CN114985823A

CN114985823A - Pipe cutting machine with garbage collection

Info

Publication number: CN114985823A
Application number: CN202210662751.4A
Authority: CN
Inventors: 杨亚涛; 潘洪文; 孙弘明; 高峰; 梁伟炳
Original assignee: Foshan Dade Laser Equipment Co ltd
Current assignee: Foshan Dade Laser Equipment Co ltd
Priority date: 2022-06-13
Filing date: 2022-06-13
Publication date: 2022-09-02

Abstract

The invention discloses a pipe cutting machine with waste collection function, wherein a machining cavity is formed in a machining base; the cutting device comprises a processing base, a supporting plate, a cutting motor, a cutting knife, a three-jaw chuck and a cutting knife, wherein the supporting plate is arranged on the processing base; the first collecting box sets firmly in processing chamber bottom, has set firmly the extrusion subassembly in the first collecting box, and the funnel sets up in first collecting box top, and funnel output and first collecting box intercommunication, and the funnel top is provided with the screening subassembly, and screening subassembly one side sets firmly washs the subassembly. According to the pipe cutting machine with the waste collection function, the waste can be automatically screened and classified by arranging the waste recovery mechanism, the labor intensity of workers is greatly reduced, and the arranged cleaning assembly can wash down scraps adhered to the surface of the pipe, so that the pipe cutting machine is more thorough in recovery.

Description

Pipe cutting machine with garbage collection

Technical Field

The invention relates to the technical field of pipe machining, in particular to a pipe cutting machine with waste collection function.

Background

The steel pipe is a basic product with wide application, can be used for object conveying and mechanical equipment manufacturing, and can also be used as various supports and the like. When the steel pipe is used for manufacturing a certain product, the steel pipe needs to be cut at a fixed length, the cutting of the steel pipe is an important process required in the production process, and the steel pipe is usually cut mechanically through a pipe cutting machine.

At present the cutting machine can produce sweeps and unnecessary tubular product in processing tubular product, and sweeps and unnecessary tubular product are stacked inconvenient recycle together, and traditional letter sorting mode adopts manual sorting, and intensity of labour is big, sorts inefficiency.

Disclosure of Invention

The invention aims to solve the technical problems of large labor intensity and low sorting efficiency by adopting manual sorting. In order to overcome the defects of the prior art, the invention provides the pipe cutting machine with the waste collection function, the waste can be automatically screened and classified by arranging the waste recovery mechanism, the labor intensity of workers is greatly reduced, and the arranged cleaning assembly can wash down the scraps adhered to the surface of the pipe, so that the recovery is more thorough.

In order to achieve the purpose, the invention adopts the following technical scheme:

the invention provides a pipe cutting machine with waste collection, which comprises:

a processing base, wherein a processing cavity is formed in the processing base;

the cutting mechanism comprises a supporting plate, a cutting motor, a cutting knife and a three-jaw chuck, the supporting plate is arranged on the processing base, the cutting motor is fixedly arranged on the supporting plate, the cutting knife is fixedly arranged at the power output end of the cutting motor, the three-jaw chuck is arranged on one side of the supporting plate, and the three-jaw chuck is fixedly connected with the processing base;

the waste recovery mechanism comprises a funnel, a first collecting box, a screening component, a cleaning component and an extrusion component, wherein the first collecting box is fixedly arranged at the bottom of the processing cavity, the extrusion component is fixedly arranged in the first collecting box, the funnel is arranged above the first collecting box, the output end of the funnel is communicated with the first collecting box, the screening component is arranged above the funnel, and the cleaning component is fixedly arranged on one side of the screening component.

In a preferred technical scheme of the invention, the screening assembly comprises a frame body, a leakage-proof baffle, a flexible screen, a driving motor, a first rotating shaft and a cam, wherein the frame body is arranged above the funnel and fixedly connected with the side wall of the processing cavity, the leakage-proof baffle is fixedly arranged at the top of the frame body, the flexible screen is fixedly arranged in the frame body, the first rotating shaft is arranged below the flexible screen, more than two cams are fixedly arranged on the first rotating shaft in a spiral mode, the cams can be abutted against the bottom wall of the flexible screen, the driving motor is fixedly arranged in the processing cavity, and the first rotating shaft is fixedly arranged at the power output end of the driving motor.

In a preferred technical scheme of the invention, the screening component further comprises a mounting plate, first comb teeth, an electric telescopic rod and second comb teeth, the mounting plate is arranged above the flexible screen, one end of the electric telescopic rod is fixedly arranged on the side wall of the leakage-proof baffle, the other end of the electric telescopic rod is fixedly connected with the mounting plate, the first comb teeth are fixedly arranged at the bottom of the mounting plate, the second comb teeth are fixedly arranged on one side of the frame in an inclined manner, and the first comb teeth and the second comb teeth are arranged in a staggered manner.

In a preferred technical scheme of the invention, a second collecting box is fixedly arranged on one side of the first collecting box, one end of the blanking plate is connected with the second collecting box, and the other end of the blanking plate is fixedly connected with the free end of the second comb teeth.

In a preferred technical scheme of the invention, the cleaning assembly comprises a water storage tank, a water pump, a spray head, a first pipeline, a second pipeline and a filter plate, wherein the water storage tank is fixedly arranged at the bottom of the processing chamber, the water pump is fixedly arranged on the water storage tank, the spray head is rotatably connected to the anti-leakage baffle plate and is connected with the water pump through the first pipeline, one end of the second pipeline is connected with the first collecting tank, the other end of the second pipeline is connected with the water storage tank, and the filter plate is fixedly arranged in the second pipeline.

In a preferred technical scheme of the invention, the cleaning assembly further comprises a second rotating shaft, a triangular block, a driving wheel, a belt and a driven wheel, the second rotating shaft is rotatably connected to the side wall of the processing cavity, the triangular block and the driven wheel are fixedly arranged on the second rotating shaft, the triangular block is abutted against the spray head, the driving wheel is fixedly arranged on the first rotating shaft, and the driving wheel is in transmission connection with the driven wheel through the belt.

In a preferred technical scheme of the invention, the extrusion assembly comprises an extrusion plate and a hydraulic cylinder, the extrusion plate is slidably connected in the first collection box, the hydraulic cylinder is fixedly arranged at the top of the first collection box, and the extrusion plate is fixedly arranged at a power output end of the hydraulic cylinder.

The invention has the beneficial effects that:

according to the pipe cutting machine with the waste collection function, the waste can be automatically screened and classified by arranging the waste recovery mechanism, the labor intensity of workers is greatly reduced, and the arranged cleaning assembly can wash down scraps adhered to the surface of the pipe, so that the pipe cutting machine is more thorough in recovery.

Drawings

FIG. 1 is a schematic diagram of a pipe cutter with waste collection according to an embodiment of the present invention;

fig. 2 is an enlarged schematic view at a in fig. 1.

In the figure:

1. processing a base; 11. a processing cavity; 2. a cutting mechanism; 21. a support plate; 22. cutting the motor; 23. a cutting knife; 24. a three-jaw chuck; 3. a waste recovery mechanism; 31. a funnel; 32. a first collection tank; 33. a screen assembly; 331. a frame body; 332. a leak-proof baffle plate; 333. a flexible screen; 334. a drive motor; 335. a first rotating shaft; 336. a cam; 337. mounting a plate; 338. a first comb tooth; 339. an electric telescopic rod; 3310. a second comb tooth; 34. cleaning the assembly; 341. a water storage tank; 342. a water pump; 343. a spray head; 344. a first conduit; 345. a second conduit; 346. a filter plate; 347. a second rotating shaft; 348. a triangular block; 349. a driving wheel; 3410. a belt; 3411. a driven wheel; 35. an extrusion assembly; 351. a pressing plate; 352. a hydraulic cylinder; 36. a second collection tank; 37. a blanking plate; 4. and (5) steel pipes.

Detailed Description

The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.

As shown in fig. 1-2, embodiments provide a pipe cutter with scrap collection, comprising:

a processing base 1, wherein a processing cavity 11 is formed in the processing base 1;

the cutting mechanism 2, the cutting mechanism 2 includes the shoe plate 21, cut the electrical machinery 22, cutting knife 23 and three-jaw chuck 24, the shoe plate 21 is set up on the processing base 1, the shoe plate 21 sets up the cutting electrical machinery 22 fixedly, and the cutting knife 23 sets up the power take-off terminal in the cutting electrical machinery 22, there are three-jaw chucks 24 on one side of the shoe plate 21, and the three-jaw chuck 24 is fixedly connected with processing base 1;

waste recycling mechanism 3, waste recycling mechanism 3 includes funnel 31, first collecting box 32, screen assembly 33, washs subassembly 34 and extrusion subassembly 35, and first collecting box 32 sets firmly in 11 bottoms in process chamber, has set firmly extrusion subassembly 35 in the first collecting box 32, and funnel 31 sets up in first collecting box 32 top, and funnel 31 output and first collecting box 32 intercommunication, and funnel 31 top is provided with screen assembly 33, and screen assembly 33 one side sets firmly washs subassembly 34.

In this embodiment, the processing base 1 is a rectangular base, and supporting legs are fixed at four corners of the bottom of the processing base 1. Processing chamber 11 is located cutting mechanism 2 under, and processing chamber 11 and external intercommunication for in the first funnel 31 of the equal direct drop in processing chamber 11 of piece and unnecessary steel pipe 4 that produce in 4 cutting processes of steel pipe, avoid piling up on processing base 1 surface, influence the normal operating of pipe cutting machine. The supporting plate 21 is slidably connected to the processing base 1, and can drive the cutting knife 23 to slide left and right, so that the purpose of adjusting the cutting position is achieved. The three-jaw chuck 24 is fixed on the processing base 1, so that the steel pipe 4 can be prevented from shaking in the processing process, and the three-jaw chuck 24 has the function of automatic centering, so that the unevenness of a cutting surface can be avoided. The first collection chamber 32 is used for collecting the debris with a small volume, the funnel 31 is used for collecting the debris intensively into the first collection chamber 32, so that the volume of the first collection chamber 32 can be reduced, and the output end of the funnel 31 is connected to the side wall of the first collection chamber 32. Screening subassembly 33 is used for sieving out unnecessary tubular product and piece and collects respectively, makes things convenient for recycle. The wash assembly 34 is used to wash out debris that adheres to the side walls of excess tubing, allowing for a more thorough screening process. The extrusion assembly 35 is used for extruding the chippings into blocks, so that the space occupied by the chippings can be reduced, the first collection box 32 can store more chippings, and meanwhile, the chippings can be conveniently taken out of the first collection box 32 by workers. Still be provided with total control box on the processing base 1, cutting mechanism 2 and waste recovery mechanism 3 all with total control box electric connection.

Specifically, screening subassembly 33 includes framework 331, leak protection baffle 332, flexible screen cloth 333, driving motor 334, first pivot 335 and cam 336, framework 331 sets up in funnel 31 top, and

framework

331 and 11 lateral walls fixed connection in processing chamber, framework 331 top has set firmly leak protection baffle 332, flexible screen cloth 333 sets firmly in framework 331, flexible screen cloth 333 below is provided with first pivot 335, the spiral has set firmly two or more cams 336 on the first pivot 335, and cam 336 can the butt with flexible screen cloth 333 diapire, driving motor 334 has still set firmly in the processing chamber 11, and first pivot 335 sets firmly in driving motor 334's power take off end.

In this embodiment, the frame body 331 is a rectangular frame body, the flexible screen 333 is fixedly disposed in the frame body 331, and the flexible screen 333 is made of a flexible material and has elasticity. The leakage-proof baffle 332 is used for preventing redundant pipes from falling off the flexible screen 333 to influence the final screening effect in the vibration process of the flexible screen 333. The cam 336 can abut against the flexible screen 333 in the rotating process, so that the flexible screen 333 is elastically deformed, and then the pipe and the debris on the flexible screen 333 are vibrated, and the debris adhered to the pipe falls off. More than two cams 336 are fixed on the first rotating shaft 335 in a spiral manner, so that the pipe on the flexible screen 333 is irregularly vibrated.

Specifically, screening subassembly 33 still includes mounting panel 337, first broach 338, electric telescopic handle 339 and second broach 3310, mounting panel 337 sets up in flexible screen cloth 333 top, electric telescopic handle 339 one end sets firmly in leak protection baffle 332 lateral wall, the electric telescopic handle 339 other end and mounting panel 337 fixed connection, mounting panel 337 bottom has set firmly first broach 338, framework 331 one side still inclines to set firmly second broach 3310, and first broach 338 and the crisscross setting of second broach 3310.

In this embodiment, the mounting plate 337 is slidably connected to the process chamber 11. First broach 338 and second broach 3310 all incline to set up, and be the obtuse angle setting between first broach 338 and the second broach 3310, all reserve on first broach 338 and the second broach 3310 the gap for the confession piece passes through when promoting unnecessary tubular product to one side, thereby separates unnecessary tubular product and piece. Electric telescopic handle 339 transversely sets up, and electric telescopic handle 339 can freely stretch out and draw back for control mounting panel 337 horizontal slip.

Specifically, a second collecting box 36 is further fixedly arranged on one side of the first collecting box 32, one end of a blanking plate 37 is connected with the second collecting box 36, and the other end of the blanking plate 37 is fixedly connected with a free end of the second comb 3310.

In this embodiment, the second collection box 36 is used for collecting redundant pipes, the blanking plate 37 is obliquely arranged and used for allowing the pipes to slide into the second collection box 36, the blanking plate 37 is embedded with an electromagnet, and the electromagnetic force of the electromagnet can reduce the speed of the pipes in the falling process, so that the impact on the pipes when the pipes fall into the second collection box 36 is reduced.

Specifically, the cleaning assembly 34 includes a water storage tank 341, a water pump 342, a spray head 343, a first pipe 344, a second pipe 345 and a filter plate 346, the water storage tank 341 is fixedly disposed at the bottom of the processing chamber 11, the water pump 342 is fixedly disposed on the water storage tank 341, the spray head 343 is rotatably connected to the anti-leakage baffle 332, the spray head 343 is connected to the water pump 342 through the first pipe 344, one end of the second pipe 345 is connected to the first collecting tank 32, the other end of the second pipe 345 is connected to the water storage tank 341, and the filter plate 346 is fixedly disposed in the second pipe 345.

In this embodiment, water is equipped with in the storage water tank 341, and shower nozzle 343 is high pressure nozzle, and it can the blowout high pressure rivers to make the more firm piece of adhesion drop on the unnecessary tubular product, and can also wash away the inboard piece of tubular product simultaneously at tubular product vibration in-process, thereby thoroughly sanitization with tubular product. In addition, through setting up shower nozzle 343, can also deposit powdered piece, reduce the dust in the course of working. The filter plate 346 has a plurality of pores on its surface for water to pass through, thereby recycling water and saving water resources.

Specifically, the cleaning assembly 34 further includes a second rotating shaft 347, a triangular block 348, a driving wheel 349, a belt 3410 and a driven wheel 3411, the second rotating shaft 347 is rotatably connected to a sidewall of the processing chamber 11, the triangular block 348 and the driven wheel 3411 are fixedly disposed on the second rotating shaft 347, the triangular block 348 is abutted to the nozzle 343, the driving wheel 349 is further fixedly disposed on the first rotating shaft 335, and the driving wheel 349 is in transmission connection with the driven wheel 3411 through the belt 3410.

In this embodiment, the second rotating shaft 347 is disposed below the spray head 343. The side of triangle-shaped block 348 and shower nozzle 343 butt, when triangle-shaped block 348 rotated, can drive shower nozzle 343 round trip to rotate to carry out washing of multi-angle to the tubular product. The driving wheel 349 is in transmission connection with the driven wheel 3411, so that the rotation of the cam 336 is synchronous with the rotation process of the spray head 343, and the cleaning effect is better.

Specifically, extrusion assembly 35 includes stripper plate 351 and pneumatic cylinder 352, and in stripper plate 351 sliding connection was in first collecting tank 32, pneumatic cylinder 352 set firmly in first collecting tank 32 top, and stripper plate 352 sets firmly in the power take off of pneumatic cylinder 351.

In this embodiment, the pressing plate 351 is a flat plate, the pressing plate 351 is located at the inner top of the first collection tank 32, and the pressing plate 351 is located above the output end of the funnel 31, so that interference is not generated when in use. The hydraulic cylinder 352 is free to extend and retract, thereby causing the compression plate 351 to compress the debris.

The working principle is as follows: when the device is used, a steel pipe 4 is clamped on a three-jaw chuck 24, then a supporting plate 21 is adjusted to enable a cutting knife 23 to be in a proper position, then a cutting motor 22 is started, the cutting motor 22 drives the cutting knife 23 to rotate to cut the steel pipe 4, scraps are generated in the cutting process and the pipe falls onto a flexible screen 333 in a processing cavity 11, at the moment, a driving motor 334 is started, the driving motor 334 drives a first rotating shaft 335 to rotate, the first rotating shaft 335 rotates to drive a cam 336 to rotate to be in contact with the flexible screen 333, so that the flexible screen 333 is elastically deformed, the pipe on the flexible screen 333 is vibrated, meanwhile, a water pump 342 pumps water in a water storage tank 341 to a spray head 343 to generate high-pressure water flow, the pipe is washed by the high-pressure water flow, the scraps adhered to the surface and the inner part of the pipe are washed, and then the scraps pass through the flexible screen 333 and fall into a funnel 31, and enters the first collection tank 32 for storage;

after the cleaning is finished, the driving motor 334 and the water pump 342 are controlled to stop working, at the moment, the electric telescopic rod 339 extends to drive the mounting plate 337 to move rightwards, the mounting plate 337 drives the first comb teeth 338 to move rightwards synchronously, and then redundant pipes are pushed rightwards until the redundant pipes roll into the second collecting box 36 from the blanking plate 37 to be stored, meanwhile, the hydraulic cylinder 352 is started, and the hydraulic cylinder 352 drives the extrusion plate 351 to move downwards to extrude the scraps in the first collecting box 32 into blocks.

While the invention has been described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The present invention is not to be limited by the specific embodiments disclosed herein, and other embodiments that fall within the scope of the claims of the present application are intended to be within the scope of the present invention.

Claims

1. A pipe cutter with waste collection, comprising:

the processing device comprises a processing base (1), wherein a processing cavity (11) is formed in the processing base (1);

the cutting mechanism (2), the cutting mechanism (2) includes the shoe plate (21), cuts the electrical machinery (22), cutting knife (23) and three-jaw chuck (24), the shoe plate (21) is set up on the processing base (1), the shoe plate (21) has set up the cutting electrical machinery (22), and the cutting knife (23) sets up the power take off end in cutting electrical machinery (22), there are three-jaw chucks (24) on one side of the shoe plate (21), and the three-jaw chuck (24) is fixedly connected with processing base (1);

waste recycling mechanism (3), waste recycling mechanism (3) is including funnel (31), first collecting box (32), screening subassembly (33), wash subassembly (34) and extrusion subassembly (35), first collecting box (32) set firmly in process chamber (11) bottom, first collecting box (32) internal fixation has extrusion subassembly (35), funnel (31) set up in first collecting box (32) top, and funnel (31) output and first collecting box (32) intercommunication, funnel (31) top is provided with screening subassembly (33), screening subassembly (33) one side has set firmly and has washd subassembly (34).

2. The pipe cutter with scrap collection according to claim 1, wherein: screening subassembly (33) are including framework (331), leak protection baffle (332), flexible screen cloth (333), driving motor (334), first pivot (335) and cam (336), framework (331) set up in funnel (31) top, and framework (331) with processing chamber (11) lateral wall fixed connection, framework (331) top has set firmly leak protection baffle (332), flexible screen cloth (333) sets firmly in framework (331), flexible screen cloth (333) below is provided with first pivot (335), the spiral has set firmly cam (336) more than two on first pivot (335), and cam (336) with flexible screen cloth (333) diapire can the butt, still set firmly driving motor (334) in processing chamber (11), and first pivot (335) set firmly in the power take off end of driving motor (334).

3. The pipe cutter with scrap collection according to claim 2, wherein: screening subassembly (33) still includes mounting panel (337), first broach (338), electric telescopic handle (339) and second broach (3310), mounting panel (337) set up in flexible screen cloth (333) top, electric telescopic handle (339) one end set firmly in leak protection baffle (332) lateral wall, electric telescopic handle (339) other end and mounting panel (337) fixed connection, mounting panel (337) bottom has set firmly first broach (338), framework (331) one side still slope has set firmly second broach (3310), and first broach (338) and second broach (3310) crisscross setting.

4. The pipe cutter with waste collection of claim 3, wherein: a second collecting box (36) is fixedly arranged on one side of the first collecting box (32), one end of a blanking plate (37) is connected with the second collecting box (36), and the other end of the blanking plate (37) is fixedly connected with the free end of the second comb teeth (3310).

5. The pipe cutter with scrap collection according to claim 2, wherein: the cleaning assembly (34) comprises a water storage tank (341), a water pump (342), a spray head (343), a first pipeline (344), a second pipeline (345) and a filter plate (346), the water storage tank (341) is fixedly arranged at the bottom of the processing chamber (11), the water pump (342) is fixedly arranged on the water storage tank (341), the spray head (343) is rotatably connected to the anti-leakage baffle plate (332), the spray head (343) is connected with the water pump (342) through the first pipeline (344), one end of the second pipeline (345) is connected with the first collecting tank (32), the other end of the second pipeline (345) is connected with the water storage tank (341), and the filter plate (346) is fixedly arranged in the second pipeline (345).

6. The pipe cutter with waste collection of claim 5, wherein: the cleaning assembly (34) further comprises a second rotating shaft (347), a triangular block (348), a driving wheel (349), a belt (3410) and a driven wheel (3411), the second rotating shaft (347) is rotatably connected to the side wall of the processing cavity (11), the triangular block (348) and the driven wheel (3411) are fixedly arranged on the second rotating shaft (347), the triangular block (348) is abutted to the spray head (343), the driving wheel (349) is further fixedly arranged on the first rotating shaft (335), and the driving wheel (349) is in transmission connection with the driven wheel (3411) through the belt (3410).

7. The pipe cutter with scrap collection according to claim 2, wherein: extrusion subassembly (35) include stripper plate (351) and pneumatic cylinder (352), stripper plate (351) sliding connection in first collecting box (32), pneumatic cylinder (352) set firmly in first collecting box (32) top, and stripper plate (352) set firmly in the power take off end of pneumatic cylinder (351).