CN112712438A - Pipe production information management system - Google Patents
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Abstract
The embodiment of the application provides a pipe production information management system, and relates to the technical field of information management. The pipe production information management system comprises a production process data server, an application server and an operation client; the production process data server is used for storing production state data and production process parameters of the pipe; the application server is used for receiving the production state data and the production process parameters sent by the production equipment controller and uploading the data to the production process data server; and at least one operation client side can be locally or remotely arranged and is used for receiving an operation instruction, presenting production information and sending the production information to the application server, wherein the operation instruction comprises production state data or production process parameters, and the production information comprises the production state data or the production process parameters or alarm information which is required to be displayed according to the operation instruction. The pipe production information management system can achieve the technical effects of guiding pipe production and improving production efficiency.
Description
Technical Field
The application relates to the technical field of information management, in particular to a pipe production information management system.
Background
At present, in the existing pipe production process, particularly in the production process of ACR (air Conditioner regenerator) copper pipes applied to the air-conditioning refrigeration industry, a paper production flow recording card is generally used, relevant data is manually recorded through each process, a recording or printing label is adhered to paper, the data recording is not standard, errors are easy to occur in the recording, and the real validity of the information is difficult to guarantee. The process recording card is difficult to manage and store, a factory needs to establish the recording card for each product, and the management difficulty is increased along with the increase of the products. In the prior art, only part of the key data of production is manually recorded in a production record table, and only a small amount of data can be recorded due to the fact that the data volume is too small and the data can be recorded only by the availability of operators, so that the data can not be counted and effectively analyzed to find problems and guide production. In addition, the information recorded by paper has hysteresis, so that the products often generate batch defects and are transferred to the tail end of the process and even found in the hands of users, thereby causing extreme waste of resources; moreover, the lack of effective connection among the devices and the realization of a protection mechanism easily cause the dislocation of the production rhythm, the low production efficiency and the failure to exert the effective utilization rate of the devices.
Disclosure of Invention
An object of the embodiment of the application is to provide a tubular product production information management system, which replaces the existing paper product production process card, realizes the full-process automatic acquisition production data information of tubular product production, enables the production information and the product to be synchronously circulated and accurate in real time, and can realize the technical effects of guiding tubular product production and improving production efficiency while reducing the labor intensity of operators.
The embodiment of the application provides a pipe production information management system, which comprises a production flow data server, an application server and an operation client;
the production process data server is used for storing production state data and production process parameters of the pipe;
the application server is used for receiving the production state data and the production process parameters sent by the controller and uploading the data to the production process data server;
at least one of the operation clients can be arranged locally or remotely and is used for receiving an operation instruction, presenting production information and sending the production information to the application server, wherein the operation instruction comprises calling the production state data or the production process parameters, and the production information comprises the production state data or the production process parameters or alarm information which needs to be displayed according to the operation instruction.
In the implementation process, the pipe production information management system is connected with a production equipment controller through an application server, and the production equipment can comprise main equipment and auxiliary equipment of each procedure in a production link, such as a skin milling unit, a planetary pipe rolling unit, a combined drawing unit and the like, so that important production state data and production process parameters are acquired through the application server and then stored in a production process data server; the operation client is a tool for monitoring and operating by operators, and by submitting a request, namely an operation instruction, to the application server, the application server performs operation on the production process data server after receiving the operation instruction, such as calling the production state data or the production process parameters; therefore, the pipe production information management system replaces the existing paper product production process card, realizes the automatic collection of production data information of the whole process of pipe production, enables the production information and products to be synchronously circulated and accurate in real time, and can realize the technical effects of guiding pipe production and improving production efficiency while reducing the labor intensity of operators.
Further, the application server is further configured to receive the operation instruction, operate the production process data server according to the operation instruction, and return execution result data.
Further, the execution result data comprises an electronic form in a preset format, and the electronic form comprises one or more of production process information, production state data information and production process parameter information.
In the implementation process, the pipe production information management system can automatically generate the spreadsheet and completely replace the manually recorded paper product production process card in the prior art.
Further, the production equipment controller comprises equipment controllers of all procedures in the production link, and the equipment controllers of all procedures in the production link comprise one or more of a milling machine set controller, a planetary tube mill set controller and a combined drawing machine set controller.
The system further comprises at least one weighing and metering module, a pipe blank length measuring module, a pipe blank outer diameter measuring module, a pipe wall thickness measuring module and a pipe tissue defect detecting module, and the system is used for detecting the production process parameters of the pipes in each process in real time, generating and recording pipe information and uploading the pipe information to the application server in a classified mode.
In the implementation process, the weighing and metering module can weigh the pipe, upload the obtained weight information to the application server, and then store the weight information to the production process data server by the due server; therefore, the weight information of the pipe in the pipe production process can be accurately mastered, so that the weight loss in the pipe production process is determined, a reference suggestion is provided for equipment adjustment improvement (such as milling depth) through analysis, a basis is provided for realizing automation level improvement of equipment (such as automatic operation of a waste copper scrap collecting basket of a skin milling machine), and optimal process guidance and operation guidance are established.
Further, the system further comprises at least one code-spraying label-printing module or an RFID (radio Frequency identification) radio Frequency identification label module, and the code-spraying label-printing module or the RFID radio Frequency identification label module is used for generating a production information label according to the production process parameter information and printing the production information label on the surface of the pipe or a material frame which flows among pipe processes, so that the corresponding production process information synchronously flows to the next process while the pipe material flows.
In the implementation process, the code-spraying label-printing module can print the production information labels including the weight information to the surface of the pipe.
Further, the system further comprises at least one label identification module, wherein the label identification module is used for carrying out label identification on the pipe, identifying the production information label in the previous process, and overlaying and uploading the production information label in the previous process and the production information label in the current process to the application server.
In the implementation process, the tag identification module can perform tag identification operation on the production information tag, identify production information in the production information tag, and upload the production information including the weight information to the application server.
Further, the production information tag further includes production status data information, which is provided by the production equipment controller of each process.
In the above implementation process, the production status data information is generally information collected by a programmable Logic controller (plc) (programmable Logic controller) of the production equipment.
Further, the production information label also comprises circulation state record information of the pipe in each production process.
Further, the system also comprises a data docking interface, wherein the data docking interface is used for docking the application server and the MES system.
In the implementation process, the pipe production information management System is provided with a data docking interface for docking with an MES System, and can communicate with a higher-level Manufacturing management System (MES) through the interface, so that the problem that the MES System is directly connected with basic automation is solved.
Additional features and advantages of the disclosure will be set forth in the description which follows, or in part may be learned by the practice of the above-described techniques of the disclosure, or may be learned by practice of the disclosure.
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
Fig. 1 is a block diagram illustrating a structure of a pipe production information management system according to an embodiment of the present disclosure;
fig. 2 is a block diagram of another pipe production information management system according to an embodiment of the present disclosure;
fig. 3 is a schematic flow chart of a method for managing pipe production information according to an embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.
The embodiment of the application provides a pipe production information management system, which can be applied to the comprehensive management of pipe production information; the pipe production information management system is connected with a production equipment controller through an application server, and production equipment can comprise a skin milling unit, a planetary pipe rolling unit, a combined drawing unit and the like, so that important production state data and production process parameters are acquired through the application server and then stored in a production flow data server; the operation client is a tool for monitoring and operating by operators, and by submitting a request, namely an operation instruction, to the application server, the application server performs operation on the production process data server after receiving the operation instruction, such as calling the production state data or the production process parameters; therefore, the pipe production information management system replaces the existing paper product production process card, realizes the automatic collection of production data information of the whole process of pipe production, enables the production information and products to be synchronously circulated and accurate in real time, and can realize the technical effects of guiding pipe production and improving production efficiency while reducing the labor intensity of operators.
Referring to fig. 1, fig. 1 is a block diagram of a pipe production information management system according to an embodiment of the present disclosure, where the pipe production information management system includes a production process data server 100, an application server 200, an operation client 300, and a production device controller 400.
Illustratively, the production process data server 100 is used to store production state data and production process parameters for the pipe.
Illustratively, the application server 200 is configured to receive the production status data and the production process parameters sent by the production equipment controller 400 and upload the data to the production flow data server 100.
In some implementations, the production equipment controller 400 is a control device of the production equipment; the production equipment is pipe production equipment and can comprise one or more of a skin milling unit, a planetary pipe rolling unit and a combined drawing unit; it should be noted that the production equipment may also include other pipe production equipment, which is not listed here. The control device may be a PLC (Programmable Logic Controller), such as S7-1500, S7-1200 of SIEMENS corporation, which is a digital operation electronic system designed specifically for application in industrial environment, and it uses a Programmable memory, in which instructions for executing operations such as logical operation, sequence control, timing, counting, and arithmetic operation are stored, and various types of mechanical devices or production processes are controlled by digital or analog input and output, and it has an industrial network interface, and can implement mass data transmission.
Illustratively, at least one of the operation clients 300, which may be locally or remotely disposed, is configured to receive an operation instruction and present production information and send the operation instruction to the application server 200, where the operation instruction includes invoking production state data or production process parameters, and the production information includes production state data or production process parameters or alarm information to be displayed according to the operation instruction.
The operation client 300 is a tool for monitoring and operating by an operator, and may be a human-machine interface client; an operator can input an operation instruction by operating the client 300, thereby making a request to the application server 200; the application server 200, upon receiving the operation instruction, performs an operation on the production flow data server 100.
In some embodiments, the operating instructions include invoking the production state data or the production process parameters; illustratively, the operation instructions can also comprise production analysis and guidance instructions for analyzing and processing production state data or production process parameters so as to automatically guide the flow direction of the pipe in the previous process, and automatically guide the starting/stopping and starting speeds of the current process through the storage condition and the production speed of the storage table in the next process, so as to carry out real-time management suggestion and early warning.
It should be noted that the operation instruction may also include other operations, which are not listed here.
In some implementation scenes, the pipe production information management system is applied to a pipe blank production process, and the production process sequentially comprises a skin milling process, a rolling process and a combined drawing process; the application server 200 receives a production analysis and guidance instruction, firstly, acquires the tube blank information on a front material rack of the skin milling machine through a skin milling unit controller, and automatically guides the flow direction of the tube blank of the previous process; secondly, the application server 200 receives the production state data and the production process parameters uploaded by the rolling mill controller, obtains the storage condition and the rolling speed of a storage platform in the rolling process, automatically guides the starting/stopping and starting speeds of the milling unit, and carries out real-time management suggestion and early warning; and thirdly, the application server 200 receives the production state data and the production process parameters uploaded by the tandem mill controller, and carries out real-time management suggestion and early warning on the startup/shutdown and startup speed of the tandem mill and instructive suggestion and early warning on the continuous production of the rolling mill according to the collection and analysis of the rolling process and the intermediate circulation state data of the tandem process.
In some implementation scenes, the pipe production information management system can be applied to the comprehensive management of pipe production information; the pipe production information management system is connected with a production equipment controller 400, such as a skin milling unit, a planetary pipe rolling unit, a combined drawing unit and the like, through an application server 200, so that important production state data and production process parameters are acquired through the application server 200 and then stored in a production flow data server 100 for being called at any time; the operation client 300 is a tool for monitoring and operating by an operator, and by submitting a request, i.e., an operation instruction, to the application server 200, the application server 200 performs an operation on the production process data server 100 after receiving the operation instruction, such as calling the production state data or the production process parameters; therefore, the pipe production information management system replaces the existing paper product production process card, realizes the automatic collection of production data information of the whole process of pipe production, enables the production information and products to be synchronously circulated and accurate in real time, and can realize the technical effects of guiding pipe production and improving production efficiency while reducing the labor intensity of operators.
The application server 200 is further configured to receive an operation instruction, operate the production flow data server 100 according to the operation instruction, and return execution result data.
Illustratively, the execution result data includes a spreadsheet in a preset format, and the spreadsheet includes one or more of production process information, production state data information, and production process parameter information.
Illustratively, the pipe production information management system can automatically generate an electronic form, and completely replace a paper product production flow card recorded manually in the prior art.
Illustratively, the production equipment controller 400 includes equipment controllers for each process of the production link, including one or more of a mill train controller, a planetary mill train controller, and a combined draw train controller.
Referring to fig. 2, fig. 2 is a block diagram of another tube production information management system according to an embodiment of the present disclosure, where the tube production information management system includes a production process data server 100, an application server 200, an operation client 300, a production equipment controller 400, a weighing and metering module 510, a code-spraying and label-printing module 520, and a label identification module 530.
Illustratively, the pipe production information management system further comprises at least one weighing and metering module 510 for weighing the pipe, generating weight information, and uploading the weight information to the application server 200.
For example, the weighing and metering module may weigh the pipe, upload the obtained weight information to the application server 200, and then store the weight information in the production process data server 100 by the due server; therefore, the weight information of the pipe in the pipe production process can be accurately mastered, so that the weight loss in the pipe production process is determined, and a reference suggestion is provided for equipment adjustment and improvement (such as milling depth) through analysis; the method provides a basis for realizing the automatic level improvement of equipment (such as the automatic operation of a waste copper scrap collecting basket of a skin milling machine), thereby establishing optimal process guidance and operation guidance.
In some embodiments, corresponding weigh and measure modules 510 may be provided for multiple processes in the pipe production process, such as a skin milling process, a rolling process, a tandem drawing process, etc., so that a pipe blank weight record is achieved during each process of the pipe production process. In the pipe production process, the weight of the pipe blank is changed after the pipe blank is processed by each procedure; through weighing and metering module 510, the metering and recording of the weight of the tube blank can be realized before and after the processes of skin milling, rolling, combined drawing and the like, compared with a manual metering mode, the efficiency is greatly improved, and the specific loss of the tube blank in the processes of skin milling, rolling, combined drawing and the like can be conveniently obtained, so that effective improved data are provided.
Illustratively, the pipe production information management system further comprises at least one code-spraying label-printing module 520, configured to generate a production information label according to the weight information, and print the production information label on the surface of the pipe.
For example, the code-jet printing label module 520 may print the production information label including the weight information to the surface of the pipe.
In some embodiments, corresponding code-spraying label-printing modules 520 may be disposed in multiple processes of the pipe production process, such as a skin milling process, a rolling process, a combined drawing process, and the like, so that the production information label is printed in each process of the pipe production process.
Illustratively, the pipe production information management system further comprises at least one tag identification module 530, wherein the tag identification module 530 is configured to scan a code of the pipe, identify the production information tag, and upload the production information tag to the application server 200.
For example, the tag identification module 530 may perform a tag identification operation on the production information tag, identify production information in the production information tag, and upload the production information including the weight information to the application server 200.
For example, corresponding tag identification modules 530 may be provided for a plurality of processes in the pipe production process, such as a skin milling process, a rolling process, a combined drawing process, and the like, so as to identify the production information tag in each process of the pipe production process.
Illustratively, the production information label also includes production status data information and production process parameter information.
Illustratively, the production information label also comprises circulation state record information of the pipe in each production process.
Illustratively, the pipe production information management system further comprises a data docking interface for docking the application server with the MES system.
Illustratively, the pipe production information management System has a data docking interface for docking with the MES System, and the interface can be used for communicating with a higher-level Manufacturing management System (MES), so that the problem that the MES is directly connected with the basic automation is solved. The MES system is a set of production informatization management system facing to a workshop execution layer of a manufacturing enterprise; the MES can provide management modules for enterprises, such as manufacturing data management, planning scheduling management, production scheduling management, inventory management, quality management, human resource management, work center/equipment management, tool and tool management, purchasing management, cost management, project bulletin board management, production process control, bottom layer data integration analysis, upper layer data integration decomposition and the like, and create a solid, reliable, comprehensive and feasible manufacturing cooperative management platform for the enterprises.
Referring to fig. 3, fig. 3 is a schematic flow chart of a management method for pipe production information according to an embodiment of the present application, where the management method for pipe production information is applied to the management system for pipe production information, and includes the following steps:
s100: receiving the code of the previous process, and generating a batch number and a serial number according to the code and a preset rule;
s200: weighing the tube blank at a weighing station through a weighing metering module 510 corresponding to the current process, and recording the weight of the tube blank before the tube blank enters the current process;
s300: printing the end part of the tube blank at a printing station through a code spraying and label printing module 520 corresponding to the current process, and recording the circulation state of the tube blank in the tube production process;
s400: through a label identification module 530 corresponding to the current process, label identification operation is executed and recorded at a label identification station, and only the tube blank successfully identified by the label is allowed to enter the current process;
s500: the controller of the current process collects and records production state data and production process parameters, and uploads the data to the application server 200.
In some embodiments, the current process may be a skin milling process, a rolling process, a tandem drawing process, or the like; after the pipe passes through the manufacturing process of the current process, the weighing and metering module 510 corresponding to the current process can also weigh the pipe, so that the weight record of the pipe blank is realized.
In some implementation scenes, firstly receiving a code of a previous process, generating a batch number and a serial number according to rules according to the code, confirming and recording, adding a weighing metering and code-spraying label printing module at a corresponding position of a material rack in front of and behind a skin milling host, weighing a tube blank at a weighing station, realizing the weight recording of the tube blank before entering the skin milling machine, realizing the automatic printing of the end part of the tube blank at the printing station, recording the circulation state of the tube blank in the process, and executing the label identification recording at a label identification station, allowing the tube blank to enter the skin milling process only if the label identification is successful, automatically acquiring the production state and the production process parameters, and realizing the recording. The tube blank after being milled is conveyed to a weighing station of a milling section, the tube blank is weighed at the weighing station, the weight of the tube blank after being milled is recorded, the end part of the tube blank is automatically printed at the printing station, label identification is carried out and automatic recording is carried out when the tube blank arrives at a label identification station, only the tube blank successfully identified by a label is allowed to enter a rolling mill procedure, the production state and production process parameters are automatically collected when the tube blank enters the rolling procedure, and the position recording and the production process parameter recording of the tube on a rolling line are realized. The rolled pipe blank enters a weighing station of a rolling section to weigh the pipe blank, the weight of the rolled pipe blank is recorded, a corresponding electronic tag is generated and recorded and is directly transmitted to a combined drawing process, the combined drawing process automatically acquires production states and production process parameters, the position of the pipe on a combined drawing line and the production process parameter are recorded, and after the pipe blank is drawn, the weighing station of the combined drawing section realizes the weight recording of the pipe blank after drawing.
Illustratively, in the original pipe production process, a paper product production process card is used, relevant data is recorded manually, a printed label is adhered to paper, data records are not standard, and errors are easy to occur in the records. Put into the pipe through the manual work with the table in, the operating personnel of next process need go to the pipe earlier and take out the table there, gets many times once, probably has changed the card order by accident, if forgotten to get, just probably causes the record card table to lose or damage to cause the information inaccurate, sweep the sign indicating number by next process and read the back, the manual work is with record card content record to the computer, cause artificial input volume many. The recording card is difficult to manage, a factory needs to establish the recording card for each product, and the management difficulty is increased along with the increase of the products.
In the process of recording the weight of the tube blank, the paper product production process card is used for recording, metering and recording can not be realized before and after a skin milling process and before and after a rolling process, and metering can only be realized after a tandem drawing machine process, so that the weight after the tandem drawing is only known, manual registration is realized, the efficiency is low, specific loss of the skin milling process, the rolling process and the tandem drawing process can not be known, and effective improved data can not be provided.
In addition, the paper product production process card is used for recording, only part of key data of production is manually recorded into the production record table, only a small amount of data can be recorded, and due to the fact that the data volume is too small, the key data can be recorded only by an operator, and statistics and effective analysis on the data can not be achieved, so that problems can be found, and production can be guided. Moreover, the front and back processes lack effective communication, the problems can only be notified through operators, the field environment is noisy, communication is not smooth, the actual meaning can not be comprehended, information is delayed, effective contact is lacked among the devices, a protection mechanism is realized, errors of production beats are easily caused, the production efficiency is not high, and the efficiency of the devices can not be exerted.
The pipe production information management system provided by the embodiment of the application can be applied between a basic automation system and an MES system, the production data of the previous process is transmitted to the next process, the data are automatically acquired in the whole process, the existing paper product production flow card is replaced, the production process of the product is tracked, and the product can be handed over among a skin milling process, a rolling process and a linkage drawing process.
Meanwhile, the automatic control of the pipe production processes such as a skin milling process, a rolling process, a drawing process and the like is communicated through the system, the data sharing of each system is realized, the position and production process data of the pipe blank are known in real time, and a pipe blank predictive production information system is established through the analysis of the data: the application server 200 receives a production analysis and guidance instruction, firstly, acquires the tube blank information on a front material rack of the skin milling machine through a skin milling unit controller, and automatically guides the flow direction of the tube blank of the previous process; secondly, the application server 200 receives the production state data and the production process parameters uploaded by the controller of the planetary tube milling unit, obtains the storage condition and the rolling speed of a storage table in the rolling process, automatically guides the starting/stopping and starting speeds of the milling unit, and carries out real-time management suggestion and early warning; and thirdly, the application server 200 receives the production state data and the production process parameters uploaded by the continuous drawing machine controller, manages, recommends and warns the startup/shutdown and startup speed of the continuous drawing machine set in real time according to the collection and analysis of the rolling process and the intermediate circulation state data of the continuous drawing process, and provides instructive suggestion and forewarning for the continuous production of the planetary tube rolling machine set.
Therefore, the pipe production information management system replaces the existing paper product production process card, realizes the automatic collection of production data information of the whole process of pipe production, enables the production information and products to be synchronously circulated and accurate in real time, and can realize the technical effects of guiding pipe production and improving production efficiency while reducing the labor intensity of operators.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method can be implemented in other ways. The apparatus embodiments described above are merely illustrative, and for example, the flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of apparatus, methods and computer program products according to various embodiments of the present application. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
In addition, functional modules in the embodiments of the present application may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
The functions, if implemented in the form of software functional modules and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Claims (10)
1. A pipe production information management system is characterized by comprising a production process data server, an application server and an operation client;
the production process data server is used for storing production state data and production process parameters of the pipe;
the application server is used for receiving the production state data and the production process parameters sent by the production equipment controller and uploading the data and the parameters to the production process data server;
at least one of the operation clients can be arranged locally or remotely and is used for receiving an operation instruction, presenting production information and sending the production information to the application server, wherein the operation instruction comprises calling the production state data or the production process parameters, and the production information comprises the production state data or the production process parameters or alarm information which needs to be displayed according to the operation instruction.
2. The pipe production information management system according to claim 1, wherein the application server is further configured to receive the operation instruction, operate the production process data server according to the operation instruction, and return execution result data.
3. The pipe production information management system according to claim 2, wherein the execution result data includes an electronic form in a preset format, and the electronic form includes one or more of production process information, production state data information, and production process parameter information.
4. The pipe production information management system according to claim 1, wherein the production equipment controller comprises an equipment controller for each process of the production link, and the equipment controller for each process of the production link comprises one or more of a mill train controller, a planetary mill train controller, and a combined draw train controller.
5. The pipe production information management system according to claim 1, further comprising at least one of a weighing and metering module, a pipe blank length measuring module, a pipe blank outer diameter measuring module, a pipe wall thickness measuring module and a pipe tissue defect detecting module, and the system is used for detecting production process parameters of pipes in each process in real time, generating and recording pipe information, and uploading the pipe information to the application server in a classified manner.
6. The pipe production information management system according to claim 5, further comprising at least one code-spraying printing tag module or RFID tag module, configured to generate a production information tag according to the production process parameter information, and print the production information tag on the surface of the pipe or on a material frame circulating between pipe processes, so that corresponding production process information synchronously flows to a next process while the pipe material flows.
7. The pipe production information management system according to claim 6, further comprising at least one tag identification module, wherein the tag identification module is configured to perform tag identification on the pipe, identify the production information tag of a previous process, and superimpose and upload the production information tag of the previous process and the production information tag of the current process to the application server.
8. The pipe production information management system according to claim 6, wherein the production information label further includes production status data information, the production status data information being provided by a production equipment controller of each process.
9. The pipe production information management system according to claim 6 or 8, wherein the production information label further includes circulation state record information of the pipe in each production process.
10. The pipe production information management system of claim 1, further comprising a data docking interface for docking the application server with an MES system.
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