CN203779659U - Device for continuously producing lightweight aggregate composite wall material without template - Google Patents
Device for continuously producing lightweight aggregate composite wall material without template Download PDFInfo
- Publication number
- CN203779659U CN203779659U CN201420151568.9U CN201420151568U CN203779659U CN 203779659 U CN203779659 U CN 203779659U CN 201420151568 U CN201420151568 U CN 201420151568U CN 203779659 U CN203779659 U CN 203779659U
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- China
- Prior art keywords
- mixer
- conveying device
- aglite
- communicated
- composite wall
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Abstract
The utility model belongs to the field of manufacturing lightweight composite wall plates, and particularly relates to a device for continuously producing a lightweight aggregate composite wall material without a template. The device comprises a bunker, wherein the bunker is communicated with a mixer; the mixer is communicated with blanking boxes respectively via a delivery pump; a conveying device is arranged below the blanking boxes; rolling devices are distributed on the conveying device; an upper facing pay-off mechanism and fiber adding pay-off mechanisms are mounted above the rolling devices; and a lower facing pay-off mechanism is located at an input end of the conveying device.The device is reasonable in structure and convenient to use and mount, and can improve product strength and quality.
Description
Technical field
The utility model relates to a kind of device of producing continuously aglite composite wall material without template, belongs to the making field of light composite wallboard.
Background technology
The Actuality Characteristic of the composite board of traditional aglite: (1) product specification is less, specification is generally at 300～500 * 600～1000(mm); (2) product strength is low, is generally used as sandwich thermal insulated materials'use, can not directly as walling, use; (3) the kind of aglite has: glass bead, expanded perlite, EPS expanded beads etc.; (4) moulding process has two kinds: a kind of is mould injection molding die mould, and the second is template die mould, and these two kinds of production technologies all can not be produced the large specification product that can meet building module, and the limitation of large production capacity serialization production.
Conventional composite wallboard majority is sandwich battenboard, the compound trouble of secondary not only, and because re-compounded adhesive can affect timber intensity, and the higher cost of generation, inorganic bond majority is water base dose, be difficult to applying glue operation, organic bond cost is high, does not reach the deficiencies such as A level fire proofing material.
Utility model content
The technical problems to be solved in the utility model is: provide a kind of produce large specification fire-type, high-strength, lightweight, energy-conservation, insulation, green wall materials without template, produce continuously the device of aglite composite wall material.
Described in the utility modelly without template, produce continuously aglite composite wall material production device, comprise feed bin, feed bin is communicated with mixer, mixer is communicated with respectively blanking box by delivery pump, blanking box below arranges conveying device, between conveying device, be distributed with rolling device, rolling device top is installed flush coat unreeling structure and is increased fiber unreeling structure, and lower flush coat unreeling structure is positioned at the input of conveying device.
Feed bin is for mixed material; Mixer will be for stirring, and mixer can be drum-type or double-axle stirrer; Delivery pump can be by the mass transport in mixer to blanking box, can realize feed bin and mixer and carry out enclosed type operation, forming cleaner production with the isolation of host service function, can be concrete pump, as screw pump etc., blanking box can be comprised of casing and discharging opening, casing can be cylindrical shape or rectangle, and discharging opening is the shape of twitching one's mouth, and length should be less than the wide cut of conveying device, blanking box is fixed on the top of production line by support or platform, also reliable support is fixed on rolling device support; Conveying device can be roll-type or belt conveyor, can complete conveying function; Rolling device is the pulley type pressing machine of exerting pressure up and down of pneumatic or hydraulic pressure, can be two rollers, four rollers or six roller pressing machines, and pressure roller can be the rubber rollers of steel rider or gluing; Upper and lower flush coat unreeling structure and increase fiber unreeling structure can be the inflatable shaft type of single station or double and the unreeling structure that magnetic powder cluth forms, and can be fixed on rolling device or transmitting device by support;
Many group blanking box and corresponding fortifying fibre unreeling structure and rolling device can be set as required: if the composite plate of one deck fortifying fibre in the middle of producing, i.e. two layered materials, three layers of cloth, be the composite of three layers of cloth of upper and lower Coating Material and fortifying fibre and two layers of aglite and inorganic gel, need two blanking box, a fortifying fibre unreeling structure and two rolling devices; If the composite plate of two layers of fortifying fibre in the middle of producing, three layered materials, four layers of cloth, need three blanking box, two fortifying fibre unreeling structures and three rolling devices; If the composite plate of three layers of fortifying fibre in the middle of producing, four layered materials, five layers of cloth, need four blanking box, three fortifying fibre unreeling structures and four rolling devices.
The tail section exterior of described conveying device is installed drying unit, and delivery device tip connects scaling cutter, scaling cutter arranged outside stacking machine.During drying unit can move wet plate after die mould, drying, dewater, can be the forms such as microwave drying, infra-red drying or heated-air drying; Scaling cutter is mainly comprised of gas heat and guide rail cutting machine, according to required length, cuts off arbitrarily, and cutting machine can be to have tooth, without fluted disc saw or rope, saw etc.;
Described feed bin comprises filler bin, liquid storage tank and aglite storehouse, filler bin and aglite storehouse are communicated with mixer by metering and conveying device respectively, liquid storage tank is communicated with mixer by delivery pump, mixer one side is communicated with foaming machine, foaming machine, filler bin, liquid storage tank, aglite storehouse and foaming machine and mixer between valve is all set.Filler bin is used for holding inorganic gel materials, and liquid storage tank is used for holding water or other liquid additives, and aglite storehouse is used for holding aglite, each material separately holds, convenient control, is convenient to mix in proportion, and wherein proportioning can be got the raw materials ready according to the proportioning of existing material.
The material that the utility model is used mainly contains inorganic gel materials, aglite, water and functional additive, flush coat and reinforcing material and forms:
Inorganic gel materials: can be silicate, sulfate, chlorine oxygen magnesium salts etc., as inorganic gel of cement mortar, gypsum, magnesium chloride and magnesia series etc.;
Aglite: having expanded perlite, bentonite, glass bead, flyash, TPS expanded beads isodensity compared with little, thermal insulation better and the material of lightweight, can be that above-mentioned one or more are mixed and used;
Upper and lower Coating Material: can be the material that has yarn fabric, adhesive-bonded fabric or low-quality, as glass-fiber-fabric, carbon fiber cloth, the fine cloth of bamboo, glass nonwoven, nonwoven fabric of synthetic fibre, brown paper etc., the good material of the barrier properties of take be as good;
Reinforcing material: glass woven roving etc., also can use chopped strand, as glass is short, cut thing, the short chemical fibre thing etc. of cutting, can directly infiltrate in the compound of inorganic gel and aglite and mix;
Functional additive: as hydrophober, energy storage materials of phase change, far-infrared emission material, healthy material, anti-electromagnetic radiation material, electromagnetic shielding material etc., functional material, as organosilicon moisture repellent, phase-changing energy-storing microcapsules, negative ion powder, active carbon, infrared emitting powder etc., is selected phase application quantity according to required function.
The proportioning of inorganic gel and lightweight aggregate determines the density of the utility model product, because inorganic gel density is larger, between dry density 700～1100kg/m3, and the density of lightweight aggregate is as splashed swollen perlite 90～150kg/m3, TPS expanded beads 9～20kg/m3, therefore the proportion of inorganic gel is the key that determines product density, when making density compared with miscellaneous goods, in order to make composite plate have low heat transfer coefficient, lighter density and relative high intensity, use foam device, in inorganic gel, be filled with microbubble gas, thereby achieve the above object.
In addition, equipment capacity of the present utility model, except feed, stirring, pressing, transmission speed factor, also depends on the bake out temperature of drying section and dries length to be directly proportional to speed of production.Dry length between 10～100 meters, 1～15 meter/min of speed of production, between 50～150 ℃ of bake out temperatures.
The beneficial effects of the utility model are:
This apparatus structure is reasonable, easy to use, is convenient to install, and can make large specification product, and large production capacity serialization production, increases work efficiency, and reduces production costs; And can improve product strength, improve the quality of products.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: 1, aglite storehouse 2, valve 3, filler bin 4, metering and conveying device 5, liquid storage tank 6, delivery pump 7, the 3rd blanking box 8, the second blanking box 9, the first blanking box 10, lower flush coat unreeling structure 11, first increase fiber unreeling structure 12, the second increase fiber unreeling structure 13, the 3rd rolling device 14, upper flush coat unreeling structure 15, drying unit 16, conveying device 17, scaling cutter 18, stacking machine 19, second roller pressure device 20, foaming machine 21, mixer.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is described further:
As shown in Figure 1, described in the utility modelly without template, produce continuously aglite composite wall material production device, comprise feed bin, feed bin is communicated with mixer 21, mixer 21 is communicated with respectively blanking box by delivery pump 6, and blanking box below arranges conveying device 16, in conveying device 16, is distributed with rolling device, rolling device top is installed flush coat unreeling structure 14 and is increased fiber unreeling structure, and lower flush coat unreeling structure 10 is positioned at the input of conveying device 16.The tail section exterior of conveying device 16 is installed drying unit 15, and conveying device 16 ends connect scaling cutter 17, scaling cutter 17 arranged outside stacking machines 18.Feed bin comprises filler bin 3, liquid storage tank 5 and aglite storehouse 1, filler bin 3 and aglite storehouse 1 are communicated with mixer 21 by metering and conveying device 4 respectively, liquid storage tank 5 is communicated with mixer 21 by liquid delivery pump, mixer 21 1 sides are communicated with foaming machines 20, foaming machine 20, filler bin 3, liquid storage tank 5, aglite storehouse 1 and foaming machine 20 and mixer 21 between valve 2 is all set.
Each material is sent into respectively in mixer 21 and is uniformly mixed by metering and conveying device 4, after foaming machine 20 foaming, pour in mixer 21, mixed material is delivered to respectively in three blanking box by the delivery pump between mixer 21 and blanking box, start conveying device 16 and rolling device, lower flush coat unreeling structure 10 unreels, while being delivered to the first blanking box 9 below, the first blanking box 9 blankings, material stand is to lower Coating Material, then the first increase fiber unreeling structure 11 unreels, ground floor increases fibrous material, material and lower Coating Material pressing and forming under the effect of the first rolling device 22, when the composite of pressing and forming is transported to the second blanking box 8 below, the second blanking box 8 blankings, material stand is to press-shaping shaped material for the first time, second increases fiber unreeling structure 12 unreels, ground floor increases fibrous material, material and for the first time press-shaping shaped material be pressing and forming under the effect of second roller pressure device 19, when press-shaping shaped material is transported to the 3rd blanking box 7 below for the second time, the 3rd blanking box 7 blankings, material stand is to press-shaping shaped material for the second time, upper flush coat unreeling structure 14 unreels, upper Coating Material, material and for the second time press-shaping shaped material are pressed into finished product through the 3rd rolling device, then be transported in drying unit 15 and dry, after oven dry, utilize as required scaling cutter 17 to determine required size, finally pass through stacking machine 18 by composite wall material piling.
Embodiment:
Select 2 * 20m
3circular cone cement flour feed bin 3,2 * 100m
3steel net light aggregate bin 1,304 stainless steel liquid basin 5, the liquid delivery pump of liquid storage tank 5 bottoms is 100m
3the happy electronic measurement water pump of/h prestige, the metering and conveying device 4 between aglite storehouse 1 and mixer 21 is 50m
3/ h lightweight aggregate sieve time defeated Material sucking machine of wind, the metering and conveying device between filler bin 3 and mixer 21 is S-II cement automatic gauge conveyer, 3 of 22kw biaxial rneaders, whipping performance 50m
3/ h, the delivery pump between mixer and blanking box is screw pump 22kw, 35m3/n.Host configuration: conveying device 16 fabric width 1350m, 4 of pair roller type belt conveyers, upper and lower flush coat unreeling structure is magnetic powder cluth and air-expanding shaft formula unreeling structure, it is 3, four 3 of roller pressing machines, four roller pressing machines are hydraulic reciprocating pressing system, press bonding roller is steel core glue spreader φ 220 silicon rubber.3 groups of 1350m * 300m meter formula blanking box, drying baker is that air-cooled 200kw microwave drying and Far infrared hot air are dried compound oven dry, compound drying section is that length 40m net belt type transmits.The cylinder drawing-type of synchronous cutting is anodontia or have tooth cast-cutting saw, hydraulic elevator automatic stacking, for cylinder push pedal, complete machine length 125m, 15 ms/min of the theoretical speed of a motor vehicle, 4～8 ms/min of operation speed of machine, automatically controlled is frequency control, and PLC computer is controlled, production product specification (wide * long * thick) 1200m * 2400～4000m * 40～120m, if produce the A level EPS light composite wall of 1200m * 3000m * 60m, surface density is 300kg/m
2, output is 8 ms/min, day output is more than 50000m2; If produce 1200m * 3000m * 100m, surface density is 260kg/m
2, output is 6.5 ms/min, daily output 4000m
2(amount to 420m above
3).
Claims (3)
1. a device of producing continuously aglite composite wall material without template, it is characterized in that: comprise feed bin, feed bin is communicated with mixer (21), mixer (21) is communicated with respectively blanking box by delivery pump (6), blanking box below arranges conveying device (16), conveying device is distributed with rolling device between (16), and rolling device top is installed flush coat unreeling structure (14) and increased fiber unreeling structure, and lower flush coat unreeling structure (10) is positioned at the input of conveying device (16).
2. the device of producing continuously aglite composite wall material without template according to claim 1, it is characterized in that: the tail section exterior of conveying device (16) is installed drying unit (15), conveying device (16) end connects scaling cutter (17), scaling cutter (17) arranged outside stacking machine (18).
3. the device of producing continuously aglite composite wall material without template according to claim 1 and 2, it is characterized in that: feed bin comprises filler bin (3), liquid storage tank (5) and aglite storehouse (1), filler bin (3) and aglite storehouse (1) are communicated with mixer (21) by metering and conveying device (4) respectively, liquid storage tank (5) is communicated with mixer (21) by liquid delivery pump, mixer (21) one sides are communicated with foaming machine (20), foaming machine (20), filler bin (3), liquid storage tank (5), aglite storehouse (1) and foaming machine (20) and mixer (21) between valve (2) is all set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420151568.9U CN203779659U (en) | 2014-03-31 | 2014-03-31 | Device for continuously producing lightweight aggregate composite wall material without template |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420151568.9U CN203779659U (en) | 2014-03-31 | 2014-03-31 | Device for continuously producing lightweight aggregate composite wall material without template |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203779659U true CN203779659U (en) | 2014-08-20 |
Family
ID=51315884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420151568.9U Expired - Fee Related CN203779659U (en) | 2014-03-31 | 2014-03-31 | Device for continuously producing lightweight aggregate composite wall material without template |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203779659U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831897A (en) * | 2014-03-31 | 2014-06-04 | 北京运特科技有限公司 | Production method and device for mold-free continuous production of light-aggregate composite wall material |
-
2014
- 2014-03-31 CN CN201420151568.9U patent/CN203779659U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831897A (en) * | 2014-03-31 | 2014-06-04 | 北京运特科技有限公司 | Production method and device for mold-free continuous production of light-aggregate composite wall material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: BEIJING DAYUN LONGTENG TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: BEIJING OLYMPIC GAMES TECHNOLOGY CO., LTD Effective date: 20150805 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150805 Address after: Kim, No. 1 building, 100000 Beijing city Chaoyang District Henan Road Room 366 Patentee after: BEIJING DRAGON LUCK TECHNOLOGIES CO., LTD. Address before: Kim, No. 1 building, 100000 Beijing city Chaoyang District Henan Road Room 366 Patentee before: INVENT Technologies Co., Ltd. |
|
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 102200 Beijing City, Changping District small town east village on the west side of the Loess room B No. 15 Patentee after: BEIJING DRAGON LUCK TECHNOLOGIES CO., LTD. Address before: Kim, No. 1 building, 100000 Beijing city Chaoyang District Henan Road Room 366 Patentee before: BEIJING DRAGON LUCK TECHNOLOGIES CO., LTD. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140820 Termination date: 20170331 |