CN112707236A

CN112707236A - Intelligent wire take-up method

Info

Publication number: CN112707236A
Application number: CN202011565461.5A
Authority: CN
Inventors: 赵勇; 苟松; 蔡小让; 胡一超; 杨超
Original assignee: Northwest Machine Co Ltd
Current assignee: Northwest Machine Co Ltd
Priority date: 2020-12-25
Filing date: 2020-12-25
Publication date: 2021-04-27
Anticipated expiration: 2040-12-25
Also published as: CN112707236B

Abstract

The invention discloses an intelligent wire take-up method, which comprises the following steps: firstly, conveying a take-up reel; secondly, ascending the take-up reel; thirdly, clamping the take-up reel; fourthly, taking up the wire of the take-up reel; and fifthly, cutting off and knotting the wires. The automatic wire winding device is reasonable in design, reduces the labor participation of winding drums on and off, lightens the labor intensity of workers, can realize the automatic wire head pressing and wire tail trimming and knotting functions of an empty drum and a full drum, and completes the replacement of the empty and full winding drums so as to meet the requirements of an intelligent factory.

Description

Intelligent wire take-up method

Technical Field

The invention belongs to the technical field of cable equipment, and particularly relates to an intelligent wire rewinding method.

Background

Along with the social and economic development of China, the living standard of people is continuously improved, the popularization rate of products in industries such as automobiles, engineering vehicles and the like is continuously improved, the productivity of various tire products such as passenger car tires, heavy duty tires, engineering tires, aircraft tires and the like is continuously expanded, and the market demands of tire bead steel wires, steel cords and rubber tube steel wires are continuously increased in recent years.

At present, most of the production of the wire rewinding machines matched with the wire drawing machines at home depends on workers to replace wire coils, so that the labor cost is high, the labor intensity of the workers is high, and in addition, the manual operation cannot be effectively suitable for the expanded production of factories.

Therefore, an intelligent take-up method is lacking at present, manual participation of an upper take-up reel and a lower take-up reel is reduced, manual labor intensity is relieved, automatic thread pressing and thread trimming and knotting functions of an empty reel and an full reel can be achieved, replacement of the empty take-up reel and the full take-up reel is completed, and requirements of a smart factory are met.

Disclosure of Invention

The invention aims to solve the technical problem of providing an intelligent take-up method aiming at the defects in the prior art, the intelligent take-up method is reasonable in design, manual participation in upper and lower take-up reels is reduced, the manual labor intensity is reduced, the automatic thread pressing head of an empty reel and the automatic thread tail trimming and knotting functions of a full reel can be realized, and the replacement of the empty and full take-up reels is completed to meet the requirements of an intelligent factory.

In order to solve the technical problems, the invention adopts the technical scheme that: an intelligent take-up method is characterized in that the device adopted by the method comprises a rack, a centre mechanism arranged on the rack and used for installing a take-up reel, a wire arranging mechanism arranged on the rack and positioned above the centre mechanism, a feeding and discharging platform arranged on the rack and positioned at the rear side of the centre mechanism, a lifting and sliding mechanism arranged on the rack and used for lifting and horizontally sliding the take-up reel, and a control module arranged on the rack;

the rack comprises a base, a left mounting seat arranged on the base and a right mounting seat arranged on the base, wherein a mounting plate for mounting the lifting sliding mechanism is arranged between the left mounting seat and the right mounting seat; a feeding and discharging track is arranged between the feeding and discharging platform and the lifting sliding mechanism;

the centre mechanism comprises a left centre part arranged on the left mounting seat and a right centre part arranged on the right mounting seat, a gap is arranged between the left centre part and the right centre part, and the right centre part can be close to or far away from the left centre part;

the left centre part comprises a left shaft arranged in a left sleeve in a penetrating mode, a left centre arranged at the end, close to the take-up reel, of the left shaft and a centre driving part for driving the left shaft to rotate, a rotary table is arranged on the left shaft, a wire clamping mechanism, a wire shearing mechanism and a wire winding mechanism are sequentially arranged on the rotary table, the control module comprises a controller, and the centre driving part and the rotary table are controlled by the controller, and the left centre part is characterized in that: the method comprises the following steps:

step one, conveying a take-up reel:

101, mounting a plurality of take-up reels on a feeding and discharging support rod on a feeding and discharging rack;

102, operating a feeding and discharging motor to rotate, wherein the feeding and discharging motor rotates to drive a feeding and discharging main belt pulley to rotate, and the feeding and discharging main belt pulley rotates to drive a feeding and discharging driven belt pulley to transmit;

103, in the process of rotating the feeding and discharging belt, driving a feeding and discharging sliding block to slide along a feeding and discharging sliding rail through a U-shaped connecting block, and stopping the rotation of a feeding and discharging motor until a take-up reel moves to a feeding position;

104, operating the feeding vertical cylinder to extend, and pushing the take-up reel to move upwards through the lower bottom push plate to penetrate through the waist-shaped through hole until the bottom of the take-up reel is flush with the feeding and discharging rail;

105, operating the feeding horizontal cylinder to extend, and pushing the take-up reel to be conveyed to the tray through the feeding and discharging rail by the feeding push plate; wherein, the take-up reel is positioned between the two limit blocks;

step two, ascending of the take-up reel:

step 201, extending a lifting cylinder to push a horizontal plate to move upwards, wherein a guide post moves upwards along a guide sleeve in the process of moving the horizontal plate upwards;

step 202, in the process of moving the horizontal plate upwards, the horizontal plate drives the take-up reel on the tray to move upwards until the axis of the take-up reel and the axis of the right center coincide with the axis of the left center;

step three, clamping of a take-up reel:

step 301, the right cylinder extends to push the right middle sleeve and the right inner sleeve to slide along the right outer sleeve close to the left tip through the right middle end cover;

step 302, in the process that the right center moves close to the left center, the right center drives the take-up reel and the tray to slide along the slide rail through the slide block until the take-up reel is clamped between the right center and the left center; wherein, the take-up reel extrudes the right center, the extrusion spring contracts, and the horizontal cylinder passively extends;

step 303, extending the upper cylinder to push the locking block to move downwards through the positioning seat until the locking block extends into the positioning groove in the right middle sleeve, so as to realize locking of the right middle sleeve and the right center;

step 304, the lifting cylinder contracts to drive the horizontal plate and the tray to move downwards, the horizontal cylinder contracts, and the horizontal cylinder contracts to drive the tray to reversely slide along the sliding rail through the sliding block and the vertical tray plate;

step four, taking up the wire of the take-up reel:

step 401, passing a wire to be wound through a first upper guide wheel, a second upper guide wheel, a tension wheel, a lower guide wheel and a wire arranging wheel in sequence;

step 402, manually clamping the wire passing through the wire arranging wheel between a wire clamping joint and a second wire clamping connecting part in the wire clamping mechanism, then operating a turntable motor to drive a turntable to rotate through a small belt wheel, a turntable belt and a large belt wheel, and simultaneously enabling the wire arranging component to act, and enabling the wire clamping mechanism to drive the wire to be wound to a take-up reel;

step 403, stopping the rotation of the turntable until the number of turns of the rotation of the turntable reaches the set number of turns of the line pressing; wherein, the number of turns of the pressing line is set to be 3-5 turns;

step 404, operating a tip motor to rotate, wherein the tip motor rotates to drive a driving belt pulley to rotate, the driving belt pulley rotates to drive a driven belt pulley to rotate through a belt, the driven belt pulley rotates to drive a left shaft to rotate, and the left shaft rotates to drive a take-up reel to rotate through a left tip, so that a wire is taken up;

meanwhile, in the process of taking up the wire by rotating the take-up reel, the wire arranging motor rotates to drive the connecting rod part to horizontally move through the lead screw horizontal adjusting part, and the connecting rod part horizontally moves to drive the wire arranging wheel to move along the length direction of the take-up reel so as to realize wire arrangement of the wire;

step five, cutting and knotting the wires:

step 501, when the take-up reel is full, the center motor stops driving the take-up reel to stop rotating, and the turntable motor drives the turntable to rotate;

502, arranging the wire passing through the wire arrangement wheel between the wire cutting mechanism and the wire winding mechanism, and driving the wire to be wound on the upper jaw part and the lower jaw part by rotating the turntable until the turntable rotates for a circle;

step 503, feeding the wire rod between the upper clamp part and the lower clamp part through the wire arranging wheel;

step 504, the turntable motor drives the turntable to rotate reversely, and the wire passing through the upper clamping part and the lower clamping part firstly passes through a channel between the movable cutter head and the fixed part and then is clamped between the wire clamping joint and the second wire clamping connecting part;

505, the take-up reel starts to rotate between the wire clamping joint and the second wire clamping connecting part;

meanwhile, the wire shearing cylinder extends to drive the wire shearing shaft to move through the wire shearing push plate, and the wire shearing shaft moves to drive the movable cutter head to move close to the fixed part so as to enable the movable cutter head to shear the wire;

meanwhile, the winding cylinder extends to push the transmission shaft to move through the winding push plate, the transmission shaft moves to push the connecting seat in the lower jaw part to rotate around the hinge shaft and the rotating shaft through the connecting plate, so that the plane of the connecting seat is attached to the plane of the upper connecting rod to clamp the wires between the upper jaw part and the lower jaw part, and the wires wound on the upper jaw part and the lower jaw part fall off;

step 506, the take-up reel continues to rotate, and the end of the wire clamped between the lower jaw portion and the upper jaw portion falls off, so that knotting of the wire is realized.

The intelligent wire rewinding method is characterized by comprising the following steps: the wire arranging mechanism comprises an upper guide part, a tensioning adjusting part, a wire arranging part and a lower guide part which are arranged on the left mounting seat, the upper guide part comprises an upper guide bracket, a first upper guide wheel and a second upper guide wheel which are arranged on the upper guide bracket, and a gap is arranged between the first upper guide wheel and the second upper guide wheel;

the lower guide component comprises a lower L-shaped support and a lower guide wheel arranged on the lower L-shaped support; the winding displacement part is in including setting up last casing on left mount pad, setting wire arranging motor in the last casing, with lead screw horizontal adjustment spare that the wire arranging motor is connected, with the connecting rod part that lead screw horizontal adjustment spare is connected, and install wire arranging wheel on the connecting rod part, wire arranging wheel removes along take-up reel length direction, be provided with the confession in the last casing the winding displacement part that the connecting rod part slided.

The intelligent wire rewinding method is characterized by comprising the following steps: the lifting sliding mechanism comprises a lifting cylinder arranged on the mounting plate, a horizontal plate arranged at the top of the lifting cylinder, a horizontal cylinder arranged on the horizontal plate and a tray connected with the horizontal cylinder, and the tray can move close to or far away from the left center part;

the tray is provided with a first limiting block, a second limiting block, a third limiting block, a first mounting groove attached to the first limiting block, a second mounting groove attached to the second limiting block and a third mounting groove attached to the third limiting block.

The intelligent wire rewinding method is characterized by comprising the following steps: the right center part comprises a right outer sleeve, a right middle sleeve and a right inner sleeve which are sequentially arranged from outside to inside, a right shaft which is rotatably arranged in the right inner sleeve and a right center which is arranged at the end part of the right shaft extending out of the right inner sleeve;

the one end of right side outer sleeve is provided with right side outer end cover, the right side outer end is covered and is provided with the drive sleeve in the right side with right side inner skleeve edge the right cylinder that right side outer sleeve length direction slided, be provided with on the outer sleeve in the right side in the sleeve with the last cylinder of right side inner skleeve location, sleeve in the right side with be provided with the spring between the inner skleeve in the right side.

The intelligent wire rewinding method is characterized by comprising the following steps: the centre driving part comprises a centre motor arranged on the base and a centre transmission part connected with the centre motor and the left shaft, and the centre transmission part comprises a driving belt pulley arranged on the centre motor, a driven belt pulley arranged on the output end of the left shaft extending out of the left sleeve and a belt in transmission connection with the driving belt pulley and the driven belt pulley;

be provided with the drive on the mount pad of a left side the rotatory carousel driver part of carousel, carousel driver part is including installing carousel motor on the mount pad of a left side, install the little band pulley on the carousel motor and install and drive carousel pivoted big band pulley at the epaxial and drive in a left side, little band pulley passes through the carousel belt and is connected with big band pulley transmission.

The intelligent wire rewinding method is characterized by comprising the following steps: the winding mechanism comprises a winding seat installed on the turntable, two vertical winding plates symmetrically installed on the winding seat, an upper clamping portion installed between the two vertical winding plates, a transmission shaft penetrating through the winding seat and the upper clamping portion, and a lower clamping portion connected with one end of the transmission shaft in a transmission mode, a winding cylinder for pushing the transmission shaft is arranged on the left installation seat, the winding cylinder pushes the lower clamping portion to be close to or far away from the upper clamping portion, two rotating shafts for rotating the lower clamping portion are arranged on the vertical winding plates in a penetrating mode.

The intelligent wire rewinding method is characterized by comprising the following steps: the thread cutting mechanism comprises a thread cutting base, a thread cutting sleeve connected with the thread cutting base, a thread cutting shaft penetrating through the thread cutting base and the thread cutting sleeve, and a movable cutter head mounted on the thread cutting shaft, wherein the thread cutting sleeve comprises a sleeve portion, a first connecting portion mounted at one end of the sleeve portion and a second connecting portion mounted at the other end of the sleeve portion, the sleeve portion is of a hollow structure, one end of the thread cutting shaft penetrates through the thread cutting base and the sleeve portion to extend into the second connecting portion, a thread cutting spring is arranged on the thread cutting shaft and located between the thread cutting base and the movable cutter head, a fixing portion is arranged on the second connecting portion, and the movable cutter head can move close to or far away from the fixing portion;

the wire clamping mechanism comprises a wire clamping base, a wire clamping sleeve connected with the wire clamping base and a wire clamping shaft arranged in the wire clamping base and the wire clamping sleeve in a penetrating way, the wire clamping sleeve comprises a wire clamping sleeve part, a first wire clamping connecting part arranged at one end of the wire clamping sleeve part and a second wire clamping connecting part arranged at the other end of the wire clamping sleeve part, the wire clamping sleeve part is of a hollow structure, one end of the wire clamping shaft penetrates through the wire clamping base, the wire clamping sleeve part and the second wire clamping connecting part, the wire clamping shaft is provided with a wire clamping spring which is positioned between the wire clamping base and the second wire clamping connecting part, one end of the wire clamping shaft is provided with a wire clamping joint, the outer diameter of the second wire clamping connecting part close to the wire clamping joint is gradually reduced, the outer diameter of the wire clamping joint close to the second wire clamping connecting part is gradually reduced, and a wire is clamped between the second wire clamping connecting part and the wire clamping joint.

The intelligent wire rewinding method is characterized by comprising the following steps: the feeding and discharging platform comprises a feeding and discharging driving mechanism arranged on one side of the rack, a feeding and discharging sliding rail mechanism in transmission connection with the feeding and discharging driving mechanism, a feeding and discharging rack arranged on the feeding and discharging sliding rail mechanism and used for mounting a take-up reel, a horizontal pushing mechanism and a vertical pushing mechanism which are arranged on the rack and used for pushing the take-up reel to roll to the tray mechanism;

the mounting plate is provided with a blanking pushing mechanism;

the feeding and discharging rack comprises a feeding and discharging bottom plate arranged on the feeding and discharging slide rail mechanism, two feeding and discharging vertical plates symmetrically arranged on the feeding and discharging bottom plate and two feeding and discharging support rods arranged between the two feeding and discharging vertical plates, the distance between the two feeding and discharging support rods is smaller than the maximum outer diameter of the take-up reel, waist-shaped through holes are formed in the feeding and discharging bottom plate, and the length direction of each waist-shaped through hole is consistent with that of the feeding and discharging bottom plate;

the horizontal pushing mechanism comprises a feeding horizontal cylinder and a feeding push plate connected with a piston rod of the feeding horizontal cylinder;

the vertical pushing mechanism comprises a feeding vertical cylinder and a lower bottom push plate connected with a piston rod of the feeding vertical cylinder, the lower bottom push plate penetrates through the waist-shaped through hole, and the length of the lower bottom push plate is matched with that of the take-up reel;

the unloading pushing mechanism comprises an unloading cylinder installed on the installation plate, a U-shaped connecting seat installed at the bottom of the unloading cylinder and an unloading push rod arranged on a vertical portion of the U-shaped connecting seat in a penetrating mode, the unloading push rod is arranged along the length direction of the take-up reel, and the vertical portion of the U-shaped connecting seat is an obtuse-angle triangular plate.

The wire rewinding method of the intelligent wire rewinding method is characterized in that: after the fifth step is finished, unloading the take-up reel is also carried out, and the specific process is as follows:

601, extending a horizontal cylinder, and driving a tray to slide along a sliding rail through a sliding block by a push plate and a vertical tray plate until the tray is positioned under a take-up reel with a full reel;

step 602, extending a lifting cylinder to push a horizontal plate to move upwards, and moving the horizontal plate upwards to push a tray to move upwards until the bottom of a take-up reel is attached to the tray;

603, the upper cylinder contracts to drive the locking block to move upwards through the positioning seat until the locking block is far away from the right middle sleeve, and simultaneously, the right cylinder contracts to enable the distance between the right center and the left center to be larger than the length of the take-up reel, so that the bottom of the take-up reel which is full is clamped into the tray;

step 604, contracting the lifting cylinder and the horizontal cylinder until the take-up reel full of the tray is positioned at the feeding and discharging rail;

605, operating a discharging cylinder to extend, wherein the discharging cylinder extends to send the full take-up reel into the loading and unloading frame through a loading and unloading rail by a discharging push rod;

and 606, reversely rotating the feeding and discharging motor, wherein the reversely rotating of the feeding and discharging motor drives the feeding and discharging sliding block to reversely slide along the feeding and discharging sliding rail through the U-shaped connecting block, and the feeding and discharging motor stops rotating until the take-up reel moves to a discharging position.

Compared with the prior art, the invention has the following advantages:

1. the adopted lifting and sliding mechanism comprises a lifting cylinder and a horizontal cylinder, lifting adjustment of the tray is realized through the lifting cylinder, and the horizontal movement of the tray is realized through the horizontal cylinder, so that on one hand, the axis of the wire coil is convenient to adjust, and the axis of the right center is coincident with the axis of the left center, and the clamping of the take-up reel is convenient; on the other hand, the unloading of the take-up reel with full reel is convenient.

2. The adopted left shaft is convenient for mounting the left center on one hand, so that the center driving part drives the left center to rotate, and the rotation of the take-up reel is realized, and the take-up is convenient; on the other hand, the installation of the rotary disc is convenient, so that the rotary disc is rotated through the rotary disc driving part, and the rotation of the rotary disc and the rotation of the take-up reel are separated from each other.

3. The wire clamping mechanism, the wire shearing mechanism and the wire winding mechanism are sequentially arranged on the adopted rotary disc, the wire clamping mechanism and the wire winding mechanism are matched to realize automatic wire pressing of an empty reel, and after the take-up reel is full, the wire shearing and knotting functions of wires can be realized through the wire clamping mechanism, the wire shearing mechanism and the wire winding mechanism, so that the manual participation is reduced, and the accuracy is improved.

4. The adopted feeding and discharging platform can realize the conveying of a plurality of empty take-up reels on one hand, so that the empty take-up reels are arranged between the left center part and the right center part; on the other hand, for unloading the full take-up reel, the full take-up reel enters the upper and lower material racks through the blanking pushing part, so that the full take-up reel is convenient to transport, and manual participation in the upper and lower take-up reels is reduced.

5. The adopted right top point part moves close to the left top point part so as to push the empty take-up reel to move close to the left top point part, so that the empty take-up reel is clamped between the left top point part and the right top point part; the right center part is far away from the left center part to move, so that the full take-up reel can be clamped into the tray.

6. The intelligent take-up method has the advantages of simple steps, convenience in implementation and higher automation degree, reduces the manual participation of the upper take-up reel and the lower take-up reel, and lightens the manual labor intensity so as to meet the requirements of an intelligent factory.

7. The intelligent take-up method is simple and convenient to operate and good in using effect, firstly, the take-up reel is conveyed, secondly, the take-up reel is lifted, the lifting of the take-up reel is driven by the lifting sliding mechanism to clamp the take-up reel, secondly, the take-up reel is taken up, in the take-up process of the take-up reel, the wire is wound by the winding displacement mechanism, and then when the take-up reel is full, the wire is cut off and knotted; and finally, the take-up reel is blanked, so that the automation degree of the take-up device is improved.

In conclusion, the automatic wire winding device is reasonable in design, manual work is reduced for winding up and down the wire winding disc, the labor intensity of the manual work is reduced, the automatic wire head pressing, full wire tail cutting and knotting functions of the empty winding disc can be achieved, and the empty winding disc and the full winding disc can be replaced, so that the requirements of an intelligent factory are met.

The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.

Drawings

FIG. 1 is a schematic structural diagram of an apparatus used in the present invention.

FIG. 2 is a schematic position diagram of the loading and unloading platform, the wire arranging mechanism, the wire clamping mechanism, the wire cutting mechanism and the wire winding mechanism according to the present invention.

Fig. 3 is a schematic structural view of the loading and unloading platform of the present invention.

Fig. 4 is a schematic structural diagram of the rack of the present invention.

Fig. 5 is a schematic structural view of a cable arranging mechanism according to the present invention.

Fig. 6 is a schematic structural view of the elevating sliding mechanism of the present invention.

FIG. 7 is a right side view of the lifting slider mechanism of the present invention with the lifting cylinder and guide rods removed

Fig. 8 is a schematic structural view of the tray of the present invention.

Fig. 9 is a schematic structural view of the winding mechanism of the present invention.

Fig. 10 is a sectional view taken along line a-a of fig. 9 with the bobbin holder removed.

Fig. 11 is a schematic structural diagram of the thread trimming mechanism of the present invention.

Fig. 12 is a schematic structural view of the wire clamping mechanism of the present invention.

Fig. 13 is a schematic view of the position of the cylinder of the present invention.

Fig. 14 is a flow chart of the intelligent wire rewinding method of the present invention.

Description of reference numerals:

1-lower guide wheel; 1-2-lower L-shaped support; 2-1-a flat cable motor;

2-a first U-shaped mount; 2-3-a coupler; 2-4-a screw rod;

2-5-a nut; 2-5-1-vertical connecting plate; 2-5-2-top connection plate;

2-5-3-a bottom connection plate; 2-5-4-wire arranging slide block; 2-5-wire arrangement slide rail;

2-5-6-flat cable slide rail base; 2-6-a second U-shaped mount; 2-7-connecting rod;

2-8-vertical plate; 2-9-wire arranging wheel; 3-1-tension wheel;

3-2-horizontal bar; 3-2-1-a hinge shaft; 3-4-upper limit rod;

3-5-lower limit rod; 4-1-a feeding and discharging motor; 4-2-feeding and discharging main belt pulleys;

4-3-feeding and discharging belt; 4-feeding and discharging from a belt pulley; 5, a frame;

5-1-base; 5-2-left mounting base; 5-3-right mounting base;

5-4-right mounting box; 5-vertical support plate; 5-6-horizontal support plate;

5-7-a feeding and discharging rail; 5-8-feeding and discharging track supporting plates; 6, a thread trimming mechanism;

6-1-trimming base; 6-2-trimming sleeve; 6-2-1-sleeve portion;

6-2-first connection; 6-2-3-second connecting part; 6-2-4-through the pore;

6-3-movable tool bit; 6-4-shear bobbin; 6-5-trimming spring;

6-trimming push plate; 6-7-fixed part; 7-a wire clamping mechanism;

7-1-a wire clamping base; 7-2-wire clamping sleeve; 7-2-1-a wire clamping sleeve portion;

7-2-a first wire clamping connection portion; 7-2-3-a second wire trap connection; 7-3-wire clamping joint;

7-4-a thread clamping shaft; 7-5-wire clamping spring; 7-6-wire clamping push plate;

8, a winding mechanism; 8-1-winding seat; 8-2-upper jaw;

8-2-1-upper jaw part; 8-2-upper winding connecting part; 8-2-3-link lug;

8-2-4-upper connecting rod; 8-3-lower jaw; 8-3-1-lower jaw part;

8-3-2-connecting seat; 8-4-rotation axis; 8-5-a hinge shaft;

8-6-vertical winding board; 8-7-a transmission shaft; 8-7-1-connecting plate;

8-7-2-cotter pin; 8-; 8-9-trimming spring;

8-10-winding push plate; 9-a turntable; 9-1-turntable motor;

9-1-turntable motor mounting bracket; 9-2-small belt wheel;

9-3-large belt wheel; 9-4 — a second left bearing; 9-5-inner spacer sleeve;

9-6-stop block; 9-7-nut; 9-8-turntable belt;

10-left centre; 10-1-left sleeve; 10-2 — a first left bearing;

10-3-left axis; 10-4 — a first left bearing end cap;

11-right centre; 11-1 — right axis; 11-2 — a right inner sleeve;

11-3-spring; 11-4-right inner end cap; 11-5-inner sleeve;

11-6-a sealing layer; 11-7-right bearing; 11-8-a limiting block;

11-8-1-threaded hole; 12-a take-up reel; 120-lifting sliding mechanism;

12-1-a guide sleeve; 12-2-guide post; 12-3-a lifting cylinder;

12-4-1-vertical slide rail seat; 12-4-2-slide block; 12-4-3-sliding rail;

12-5-horizontal plate; 12-6-trays; 12-6-1-a first stopper;

12-6-2-a second stopper; 12-6-3-a third limiting block; 12-6-4-a first mounting groove;

12-6-5-a second mounting groove; 12-6-a third mounting groove; 12-6-7-bolt;

12-6-8-vertical tray plate; 12-7-push plate; 12-8-horizontal cylinder;

12-8-1-L-shaped mounting plate; 12-9-a mounting plate; 12-10-reinforcing plate;

13-right cylinder; 13-1-right outer end cover; 13-2 — right outer sleeve;

13-3-right middle sleeve; 13-3-2-positioning grooves; 13-4-right middle end cap;

14-1 — upper vertical plate; 14-2-top plate; 14-3-top extension plate;

14-4-a first L-shaped mount; 14-5 — a first upper guide wheel; 14-6-a second upper guide wheel;

15-centre motor; 15-1 — drive pulley; 15-2-belts;

15-3-a driven pulley; 16-upper cylinder; 16-1-a locking block;

16-2-positioning seat; 17-a winding cylinder; 17-1-feeding and discharging bottom plate;

17-2-a vertical plate for feeding and discharging materials; 17-3-a feeding and discharging support rod; 17-4-kidney-shaped through holes;

17-5-feeding and discharging slide block; 18-a trimming cylinder; 18-1-feeding and discharging sliding rail bottom plate;

18-2-a loading and unloading slide rail seat; 18-3-a feeding and discharging slide rail; 18-4-U-shaped connecting block;

20-feeding horizontal cylinder; 20-1, a feeding push plate; 20-2-second cylinder triangular seat;

20-3-II shaped supporting seat; 20-4-a first cylinder cam; 21-feeding a vertical cylinder;

21-1-lower bottom push plate; 21-1-1-arc groove; 22-a blanking cylinder;

22-1-a blanking push rod; 22-2-U-shaped connecting seat; 23-1-a feeding and line clamping cylinder;

23-2-a blanking wire clamping cylinder; 24-L-shaped mounting base.

Detailed Description

As shown in fig. 1 and 14, an intelligent take-up method includes that an apparatus adopted in the method includes a frame 5, a center mechanism disposed on the frame 5 and used for mounting a take-up reel 12, a wire arranging mechanism mounted on the frame 5 and located above the center mechanism, a feeding and discharging platform disposed on the frame 5 and located at a rear side of the center mechanism, a lifting and sliding mechanism 120 disposed on the frame 5 and used for lifting and horizontally sliding the take-up reel 12, and a control module disposed on the frame 5;

the rack 5 comprises a base 5-1, a left mounting seat 5-2 arranged on the base 5-1 and a right mounting seat 5-3 arranged on the base 5-1, wherein a mounting plate 12-9 for mounting the lifting sliding mechanism 120 is arranged between the left mounting seat 5-2 and the right mounting seat 5-3; a feeding and discharging track 5-7 is arranged between the feeding and discharging platform and the lifting sliding mechanism 120;

the centre mechanism comprises a left centre part arranged on the left mounting seat 5-2 and a right centre part arranged on the right mounting seat 5-3, a gap is arranged between the left centre part and the right centre part, and the right centre part can be close to or far away from the left centre part;

the left centre part comprises a left shaft 10-3 arranged in a left sleeve 10-1 in a penetrating mode, a left centre 10 arranged at the end portion, close to a take-up reel 12, of the left shaft 10-3 and a centre driving part for driving the left shaft 10-3 to rotate, a rotary table 9 is arranged on the left shaft 10-3, a wire clamping mechanism 7, a wire shearing mechanism 6 and a wire winding mechanism 8 are sequentially arranged on the rotary table 9, the control module comprises a controller, and the centre driving part and the rotary table 9 are controlled by the controller, and the left centre part is characterized in that: the method comprises the following steps:

step one, conveying a take-up reel:

101, mounting a plurality of take-up reels 12 on a feeding and discharging support rod 17-3 on a feeding and discharging rack;

102, a controller controls a feeding and discharging motor 4-1 to rotate, the feeding and discharging motor 4-1 rotates to drive a feeding and discharging main belt pulley 4-2 to rotate, and the feeding and discharging main belt pulley 4-2 rotates to drive feeding and discharging driven belt pulleys 4-4 to transmit through a feeding and discharging belt 4-3;

103, in the process of rotating the feeding and discharging belt 4-3, driving the feeding and discharging slide block 17-5 to slide along the feeding and discharging slide rail 18-3 through the U-shaped connecting block 18-4 until the take-up reel 12 moves to a feeding position, and stopping the rotation of the feeding and discharging motor 4-1;

104, operating the feeding vertical cylinder 21 to extend, and pushing the take-up reel 12 to move upwards by the lower bottom push plate 21-1 through the waist-shaped through hole 17-4 until the bottom of the take-up reel 12 is flush with the feeding and discharging rail 5-7;

105, operating the feeding horizontal cylinder 20 to extend, and pushing the take-up reel 12 to be conveyed to the tray 12-6 through the feeding and discharging rail 5-7 by the feeding push plate 20-1; wherein, the take-up reel 12 is positioned between the two limit blocks;

step two, ascending of the take-up reel:

step 201, extending a lifting cylinder 12-3 to push a horizontal plate 12-5 to move upwards, and moving a guide column 12-2 upwards along a guide sleeve 12-1 in the process that the horizontal plate 12-5 moves upwards;

step 202, in the process that the horizontal plate 12-5 moves upwards, the horizontal plate 12-5 drives the take-up reel 12 on the tray 12-6 to move upwards until the axis of the take-up reel 12 and the axis of the right center 11 coincide with the axis of the left center 10;

step three, clamping of a take-up reel:

step 301, the right cylinder 13 extends to push the right middle sleeve 13-3 and the right inner sleeve 11-2 to slide along the right outer sleeve 13-2 close to the left center 10 through the right middle end cover 13-4;

step 302, in the process that the right center 11 moves close to the left center 10, the right center 11 drives the take-up reel 12 and the tray 12-6 to slide along the sliding rail 12-4-3 through the sliding block 12-4-2 until the take-up reel 12 is clamped between the right center 11 and the left center 10; wherein, the take-up reel 12 extrudes the right center 11, the extrusion spring 11-3 contracts, and the horizontal cylinder 12-8 passively extends;

303, extending the upper cylinder 16 to push the locking block 16-1 to move downwards through the positioning seat 16-2 until the locking block 16-1 extends into the positioning groove 13-3-2 on the right middle sleeve 13-3, so as to realize locking of the right middle sleeve 13-3 and the right center 11;

step 304, the lifting cylinder 12-3 contracts to drive the horizontal plate 12-5 and the tray 12-6 to move downwards, the horizontal cylinder 12-8 contracts, and the horizontal cylinder 12-8 contracts to drive the tray 12-6 to reversely slide along the sliding rail 12-4-3 through the sliding block 12-4-2 and the vertical tray plate 12-6-8 through the push plate 12-7;

step four, taking up the wire of the take-up reel:

step 401, passing a wire to be wound through a first upper guide wheel 14-5, a second upper guide wheel 14-6, a tension wheel 3-1, a lower guide wheel 1-1 and a wire arranging wheel 2-9 in sequence;

step 402, manually clamping the wire passing through the wire arranging wheel 2-9 between a wire clamping joint 7-3 and a second wire clamping connecting part 7-2-3 in the wire clamping mechanism, then controlling a turntable motor 9-1 to drive a turntable 9 to rotate through a small belt pulley 9-2, a turntable belt 9-8 and a large belt pulley 9-3 by a controller, and simultaneously enabling the wire arranging part to act, and driving the wire to be wound to a take-up reel 12 by the wire clamping mechanism;

step 403, stopping the rotation of the turntable 9 until the number of turns of the turntable 9 reaches the set number of turns of the line pressing; wherein, the number of turns of the pressing line is set to be 3-5 turns;

404, controlling the tip motor 15 to rotate by the controller, driving a driving belt pulley 15-1 to rotate by the rotation of the tip motor 15, driving a driven belt pulley 15-3 to rotate by the rotation of the driving belt pulley 15-1 through a belt 15-2, driving a left shaft 10-3 to rotate by the rotation of the driven belt pulley 15-3, and driving a take-up reel 12 to rotate by the rotation of the left shaft 10-3 through a left tip 10 to realize the take-up of a wire;

meanwhile, in the process of taking up the wire by rotating the take-up reel 12, the wire arranging motor 2-1 rotates to drive the connecting rod part to move horizontally through the lead screw horizontal adjusting part, and the connecting rod part moves horizontally to drive the wire arranging wheel 2-9 to move along the length direction of the take-up reel 12 so as to realize wire arrangement of the wire;

step five, cutting and knotting the wires:

step 501, when the take-up reel 12 is full, the center motor 15 stops driving the take-up reel 12 to stop rotating, and the turntable motor 9-1 drives the turntable 9 to rotate;

502, the wire passing through the wire arrangement wheel 2-9 is placed between the wire cutting mechanism 6 and the wire winding mechanism 8, and the turntable 9 rotates to drive the wire to be wound on the upper jaw part 8-2-1 and the lower jaw part 8-3-1 until the turntable 9 rotates for one circle;

step 503, feeding the wire rod between the upper clamp part 8-2 and the lower clamp part 8-3 through the wire arranging wheel 2-9;

step 504, the turntable motor 9-1 drives the turntable 9 to rotate reversely, and the wire passing through the upper clamping part 8-2 and the lower clamping part 8-3 firstly passes through a channel between the movable tool bit 6-3 and the fixed part 6-7 and then is clamped between the wire clamping joint 7-3 and the second wire clamping connecting part 7-2-3;

505, the take-up reel 12 starts to rotate between the wire clamping and wire clamping joint 7-3 and the second wire clamping connection part 7-2-3;

meanwhile, the wire shearing cylinder 18 extends to drive the wire shearing shaft 6-4 to move through the wire shearing push plate 6-6, and the wire shearing shaft 6-4 moves to drive the movable cutter head 6-3 to move close to the fixed part 6-7, so that the movable cutter head 6-3 shears the wire;

meanwhile, the winding cylinder 17 extends to push the transmission shaft 8-7 to move through the winding push plate 8-10, the transmission shaft 8-7 moves to push the connecting seat 8-3-2 in the lower jaw part 8-3 to rotate around the hinge shaft 8-5 and the rotating shaft 8-4 through the connecting plate 8-7-1, so that the plane of the connecting seat 8-3-2 is attached to the plane of the upper connecting rod 8-2-4 to clamp the wires between the upper jaw part 8-2 and the lower jaw part 8-3, and the wires wound on the upper jaw part 8-2-1 and the lower jaw part 8-3-1 fall off;

step 506, the take-up reel 12 continues to rotate, and the end of the wire clamped between the lower jaw part 8-3-1 and the upper jaw part 8-2-1 falls off, so that knotting of the wire is realized.

As shown in fig. 5, in the present embodiment, the traverse mechanism includes an upper guide member, a tension adjustment member, a traverse member and a lower guide member, which are disposed on the left mounting base 5-2, the upper guide member includes an upper guide bracket, a first upper guide wheel 14-5 and a second upper guide wheel 14-6, which are mounted on the upper guide bracket, and a gap is disposed between the first upper guide wheel 14-5 and the second upper guide wheel 14-6;

the lower guide component comprises a lower L-shaped support 1-2 and a lower guide wheel 1-1 arranged on the lower L-shaped support 1-2; the winding displacement component comprises an upper shell arranged on a left mounting seat 5-2, a winding displacement motor 2-1 arranged in the upper shell, a screw rod horizontal adjusting piece connected with the winding displacement motor 2-1, a connecting rod component connected with the screw rod horizontal adjusting piece, and a winding displacement wheel 2-9 arranged on the connecting rod component, wherein the winding displacement wheel 2-9 moves along the length direction of a take-up reel 12, and a winding displacement sliding component for the connecting rod component to slide is arranged in the upper shell.

As shown in fig. 6, 7 and 8, in the present embodiment, the lifting and sliding mechanism 120 includes a lifting cylinder 12-3 mounted on the mounting plate 12-9, a horizontal plate 12-5 mounted on the top of the lifting cylinder 12-3, a horizontal cylinder 12-8 mounted on the horizontal plate 12-5, and a tray 12-6 connected to the horizontal cylinder 12-8, wherein the tray 12-6 can move toward or away from the left center part;

the tray 12-6 is provided with a first limiting block 12-6-1, a second limiting block 12-6-2, a third limiting block 12-6-3, a first mounting groove 12-6-4 attached to the first limiting block 12-6-1, a second mounting groove 12-6-5 attached to the second limiting block 12-6-2, and a third mounting groove 12-6-6 attached to the third limiting block 12-6-3.

In the embodiment, the right centre part comprises a right outer sleeve 13-2, a right middle sleeve 13-3 and a right inner sleeve 11-2 which are sequentially arranged from outside to inside, a right shaft 11-1 which is rotatably arranged in the right inner sleeve 11-2 and a right centre 11 which is arranged at the end part of the right shaft 11-1 extending out of the right inner sleeve 11-2;

one end of the right outer sleeve 13-2 is provided with a right outer end cap 13-1, the right outer end cap 13-1 is provided with a right cylinder 13 which drives the right middle sleeve 13-3 and the right inner sleeve 11-2 to slide along the length direction of the right outer sleeve 13-2, the right outer sleeve 13-2 is provided with an upper cylinder 16 which positions the right middle sleeve 13-3 and the right inner sleeve 11-2, and a spring 11-3 is arranged between the right middle sleeve 13-3 and the right inner sleeve 11-2.

In the embodiment, the centre driving part comprises a centre motor 15 arranged on the base 5-1 and a centre transmission part for connecting the centre motor 15 and the left shaft 10-3, the centre transmission part comprises a driving belt pulley 15-1 arranged on the centre motor 15, a driven belt pulley 15-3 arranged on the output end of the left shaft 10-3 extending out of the left sleeve 10-1 and a belt 15-2 for driving and connecting the driving belt pulley 15-1 and the driven belt pulley 15-3;

the left mounting seat 5-2 is provided with a turntable driving part for driving the turntable 9 to rotate, the turntable driving part comprises a turntable motor 9-1 arranged on the left mounting seat 5-2, a small belt wheel 9-2 arranged on the turntable motor 9-1 and a large belt wheel 9-3 arranged on a left shaft 10-3 and driving the turntable 9 to rotate, and the small belt wheel 9-2 is in transmission connection with the large belt wheel 9-3 through a turntable belt 9-8.

As shown in fig. 9 and 10, in the present embodiment, the winding mechanism 8 includes a winding base 8-1 installed on the turntable 9, two vertical winding plates 8-6 symmetrically installed on the winding base 8-1, and an upper nipper part 8-2 installed between the two vertical winding plates 8-6, a transmission shaft 8-7 which is arranged in the winding seat 8-1 and the upper jaw part 8-2 in a penetrating way, and a lower jaw part 8-3 which is connected with one end of the transmission shaft 8-7 in a transmission way, a winding air cylinder 17 for pushing the transmission shaft 8-7 is arranged on the left mounting seat 5-2, the winding air cylinder 17 pushes the lower clamping part 8-3 to be close to or far away from the upper clamping part 8-2, and a rotating shaft 8-4 for the lower clamping part 8-3 to rotate penetrates through the two vertical winding plates 8-6.

As shown in fig. 11 and 12, in this embodiment, the thread cutting mechanism 6 includes a thread cutting base 6-1, a thread cutting sleeve 6-2 connected to the thread cutting base 6-1, a thread cutting spool 6-4 inserted into the thread cutting base 6-1 and the thread cutting sleeve 6-2, and a movable tool bit 6-3 mounted on the thread cutting spool 6-4, the thread cutting sleeve 6-2 includes a sleeve portion 6-2-1, a first connecting portion 6-2-2 mounted at one end of the sleeve portion 6-2-1, and a second connecting portion 6-2-3 mounted at the other end of the sleeve portion 6-2-1, the sleeve portion 6-2-1 is a hollow structure, one end of the thread cutting spool 6-4 passes through the thread cutting base 6-1 and the sleeve portion 6-2-1 and extends into the second connecting portion 6-2-3, a trimming spring 6-5 is arranged on the trimming shaft 6-4, the trimming spring 6-5 is positioned between the trimming base 6-1 and the movable cutter head 6-3, a fixed part 6-7 is arranged on the second connecting part 6-2-3, and the movable cutter head 6-3 can move close to or far away from the fixed part 6-7;

the thread clamping mechanism 7 comprises a thread clamping base 7-1, a thread clamping sleeve 7-2 connected with the thread clamping base 7-1 and a thread clamping shaft 7-4 arranged in the thread clamping base 7-1 and the thread clamping sleeve 7-2 in a penetrating manner, the thread clamping sleeve 7-2 comprises a thread clamping sleeve part 7-2-1, a first thread clamping connecting part 7-2-2 arranged at one end of the thread clamping sleeve part 7-2-1 and a second thread clamping connecting part 7-2-3 arranged at the other end of the thread clamping sleeve part 7-2-1, the thread clamping sleeve part 7-2-1 is of a hollow structure, one end of the thread clamping shaft 7-4 penetrates through the thread clamping base 7-1, the thread clamping sleeve part 7-2-1 and the second thread clamping connecting part 7-2-3, the wire clamping base 7-1 and the second wire clamping connecting portion 7-2-3 are arranged on the wire clamping shaft 7-4, the wire clamping spring 7-5 is located between the wire clamping base 7-1 and the second wire clamping connecting portion 7-2-3, a wire clamping connector 7-3 is arranged at one end of the wire clamping shaft 7-4, the outer diameter of the second wire clamping connecting portion 7-2-3 close to the wire clamping connector 7-3 is gradually reduced, the outer diameter of the wire clamping connector 7-3 close to the second wire clamping connecting portion 7-2-3 is gradually reduced, and a wire is clamped between the second wire clamping connecting portion 7-2-3 and the wire clamping connector 7-3.

As shown in fig. 2 and 3, in this embodiment, the feeding and discharging platform includes a feeding and discharging driving mechanism disposed on one side of the frame 5, a feeding and discharging slide rail mechanism in transmission connection with the feeding and discharging driving mechanism, a feeding and discharging rack mounted on the feeding and discharging slide rail mechanism and used for mounting the take-up reel 12, and a horizontal pushing mechanism and a vertical pushing mechanism disposed on the frame 5 and used for pushing the take-up reel 12 to roll to the tray mechanism;

a blanking pushing mechanism is arranged on the mounting plate 12-9;

the feeding and discharging frame comprises a feeding and discharging bottom plate 17-1 arranged on the feeding and discharging sliding rail mechanism, two feeding and discharging vertical plates 17-2 symmetrically arranged on the feeding and discharging bottom plate 17-1 and two feeding and discharging support rods 17-3 arranged between the two feeding and discharging vertical plates 17-2, the distance between the two feeding and discharging support rods 17-3 is smaller than the maximum outer diameter of the take-up reel 12, a waist-shaped through hole 17-4 is formed in the feeding and discharging bottom plate 17-1, and the length direction of the waist-shaped through hole 17-4 is consistent with the length direction of the feeding and discharging bottom plate 17-1;

the horizontal pushing mechanism comprises a feeding horizontal cylinder 20 and a feeding push plate 20-1 connected with a piston rod of the feeding horizontal cylinder 20;

the vertical pushing mechanism comprises a feeding vertical cylinder 21 and a lower bottom push plate 21-1 connected with a piston rod of the feeding vertical cylinder 21, the lower bottom push plate 21-1 penetrates through the waist-shaped through hole 17-4, and the length of the lower bottom push plate 21-1 is matched with that of the take-up reel 12;

the blanking pushing mechanism comprises a blanking cylinder 22 arranged on the mounting plate 12-9, a U-shaped connecting seat 22-2 arranged at the bottom of the blanking cylinder 22 and a blanking push rod 22-1 arranged on a vertical part of the U-shaped connecting seat 22-2 in a penetrating mode, the blanking push rod 22-1 is arranged along the length direction of the take-up reel 12, and the vertical part of the U-shaped connecting seat 22-2 is an obtuse-angle triangular plate.

In the embodiment, the feeding and discharging motor 4-1, the turntable motor 9-1 and the center motor 15 are controlled by a controller.

In this embodiment, the second connecting portion 6-2-3 is provided with a through hole 6-2-4 through which the shear wire shaft 6-4 is inserted.

In this embodiment, the lower bottom push plate 21-1 is provided with an arc-shaped groove 21-1-1.

In the embodiment, as shown in fig. 4, a horizontal support plate 5-6 is arranged in the right mounting seat 5-3, two vertical support plates 5-5 arranged in parallel are arranged in the top of the right mounting seat 5-3 and between the horizontal support plates 5-6, the left sleeve 10-1 is arranged in the two vertical support plates 5-5, and two ends of the left sleeve 10-1 extend out of the vertical support plates 5-5.

In this embodiment, the right mounting base 5-3 is provided with a right mounting box 5-4, the right outer sleeve 13-2 is inserted into the right mounting box 5-4, and two ends of the right mounting box 5-4 extend out of the right mounting box 5-4.

In this embodiment, the mounting plate 12-9 is provided with a feeding and discharging rail support plate 5-8 for mounting the feeding and discharging rail 5-7.

In this embodiment, the upper guide bracket includes two upper vertical plates 14-1 mounted on the left mounting seat 5-2, a top plate 14-2 mounted on the two upper vertical plates 14-1, and a top extension plate 14-3 mounted on the top plate 14-2, a first L-shaped mounting seat 14-4 and a second L-shaped mounting seat are disposed at the bottom of the extending end of the top extension plate 14-3, the first upper guide wheel 14-5 is mounted on the first L-shaped mounting seat 14-4, and the second upper guide wheel 14-6 is mounted on the second L-shaped mounting seat.

In the embodiment, the lead screw horizontal adjusting piece comprises a lead screw 2-4 connected with an output shaft of a wire arranging motor 2-1, a screw 2-5 installed on the lead screw 2-4 and a vertical connecting plate 2-5-1 connected with the screw 2-5, wherein a top connecting plate 2-5-2 is arranged at the top of the vertical connecting plate 2-5-1, and a bottom connecting plate 2-5-3 is arranged at the bottom of the vertical connecting plate 2-5-1.

In this embodiment, the flat cable sliding component includes a first U-shaped mounting base 2-2 disposed on the left mounting base 5-2, a flat cable slide rail base 2-5-6 disposed in the bottom of the first U-shaped mounting base 2-2, and a flat cable slide rail 2-5-5 mounted on the flat cable slide rail base 2-5-6, a flat cable slide block 2-5-4 connected to a bottom connecting plate 2-5-3 is disposed on the flat cable slide rail 2-5-5, one end of the screw rod 2-4 is in transmission connection with an output shaft of a flat cable motor 2-1 through a coupling 2-3, and bearings for rotatably mounting the screw rod 2-4 are disposed on two vertical portions of the first U-shaped mounting base 2-2.

In this embodiment, the left mounting seat 5-2 is provided with an upper housing for mounting the wire arranging component, the connecting rod component comprises a second U-shaped mounting seat 2-6 arranged on the top connecting plate 2-5-2, a connecting rod 2-7 with one end mounted on the vertical part of the second U-shaped mounting seat 2-6, and a vertical plate 2-8 arranged at one end of the connecting rod 2-7 extending out of the upper housing, the wire arranging wheel 2-9 is mounted on the vertical plate 2-8, and the axis of the wire arranging wheel 2-9 is vertically arranged with the vertical plate 2-8.

The lower L-shaped support 1-2 is mounted outside the upper housing.

In this embodiment, the tensioning adjustment component includes a tensioning wheel 3-1 and a horizontal rod 3-2 for mounting the tensioning wheel 3-1, the upper vertical plate 14-1 is provided with a hinge shaft 3-2-1 for rotatably mounting the horizontal rod 3-2, the upper vertical plate 14-1 is provided with an upper limit rod 3-4, and the side surface of the upper housing close to the right mounting seat 5-3 is provided with a lower limit rod 3-5.

In this embodiment, the horizontal plate 12-5 is provided with a sliding component for sliding the tray 12-6, the sliding component includes two vertical sliding rail seats 12-4-1 symmetrically arranged on the horizontal plate 12-5, a sliding rail 12-4-3 installed on the top of the vertical sliding rail seat 12-4-1, and a sliding block 12-4-2 installed on the sliding rail 12-4-3, the bottom of the tray 12-6 is connected with the top of the sliding block 12-4-2, and the horizontal cylinder 12-8 is located between the two vertical sliding rail seats 12-4-1.

In the embodiment, an L-shaped mounting plate 12-8-1 for mounting a horizontal cylinder 12-8 is arranged on the horizontal plate 12-5, a push plate 12-7 is arranged on a piston rod of the horizontal cylinder 12-8, a vertical tray plate 12-6-8 is arranged at the bottom of the tray 12-6, the push plate 12-7 is connected with the vertical tray plate 12-6-8, and the piston rod of the horizontal cylinder 12-8 drives the tray 12-6 to slide along a slide rail 12-4-3 through a slide block 12-4-2.

In this embodiment, the base 5-1 is provided with two guide components, the two guide components are symmetrically arranged with respect to the lifting cylinder 12-3, the guide components include guide posts 12-2 and guide sleeves 12-1 sleeved on the guide posts 12-2, the mounting plate 12-9 is provided with a reinforcing plate 12-10 for mounting the guide sleeves 12-1, the guide sleeves 12-1 are mounted on the mounting plate 12-9 through the reinforcing plate 12-10, and the guide posts 12-2 penetrate through the guide sleeves 12-1 and extend into the bottom of the mounting plate 12-9.

In this embodiment, the top of the lifting cylinder 12-3 is connected to the bottom of the horizontal plate 12-5 through a pushing plate, and the top of the guiding column 12-2 is connected to the reinforcing plate 12-10.

In this embodiment, the first limiting block 12-6-1, the second limiting block 12-6-2 and the third limiting block 12-6-3 are arranged along the length direction of the tray 12-6, the length directions of the first limiting block 12-6-1, the second limiting block 12-6-2 and the third limiting block 12-6-3 are all consistent with the width direction of the tray 12-6, and the distance between the first limiting block 12-6-1 and the second limiting block 12-6-2 is larger than the distance between the second limiting block 12-6-2 and the third limiting block 12-6-3.

In this embodiment, in actual use, the first stopper 12-6-1, the second stopper 12-6-2, and the third stopper 12-6-3 are all detachably mounted on the tray 12-6 by bolts 12-6-7.

In this embodiment, the first limiting block 12-6-1 and the second limiting block 12-6-2, and the first mounting groove 12-6-4 and the second mounting groove 12-6-5 are provided to mount the take-up reel 12 with a length of 154mm in the first mounting groove 12-6-4 and the second mounting groove 12-6-5, and the first limiting block 12-6-1 and the second limiting block 12-6-2 limit two end faces of the take-up reel 12 with a length of 154mm, so as to avoid deviation of the take-up reel 12 and improve stability of the take-up reel 12.

When the take-up reel 12 with the length of 220mm needs to be installed, the second limiting block 12-6-2 is removed, the first limiting block 12-6-1, the third limiting block 12-6-3, the first installation groove 12-6-4 and the third installation groove 12-6-6 are arranged, the purpose is to install the take-up reel 12 with the length of 220mm in the first installation groove 12-6-4 and the third installation groove 12-6-6, the two end faces of the take-up reel 12 with the length of 220mm are limited through the first limiting block 12-6-1 and the third limiting block 12-6-3, the deviation of the take-up reel 12 is avoided, the stability of the take-up reel 12 is improved, and the application range is widened.

In this embodiment, in practical use, the other end of the right outer sleeve 13-2 has an opening portion to facilitate the insertion or extension of the right middle sleeve 13-3 and the right inner sleeve 11-2.

In this embodiment, in actual use, one end of the right middle sleeve 13-3 is provided with a right middle end cover 13-4, a cylinder body of the right cylinder 13 is mounted on the right outer end cover 13-1, and a piston rod of the right cylinder 13 is connected with the right middle end cover 13-4 through the right outer end cover 13-1.

In this embodiment, in actual use, two ends of the right shaft 11-1 are sleeved with right bearings 11-7, an outer side wall of the right bearing 11-7 is connected with an inner side wall of the right inner sleeve 11-2, two ends of the right inner sleeve 11-2 are provided with right inner end caps 11-4, the two right inner end caps 11-4 realize axial limiting of the two right bearings 11-7, one end of the spring 11-3 is abutted to the inside of the right middle end cap 13-4, and the other end of the spring 11-3 is abutted to the outside of one right inner end cap 11-4.

In this embodiment, in actual use, two ends of the right inner end cap 11-4 and the right inner sleeve 11-2 are in threaded connection, an end of the right middle end cap 13-4 and the right inner sleeve 11-2 are in threaded connection, and the right outer end cap 13-1 is connected with one end of the right outer sleeve 13-2 through a bolt.

In this embodiment, in actual use, an inner sleeve 11-5 is sleeved on an end portion of the right shaft 11-1 close to the right center 11, a sealing layer 11-6 is arranged in the other right inner end cover 11-4, the inner sleeve 11-5 penetrates through the other right inner end cover 11-4 and the sealing layer 11-6, and the sealing layer 11-6 is sleeved on the right shaft 11-1.

In this embodiment, the sealing layer 11-6 is an industrial felt in actual use.

In this embodiment, in actual use, the right inner sleeve 11-2 is provided with a limit block 11-8, a threaded hole 11-8-1 is formed in the limit block 11-8, the limit block 11-8 is connected with the outer side wall of the right inner sleeve 11-2 through a bolt, a groove for mounting the limit block 11-8 is formed in the outer side wall of the right inner sleeve 11-2, the outer diameter of a circle where the outer side surface of the limit block 11-8 is located is smaller than the outer diameter of the right middle sleeve 13-3, and a mounting hole for the limit block 11-8 to pass through is formed in the right middle sleeve 13-3.

In this embodiment, in actual use, the right outer sleeve 13-2 is provided with a positioning seat 16-2, the upper cylinder 16 is provided with a locking block 16-1, a through passage for the locking block 16-1 to penetrate is provided in the positioning seat 16-2, the right middle sleeve 13-3 is provided with a plurality of positioning grooves 13-3-2 matched with the locking block 16-1, and the top of the locking block 16-1 is inserted into the positioning grooves 13-3-2 to lock the right middle sleeve 13-3.

In this embodiment, the left shaft 10-3 includes a first shaft section, a second shaft section, a third shaft section, a fourth shaft section and a fifth shaft section, which are connected in sequence, the second shaft section and the fourth shaft section are symmetrically arranged about the third shaft section, the first shaft section and the fifth shaft section are symmetrically arranged about the third shaft section, the outer diameter of the first shaft section, the outer diameter of the second shaft section and the outer diameter of the third shaft section are gradually increased, the outer diameter of the third shaft section, the outer diameter of the fourth shaft section and the outer diameter of the fifth shaft section are gradually decreased, and the length of the third shaft section is smaller than the length of the left sleeve 10-1.

In this embodiment, in actual use, the second shaft segment is provided with a first group of left bearing assemblies, the fourth shaft segment is provided with a second group of left bearing assemblies, and the first group of left bearing assemblies and the second group of left bearing assemblies are symmetrically arranged. The structure of first left bearing assembly of group and the left bearing assembly of second group is the same, just first left bearing assembly of group and the left bearing assembly of second group all include two first left bearings 10-2, set up and are in first left bearing end cover 10-4 and the cover of first left bearing one end are established at first week side retaining ring on two first left bearing lateral walls, two first left bearing end cover is located the both ends of left sleeve 10-1, two the tip of first week side retaining ring all extends to the both ends of left sleeve 10-1, just first left bearing end cover with first week side retaining ring all is connected with the both ends of left sleeve 10-1.

In this embodiment, in practical use, the left mounting base 5-2 is provided with a turntable motor mounting bracket 9-1-1 for mounting the turntable motor 9-1.

In this embodiment, in actual use, a third group of left bearing assemblies for rotatably mounting the turntable 9 is arranged on the fifth shaft section, and each third group of left bearing assemblies includes an inner spacer 9-5 sleeved on the fifth shaft section, two second left bearings 9-4 mounted on the inner spacer 9-5, a stopper 9-6 connected between the inner spacer 9-5 and the second left bearings 9-4, and a nut 9-7 sleeved on the inner spacer 9-5 near the end of the left tip 10, where the end of the inner spacer 9-5 is connected to the first left bearing end cap.

In this embodiment, in actual use, the turntable 9 includes a turntable ring and a turntable connecting sleeve integrally formed with the turntable ring, and an inner side wall of the turntable connecting sleeve is connected to an outer side wall of the second left bearing 9-4.

In this embodiment, the large belt pulley 9-3 is provided with a bolt, and the bolt extends into the bottom end of the large belt pulley 9-3 and abuts against the outer side wall of the turntable connecting sleeve, so that the transmission connection between the turntable connecting sleeve and the large belt pulley 9-3 is realized, and the transmission connection between the turntable 9 and the large belt pulley 9-3 is further realized.

In the embodiment, the upper jaw part 8-2 comprises an upper winding connecting part 8-2-2, an upper connecting rod 8-2-4 connected with the upper winding connecting part 8-2-2 and an upper jaw part 8-2-1 integrally formed with the upper connecting rod 8-2-4, the end part of the upper winding connecting part 8-2-2 close to the winding seat 8-1 is provided with a connecting lug 8-2-3, the upper winding connecting part 8-2-2 is a U-shaped seat, the transmission shaft 8-7 penetrates through the winding seat 8-1 and the upper winding connecting part 8-2-2, the transmission shaft 8-7 is sleeved with a trimming spring 8-9, one end of the trimming spring 8-9 is abutted against the winding seat 8-1, the other end of the trimming spring 8-9 is connected with the inside of the upper winding connecting part 8-2-2 in an abutting mode.

In this embodiment, the lower jaw portion 8-3 includes a connecting seat 8-3-2 and a lower jaw portion 8-3-1 integrally formed with the connecting seat 8-3-2, a side surface of the upper connecting rod 8-2-4 close to the connecting seat 8-3-2 is a plane, a waist-shaped hole for a hinge shaft 8-5 to penetrate through and a through hole for a rotating shaft 8-4 to be installed are formed in the connecting seat 8-3-2, and side walls of the waist-shaped hole and a side surface of the connecting seat 8-3-2 close to a transmission shaft 8-7 are minor arcs.

In this embodiment, the other end of the transmission shaft 8-7 extending out of the winding seat 8-1 is provided with a winding push plate 8-10, one end of the transmission shaft 8-7 extending out of the upper winding connecting part 8-2-2 is provided with two connecting plates 8-7-1, the connecting seat 8-3-2 extends into the two connecting plates 8-7-1, one end of the hinge shaft 8-5 passes through one connecting plate 8-7-1, the connecting seat 8-3-2 and the other connecting plate 8-7-1, and one end of the hinge shaft 8-5 is provided with a cotter pin 8-7-2.

In this embodiment, the other end of the trimming shaft 6-4 extending out of the trimming base 6-1 is provided with a trimming push plate 6-6, a vertical support plate 5-5 close to the turntable 9 is provided with a wire winding cylinder 17 matched with the wire winding push plate 8-10, and the vertical support plate 5-5 close to the turntable 9 is provided with a trimming cylinder 18 matched with the trimming push plate 6-6.

As shown in fig. 13, in this embodiment, the other end of the wire clamping shaft 7-4 extending out of the wire clamping base 7-1 is provided with a wire clamping push plate 7-6, and the vertical support plate 5-5 close to the turntable 9 is provided with a feeding wire clamping cylinder 23-1 and a discharging wire clamping cylinder 23-2 which are matched with the wire clamping push plate 7-6.

In this embodiment, the frame 5 is provided with an L-shaped mounting base 24, and the L-shaped mounting base 24 is provided with a pulley mounting base for mounting the belt pulleys 4-4.

In this embodiment, the feeding and discharging driving mechanism comprises a feeding and discharging motor 4-1, a feeding and discharging main belt pulley 4-2 mounted on an output shaft of the feeding and discharging motor 4-1, a feeding and discharging secondary belt pulley 4-4 mounted at one end of the L-shaped mounting base 24, and a feeding and discharging belt 4-3 in transmission connection with the feeding and discharging main belt pulley 4-2 and the feeding and discharging secondary belt pulley 4-4, wherein the feeding and discharging belt 4-3 is located on one side of the L-shaped mounting base 24 and is arranged along the length direction of the rack 5.

In the embodiment, the feeding and discharging slide rail mechanism comprises a feeding and discharging slide rail bottom plate 18-1 arranged at the top of the L-shaped mounting base 24, two feeding and discharging slide rail seats 18-2 vertically and symmetrically arranged on the feeding and discharging slide rail bottom plate 18-1, and a feeding and discharging slide rail 18-3 arranged on the feeding and discharging slide rail seat 18-2, wherein the feeding and discharging slide rail 18-3 and the feeding and discharging belt 4-3 are identical in length direction, a U-shaped connecting block 18-4 is arranged on the feeding and discharging belt 4-3, the U-shaped connecting block 18-4 is connected with the feeding and discharging bottom plate 17-1, the number of the U-shaped connecting blocks 18-4 is two, the two U-shaped connecting blocks 18-4 are positioned at two ends of the feeding and discharging bottom plate 17-1, and a feeding and discharging slide block, the feeding and discharging slide block 17-5 slides along the feeding and discharging slide rail 18-3.

In the embodiment, the bottom of the U-shaped connecting block 18-4 is provided with a belt connecting plate, the belt connecting plate is positioned on the lower surface of the feeding and discharging belt 4-3, and the feeding and discharging belt 4-3 is in transmission connection with the feeding and discharging bottom plate 17-1 through the U-shaped connecting block 18-4.

In this embodiment, the L-shaped mounting base 24 is provided with a feeding horizontal cylinder seat for mounting the feeding horizontal cylinder 20, the feeding horizontal cylinder seat comprises a first cylinder triangular seat 20-4, a second cylinder triangular seat 20-3 and a second cylinder triangular seat 20-2 which are sequentially connected from bottom to top, and the feeding horizontal cylinder 20 is mounted on the second cylinder triangular seat 20-2.

In this embodiment, the center motor 15 can refer to a variable frequency motor Y2VP100L2-4, the flat cable motor 2-1 can refer to an ECMA-C20602 servo motor, and the feeding and discharging motor 4-1 and the turntable motor 9-1 can refer to an ECMA-C20602SS servo motor.

In this embodiment, the controller is a single chip microcomputer, an ARM microcontroller, a DSP microcontroller, a PLC module, or a computer.

In the embodiment, when the wire is clamped between the wire clamping joint 7-3 and the second wire clamping connecting part 7-2-3 in the wire clamping mechanism in the step 402, the wire is clamped through the feeding wire clamping cylinder 23-1;

in this embodiment, the wire rod is clamped between the wire clamping joint 7-3 and the second wire clamping connection portion 7-2-3 in step 504, and the specific process is as follows: the blanking wire clamping cylinder 23-2 extends, the blanking wire clamping cylinder 23-2 extends to push the wire clamping shaft 7-4 to move through the wire clamping push plate 7-6, and the wire clamping shaft 7-4 moves to push the wire clamping connector 7-3 to move away from the second wire clamping connecting part 7-2-3, so that the wire passing through the space between the movable tool bit 6-3 and the fixed part 6-7 passes through the space between the wire clamping connector 7-3 and the second wire clamping connecting part 7-2-3; then the blanking wire clamping cylinder 23-2 contracts, and the wire clamping spring 7-5 resets, so that the wire is clamped between the wire clamping joint 7-3 and the second wire clamping connecting part 7-2-3.

In this embodiment, during actual use, the full take-up reel 12 can be transported by the AGV trolley after being unloaded.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and all simple modifications, changes and equivalent structural changes made to the above embodiment according to the technical spirit of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. An intelligent wire rewinding method comprises the following steps that an adopted device comprises a rack (5), a tip mechanism arranged on the rack (5) and used for installing a wire rewinding disk (12), a wire arranging mechanism arranged on the rack (5) and located above the tip mechanism, a feeding and discharging platform arranged on the rack (5) and located on the rear side of the tip mechanism, a lifting and sliding mechanism (120) arranged on the rack (5) and used for lifting and horizontally sliding the wire rewinding disk (12), and a control module arranged on the rack (5);

the rack (5) comprises a base (5-1), a left mounting seat (5-2) arranged on the base (5-1) and a right mounting seat (5-3) arranged on the base (5-1), and a mounting plate (12-9) for mounting the lifting sliding mechanism (120) is arranged between the left mounting seat (5-2) and the right mounting seat (5-3); a feeding and discharging track (5-7) is arranged between the feeding and discharging platform and the lifting sliding mechanism (120);

the centre mechanism comprises a left centre part arranged on the left mounting seat (5-2) and a right centre part arranged on the right mounting seat (5-3), a gap is arranged between the left centre part and the right centre part, and the right centre part can be close to or far away from the left centre part;

the wire winding machine is characterized in that the left center part comprises a left shaft (10-3) arranged in a left sleeve (10-1) in a penetrating mode, a left center (10) arranged at the end portion, close to a wire winding disc (12), of the left shaft (10-3) and a center driving part for driving the left shaft (10-3) to rotate, a rotary disc (9) is arranged on the left shaft (10-3), a wire clamping mechanism (7), a wire shearing mechanism (6) and a wire winding mechanism (8) are sequentially arranged on the rotary disc (9), the control module comprises a controller, and the center driving part and the rotary disc (9) are controlled by the controller, and the wire winding machine is characterized in that: the method comprises the following steps:

step one, conveying a take-up reel:

101, mounting a plurality of take-up reels (12) on a feeding and discharging support rod (17-3) on a feeding and discharging rack;

102, operating a feeding and discharging motor (4-1) to rotate, wherein the feeding and discharging motor (4-1) rotates to drive a feeding and discharging main belt pulley (4-2) to rotate, and the feeding and discharging main belt pulley (4-2) rotates to drive a feeding and discharging auxiliary belt pulley (4-4) to transmit through a feeding and discharging belt (4-3);

103, in the rotating process of the feeding and discharging belt (4-3), driving a feeding and discharging sliding block (17-5) to slide along a feeding and discharging sliding rail (18-3) through a U-shaped connecting block (18-4), and stopping the rotation of a feeding and discharging motor (4-1) until a take-up reel (12) moves to a feeding position;

104, operating the feeding vertical cylinder (21) to extend, and pushing the take-up reel (12) to move upwards through the lower bottom push plate (21-1) to penetrate through the waist-shaped through hole (17-4) until the bottom of the take-up reel (12) is flush with the feeding and discharging rails (5-7);

105, operating the feeding horizontal cylinder (20) to extend, and pushing the take-up reel (12) to be conveyed to the tray (12-6) through the feeding and discharging rail (5-7) by the feeding push plate (20-1); wherein the take-up reel (12) is positioned between the two limit blocks;

step two, ascending of the take-up reel:

step 201, extending a lifting cylinder (12-3) to push a horizontal plate (12-5) to move upwards, and moving a guide column (12-2) upwards along a guide sleeve (12-1) in the process that the horizontal plate (12-5) moves upwards;

step 202, in the process that the horizontal plate (12-5) moves upwards, the horizontal plate (12-5) drives the take-up reel (12) on the tray (12-6) to move upwards until the axis of the take-up reel (12) and the axis of the right tip (11) coincide with the axis of the left tip (10);

step three, clamping of a take-up reel:

step 301, extending a right cylinder (13) to push a right middle sleeve (13-3) and a right inner sleeve (11-2) to slide along a right outer sleeve (13-2) close to a left center (10) through a right middle end cover (13-4);

step 302, in the process that the right center (11) is close to the left center (10) to move, the right center (11) drives the take-up reel (12) and the tray (12-6) to slide along the sliding rail (12-4-3) through the sliding block (12-4-2) until the take-up reel (12) is clamped between the right center (11) and the left center (10); wherein the take-up reel (12) extrudes the right center (11), the extrusion spring (11-3) contracts, and the horizontal cylinder (12-8) passively extends;

303, extending the upper cylinder (16) to push the locking block (16-1) to move downwards through the positioning seat (16-2) until the locking block (16-1) extends into the positioning groove (13-3-2) on the right middle sleeve (13-3), so as to realize the locking of the right middle sleeve (13-3) and the right center (11);

304, the lifting cylinder (12-3) contracts to drive the horizontal plate (12-5) and the tray (12-6) to move downwards, the horizontal cylinder (12-8) contracts, and the horizontal cylinder (12-8) contracts to drive the tray (12-6) to reversely slide along the sliding rail (12-4-3) through the sliding block (12-4-2) and the vertical tray plate (12-6-8) through the push plate (12-7);

step four, taking up the wire of the take-up reel:

step 401, passing a wire to be wound through a first upper guide wheel (14-5), a second upper guide wheel (14-6), a tension wheel (3-1), a lower guide wheel (1-1) and a wire arranging wheel (2-9) in sequence;

step 402, manually clamping the wire passing through the wire arranging wheel (2-9) between a wire clamping joint (7-3) and a second wire clamping connecting part (7-2-3) in the wire clamping mechanism, then operating a turntable motor (9-1) to drive a turntable (9) to rotate through a small belt wheel (9-2), a turntable belt (9-8) and a large belt wheel (9-3), and simultaneously enabling the wire arranging component to act, wherein the wire clamping mechanism drives the wire to be wound to a take-up reel (12);

step 403, stopping the rotation of the turntable (9) until the number of turns of the rotation of the turntable (9) reaches the set number of turns of the line pressing; wherein, the number of turns of the pressing line is set to be 3-5 turns;

404, operating a tip motor (15) to rotate, wherein the tip motor (15) rotates to drive a driving belt pulley (15-1) to rotate, the driving belt pulley (15-1) rotates to drive a driven belt pulley (15-3) to rotate through a belt (15-2), the driven belt pulley (15-3) rotates to drive a left shaft (10-3) to rotate, the left shaft (10-3) rotates to drive a take-up reel (12) to rotate through a left tip (10), and the take-up of a wire rod is realized;

meanwhile, in the process of taking up the wire by rotating the take-up reel (12), the wire arranging motor (2-1) rotates to drive the connecting rod part to move horizontally through the lead screw horizontal adjusting part, and the connecting rod part moves horizontally to drive the wire arranging wheel (2-9) to move along the length direction of the take-up reel (12) so as to realize wire arrangement of the wire;

step five, cutting and knotting the wires:

step 501, when the take-up reel (12) is full, the center motor (15) stops driving the take-up reel (12) to stop rotating, and the turntable motor (9-1) drives the turntable (9) to rotate;

502, the wire passing through the wire arranging wheel (2-9) is placed between the wire shearing mechanism (6) and the wire winding mechanism (8), and the turntable (9) rotates to drive the wire to be wound on the upper jaw part (8-2-1) and the lower jaw part (8-3-1) until the turntable (9) rotates for one circle;

step 503, feeding the wire rod between the upper clamp part (8-2) and the lower clamp part (8-3) through the wire arranging wheel (2-9);

step 504, the turntable motor (9-1) drives the turntable (9) to rotate reversely, and the wire passing through the upper clamping part (8-2) and the lower clamping part (8-3) passes through a channel between the movable tool bit (6-3) and the fixing part (6-7) and then is clamped between the wire clamping joint (7-3) and the second wire clamping connecting part (7-2-3);

505, the take-up reel (12) starts to rotate between the wire clamping connector (7-3) and the second wire clamping connecting part (7-2-3);

meanwhile, the wire shearing cylinder (18) extends to drive the wire shearing shaft (6-4) to move through the wire shearing push plate (6-6), and the wire shearing shaft (6-4) moves to drive the movable cutter head (6-3) to move close to the fixed part (6-7), so that the movable cutter head (6-3) shears the wire;

meanwhile, the winding cylinder (17) extends to push the transmission shaft (8-7) to move through the winding push plate (8-10), the transmission shaft (8-7) moves to push the connecting seat (8-3-2) in the lower jaw part (8-3) to rotate around the hinge shaft (8-5) and the rotating shaft (8-4) through the connecting plate (8-7-1), so that the plane of the connecting seat (8-3-2) is attached to the plane of the upper connecting rod (8-2-4) to clamp the wires between the upper jaw part (8-2) and the lower jaw part (8-3), and the wires wound on the upper jaw part (8-2-1) and the lower jaw part (8-3-1) fall off;

and step 506, the take-up reel (12) continues to rotate, and the end part of the wire clamped between the lower jaw part (8-3-1) and the upper jaw part (8-2-1) falls off, so that knotting of the wire is realized.

2. An intelligent wire rewinding method as claimed in claim 1, characterized in that: the wire arranging mechanism comprises an upper guide part, a tensioning adjusting part, a wire arranging part and a lower guide part which are arranged on the left mounting seat (5-2), the upper guide part comprises an upper guide bracket, a first upper guide wheel (14-5) and a second upper guide wheel (14-6) which are arranged on the upper guide bracket, and a gap is formed between the first upper guide wheel (14-5) and the second upper guide wheel (14-6);

the lower guide component comprises a lower L-shaped support (1-2) and a lower guide wheel (1-1) arranged on the lower L-shaped support (1-2); the winding displacement part comprises an upper shell arranged on a left mounting seat (5-2), a winding displacement motor (2-1) arranged in the upper shell, a lead screw horizontal adjusting part connected with the winding displacement motor (2-1), a connecting rod part connected with the lead screw horizontal adjusting part, and a winding displacement wheel (2-9) arranged on the connecting rod part, wherein the winding displacement wheel (2-9) moves along the length direction of a take-up reel (12), and a winding displacement sliding part for the connecting rod part to slide is arranged in the upper shell.

3. An intelligent wire rewinding method as claimed in claim 1, characterized in that: the lifting sliding mechanism (120) comprises a lifting cylinder (12-3) arranged on the mounting plate (12-9), a horizontal plate (12-5) arranged at the top of the lifting cylinder (12-3), a horizontal cylinder (12-8) arranged on the horizontal plate (12-5) and a tray (12-6) connected with the horizontal cylinder (12-8), and the tray (12-6) can move close to or away from the left tip part;

the tray (12-6) is provided with a first limiting block (12-6-1), a second limiting block (12-6-2) and a third limiting block (12-6-3), a first mounting groove (12-6-4) attached to the first limiting block (12-6-1), a second mounting groove (12-6-5) attached to the second limiting block (12-6-2) and a third mounting groove (12-6-6) attached to the third limiting block (12-6-3).

4. An intelligent wire rewinding method as claimed in claim 1, characterized in that: the right centre part comprises a right outer sleeve (13-2), a right middle sleeve (13-3) and a right inner sleeve (11-2) which are sequentially arranged from outside to inside, a right shaft (11-1) which is rotatably arranged in the right inner sleeve (11-2) and a right centre (11) which is arranged at the end part of the right shaft (11-1) extending out of the right inner sleeve (11-2);

one end of the right outer sleeve (13-2) is provided with a right outer end cover (13-1), the right outer end cover (13-1) is provided with a right air cylinder (13) which drives the right middle sleeve (13-3) and the right inner sleeve (11-2) to slide along the length direction of the right outer sleeve (13-2), the right outer sleeve (13-2) is provided with an upper air cylinder (16) which positions the right middle sleeve (13-3) and the right inner sleeve (11-2), and a spring (11-3) is arranged between the right middle sleeve (13-3) and the right inner sleeve (11-2).

5. An intelligent wire rewinding method as claimed in claim 1, characterized in that: the centre driving part comprises a centre motor (15) arranged on the base (5-1) and a centre transmission part connected with the centre motor (15) and the left shaft (10-3), the centre transmission part comprises a driving belt pulley (15-1) arranged on the centre motor (15), a driven belt pulley (15-3) arranged on the output end of the left shaft (10-3) extending out of the left sleeve (10-1) and a belt (15-2) in transmission connection with the driving belt pulley (15-1) and the driven belt pulley (15-3);

the rotary table driving part is arranged on the left mounting seat (5-2) and used for driving the rotary table (9) to rotate, the rotary table driving part comprises a rotary table motor (9-1) arranged on the left mounting seat (5-2), a small belt wheel (9-2) arranged on the rotary table motor (9-1) and a large belt wheel (9-3) arranged on a left shaft (10-3) and used for driving the rotary table (9) to rotate, and the small belt wheel (9-2) is in transmission connection with the large belt wheel (9-3) through a rotary table belt (9-8).

6. An intelligent wire rewinding method as claimed in claim 1, characterized in that: the winding mechanism (8) comprises a winding seat (8-1) arranged on a turntable (9), two vertical winding plates (8-6) symmetrically arranged on the winding seat (8-1), an upper clamping part (8-2) arranged between the two vertical winding plates (8-6), a transmission shaft (8-7) arranged in the winding seat (8-1) and the upper clamping part (8-2) in a penetrating manner, and a lower clamping part (8-3) in transmission connection with one end of the transmission shaft (8-7), a winding cylinder (17) for pushing the transmission shaft (8-7) is arranged on the left mounting seat (5-2), the winding cylinder (17) pushes the lower clamping part (8-3) to be close to or far away from the upper clamping part (8-2), and a rotating shaft (8-4) for rotating the lower clamping part (8-3) to rotate is arranged on the two vertical winding plates (8-6) in a penetrating manner .

7. An intelligent wire rewinding method as claimed in claim 1, characterized in that: the trimming mechanism (6) comprises a trimming base (6-1), a trimming sleeve (6-2) connected with the trimming base (6-1), a trimming shaft (6-4) arranged in the trimming base (6-1) and the trimming sleeve (6-2) in a penetrating mode, and a movable cutter head (6-3) arranged on the trimming shaft (6-4), the trimming sleeve (6-2) comprises a sleeve portion (6-2-1), a first connecting portion (6-2-2) arranged at one end of the sleeve portion (6-2-1) and a second connecting portion (6-2-3) arranged at the other end of the sleeve portion (6-2-1), the sleeve portion (6-2-1) is of a hollow structure, and one end of the trimming shaft (6-4) penetrates through the trimming base (6-1) and the sleeve portion (6-2-1) to extend A second connecting part (6-2-3) is arranged, a trimming spring (6-5) is arranged on the trimming shaft (6-4), the trimming spring (6-5) is positioned between the trimming base (6-1) and the movable cutter head (6-3), a fixing part (6-7) is arranged on the second connecting part (6-2-3), and the movable cutter head (6-3) can move close to or far away from the fixing part (6-7);

the wire clamping mechanism (7) comprises a wire clamping base (7-1), a wire clamping sleeve (7-2) connected with the wire clamping base (7-1) and a wire clamping shaft (7-4) arranged in the wire clamping base (7-1) and the wire clamping sleeve (7-2) in a penetrating mode, the wire clamping sleeve (7-2) comprises a wire clamping sleeve portion (7-2-1), a first wire clamping connecting portion (7-2-2) installed at one end of the wire clamping sleeve portion (7-2-1) and a second wire clamping connecting portion (7-2-3) installed at the other end of the wire clamping sleeve portion (7-2-1), the wire clamping sleeve portion (7-2-1) is of a hollow structure, and one end of the wire clamping shaft (7-4) penetrates through the wire clamping base (7-1), A wire clamping sleeve part (7-2-1) and a second wire clamping connecting part (7-2-3), wherein a wire clamping spring (7-5) is arranged on the wire clamping shaft (7-4), the wire clamping spring (7-5) is positioned between the wire clamping base (7-1) and the second wire clamping connecting part (7-2-3), one end of the wire clamping shaft (7-4) is provided with a wire clamping joint (7-3), the outer diameter of the second wire clamping connecting part (7-2-3) close to the wire clamping joint (7-3) is gradually reduced, the outer diameter of the wire clamping joint (7-3) close to the second wire clamping connecting part (7-2-3) is gradually reduced, the wire is clamped between the second wire clamping connecting part (7-2-3) and the wire clamping joint (7-3).

8. An intelligent wire rewinding method as claimed in claim 1, characterized in that: the feeding and discharging platform comprises a feeding and discharging driving mechanism arranged on one side of the rack (5), a feeding and discharging sliding rail mechanism in transmission connection with the feeding and discharging driving mechanism, a feeding and discharging rack arranged on the feeding and discharging sliding rail mechanism and used for installing a take-up reel (12), and a horizontal pushing mechanism and a vertical pushing mechanism which are arranged on the rack (5) and used for pushing the take-up reel (12) to roll to the tray mechanism;

the mounting plate (12-9) is provided with a blanking pushing mechanism;

the feeding and discharging rack comprises a feeding and discharging bottom plate (17-1) arranged on the feeding and discharging sliding rail mechanism, two feeding and discharging vertical plates (17-2) symmetrically arranged on the feeding and discharging bottom plate (17-1) and two feeding and discharging support rods (17-3) arranged between the two feeding and discharging vertical plates (17-2), the distance between the two feeding and discharging support rods (17-3) is smaller than the maximum outer diameter of the take-up reel (12), a waist-shaped through hole (17-4) is formed in the feeding and discharging bottom plate (17-1), and the length direction of the waist-shaped through hole (17-4) is consistent with that of the feeding and discharging bottom plate (17-1);

the horizontal pushing mechanism comprises a feeding horizontal cylinder (20) and a feeding push plate (20-1) connected with a piston rod of the feeding horizontal cylinder (20);

the vertical pushing mechanism comprises a feeding vertical cylinder (21) and a lower bottom pushing plate (21-1) connected with a piston rod of the feeding vertical cylinder (21), the lower bottom pushing plate (21-1) penetrates through the waist-shaped through hole (17-4), and the length of the lower bottom pushing plate (21-1) is matched with that of the take-up reel (12);

the blanking pushing mechanism comprises a blanking cylinder (22) arranged on the mounting plate (12-9), a U-shaped connecting seat (22-2) arranged at the bottom of the blanking cylinder (22) and a blanking push rod (22-1) penetrating through the vertical part of the U-shaped connecting seat (22-2), the blanking push rod (22-1) is arranged along the length direction of the take-up reel (12), and the vertical part of the U-shaped connecting seat (22-2) is an obtuse-angle triangular plate.

9. A wire rewinding method of an intelligent wire rewinding method as claimed in claim 1, characterized in that: after the fifth step is finished, unloading the take-up reel is also carried out, and the specific process is as follows:

601, extending a horizontal cylinder (12-8), and driving a tray (12-6) to slide along a sliding rail (12-4-3) through a sliding block (12-4-2) by a push plate (12-7) and a vertical tray plate (12-6-8) until the tray (12-6) is positioned under a take-up reel (12) with full reel;

step 602, extending a lifting cylinder (12-3) to push a horizontal plate (12-5) to move upwards, and moving the horizontal plate (12-5) upwards to push a tray (12-6) to move upwards until the bottom of a take-up reel (12) is attached to the tray (12-6);

603, the upper air cylinder (16) contracts to drive the locking block (16-1) to move upwards through the positioning seat (16-2) until the locking block (16-1) is far away from the right middle sleeve (13-2), and meanwhile, the right air cylinder (13) contracts to enable the distance between the right center (11) and the left center (10) to be larger than the length of the take-up reel (12) so that the bottom of the full take-up reel (12) is clamped into the tray (12-6);

step 604, the lifting cylinder (12-3) contracts and the horizontal cylinder (12-8) contracts until the take-up reel (12) of the full reel on the tray (12-6) is positioned at the feeding and discharging track (5-7);

605, operating a feeding cylinder (22) to extend, and feeding the full take-up reel (12) into the feeding and discharging rack through a feeding and discharging rail (5-7) by the aid of the feeding cylinder (22) extending through a feeding push rod (22-1);

and 606, reversely rotating the feeding and discharging motor (4-1), wherein the reversely rotating feeding and discharging motor (4-1) drives the feeding and discharging sliding block (17-5) to reversely slide along the feeding and discharging sliding rail (18-3) through the U-shaped connecting block (18-4), and the feeding and discharging motor (4-1) stops rotating until the take-up reel (12) moves to a feeding position.