CN112706283B - Ceramic raw material pugging machine for domestic ceramic processing - Google Patents

Ceramic raw material pugging machine for domestic ceramic processing Download PDF

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Publication number
CN112706283B
CN112706283B CN202110151429.0A CN202110151429A CN112706283B CN 112706283 B CN112706283 B CN 112706283B CN 202110151429 A CN202110151429 A CN 202110151429A CN 112706283 B CN112706283 B CN 112706283B
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China
Prior art keywords
pugging
rotating
clay
ring
guide plate
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CN202110151429.0A
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Chinese (zh)
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CN112706283A (en
Inventor
王玉秀
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Yingxian Hongda Ceramics Co Ltd
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Yingxian Hongda Ceramics Co ltd
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Priority to CN202110151429.0A priority Critical patent/CN112706283B/en
Publication of CN112706283A publication Critical patent/CN112706283A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00Apparatus or methods for obtaining or processing clay
    • B28C1/10Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
    • B28C1/14Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
    • B28C1/16Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom for homogenising, e.g. by mixing, kneading ; forcing through slots
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Abstract

The invention discloses a raw material pugging machine for processing domestic ceramics, which structurally comprises a feeding port, a pugging mechanism, a fixed table and a motor, wherein the lower end of the motor is welded on the left side of the upper end of the fixed table, the pugging mechanism is arranged on the right side of the upper end of the fixed table, the pugging mechanism penetrates through the motor, the feeding port is embedded and fixed at the upper end of the pugging mechanism, the compactness of clay entering a guide plate under the gravity is enhanced through the extrusion effect of the guide plate on a telescopic rod in a sponge block, the tighter clay moves downwards under the rotation of a thread groove, the clay is blocked by the lower end of a sliding ring to prevent the clay from being extruded upwards during the grinding, the guide mechanism on the outer side of a rotating thread is in clearance fit with the inner side of the pugging cylinder, the outer side of a bending plate is extruded and bent by the inner side of the pugging cylinder, so that the rotating thread rotates to realize the grinding effect of the clay, the problem that the clay can enter the rotating mechanism to be rolled only by manual pressing is avoided.

Description

Ceramic raw material pugging machine for processing domestic ceramics
Technical Field
The invention relates to the field of ceramics, in particular to a raw material pug mill for processing domestic ceramics.
Background
During ceramic manufacture, ceramic clay needs to be pugged through a pugging machine, so that the high quality of the ceramic clay is ensured, the internal saturation degree is lower before pugging the ceramic clay, a gap exists, the pugging process adopts a thread rotating mode, the ceramic clay is enabled to move along one direction, air in the ceramic clay is removed through movable extrusion, and the soil particle gap in the ceramic clay is rearranged.
But the clay has viscidity, and easy adhesion makes the clay to the pressure effect undersize of screw thread at the machine inner wall, and the clay of simultaneous processing needs follow-up clay's replenishment in the extrusion process, and during the clay was difficult for getting into the screw thread when the clay was to the pressure undersize of screw thread, the phenomenon of the cutout appeared in the clay that makes the processing to the granule clearance is inconsistent around the clay after the processing, needs the manual work to press the clay.
Disclosure of Invention
The invention is realized by the following technical scheme: the utility model provides a domestic ceramics processing is with raw materials pugging machine, its structure includes pan feeding mouth, pugging mechanism, fixed station, motor, the welding of motor lower extreme is in fixed station upper end left side, pugging mechanism installs in fixed station upper end right side, pugging mechanism runs through inside the motor, the pan feeding mouth inlays admittedly in pugging mechanism upper end, pugging mechanism is equipped with extrusion hole, rotary mechanism, pugging section of thick bamboo, barrier mechanism, the extrusion hole block is inside pugging section of thick bamboo, the rotary mechanism outside and the inboard clearance fit of pugging section of thick bamboo, barrier mechanism installs in pugging section of thick bamboo left side upper end, the pan feeding mouth inlays admittedly in pugging section of thick bamboo upper end, the rotary mechanism left side runs through inside the motor, the extrusion hole has the cutting action for the less network structure in clearance.
As a further improvement of the invention, the blocking mechanism is provided with a gear ring, a rotator and a limiting mechanism, the gear ring and the rotator are mutually meshed, the limiting mechanism is welded on the inner side of the gear ring, the limiting mechanism and the rotator are positioned on the same central axis, the outer side of the rotator is arranged at the upper end of the left side of the pugging cylinder, and a larger groove-shaped movable space is formed in the meshing between the gear ring and the rotator.
As a further improvement of the invention, the limiting mechanism is provided with an extrusion mechanism, a limiting block, a sliding ring, a thread groove and a rotating ring, the outer side of the sliding ring is in clearance fit with the inner side of the limiting block, the extrusion mechanism is embedded and fixed on the inner side of the rotating ring, the thread groove is installed on the inner side of the rotating ring, the sliding ring and the thread groove are positioned on the same central axis, the rotating ring is welded on the inner side of the gear ring, and the diameter of the sliding ring from top to bottom is gradually reduced and is in a shape inclined by 15 degrees with the vertical line.
The extrusion mechanism is further improved, the guide plate is attached to the left side of the sponge block, the telescopic rod is installed on the left side of the fixed block, the left side of the telescopic rod is welded to the right side of the guide plate, the sponge block is clamped on the left side of the fixed block, the fixed block is fixedly embedded in the inner side of the rotating ring, the guide plate is provided with a groove with an arc-shaped structure in the inner side, and the guide plate is distributed in an inclined state integrally.
As a further improvement of the invention, the rotating mechanism is provided with a rotating shaft, support plates, guide mechanisms and rotating threads, the rotating threads are welded on the outer side of the rotating shaft, the support plates are arranged on the outer sides of the rotating threads, the guide mechanisms are embedded and fixed on the outer sides of the support plates, the guide mechanisms are in clearance fit with the inner sides of the pugging cylinders, the number of the support plates is six, the support plates are uniformly distributed in an annular shape by taking the rotating shaft as a center, and three guide mechanisms are arranged in each support plate.
As a further improvement of the invention, the guide mechanism is provided with a spring, a bending plate and a guide plate, the lower end of the spring is clamped on the inner side of the upper end of the bending plate, the guide plate is attached to the upper end of the bending plate, the upper end of the spring is welded on the inner side of the lower end of the guide plate, the guide plate is embedded and fixed on the outer side of the support plate, the guide plate is of an inward curved structure, and the bending plate is made of plastic and has the characteristics of strong toughness and high hardness.
Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
1. when the earthenware clay gets into in the pugging mechanism from the pan feeding mouth, the guide of earthenware clay in extrusion mechanism is gone up and is guided, through the telescopic link extruded effect of guide board in to the sponge piece, reinforcing earthenware clay gets into the compactedness of guide board under gravity, comparatively inseparable earthenware clay carries out the downward activity under the rotation of thread groove to the earthenware clay extrudees the slip ring, makes the slip ring move down in the stopper, blocks the earthenware clay through the slip ring lower extreme, upwards extrudees when preventing that the earthenware clay from rolling.
2. Guiding mechanism and the inboard clearance fit of a mud refining section of thick bamboo in the rotatory screw thread outside for guiding mechanism in the backup pad strikes off the clay, the back is struck off the clay to the deflector, the crooked board outside is crooked by the inboard extrusion of a mud refining section of thick bamboo, through the compression of spring, it is crooked to drive the deflector, make the clay move toward rotatory screw thread side in the deflector, thereby rotatory screw thread rotation realizes the effect that the clay rolled, avoid the clay to need the manpower to press could get into the problem that rolls in the rotary mechanism.
Drawings
FIG. 1 is a schematic structural diagram of a raw material pug mill for processing domestic ceramics.
Fig. 2 is a schematic side inner side structure diagram of the pugging mechanism.
Fig. 3 is a schematic top view of a blocking mechanism according to the present invention.
Fig. 4 is a schematic side view of a limiting mechanism according to the present invention.
Fig. 5 is a schematic perspective view of an extrusion mechanism according to the present invention.
Fig. 6 is a schematic side view of a rotating mechanism according to the present invention.
Fig. 7 is a schematic side view of a guide mechanism according to the present invention.
In the figure: the device comprises a feeding port-1, a pugging mechanism-2, a fixing table-3, a motor-4, an extrusion hole-21, a rotating mechanism-22, a pugging barrel-23, a blocking mechanism-24, a gear ring-24 a, a rotator-24 b, a limiting mechanism-24 c, an extrusion mechanism-c 1, a limiting block-c 2, a sliding ring-c 3, a thread groove-c 4, a rotating ring-c 5, a guide plate-c 11, a sponge block-c 12, an expansion rod-c 13, a fixing block-c 14, a rotating shaft-w 1, a support plate-w 2, a guide mechanism-w 3, a rotating thread-w 4, a spring-w 31, a bending plate-w 32 and a guide plate-w 33.
Detailed Description
The technology of the present invention is further described with reference to the accompanying drawings:
example 1:
as shown in fig. 1-5:
the invention relates to a raw material pugging machine for processing domestic ceramics, which structurally comprises a material inlet 1, a pugging mechanism 2, a fixed table 3 and a motor 4, wherein the lower end of the motor 4 is welded on the left side of the upper end of the fixed table 3, the pugging mechanism 2 is arranged on the right side of the upper end of the fixed table 3, the pugging mechanism 2 penetrates through the motor 4, the material inlet 1 is fixedly embedded at the upper end of the pugging mechanism 2, the pugging mechanism 2 is provided with an extrusion hole 21, a rotating mechanism 22, a pugging cylinder 23 and a blocking mechanism 24, the extrusion hole 21 is clamped in the pugging cylinder 23, the outer side of the rotating mechanism 22 is in clearance fit with the inner side of the pugging cylinder 23, the blocking mechanism 24 is arranged on the upper end of the left side of the pugging cylinder 23, the left side of the rotating mechanism 22 penetrates through the motor 4, the extrusion hole 21 is of a net-shaped structure with a small clearance and has a cutting function, the redundant water in the clay is separated, and the clay is prevented from being deformed easily due to excessive water.
The blocking mechanism 24 is provided with a gear ring 24a, a rotator 24b and a limiting mechanism 24c, the gear ring 24a is meshed with the rotator 24b, the limiting mechanism 24c is welded on the inner side of the gear ring 24a, the limiting mechanism 24c and the rotator 24b are located on the same central axis, the outer side of the rotator 24b is installed at the upper end of the left side of the mud refining barrel 23, and a large groove-shaped movable space exists in the meshing between the gear ring 24a and the rotator 24b, so that the gear ring 24a can rotate when the work stops, and the limiting mechanism 24c on the inner side of the gear ring 24a can be cleaned conveniently.
The limiting mechanism 24c is provided with an extrusion mechanism c1, a limiting block c2, a sliding ring c3, a thread groove c4 and a rotating ring c5, the outer side of the sliding ring c3 is in clearance fit with the inner side of the limiting block c2, the extrusion mechanism c1 is fixedly embedded in the rotating ring c5, the thread groove c4 is installed on the inner side of the rotating ring c5, the sliding ring c3 and the thread groove c4 are located on the same central axis, the rotating ring c5 is welded on the inner side of the gear ring 24a, the diameter of the sliding ring c3 from top to bottom is gradually reduced and is inclined 15 degrees to a vertical line, and the ceramic mud moves downwards through the rotation of the thread groove c4 on the inner side of the rotating ring c5, so that the ceramic mud extrudes the sliding ring c3, the sliding ring c3 moves downwards in the limiting block c2, the lower end of the sliding ring c3 blocks the ceramic mud, and the ceramic mud is prevented from being extruded upwards when being rolled.
Wherein, extrusion mechanism c1 is equipped with guide plate c11, sponge piece c12, telescopic link c13, fixed block c14, guide plate c11 laminates on the left of sponge piece c12, telescopic link c13 installs in fixed block c14 left side, telescopic link c13 left side welding is on the right side of guide plate c11, sponge piece c12 block is on the left of fixed block c14, fixed block c14 inlays and fixes at rotating ring c5 inboard, guide plate c11 is the inboard groove that is equipped with the arc structure, wholly presents the tilt state and distributes for the clay guides in guide plate c11, through the effect that guide plate c11 extrudees telescopic link c13 in the sponge piece c12, reinforcing clay gets into the compactness guide plate of c11 under gravity.
The embodiment has the following specific use modes and functions:
according to the invention, when ceramic mud enters the mud refining mechanism 2 from the feeding port 1, the ceramic mud moves downwards in the blocking mechanism 24, the groove-shaped movable space between the gear ring 24a and the rotator 24b enables the gear ring 24a to rotate when the work is stopped, so that the limiting mechanism 24c on the inner side of the gear ring 24a is convenient to clean, the ceramic mud is guided on the guide plate c11 in the extrusion mechanism c1, the effect of extruding the telescopic rod c13 in the sponge block c12 through the guide plate c11 is enhanced, the tightness of the ceramic mud entering the guide plate c11 under the gravity is enhanced, the tighter ceramic mud moves downwards under the rotation of the thread groove c4, so that the ceramic mud extrudes the sliding ring c3, the sliding ring c3 moves downwards in the limiting block c2, and the lower end of the sliding ring c3 blocks the ceramic mud, so that the ceramic mud is prevented from being extruded upwards when being rolled.
Example 2:
as shown in fig. 6-7:
the rotating mechanism 22 is provided with a rotating shaft w1, a supporting plate w2, a guiding mechanism w3 and a rotating thread w4, the rotating thread w4 is welded on the outer side of the rotating shaft w1, the supporting plate w2 is installed on the outer side of the rotating thread w4, the guiding mechanism w3 is fixedly embedded on the outer side of the supporting plate w2, the guiding mechanism w3 is in clearance fit with the inner side of the pugging barrel 23, the six supporting plates w2 are arranged, the rotating shaft w1 is uniformly distributed in a central ring shape, and three guiding mechanisms w3 are arranged in each supporting plate w2, so that the motor 4 rotates to drive the rotating shaft w1 to rotate, and therefore the guiding mechanism w3 on the outer side of the rotating thread w4 is in clearance fit with the inner side of the pugging barrel 23, the guiding mechanism w3 in the supporting plate w2 scrapes the ceramic clay, and the problem that the ceramic clay can enter the rotating mechanism 22 to be rolled by manual pressing is avoided.
The guide mechanism w3 is provided with a spring w31, a bent plate w32 and a guide plate w33, the lower end of the spring w31 is clamped on the inner side of the upper end of a bent plate w32, the guide plate w33 is attached to the upper end of a bent plate w32, the upper end of the spring w31 is welded on the inner side of the lower end of a guide plate w33, the guide plate w33 is fixedly embedded on the outer side of a support plate w2, the guide plate w33 is of an inward curved structure, the bent plate w32 is made of plastic materials and has the characteristics of strong toughness and high hardness, after ceramic mud is scraped by the guide plate w33, the outer side of the bent plate w32 is extruded by the inner side of a mud refining cylinder 23 to be bent, the guide plate w33 is driven to be bent by compression of the spring w31, the ceramic mud moves to the side of a rotary thread w4 in the guide plate w33, and accordingly the rotary thread w4 rotates to achieve the effect of grinding the ceramic mud.
The embodiment has the following specific use modes and functions:
in the invention, the motor 4 rotates to drive the rotating mechanism 22 on the inner side of the clay refining cylinder 23 to rotate, so that the rotating thread w4 on the outer side of the rotating shaft w1 rotates to mill and reform clay, and the guide mechanism w3 on the outer side of the rotating thread w4 is in clearance fit with the inner side of the clay refining cylinder 23, so that the guide mechanism w3 in the support plate w2 scrapes the clay, and after the guide plate w33 scrapes the clay, the outer side of the bending plate w32 is extruded by the inner side of the clay refining cylinder 23 to bend, and the guide plate w33 is driven to bend through the compression of the spring w31, so that the clay moves towards the side of the rotating thread w4 in the guide plate w33, and the rotating thread w4 rotates to realize the effect of milling the clay, and the problem that the clay can enter the rotating mechanism 22 to be milled through manual pressing is avoided.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.

Claims (1)

1. The utility model provides a domestic ceramics processing is with raw materials pugging machine, its structure includes pan feeding mouth (1), pugging mechanism (2), fixed station (3), motor (4) lower extreme welding is in fixed station (3) upper end left side, install in fixed station (3) upper end right side pugging mechanism (2), pugging mechanism (2) run through inside motor (4), pan feeding mouth (1) inlays admittedly in pugging mechanism (2) upper end, its characterized in that: the pugging mechanism (2) is provided with an extrusion hole (21), a rotating mechanism (22), a pugging cylinder (23) and a blocking mechanism (24), the extrusion hole (21) is clamped inside the pugging cylinder (23), the outer side of the rotating mechanism (22) is in clearance fit with the inner side of the pugging cylinder (23), the blocking mechanism (24) is installed at the upper end of the left side of the pugging cylinder (23), and the feeding port (1) is fixedly embedded at the upper end of the pugging cylinder (23); the blocking mechanism (24) is provided with a gear ring (24a), a rotator (24b) and a limiting mechanism (24c), the gear ring (24a) and the rotator (24b) are meshed with each other, the limiting mechanism (24c) is welded on the inner side of the gear ring (24a), the limiting mechanism (24c) and the rotator (24b) are located on the same central axis, and the outer side of the rotator (24b) is installed at the upper end of the left side of the mud refining barrel (23); the limiting mechanism (24c) is provided with an extrusion mechanism (c1), a limiting block (c2), a sliding ring (c3), a thread groove (c4) and a rotating ring (c5), the outer side of the sliding ring (c3) is in clearance fit with the inner side of the limiting block (c2), the extrusion mechanism (c1) is fixedly embedded in the inner side of the rotating ring (c5), the thread groove (c4) is installed in the inner side of the rotating ring (c5), the sliding ring (c3) and the thread groove (c4) are located on the same central axis, and the rotating ring (c5) is welded on the inner side of the gear ring (24 a); the extrusion mechanism (c1) is provided with a guide plate (c11), a sponge block (c12), an expansion link (c13) and a fixed block (c14), the guide plate (c11) is attached to the left side of the sponge block (c12), the expansion link (c13) is installed on the left side of the fixed block (c14), the left side of the expansion link (c13) is welded to the right side of the guide plate (c11), the sponge block (c12) is clamped on the left side of the fixed block (c14), and the fixed block (c14) is embedded and fixed on the inner side of the rotating ring (c 5); the rotating mechanism (22) is provided with a rotating shaft (w1), a supporting plate (w2), a guiding mechanism (w3) and a rotating thread (w4), the rotating thread (w4) is welded on the outer side of the rotating shaft (w1), the supporting plate (w2) is installed on the outer side of the rotating thread (w4), the guiding mechanism (w3) is embedded and fixed on the outer side of the supporting plate (w2), and the guiding mechanism (w3) is in clearance fit with the inner side of the mud refining cylinder (23); guide mechanism (w3) are equipped with spring (w31), crooked board (w32), deflector (w33), spring (w31) lower extreme block is inboard at crooked board (w32) upper end, deflector (w33) laminating is in crooked board (w32) upper end, spring (w31) upper end welding is inboard at deflector (w33) lower extreme, deflector (w33) are inlayed and are fixed in backup pad (w2) outside.
CN202110151429.0A 2021-02-04 2021-02-04 Ceramic raw material pugging machine for domestic ceramic processing Active CN112706283B (en)

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CN202110151429.0A CN112706283B (en) 2021-02-04 2021-02-04 Ceramic raw material pugging machine for domestic ceramic processing

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Application Number Priority Date Filing Date Title
CN202110151429.0A CN112706283B (en) 2021-02-04 2021-02-04 Ceramic raw material pugging machine for domestic ceramic processing

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CN112706283B true CN112706283B (en) 2022-08-30

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104924455A (en) * 2015-06-24 2015-09-23 顾马飞 Efficient iron removal pug mill for ceramic production
CN108673730A (en) * 2018-06-13 2018-10-19 佛山市铂灵科技有限公司 A kind of ceramic powder extruding and pelletizing plant
CN209971101U (en) * 2018-11-29 2020-01-21 醴陵市科镭陶瓷釉料有限公司 Ceramic raw material pugging machine for domestic ceramic processing
CN211306822U (en) * 2019-11-19 2020-08-21 湘潭市日晟陶瓷机械制造有限公司 Automatic feeding device of vacuum pugging machine
CN211541766U (en) * 2020-01-07 2020-09-22 江西省裕仁信科技发展有限公司 Ceramic pug pugging machine
CN112277287A (en) * 2020-10-12 2021-01-29 陈伟敏 Feeding extrusion equipment of plastic extruder

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Effective date of registration: 20220815

Address after: Beicaoshan Industrial Park, Nanhezhong Town, Ying County, Shuozhou City, Shanxi Province 036000

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