CN220331520U - Shaping mold for producing autoclaved bricks by using fly ash - Google Patents
Shaping mold for producing autoclaved bricks by using fly ash Download PDFInfo
- Publication number
- CN220331520U CN220331520U CN202321914645.7U CN202321914645U CN220331520U CN 220331520 U CN220331520 U CN 220331520U CN 202321914645 U CN202321914645 U CN 202321914645U CN 220331520 U CN220331520 U CN 220331520U
- Authority
- CN
- China
- Prior art keywords
- fly ash
- autoclaved brick
- fixed
- die
- autoclaved
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011449 brick Substances 0.000 title claims abstract description 64
- 239000010881 fly ash Substances 0.000 title claims abstract description 51
- 238000007493 shaping process Methods 0.000 title claims abstract description 23
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- 230000007306 turnover Effects 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000007790 scraping Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims 5
- 238000001125 extrusion Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 12
- 238000004140 cleaning Methods 0.000 abstract description 5
- 230000003749 cleanliness Effects 0.000 abstract description 3
- 238000009792 diffusion process Methods 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 6
- 238000010025 steaming Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model discloses a shaping mould for producing autoclaved bricks by using fly ash, which belongs to the technical field of fly ash shaping and aims at the problem that residual materials and fly ash residual materials are easy to diffuse when fly ash is added into the shaping mould in the prior art, and the shaping mould comprises an autoclaved brick lower mould, wherein supporting support plates are fixed at two ends of the autoclaved brick lower mould, and side baffles are fixed on the upper surface of the supporting support plates; according to the utility model, the bidirectional scraper can scrape along the upper end face of the lower die of the autoclaved brick and sweep redundant fly ash into the receiving box, so that the cleanliness of the end face of the lower die of the autoclaved brick is ensured, the trouble of environment pollution caused by the diffusion of the fly ash in the extrusion molding process is reduced, after the upper die of the extrusion molding is separated, the cutting edge at the upper part of the bidirectional scraper is attached to the lower part of the extrusion molding device, and the cutting edge at the lower part of the bidirectional scraper is attached to the upper end face of the lower die of the autoclaved brick, thus the automatic cleaning operation can be implemented in one-step molding process, and the possibility of the fly ash diffusing into places is further reduced.
Description
Technical Field
The utility model belongs to the technical field of fly ash shaping, and particularly relates to a shaping die for producing autoclaved bricks from fly ash.
Background
The fly ash autoclaved brick is prepared by mixing fly ash, lime or cement serving as a main raw material, adding a proper amount of gypsum and aggregate, preparing, pressing and forming, and curing at high pressure or normal pressure or naturally curing, wherein the shaping equipment of the fly ash brick generally comprises a steaming die and an upper die for extrusion forming, and the fly ash autoclaved brick is required to be shaped by using a shaping die with a shaping groove in the production process.
At present, fly ash is required to be filled in a forming groove of a shaping die before the upper die is extruded and formed, when the fly ash is added, a certain amount of fly ash remains on the end face of the shaping die, the fly ash is easy to diffuse in the motion process of pressing and lifting the upper die, and the hidden danger is brought to diffusion due to the fly ash remaining on the lower end face of the upper die due to contact.
Therefore, a shaping mold for producing autoclaved bricks by using fly ash is needed, and the problem that residual materials and fly ash residual materials are easy to diffuse when fly ash is added into the shaping mold in the prior art is solved.
Disclosure of Invention
The utility model aims to provide a shaping die for producing autoclaved bricks by using fly ash so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a fly ash production is with design mould, includes the autoclaved brick bed die, the both ends of autoclaved brick bed die are fixed with the support layer board, the last fixed surface of support layer board has the lateral part baffle, one side of lateral part baffle is provided with scrapes the material mechanism, it includes two-way scraper, direction slider, positioning lead screw and positioning swivel nut to scrape the material mechanism, the one end of two-way scraper is fixed with the direction slider, one side fixed surface of direction slider has the positioning swivel nut, the positioning lead screw is worn to be equipped with in the inside of direction slider, the place ahead and the rear of autoclaved brick bed die all are provided with receiving mechanism, receiving mechanism includes and evaporates press the front side and the rear side of material box, receive the up end of material box and be fixed with the upset head, the up end of autoclaved brick bed die is fixed with the upset seat.
In the scheme, the two side baffles are provided with guide sliding grooves on the surfaces, two ends of the bidirectional scraper are slidably connected to the side baffles, and one end of the guide sliding block is fixed to the end of the bidirectional scraper.
It is further worth to say that the positioning swivel nut is connected with the positioning lead screw in a threaded mode, the front end and the rear end of one side baffle are fixed with rotating seats, the rear surface of one rotating seat is fixed with a rotating bearing, the front surface of the other rotating seat is fixed with a driving motor, and an output shaft of the driving motor is fixed at one end of the positioning lead screw.
The upper part and the lower part of the bidirectional scraper are provided with cutting edges, and the cutting edges at the lower part of the bidirectional scraper are attached to the upper end face of the autoclaved brick lower die.
As a preferred embodiment, the inner wall of the overturning seat is provided with a guiding rotating groove, the inside of the guiding rotating groove is rotationally connected with a guiding rotating shaft, and the guiding rotating shaft is fixed on the surface of the overturning head.
As a preferred embodiment, a receiving cavity is arranged in the receiving box, and a forming groove is arranged in the autoclaved brick lower die.
Compared with the prior art, the shaping mold for producing the autoclaved brick by using the fly ash provided by the utility model at least comprises the following beneficial effects:
through the scraping mechanism that sets up, two-way scraper can scrape along the up end of steaming and pressing brick bed die and sweep unnecessary fly ash into the receipts magazine in, guarantee the clean performance of steaming and pressing brick bed die terminal surface can reduce the trouble that fly ash diffuses and pollutes the environment in extrusion process, after extrusion's last mould separation, the cutting edge laminating extrusion device's on two-way scraper upper portion lower part, and the cutting edge laminating steaming and pressing brick bed die's up end of two-way scraper lower part, can implement self-cleaning operation in a design process like this to further reduce the possibility that fly ash diffuses in the place.
Through the receiving mechanism who sets up, in the use, the receiving box sets up through upset head and upset seat and the upset of autoclaved brick bed die, conveniently emptys the fly ash of collecting in the receiving box into the shaping inslot of autoclaved brick bed die like this in order to reach the purpose of pressing autoclaved brick bed die reinforced.
Drawings
FIG. 1 is a perspective view of the overall structure of the present utility model;
FIG. 2 is a perspective view of the side dam construction of the present utility model;
FIG. 3 is an enlarged view of FIG. 1A in accordance with the present utility model;
fig. 4 is a perspective view showing the structure of the tilting head and the tilting seat according to the present utility model.
In the figure: 1. an autoclaved brick lower die; 2. a receiving box; 3. a receiving chamber; 4. a forming groove; 5. a turnover head; 6. turning over the seat; 7. guiding the rotating shaft; 8. a guide rotating groove; 9. side baffles; 10. a rotating seat; 11. a rotating bearing; 12. a bidirectional scraper; 13. a guide slide block; 14. a positioning screw rod; 15. a positioning screw sleeve; 16. a driving motor; 17. a guide chute; 18. and supporting the supporting plate.
Detailed Description
The utility model is further described below with reference to examples.
Referring to fig. 1-4, the utility model provides a shaping mold for producing autoclaved bricks by using fly ash, which comprises an autoclaved brick lower mold 1, wherein two ends of the autoclaved brick lower mold 1 are fixedly provided with supporting support plates 18, the upper surface of each supporting support plate 18 is fixedly provided with side baffles 9, one side of each side baffle 9 is provided with a scraping mechanism, each scraping mechanism comprises a bidirectional scraper 12, a guide slide block 13, a positioning screw rod 14 and a positioning screw sleeve 15, one end of each bidirectional scraper 12 is fixedly provided with a guide slide block 13, one side surface of each guide slide block 13 is fixedly provided with a positioning screw sleeve 15, the inside of each guide slide block 13 is penetrated with a positioning screw rod 14, the front and the rear of the autoclaved brick lower mold 1 are respectively provided with a material receiving mechanism, each material receiving mechanism comprises a material receiving box 2, a turnover head 5 and a turnover seat 6, the two material receiving boxes 2 are respectively arranged on the front side and the rear side of the autoclaved brick lower mold 1, the upper end face of each material receiving box 2 is fixedly provided with the turnover head 5, and the upper end face of each autoclaved brick lower mold 1 is fixedly provided with the turnover seat 6.
As further shown in fig. 1, 2 and 3, it should be specifically explained that the surfaces of the two side baffles 9 are provided with guiding sliding grooves 17, two ends of the bidirectional scraper 12 are slidably connected to the side baffles 9, and one end of the guiding sliding block 13 is fixed to the end of the bidirectional scraper 12.
Further, as shown in fig. 3, it is worth specifically explaining that the positioning screw sleeve 15 is in threaded connection with the positioning screw rod 14, the front end and the rear end of one side baffle plate 9 are both fixed with the rotating seat 10, the rear surface of one rotating seat 10 is fixed with the rotating bearing 11, the front surface of the other rotating seat 10 is fixed with the driving motor 16, and the output shaft of the driving motor 16 is fixed at one end of the positioning screw rod 14.
The scheme comprises the following working processes: when the device is used, the blanking device fills the fly ash into the forming groove 4 of the autoclaved brick lower die 1, after the fly ash is filled, the driving motor 16 drives the bidirectional scraper 12 to scrape along the upper end face of the autoclaved brick lower die 1 and sweep redundant fly ash into the material receiving box 2, so that the problem that the fly ash pollutes the environment due to diffusion in the extrusion forming process can be reduced due to the cleanliness of the end face of the autoclaved brick lower die 1, after the upper die of the extrusion forming is separated, the cutting edge at the upper part of the bidirectional scraper 12 is attached to the lower part of the extrusion forming device, and the cutting edge at the lower part of the bidirectional scraper 12 is attached to the upper end face of the autoclaved brick lower die 1, thus the automatic cleaning operation can be implemented in one-step forming process, and the possibility that the fly ash diffuses into places is further reduced.
The working process can be as follows: the bidirectional scraper 12 can scrape along the upper end face of the autoclaved brick lower die 1 and sweep redundant fly ash into the material collecting box 2, so that the problem that the fly ash diffuses in the extrusion molding process to pollute the environment is solved, after the extrusion molding upper die is separated, the cutting edge at the upper part of the bidirectional scraper 12 is attached to the lower part of the extrusion molding device, and the cutting edge at the lower part of the bidirectional scraper 12 is attached to the upper end face of the autoclaved brick lower die 1, thus the automatic cleaning operation can be implemented in one-time shaping process, and the possibility that the fly ash diffuses into places is further reduced.
Further, as shown in fig. 1, 2 and 4, it is worth specifically explaining that the upper portion and the lower portion of the bidirectional scraper 12 are provided with cutting edges, the cutting edges of the lower portion of the bidirectional scraper 12 are attached to the upper end face of the autoclaved brick lower die 1, in the use process, redundant fly ash materials are collected in the receiving cavity 3 of the receiving box 2, and the receiving box 2 is arranged in a turnover manner with the autoclaved brick lower die 1 through the turnover head 5 and the turnover seat 6, so that the fly ash collected in the receiving box 2 is conveniently poured into the forming groove 4 of the autoclaved brick lower die 1 to achieve the purpose of feeding the autoclaved brick lower die 1.
Further, as shown in fig. 4, it is worth specifically explaining that a guiding rotation groove 8 is provided on the inner wall of the overturning seat 6, a guiding rotation shaft 7 is rotatably connected to the inside of the guiding rotation groove 8, and the guiding rotation shaft 7 is fixed on the surface of the overturning head 5.
Further, as shown in fig. 1, it is worth specifically explaining that a receiving chamber 3 is provided in the receiving box 2, and a forming groove 4 is provided in the autoclaved brick lower mold 1.
To sum up: the bidirectional scraper 12 can scrape along the upper end face of the autoclaved brick lower die 1 and sweep redundant fly ash into the receiving box 2, so that the cleanliness of the end face of the autoclaved brick lower die 1 can be ensured, the trouble that the fly ash diffuses in the extrusion molding process to pollute the environment is reduced, after the upper die of the extrusion molding is separated, the cutting edge at the upper part of the bidirectional scraper 12 is attached to the lower part of the extrusion molding device, and the cutting edge at the lower part of the bidirectional scraper 12 is attached to the upper end face of the autoclaved brick lower die 1, thus the automatic cleaning operation can be implemented in one-time shaping process, and the possibility that the fly ash diffuses into places is further reduced; in the use process, the material receiving box 2 is arranged in a turnover way with the autoclaved brick lower die 1 through the turnover head 5 and the turnover seat 6, so that the fly ash collected in the material receiving box 2 is conveniently poured into the forming groove 4 of the autoclaved brick lower die 1 to achieve the purpose of feeding the autoclaved brick lower die 1.
The drive motor 16 is commercially available and is provided with a power source, which is well known in the art and will not be repeated in the present specification.
Claims (6)
1. The utility model provides a fly ash production is shaping mould for autoclaved brick, includes autoclaved brick bed die (1), its characterized in that: the automatic feeding device is characterized in that supporting plates (18) are fixed at two ends of the autoclaved brick lower die (1), side baffles (9) are fixed on the upper surface of the supporting plates (18), a scraping mechanism is arranged on one side of each side baffle (9), each scraping mechanism comprises a bidirectional scraper (12), a guide slide block (13), a positioning screw rod (14) and a positioning screw sleeve (15), one end of each bidirectional scraper (12) is fixed with the guide slide block (13), one side surface of each guide slide block (13) is fixedly provided with the positioning screw sleeve (15), the guide slide block (13) is internally provided with the corresponding positioning screw rod (14), receiving mechanisms are arranged in front of and behind the autoclaved brick lower die (1), each receiving mechanism comprises a receiving box (2), a turnover head (5) and a turnover seat (6), and the two receiving boxes (2) are respectively arranged on the front side and the rear side of the autoclaved brick lower die (1), and the turnover head (5) is fixed on the upper end face of each receiving box (2), and the turnover seat (1) is fixed on the autoclaved brick lower die.
2. The sizing die for producing autoclaved brick from fly ash as recited in claim 1, wherein: the two surfaces of the side baffle plates (9) are provided with guide sliding grooves (17), two ends of the bidirectional scraper (12) are slidably connected to the side baffle plates (9), and one end of the guide sliding block (13) is fixed to the end of the bidirectional scraper (12).
3. The sizing die for producing autoclaved brick from fly ash as recited in claim 2, wherein: the automatic positioning device is characterized in that the positioning screw sleeve (15) is in threaded connection with the positioning screw rod (14), a rotating seat (10) is fixed at the front end and the rear end of one side baffle plate (9), a rotating bearing (11) is fixed on the rear surface of one rotating seat (10), a driving motor (16) is fixed on the front surface of the other rotating seat (10), and an output shaft of the driving motor (16) is fixed at one end of the positioning screw rod (14).
4. A sizing die for producing autoclaved brick from fly ash as recited in claim 3 wherein: the upper part and the lower part of the bidirectional scraper (12) are provided with cutting edges, and the cutting edges at the lower part of the bidirectional scraper (12) are attached to the upper end face of the autoclaved brick lower die (1).
5. The sizing die for producing autoclaved brick from fly ash as recited in claim 4 wherein: the inner wall of the overturning seat (6) is provided with a guide rotating groove (8), the inside of the guide rotating groove (8) is rotationally connected with a guide rotating shaft (7), and the guide rotating shaft (7) is fixed on the surface of the overturning head (5).
6. The sizing die for producing autoclaved brick from fly ash as recited in claim 5 wherein: the inside of receiving box (2) is provided with receipts material cavity (3), the inside of autoclaved brick bed die (1) is provided with shaping groove (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321914645.7U CN220331520U (en) | 2023-07-20 | 2023-07-20 | Shaping mold for producing autoclaved bricks by using fly ash |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321914645.7U CN220331520U (en) | 2023-07-20 | 2023-07-20 | Shaping mold for producing autoclaved bricks by using fly ash |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220331520U true CN220331520U (en) | 2024-01-12 |
Family
ID=89447051
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321914645.7U Active CN220331520U (en) | 2023-07-20 | 2023-07-20 | Shaping mold for producing autoclaved bricks by using fly ash |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220331520U (en) |
-
2023
- 2023-07-20 CN CN202321914645.7U patent/CN220331520U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |