CN112707598A - Treatment process of wastewater from steroid hormone drug synthesis - Google Patents

Treatment process of wastewater from steroid hormone drug synthesis Download PDF

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Publication number
CN112707598A
CN112707598A CN202011586350.2A CN202011586350A CN112707598A CN 112707598 A CN112707598 A CN 112707598A CN 202011586350 A CN202011586350 A CN 202011586350A CN 112707598 A CN112707598 A CN 112707598A
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wastewater
effluent
treating
anaerobic
value
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Inventor
武彦巍
孙培彬
代吉华
唐彤
刘飞飞
杜家绪
顾富宽
王文涛
邓天宝
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Henan Junhe Environmental Protection Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/467Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction
    • C02F1/4672Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction by electrooxydation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • C02F1/5245Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents using basic salts, e.g. of aluminium and iron
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/722Oxidation by peroxides
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
    • C02F2103/343Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the pharmaceutical industry, e.g. containing antibiotics
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/06Controlling or monitoring parameters in water treatment pH
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/08Chemical Oxygen Demand [COD]; Biological Oxygen Demand [BOD]
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/28Anaerobic digestion processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/30Aerobic and anaerobic processes

Abstract

The invention discloses a treatment process for wastewater generated in the production of drugs for synthesizing steroid hormones, which comprises the steps of filtering the wastewater by a plate frame, adjusting the pH value of the wastewater by sulfuric acid, enabling the wastewater after the pH adjustment to enter a low-temperature wet oxidation system, adjusting the pH value of effluent after the low-temperature wet oxidation, performing flocculation precipitation on the effluent after the pH adjustment, treating the effluent after the flocculation precipitation by using anaerobic organisms, performing aerobic organisms on the effluent after anaerobic effluent, performing Fenton advanced oxidation on the aerobic effluent, and discharging the effluent after the advanced oxidation to reach the standard; the invention adopts low-temperature wet oxidation to degrade macromolecular steroid compounds into micromolecules, thereby improving the biodegradability of the wastewater, and simultaneously, organic phosphorus compounds which are difficult to degrade by an oxidation biological method are oxidized into orthophosphate so as to improve the removal effect of phosphorus. The COD of the wastewater treated by the process is less than or equal to 120mg/L, the TP of the wastewater is less than or equal to 1.0mg/L, and other pollution factors meet the discharge requirement of pharmaceutical wastewater.

Description

Treatment process of wastewater from steroid hormone drug synthesis
Technical Field
The invention belongs to the technical field of environmental protection, and particularly relates to a treatment process of wastewater in steroid drug synthesis production.
Background
Steroids are widely present in the organism tissue as an important class of natural organic compounds. Sterols, vitamin D, bile acids, many sex hormones, adrenocortical hormones, certain carcinogenic hydrocarbons, steroidal saponins, and steroidal alkaloids all belong to this class. Many steroids have been found to have very important physiological effects, and steroid chemistry is naturally a very interesting area for the medical and pharmaceutical industries.
Steroid compounds are mainly extracted from organisms before, and with the rapid increase of the demand of the steroid compounds, the steroid compounds are gradually shifted to artificial synthesis production, a large amount of production wastewater is generated in the artificial synthesis production process of the steroid compounds, and the wastewater components are complex; the synthesis has the residue of raw material substances, such as dipregnane, androstane, estrane and the like, which are generally ring compounds consisting of five-membered rings and six-membered rings, have high molecular weight, stable structure and difficult biodegradation, and have the residue of chemically synthesized basic compounds, such as DHEA and tribromohydantoin allyl alcohol; meanwhile, solvent substances such as DMF (N, N dimethylformamide), HMPA (hexamethylphosphoric triamide) and tetrahydrofuran are rectified and recycled, but the residual amount in the wastewater is large, so that the wastewater produced by synthesizing steroid hormone has the characteristics of high organic matter concentration, large residual molecular weight, complex and stable structure, organic phosphorus content and the like, the conventional biochemical treatment process is difficult to treat, and a mature treatment process does not exist at home and abroad at present.
Disclosure of Invention
Aiming at the technical defects that the wastewater generated in the process of synthesizing steroid hormone medicaments is not mature and is difficult to be treated by physical and biological methods, the invention provides the process for treating the wastewater generated in the process of synthesizing steroid hormone medicaments, wherein COD (chemical oxygen demand) of the wastewater treated by the process is less than or equal to 120mg/L, TP (total phosphorus) of the wastewater is less than or equal to 1.0mg/L, and other pollution factors meet the discharge requirements of pharmaceutical wastewater.
In order to solve the technical problems, the invention adopts the following technical scheme:
a process for treating wastewater generated in the production of drugs for synthesizing steroid hormones comprises the following steps:
(1) after the wastewater is filtered by a plate frame, adjusting the pH value of the wastewater by using sulfuric acid, and enabling the wastewater after pH adjustment to enter a low-temperature wet oxidation system;
(2) performing low-temperature wet oxidation to obtain effluent, adjusting the pH value, and performing flocculation precipitation on the effluent after the pH value is adjusted;
(3) treating the effluent after flocculation precipitation by anaerobic organisms;
(4) carrying out aerobic biological treatment on the effluent after the anaerobic biological treatment;
(5) aerobic organisms are used for treating the effluent, Fenton advanced oxidation is adopted, and the effluent after advanced oxidation is discharged after reaching the standard.
Further, in the step (1), sulfuric acid is used for adjusting the pH value of the wastewater to 3.0-5.0.
Further, the low-temperature wet oxidation system in the step (1) is divided into two sections, wherein the first section is a catalytic section, the catalyst is an iron-carbon catalyst, the ratio of iron to carbon is (4-6): 1, the filling ratio (volume ratio) of iron to carbon in the reactor is 20-50%, the reaction temperature is 120-150 ℃, and the retention time is 0.5-1.0 hour; the second section is an oxidation section, the oxidant is hydrogen peroxide, and the addition amount of the hydrogen peroxide is 5.0-20% (mass ratio) of the COD amount; the reaction time is 0.5-2.5 hours, and the reaction temperature is 120-150 ℃.
Further, the effluent is subjected to low-temperature wet oxidation in the step (2), the PH of the wastewater is adjusted to 6-9 by sodium hydroxide, the effluent after the PH is adjusted is subjected to coagulation by polyaluminium chloride, polyacrylamide is used for coagulation assistance, gravity type mud-water separation is performed, and the wastewater after separation and precipitation enters anaerobic biological treatment.
Further, in the step (3), the anaerobic biological treatment adopts a UASB mode, the anaerobic treatment is carried out at moderate temperature, and the anaerobic volume load is 1.5-3.0 kgCOD/(m)3·d);
Further, the aerobic biological treatment in the step (4) adopts an A/O process, wherein the retention time HRT of the O section process is 120-240 hours, and the retention time of the A section is increased or decreased according to the total nitrogen amount in the wastewater.
Further, the pH value of the wastewater is adjusted to 3.0-3.5 by sulfuric acid in Fenton advanced oxidation in the step (5), and H is adjusted to be 3.0-3.52O2:FeSO4·7H2The molar ratio of O is (3-5): 1, the reaction time is 3-5 hours, after the reaction is finished, the pH value is adjusted to 6-9 by sodium hydroxide, polyacrylamide is added for coagulation assistance, then, mud-water separation is carried out, and the discharge reaching the standard is realized.
The invention has the beneficial effects that: the wastewater produced by synthesizing steroid hormone medicaments can produce a large amount of solid suspended matters insoluble in water in the synthesis process, has poor gravity settling effect, adopts a plate-frame filtration mode, can basically remove the solid suspended matters in the wastewater, and avoids the influence on each subsequent treatment unit. The catalytic section of the low-temperature wet oxidation system firstly adjusts the pH value of the wastewater to 3-5 to form a primary battery with the catalyst iron carbon of the low-temperature wet oxidation to electrolyze the wastewater, becauseThe reaction temperature is higher (120-: because the catalytic section adopts the iron carbon with high iron content (iron-carbon ratio: 4-6: 1), part of Fe can be dissolved out from the iron carbon of the catalytic section2+And the phosphorus in the organic phosphorus compound is oxidized into orthophosphate which is removed by subsequent biochemical and physicochemical treatment. The waste water after wet oxidation adopts an anaerobic + A/O aerobic treatment process, the biochemical effluent adopts a Fenton oxidation advanced treatment process, the effective degradation of the waste water is realized, the COD of the waste water treated by the process is less than or equal to 120mg/L, the TP of the waste water treated by the process is less than or equal to 1.0mg/L, and other pollution factors meet the discharge requirements of pharmaceutical waste water.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The present invention will be further described with reference to the following examples. It is to be understood that the following examples are illustrative only and are not intended to limit the scope of the invention, which is to be given numerous insubstantial modifications and adaptations by those skilled in the art based on the teachings set forth above.
The invention further describes the invention by combining the attached figure 1, wherein the process for treating the wastewater from the production of the steroid hormone medicament comprises the following steps:
1. after the wastewater is filtered by a plate frame, the pH value of the wastewater is adjusted to 3.1 by sulfuric acid, the COD of the wastewater is 17000mg/L, the total phosphorus is 210mg/L, and the organophosphorus is 168 mg/L.
2. The wastewater of the low-temperature wet oxidation system enters a catalytic section, the iron-carbon ratio of a catalyst iron-carbon is 5:1, the filling ratio of catalytic reaction iron-carbon is 30%, the catalytic reaction temperature is 140 ℃, the reaction time is 45min, the catalyzed wastewater enters an oxidation section of the low-temperature wet oxidation, the addition of an oxidant hydrogen peroxide is 10% of the COD (chemical oxygen demand) amount (in terms of molar ratio), the reaction temperature of the oxidation section is controlled to be 140 ℃, and the reaction time is 2.0 hours. The COD13770mg/L of the wastewater after low-temperature wet oxidation is 210mg/L of total phosphorus, wherein the removal rate of organic phosphorus is 2.2mg/L, the removal rate of COD is 19 percent, and the removal rate of the organic phosphorus is 98.69 percent.
3. The PH value of the waste water after low-temperature wet oxidation is adjusted to 7 by a sodium hydroxide solution, polyaluminium chloride is added for coagulation, polyacrylamide is used for coagulation aid, then gravity sludge-water separation is carried out, the COD of the waste water after coagulation precipitation treatment is 13500mg/L, 42mg/L of total phosphorus and 2.2mg/L of organic phosphorus, the removal rate of the COD is 2%, and the removal rate of the total phosphorus is 80%.
4. Anaerobic biological treatment is carried out on the wastewater after the coagulating sedimentation treatment, an UASB reactor is adopted for anaerobic treatment, the temperature control range of the anaerobic treatment is 30-35 ℃, and the volume load of the UASB anaerobic reactor is 1.8 kgCOD/(m)3D), after treatment, the COD of the wastewater is 4700mg/L, the total phosphorus is 32mg/L, the organic phosphorus is 1.8mg/L, the removal rate of the COD is 65%, the removal rate of the total phosphorus is 24% and the removal rate of the organic phosphorus is 18%.
5. And (3) carrying out A/O aerobic biological treatment on the wastewater after the anaerobic biological treatment, and adjusting the retention time of the tank A according to the total nitrogen index of the wastewater. The retention time of the O tank is 144 hours, the COD removal rate of the wastewater treated by the A/O aerobic organisms is 376mg/L, the COD removal rate is 92%, the total phosphorus removal rate is 12mg/L, the total phosphorus removal rate is 62%, the organic phosphorus removal rate is 0.72mg/L, and the removal rate is 60%.
6. Adjusting the pH of the wastewater after biological treatment to 3.1 and H by using sulfuric acid2O2:FeSO4·7H2The molar ratio of O to 1 is 5, the addition amount of hydrogen peroxide is equivalent to the COD amount, the stirring reaction is carried out for 4 hours, the PH value is adjusted to 7.2 by sodium hydroxide, polyacrylamide is added for coagulation assistance, gravity type mud-water separation is carried out, after Fenton advanced oxidation advanced treatment, the COD of effluent is 86mg/L, the removal rate is 77.1%, the total phosphorus is 0.8mg/L, the removal rate is 94%, and organic phosphorus is not detected.
The removal effect of each section is shown in table 1 below.
TABLE 1 removal rates for each section
Figure 702781DEST_PATH_IMAGE001
The foregoing shows and describes the general principles and features of the present invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (7)

1. A process for treating wastewater generated in the production of drugs for synthesizing steroid hormones is characterized by comprising the following steps:
(1) after the wastewater is filtered by a plate frame, adjusting the pH value of the wastewater by using sulfuric acid, and enabling the wastewater after pH adjustment to enter a low-temperature wet oxidation system;
(2) performing low-temperature wet oxidation to obtain effluent, adjusting the pH value, and performing flocculation precipitation on the effluent after the pH value is adjusted;
(3) treating the effluent after flocculation precipitation by anaerobic organisms;
(4) carrying out aerobic biological treatment on the effluent after the anaerobic biological treatment;
(5) aerobic organisms are used for treating the effluent, Fenton advanced oxidation is adopted, and the effluent after advanced oxidation is discharged after reaching the standard.
2. The process for treating wastewater from the production of steroid hormone drugs according to claim 1, wherein: in the step (1), sulfuric acid is used for adjusting the pH value of the wastewater to be 3.0-5.0.
3. The process for treating wastewater from the production of steroid hormone drugs according to claim 1, wherein: the low-temperature wet oxidation system in the step (1) is divided into two sections, wherein the first section is a catalysis section, the catalyst is an iron-carbon catalyst, the ratio of iron to carbon is (4-6): 1, the filling ratio of iron to carbon in the reactor is 20-50%, the reaction temperature is 120-150 ℃, and the retention time is 0.5-1.0 hour; the second section is an oxidation section, the oxidant is hydrogen peroxide, and the addition amount of the hydrogen peroxide is 5.0-20% of the COD amount; the reaction time is 0.5-2.5 hours, and the reaction temperature is 120-150 ℃.
4. The process for treating wastewater from the production of steroid hormone drugs according to claim 1, wherein: and (3) performing low-temperature wet oxidation to obtain effluent, adjusting the pH of the wastewater to 6-9 by using sodium hydroxide, adjusting the pH of the effluent, coagulating by using polyaluminium chloride, coagulating by using polyacrylamide, performing gravity type mud-water separation, and treating the wastewater after separation and precipitation by using anaerobic organisms.
5. The process for treating wastewater from the production of steroid hormone drugs according to claim 1, wherein: in the step (3), the anaerobic biological treatment adopts a UASB mode, the anaerobic treatment is carried out at moderate temperature, and the anaerobic volume load is 1.5-3.0 kgCOD/(m)3·d)。
6. The process for treating wastewater from the production of steroid hormone drugs according to claim 1, wherein: the aerobic biological treatment in the step (4) adopts an A/O process, wherein the retention time HRT of the O section process is 120-240 hours, and the retention time of the A section is increased or decreased according to the total nitrogen amount in the wastewater.
7. The process for treating wastewater from the production of steroid hormone drugs according to claim 1, wherein: the pH value of the wastewater is adjusted to 3.0-3.5 by sulfuric acid in Fenton advanced oxidation in the step (5), and H2O2:FeSO4·7H2The molar ratio of O is (3-5): 1, the reaction time is 3-5 hours, after the reaction is finished, the pH value is adjusted to 6-9 by sodium hydroxide, polyacrylamide is added for coagulation assistance, then, mud-water separation is carried out, and the discharge reaching the standard is realized.
CN202011586350.2A 2020-12-29 2020-12-29 Treatment process of wastewater from steroid hormone drug synthesis Pending CN112707598A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN106045235A (en) * 2016-08-05 2016-10-26 江西沃邦兴环保科技有限公司 High-concentration difficultly degraded chemical waste water treatment method
CN108017223A (en) * 2016-11-03 2018-05-11 浙江水美环保工程有限公司 A kind of steroid pharmacy wastewater treatment method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100261255A1 (en) * 2007-08-23 2010-10-14 Celio Lume Pereira Process, adapted microbes, composition and apparatus for purification of industrial brine
CN106045235A (en) * 2016-08-05 2016-10-26 江西沃邦兴环保科技有限公司 High-concentration difficultly degraded chemical waste water treatment method
CN108017223A (en) * 2016-11-03 2018-05-11 浙江水美环保工程有限公司 A kind of steroid pharmacy wastewater treatment method

Non-Patent Citations (3)

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Title
中国化工防治污染技术协会: "《化工废水处理技术》", 30 April 2000, 化学工业出版社 *
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Application publication date: 20210427