valves (6), an air heater (7) and a blower (8) are arranged below the water tank (3), the air outlet of the blower (8) is connected with the inlet end of the air heater (7), and the outlet end of the air heater (7) is connected with the lower port of;
the extraction device (1) comprises a portal frame (9) and a lifting oil cylinder (10) fixedly arranged on the top surface of a cross beam of the portal frame (9), a lifting plate (11) is fixedly arranged on a piston rod of the lifting oil cylinder (10), the lifting plate (11) covers the top surface of a water tank (3), a barrel (12) positioned in the water tank (3) is welded on the bottom surface of the lifting plate (11), a plurality of liquid inlet holes (13) are formed in the cylindrical surface of the barrel (12), an opening is formed in the bottom of the barrel (12), an end cover (14) covering the bottom surface of the barrel (12) is hinged to one side of the opening, the end cover (14) is arranged right above a disk body (5), a plurality of liquid inlet holes (13) vertically corresponding to a one-way valve (6) are formed in the end cover (14), a vertical oil cylinder (15) and a power unit are fixedly arranged on the lifting plate (11), a connecting rod (16, the connecting rod (16) is arranged between the cylinder body (12) and the water tank (3), the other end of the connecting rod is hinged to the end cover (14), the output end of the power unit is connected with a stirring shaft (17), the stirring shaft (17) extends into the cylinder body (12), a plurality of blades (18) are installed on the stirring shaft (17), and a feeding pipe (19) communicated with the cylinder body (12) is fixedly arranged on the lifting plate (11).
2. The loquat cough relieving soft capsule production equipment integrating separation and extraction as claimed in claim 1, wherein: the side wall of the water tank (3) is provided with a water inlet valve (20) and a liquid outlet valve (21), and the water inlet valve (20) and the liquid outlet valve (21) are respectively arranged on the left side and the right side of the water tank (3).
3. The loquat cough relieving soft capsule production equipment integrating separation and extraction as claimed in claim 1, wherein: the bottom surface of basin (3) has set firmly many supporting legs (22), has set firmly slider (23) on the bottom surface of supporting leg (22), the below of basin (3) is provided with many guide rail (24) corresponding with slider (23), and guide rail (24) vertically set up and support on the bottom surface, and basin (3) cooperate slidable mounting on guide rail (24) through slider (23) and guide rail (24), have set firmly connecting plate (25) between supporting leg (22), air heater (7) and air-blower (8) set firmly on the top surface of connecting plate (25).
4. The loquat cough relieving soft capsule production equipment integrating separation and extraction as claimed in claim 3, wherein: the front side of basin (3) is provided with and sets firmly push-and-pull hydro-cylinder I (26) subaerial, and the piston rod of push-and-pull hydro-cylinder I (26) sets firmly on the outer wall of basin (3), still slidable mounting has dregs of a decoction collecting vat (27) that is located basin (3) rear side on guide rail (24), and dregs of a decoction collecting vat (27) set up in the rear side of basin (3), and the rear side of dregs of a decoction collecting vat (27) is provided with and sets firmly in subaerial push-and-pull hydro-cylinder II (28), and the piston rod of push-and-pull hydro-cylinder II (28) sets firmly.
5. The loquat cough relieving soft capsule production equipment integrating separation and extraction as claimed in claim 2, wherein: the liquid outlet valve (21) is connected with a filtering device (29), the filtering device (29) comprises a water pump (30) and a filtering tank (31), an annular gasket (32) is welded in the filtering tank (31), a cloth bag (33) is paved on the annular gasket (32), an internal thread is formed on the inner wall of the filtering tank (31), a gland (36) is in threaded connection with the internal thread, under the threaded connection force of the gland (36) and the internal thread, the cloth bag (33) is pressed between the gland (36) and the annular gasket (32), a liquid inlet pipe (34) is fixedly arranged at the top of the gland (36), the lower end part of the liquid inlet pipe (34) extends above the cloth bag (33), a spray arm (35) is rotatably arranged at the extending end, the bottom surface of the spray arm (35) is adhered to the top surface of the cloth bag (33), the bottom surface of the liquid inlet pipe (34) is sealed, the upper end part of the liquid inlet pipe (34) is connected with a water, the water pumping port of the water pump (30) is connected with the liquid outlet valve (21) through a hose.
6. The loquat cough relieving soft capsule production equipment integrating separation and extraction as claimed in claim 5, wherein: the water pump (30) is fixedly arranged on the ground.
7. The loquat cough relieving soft capsule production equipment integrating separation and extraction as claimed in claim 1, wherein: the power unit comprises a speed reducer (37) and a motor (38) which are fixedly arranged on the top surface of the lifting plate (11) in sequence, an output shaft of the motor (38) is connected with an input shaft of the speed reducer (37) through a coupler, an output shaft of the speed reducer (37) is arranged downwards, and the top end of the stirring shaft (17) is connected to an output shaft of the speed reducer (37) through a coupler.
8. The loquat cough relieving soft capsule production equipment integrating separation and extraction as claimed in claim 1, wherein: an extension plate is arranged on the end cover (14), and the connecting rod (16) is hinged on the top surface of the extension plate.
9. The loquat cough relieving soft capsule production equipment integrating separation and extraction as claimed in claim 1, wherein: the lifting hydraulic system also comprises a controller, wherein the controller is electrically connected with the electromagnetic valve of the push-pull oil cylinder I (26), the electromagnetic valve of the push-pull oil cylinder II (28), the electromagnetic valve of the lifting oil cylinder (10), the electromagnetic valve of the vertical oil cylinder (15) and the motor (38).
10. The method for producing loquat cough relieving soft capsules by using the separation and extraction integrated production equipment for loquat cough relieving soft capsules according to any one of claims 1 to 9, wherein the method comprises the following steps: it comprises the following steps:
s1, extracting the medicinal components, which comprises the following steps:
s11, a certain amount of raw materials are put into the cylinder body (12) through the feeding pipe (19); injecting a certain amount of purified water into the water tank (3) through the water inlet valve (20), wherein the purified water enters the cylinder body (12) through the liquid inlet hole (13) on the cylinder body (12) and the liquid inlet hole (13) on the end cover (14), and the raw materials are soaked in the purified water;
s12, turning on a motor (38), reducing the speed of the torque of the motor (38) through a speed reducer (37) and then driving a stirring shaft (17) to rotate, wherein the stirring shaft (17) drives blades (18) to rotate, and the blades (18) stir purified water and raw materials in a cylinder body (12);
s13, opening an air blower (8) and an air heater (7), discharging outside air into the air heater (7) by the air blower (8), heating the air by the air heater (7), enabling heated hot air to enter a cylinder (12) through an air inlet pipe (4), an inner cavity of a disc body (5), a one-way valve (6) and a liquid inlet hole (13) in an end cover (14) in sequence, extracting medicinal ingredients in raw materials into purified water under the heating of the hot air, and enabling filtrate obtained after extraction to flow into a water tank (3) through the liquid inlet hole (13) in the cylinder (12);
s2, filtering the filtrate, opening a liquid outlet valve (21) and a water pump (30) after extracting for a period of time, pumping the filtrate out of a water tank (3) by the water pump (30), enabling the pumped filtrate to sequentially pass through the water pump (30), a liquid inlet pipe (34) and spray holes on a spray arm (35) and fall onto a cloth bag (33), filtering fine medicine residues in the filtrate by the cloth bag (33), and enabling the filtered filtrate to pass through the cloth bag (33) and fall into a filter tank (31) for collection;
s3, separating medicine dregs in the cylinder body, and the specific operation steps are as follows:
s31, controlling the lifting oil cylinder (10) to enable a piston rod of the lifting oil cylinder to move upwards, driving the lifting plate (11) to move upwards by the piston rod, driving the cylinder body (12) to move upwards by the lifting plate (11), and closing the lifting oil cylinder (10) after the cylinder body (12) is moved out of the water tank (3);
s32, controlling the piston rod of the push-pull oil cylinder I (26) to retract, driving the water tank (3) to move forwards along the guide rail (24) by the piston rod, and closing the push-pull oil cylinder I (26) after the water tank (3) is far away from the cylinder body (12);
s33, controlling a piston rod of the push-pull oil cylinder II (28) to stretch out, driving a medicine residue collecting tank (27) to move forwards along the guide rail (24) by the piston rod, and closing the push-pull oil cylinder II (28) after observing that the medicine residue collecting tank (27) is positioned right below the cylinder body (12);
s34, a piston rod of the vertical oil cylinder (15) is controlled to stretch out, the piston rod drives the connecting rod (16) to move downwards, the connecting rod (16) enables the end cover (14) to rotate downwards around a hinge point between the end cover (14) and the cylinder body (12), after the end cover (14) is separated from the cylinder body (12), medicine residues in the cylinder body (12) fall into the medicine residue collecting tank (27) along the end cover (14) under the self gravity to be collected, and therefore the separation of the medicine residues is finally achieved.
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Effective date of registration: 20210624 Address after: 332000 No.1 Leye Road, Industrial Avenue, national youth entrepreneurship base, Gongqing City, Jiujiang City, Jiangxi Province Applicant after: JIANGXI JINDA LARGE PHARMACEUTICAL Co.,Ltd. Address before: 330000 Fushan 1st Road, Xiaolan Economic Development Zone, Nanchang County, Nanchang City, Jiangxi Province Applicant before: NANCHANG YATAI MEDICINE PACKAGING Co.,Ltd. Applicant before: JIANGXI JINDA LARGE PHARMACEUTICAL Co.,Ltd. |
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