CN112693140B - Insulation board production system - Google Patents
Insulation board production system Download PDFInfo
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- CN112693140B CN112693140B CN202011398123.7A CN202011398123A CN112693140B CN 112693140 B CN112693140 B CN 112693140B CN 202011398123 A CN202011398123 A CN 202011398123A CN 112693140 B CN112693140 B CN 112693140B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
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Abstract
The invention discloses a heat-insulating plate production system, and particularly relates to the field of heat-insulating plate production equipment. The invention realizes signal connection and control among all production units, replaces the original manual transportation and carrying and island operation method in the building material industry, has the modernized and efficient production capacity, realizes unmanned production, and effectively combines multiple technical problems of gram and integration into the production system; all production equipment and detection equipment realize data storage, display and upload, so that disqualification of products caused by personnel factors is avoided, and the reliability, consistency and stability of the products are improved.
Description
Technical Field
The invention relates to the technical field of insulation board production equipment, in particular to an insulation board production system.
Background
The popular and easy to understand of the heat insulation plate is the plate for heat insulation of the building. The heat-insulating board is a hard foamed plastic board made up by using polystyrene resin as raw material, adding other raw auxiliary materials and polymer, heating, mixing and simultaneously injecting catalyst, then extruding and forming, and has the functions of resisting moisture and resisting water, and can reduce the thickness of exterior enclosure structure of building so as to increase indoor use area. The common insulation board is an XPS insulation board, which is a hard foam plastic board manufactured by using polystyrene resin as a raw material, adding other raw and auxiliary materials and polymer, heating, mixing, injecting a catalyst, and extruding and molding. The XPS plate is a perfect closed-cell honeycomb structure which enables the XPS plate to have extremely low water absorption (almost no water absorption), low thermal conductivity, high pressure resistance and ageing resistance (almost no ageing decomposition phenomenon in normal use).
At present, the heat insulation board materials on the market are various, and paper-surface gypsum board partition walls, calcium silicate board partition walls, wood partition walls and the like are mainly used in space decoration. Although the partition board materials are different in price, sound insulation performance, wall surface bearing and hanging force, fireproof performance, waterproof performance and the like, compared with the clay solid brick, the partition board materials have the common characteristic that the self weight is light, the weight per square meter is generally 5-9 times lighter than that of a clay solid brick wall, even if a wall body is built on a floor slab, the wall body is completely within the designed bearing load of the floor slab, and the heat insulation, heat preservation, fireproof performance, anti-aging performance, impact resistance and the like can basically meet the requirements.
But the production integration can not be accomplished to current heated board in process of production, needs a large amount of manual works to cooperate and to the handle accuse of production coefficient in process of production, so the product that arouses because of personnel's factor is unqualified easily in process of production, has reduced reliability, uniformity and the stability of product.
Disclosure of Invention
In order to overcome the above defects in the prior art, an embodiment of the present invention provides a system for producing insulation boards, and the technical problem to be solved by the present invention is: how to reduce the unqualified product problem caused by personnel factors and improve the reliability, consistency and stability of the product.
In order to achieve the purpose, the invention provides the following technical scheme: a production system of a heat-insulating plate comprises a production reserved area, wherein a mold blank manufacturing area is arranged on one side of the production reserved area, a material mixing mechanism, a mold box conducting mechanism and a pressing demolding mechanism are arranged in the mold blank manufacturing area, a forming packaging area is arranged between the production reserved area and the mold blank manufacturing area, a cutting mechanism is arranged in the forming packaging area, a finished product temporary storage area is arranged on one side of the forming packaging area, a maintenance temporary storage area is arranged on the other side of the forming packaging area, traveling roads are arranged among the production reserved area, the mold blank manufacturing area, the forming packaging area, the finished product temporary storage area and the maintenance temporary storage area, and a plurality of material conveying forklifts are arranged on the traveling roads;
the mixing mechanism is arranged as an overhead stirring device, and the overhead stirring device comprises a storage bin, a stirrer and a material outlet;
the mould box conduction mechanism comprises a feeding roller way, a plurality of mould boxes are uniformly distributed on the top of the feeding roller way, the feeding roller way is provided with a plurality of parallel transmission ways, both sides of the feeding roller way are provided with transverse transfer devices, and one side of each transverse transfer device is provided with a pushing piece;
the transverse transfer device comprises a placing plate, two guide rails are arranged at the bottom of the placing plate, rollers are arranged at the joints of the bottom of the placing plate and the guide rails, an electric telescopic rod is arranged between the middle parts of the two guide rails and the bottom of the placing plate, and steering shafts are arranged at the joints of the two ends of the electric telescopic rod, the placing plate and the mold blank manufacturing area;
the pushing piece comprises a transmission motor, and a transmission rod is arranged at the output end of the transmission motor;
the pressing and demolding mechanism comprises an automatic pressing and capping machine, a pressing machine and a demolding machine, and the automatic pressing and capping machine, the pressing machine and the demolding machine are arranged in an alignment mode with the feeding roller bed;
the cutting mechanism comprises a feeding machine and a stacking machine, the feeding machine and the stacking machine are provided with cutting devices, and one side, far away from the cutting devices, of the stacking machine is provided with an automatic packaging machine.
In a preferred embodiment, the stacker outlet is aligned with the automatic packaging machine inlet.
In a preferred embodiment, the placing plate is rotatably connected with the guide rail through rollers, and the top surface of the placing plate is as high as the top surface of the feeding roller way.
In a preferred embodiment, the output shaft of the transmission motor is in transmission connection with the conduction rod, the transmission motor and the conduction rod are in transmission in a turbine transmission mode, and the transmission rod is arranged at a height higher than the placing plate and equal to the height of the model box.
In a preferred embodiment, the width of the travel path is set to be not less than twice the width of the material handling truck.
In a preferred embodiment, the system further comprises a control device, the control device is set to be a programmable PLC, and the mixing mechanism, the feeding roller table, the transverse transfer device, the pushing member, the automatic capping machine, the pressing machine, the demolding machine, the feeding machine, the stacking machine, the cutting device and the automatic packaging machine are in signal control connection with the programmable PLC.
The invention has the technical effects and advantages that:
the invention adopts a plurality of production equipment and detection control equipment, and has the advantages of information data acquisition, single piece stream automatic transmission, pressing, demoulding and transportation unit configuration intelligent machines which are used for transmission and transportation in the production process, signal connection and control are realized among all production units, the original manpower transportation and island operation method in the building material industry are replaced, the invention has the modern high-efficiency production capacity, the unmanned production is realized, and a plurality of technical problems of power and integration are effectively combined in the production system; all production equipment and detection equipment realize data storage, display and upload, process routes and parameters are intelligently controlled, error prevention, detection and control of the process routes and parameters of automation equipment are achieved, unqualified products caused by personnel factors are avoided, and reliability, consistency and stability of the products are improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is an enlarged view of the portion A of FIG. 1 according to the present invention.
FIG. 3 is an enlarged view of the portion B of FIG. 1 according to the present invention.
FIG. 4 is a schematic diagram of a mold blank manufacturing area apparatus according to the present invention.
FIG. 5 is an enlarged view of the structure of the portion C in FIG. 4 according to the present invention.
FIG. 6 is a schematic diagram of a cutting mechanism according to the present invention.
The reference signs are: 1 production reserved area, 2 mould blank manufacturing area, 3 mixing mechanism, 4 mould box conducting mechanism, 41 feeding roller way, 42 mould box, 43 transverse transfer device, 431 placing plate, 432 guide rail, 433 idler wheel, 44 pushing piece, 441 transmission motor, 442 conducting rod, 5 pressing demoulding mechanism, 51 automatic loading and capping machine, 52 pressing machine, 53 demoulding machine, 6 forming and packaging area, 7 cutting mechanism, 71 feeding machine, 72 stacking machine, 73 cutting device, 74 automatic packaging machine, 8 finished product temporary storage area, 9 maintenance temporary storage area, 10 driving road and 11 material conveying forklift.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a heat-insulating plate production system which comprises a production reserved area 1, wherein a mould blank manufacturing area 2 is arranged on one side of the production reserved area 1, a material mixing mechanism 3, a mould box conducting mechanism 4 and a pressing demoulding mechanism 5 are arranged in the mould blank manufacturing area 2, a forming and packaging area 6 is arranged between the production reserved area 1 and the mould blank manufacturing area 2, a cutting mechanism 7 is arranged in the forming and packaging area 6, a finished product temporary placing area 8 is arranged on one side of the forming and packaging area 6, a maintenance temporary placing area 9 is arranged on the other side of the forming and packaging area 6, a traveling road 10 is arranged among the production reserved area 1, the mould blank manufacturing area 2, the forming and packaging area 6, the finished product temporary placing area 8 and the maintenance temporary placing area 9, and a plurality of material conveying forklifts 11 are arranged on the traveling road 10;
the mixing mechanism 3 is arranged as an overhead stirring device, and the overhead stirring device comprises a storage bin, a stirrer and a material outlet;
the mould box conducting mechanism 4 comprises a feeding roller way 41, a plurality of mould boxes 42 are uniformly distributed on the top of the feeding roller way 41, the feeding roller way 41 is provided with a plurality of parallel transmission ways, both sides of the feeding roller way 41 are provided with transverse transfer devices 43, and one side of each transverse transfer device 43 is provided with a pushing piece 44;
the transverse transfer device 43 comprises a placing plate 431, two guide rails 432 are arranged at the bottom of the placing plate 431, rollers 433 are arranged at the joints of the bottom of the placing plate 431 and the guide rails 432, an electric telescopic rod is arranged between the middle parts of the two guide rails 432 and the bottom of the placing plate 431, and steering shafts are arranged at the joints of the two ends of the electric telescopic rod, the placing plate 431 and the mold blank manufacturing area 2;
the pushing piece 44 comprises a transmission motor 441, and the output end of the transmission motor 441 is provided with a transmission rod 442;
the pressing and demolding mechanism 5 comprises an automatic pressing and capping machine 51, a pressing machine 52 and a demolding machine 53, wherein the automatic pressing and capping machine 51, the pressing machine 52 and the demolding machine 53 are arranged in an alignment mode with the feeding roller way 41;
the cutting mechanism 7 comprises a feeding machine 71 and a stacking machine 72, the feeding machine 71 and the stacking machine 72 are provided with a cutting device 73, and one side, far away from the cutting device 73, of the stacking machine 72 is provided with an automatic packaging machine 74.
The discharge hole of the stacker crane 72 is arranged in an alignment way with the feed hole of the automatic packaging machine 74, the placing plate 431 is rotatably connected with the guide rail 432 through a roller 433, the top surface of the placing plate 431 is equal to the top surface of the feeding roller way 41, the output shaft of the transmission motor 441 is in transmission connection with the transmission rod 442, the transmission motor 441 and the conduction rod 442 are driven in a turbine transmission manner, the conduction rod 442 is arranged at a height higher than the placing plate 431 and equal to the height of the mold box 42, the width of the running road 10 is set to be not less than twice of the width of the material transporting forklift 11, the system also comprises a control device, the control device is set as a programmable PLC, and the mixing mechanism 3, the feeding roller way 41, the transverse transfer device 43, the pushing piece 44, the automatic loading and pressing machine 51, the pressing machine 52, the demolding machine 53, the feeding machine 71, the stacking machine 72, the cutting device 73 and the automatic packaging machine 74 are in signal control connection with the programmable PLC;
as shown in fig. 1 to 6, the embodiment specifically is as follows: through the data setting of the programmable PLC, a producer places raw materials for producing insulation boards into a storage bin of a mixer, during the period, the raw materials in the storage bin are supplied into the mixer for mixing and stirring to obtain slurry with complete foaming, the insulation boards and a mold box 42 which are subjected to initial maintenance of the previous batch are sequentially sent into a demolding machine 53 for demolding treatment, the mold box 42 after demolding is placed at the top of a feeding roller 41 for transmission to a position corresponding to a material outlet of a mixing mechanism 3, the slurry with complete foaming falls into the mold box 42 through the material outlet for injection molding, the mold box 42 after injection molding runs to the tail end of a single conveying channel and falls onto the top of a placing plate 431 according to inertia, an electric telescopic rod extends to drive the placing plate 431 to longitudinally displace to the position of another reverse transmission conveying channel on a guide rail 432 through a roller 433, and then a transmission motor 441 operates to drive a transmission rod 442 to extend, pushing the model box 42 at the position onto the reverse transmission channel, driving the transmission rod 442 to contract and reset by the rotary operation of the transmission motor 441, extending and contracting the electric telescopic rod to drive the placing plate 431 to reset, turning the next model box 42, repeating the production line production of the insulation board, conveying the injection-molded model box 42 to a pressing machine 52 through a feeding roller way 41 to be pressed flat to form a board, conveying the board to an automatic capping machine 51 through the feeding roller way 41 to add a top cover to the model box 42 filled with slurry to obtain an insulation board blank, conveying the insulation board blank with the model box 42 to a temporary maintenance area 9 through a traveling road 10 by using a material conveying forklift 11 to perform initial maintenance operation, returning the insulation board blank to a stripper 53 of the mold blank manufacturing area 2 to perform demoulding after the initial maintenance period is completed, and continuing the production and manufacturing of the next round of the demoulded model box 42, the obtained blank plate of the initial-setting heat-insulation plate is transported to a forming and packaging area 6 by using a material transporting forklift 11, and is automatically fed into a cutting device 73 through a feeding machine 71 to be sawn and trimmed for the first time, meanwhile, the position of the saw is adjustable, the minimum adjusting size is not contacted, the maximum adjusting size is 10, the vertical 600 center saw is automatically cut according to the required cutting size, meanwhile, the position of the saw is adjustable, the minimum adjusting size is 200, the maximum adjusting size is 600, carry out five automatic cutout of perpendicular 400 bisection saw and have the trimming saw function according to required cutting size, the product after the cutting is accomplished is by carrying out automatic layering and carrying out follow-up packing, uses fortune material fork truck 11 to transport the heated board of accomplishing the packing to finished product and puts district 8 temporarily and concentrate afterwards and deposit, if single batch production product volume is too much, can put district 8 temporarily as interim finished product or the maintenance is put the district 9 temporarily and is used with production reservation 1.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (6)
1. The utility model provides an heated board production system, includes production reservation district (1), its characterized in that: a mould blank manufacturing area (2) is arranged on one side of the production reserved area (1), a material mixing mechanism (3), a mould box conducting mechanism (4) and a pressing demoulding mechanism (5) are arranged in the mould blank manufacturing area (2), a forming and packaging area (6) is arranged between the production reserved area (1) and the mould blank manufacturing area (2), a cutting mechanism (7) is arranged in the forming and packaging area (6), a finished product temporary placing area (8) is arranged on one side of the forming and packaging area (6), a maintenance temporary placing area (9) is arranged on the other side of the forming and packaging area (6), a traveling road (10) is arranged among the production reserved area (1), the mould blank manufacturing area (2), the forming and packaging area (6), the finished product temporary placing area (8) and the maintenance temporary placing area (9), and a plurality of material conveying forklifts (11) are arranged on the traveling road (10);
the mixing mechanism (3) is arranged as an overhead stirring device, and the overhead stirring device comprises a storage bin, a stirrer and a material outlet;
the mould box conducting mechanism (4) comprises a feeding roller way (41), a plurality of mould boxes (42) are uniformly distributed on the top of the feeding roller way (41), the feeding roller way (41) is provided with a plurality of parallel transmission ways, two sides of the feeding roller way (41) are respectively provided with a transverse transfer device (43), and one side of each transverse transfer device (43) is provided with a pushing piece (44);
the transverse transfer device (43) comprises a placing plate (431), two guide rails (432) are arranged at the bottom of the placing plate (431), rollers (433) are arranged at the joints of the bottoms of the placing plate (431) and the guide rails (432), an electric telescopic rod is arranged between the middle part of the two guide rails (432) and the bottom of the placing plate (431), and steering shafts are arranged at the joints of the two ends of the electric telescopic rod, the placing plate (431) and the mold blank manufacturing area (2);
the pushing piece (44) comprises a transmission motor (441), and a transmission rod (442) is arranged at the output end of the transmission motor (441);
the pressing and demoulding mechanism (5) comprises an automatic pressing and capping machine (51), a pressing machine (52) and a demoulding machine (53), and the automatic pressing and capping machine (51), the pressing machine (52) and the demoulding machine (53) are arranged in an aligning way with the feeding roller bed (41);
the cutting mechanism (7) comprises a feeding machine (71) and a stacking machine (72), wherein the feeding machine (71) and the stacking machine (72) are provided with a cutting device (73), and one side, far away from the cutting device (73), of the stacking machine (72) is provided with an automatic packaging machine (74).
2. The insulation board production system according to claim 1, characterized in that: the discharge hole of the stacker crane (72) is arranged in an alignment way with the feed hole of the automatic packaging machine (74).
3. The insulation board production system according to claim 1, characterized in that: the placing plate (431) is rotatably connected with the guide rail (432) through a roller (433), and the height of the top surface of the placing plate (431) is equal to that of the top surface of the feeding roller way (41).
4. The insulation board production system according to claim 1, characterized in that: the output shaft of the transmission motor (441) is in transmission connection with the conduction rod (442), the transmission motor (441) and the conduction rod (442) are in transmission in a turbine transmission mode, and the setting height of the conduction rod (442) is higher than the placing plate (431) and equal to the height of the model box (42).
5. The insulation board production system according to claim 1, characterized in that: the width of the running road (10) is not less than twice of the width of the material transporting forklift (11).
6. The insulation board production system according to claim 1, characterized in that: the system also comprises a control device which is set as a programmable PLC, and the mixing mechanism (3), the feeding roller way (41), the transverse transfer device (43), the pushing piece (44), the automatic loading and pressing cover machine (51), the pressing machine (52), the demolding machine (53), the feeding machine (71), the stacking machine (72), the cutting device (73) and the automatic packaging machine (74) are connected with the programmable PLC in a signal control way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011398123.7A CN112693140B (en) | 2020-12-03 | 2020-12-03 | Insulation board production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011398123.7A CN112693140B (en) | 2020-12-03 | 2020-12-03 | Insulation board production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112693140A CN112693140A (en) | 2021-04-23 |
| CN112693140B true CN112693140B (en) | 2022-05-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011398123.7A Active CN112693140B (en) | 2020-12-03 | 2020-12-03 | Insulation board production system |
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| Country | Link |
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| CN (1) | CN112693140B (en) |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202706248U (en) * | 2012-08-08 | 2013-01-30 | 山东乾元泽孚科技有限公司 | Cement foaming and heat-preserving composite wall board production line |
| CN210617223U (en) * | 2019-09-04 | 2020-05-26 | 山东汇朔新能源科技有限公司 | Heated board production water line |
| CN111923435A (en) * | 2020-08-10 | 2020-11-13 | 四川苏邦建筑节能科技有限公司 | Full-automatic production process flow of full-automatic polyphenyl insulation board equipment |
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2020
- 2020-12-03 CN CN202011398123.7A patent/CN112693140B/en active Active
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| CN112693140A (en) | 2021-04-23 |
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