CN210617223U

CN210617223U - Heated board production water line

Info

Publication number: CN210617223U
Application number: CN201921462544.4U
Authority: CN
Inventors: 董保亮
Original assignee: Shandong Huishuo New Energy Technology Co Ltd
Current assignee: Shandong Huishuo New Energy Technology Co Ltd
Priority date: 2019-09-04
Filing date: 2019-09-04
Publication date: 2020-05-26
Anticipated expiration: 2029-09-04

Abstract

The utility model discloses a heated board production water line, including stirring feeding system, switch board, No. two hosts and dust extraction, the bottom of stirring feeding system accesss to the feed inlet of a host computer, and the right-hand member head of a host computer installs hydraulic pressure and trades the wire stitcher to the right-hand member that hydraulic pressure traded the wire stitcher is provided with conveying pipeline. This heated board production water line, the structure sets up rationally, mainly trade the wire stitcher through a host computer and hydraulic pressure and stir, melting and extrusion molding heated board, through temperature controller and mould temperature controller controlled temperature, in order to guarantee the insulation board rapid prototyping of extruding, pull by first traction system and second traction system again, so that constitute quick cooling in the middle of the transport, make things convenient for the slitter, the cutting of crosscut machine, later the knurling through after-processing equipment and the postprocessing of napping handle, perfect the product, and accomplish the output through automatic packaging system's packing, whole heated board production flow is clear considerable, production is neat in order.

Description

Heated board production water line

Technical Field

The utility model relates to an heated board production technical field specifically is a heated board production water line.

Background

The heat-insulating board is a board for heat insulation of a building, the heat-insulating board is made of polystyrene resin as a raw material, other raw and auxiliary materials and polymer, a catalyst is injected simultaneously through heating and mixing, and then the hard foam plastic board is manufactured through extrusion molding, extrusion molding and extrusion molding.

In order to solve the defects and shortcomings of the insulation board production, the technology for improving the insulation board production is urgently needed, the production line can continuously, efficiently and stably produce extruded sheets, the water cooling main machine can be circulated, energy and emission are saved, and no dust is generated in a production plant, so that the insulation board production line is provided.

SUMMERY OF THE UTILITY MODEL

The utility model provides a technical problem lie in overcoming the heated board production china heated board's of prior art batching, extrusion moulding and renovation process arrangement such as cutting and discontinuity, production efficiency is low, can't satisfy mass production's needs to and the dust collecting effect is poor in the factory building when production, directly endangers workman's healthy defect, provide a heated board production water line. The production line for the insulation board has the characteristics that the production line can continuously, efficiently and stably produce the extruded sheet, the water cooling main machine can be circulated, energy and emission are saved, no dust is generated in a production plant, and the like.

In order to achieve the above object, the utility model provides a following technical scheme: a production line for insulation boards comprises a stirring and feeding system, a power distribution cabinet, a second host and a dust suction device, wherein the bottom of the stirring and feeding system is communicated with a feeding hole of the first host, a hydraulic screen changer is mounted at the right end of the first host, a material conveying pipeline is arranged at the right end of the hydraulic screen changer, and the feeding hole of the second host is communicated with the material conveying pipeline;

a heat exchanger is installed at the right end head of the second host machine, a static mixer is arranged at the right end of the second host machine, a mold is arranged at the right end of the static mixer, a temperature controller is installed below the static mixer, a mold temperature controller is installed below the mold, and a leveling machine, a first traction system, a cooling frame, a slitting machine, a second traction system, a transverse cutting machine, post-processing equipment and an automatic packaging system are sequentially arranged on the right side of the mold from left to right.

Preferably, a metering pump system is installed on the right side of the first host, and a power distribution cabinet is arranged on the right side of the metering pump system.

Preferably, the slitting machine, the transverse cutting machine and the post-processing equipment are communicated with a dust suction device through dust suction pipelines.

Preferably, the dust collection device comprises a dust removal module and an air purification module, the dust removal module adopts a pulse blowing bag type dust removal device, and the air purification module adopts a spray tower device.

Preferably, the first main machine and the hydraulic screen changer are communicated with a circulating water cooling system through cold and hot water pipes.

Preferably, the motor is installed to stirring feeding system's up end, and is provided with the pivot under the motor to be provided with the stirring rake in the pivot, two parts all are provided with a set of feed hopper about simultaneously stirring feeding system's up end.

Preferably, a plurality of groups of cooling frames are arranged between the first traction system and the slitting machine, conveying belts are arranged between the groups of cooling frames, the interval between every two adjacent groups of cooling frames is 0.3-0.5m, and the cooling frames are made of carbon steel.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the production line of the heat-insulating plate is more reasonable in overall structure arrangement, the heat-insulating plate is stirred, melted and extruded mainly through a first host and a hydraulic screen changer, the temperature is controlled through a temperature controller and a die temperature controller, so that the extruded heat-insulating plate can be rapidly formed, then the extruded heat-insulating plate is drawn through a first drawing system and a second drawing system, so that the heat-insulating plate can be rapidly cooled in the middle of conveying, a longitudinal cutting machine can conveniently perform longitudinal cutting, a transverse cutting machine can conveniently perform transverse cutting, then the product is perfected through embossing of post-processing equipment and post-processing of napping, and the product is finished through packaging of an automatic packaging system, so that the production flow of the whole heat-insulating plate is clear and considerable, and the production is;

2. the first host and the hydraulic screen changer are communicated with a circulating water cooling system through a cold water pipe and a hot water pipe in the working process, spraying cooling is carried out, cooling water is conveyed to the first host and the hydraulic screen changer through the cold water pipe, warm water is recycled through the hot water pipe, packing is protected through circulating water cooling, loss of machinery is reduced to the greatest extent, the machine is kept to be used for a longer time, and loss of cost is reduced;

3. simultaneously can appear the dust in the middle of slitter, second traction system and the working process of post-processing equipment, dust extraction's setting conveniently absorbs dusty gas, through dust removal and net gas, ensures staff's operational environment, avoids influencing staff's health.

Drawings

FIG. 1 is a schematic front view of the structure of the present invention;

FIG. 2 is a schematic view of a first part of the production process of the structure of the present invention;

fig. 3 is a schematic diagram of a second part of the production process flow of the structure of the present invention.

Reference numbers in the figures: 1. a stirring and feeding system; 2. a first host; 3. a metering pump system; 4. a hydraulic screen changer; 5. a power distribution cabinet; 6. a circulating water cooling system; 7. a second host; 8. a heat exchanger; 9. a static mixer; 10. a mold; 11. a temperature controller; 12. a mold temperature controller; 13. a leveling machine; 14. a first traction system; 15. a cooling rack; 16. a slitting machine; 17. a second traction system; 18. a transverse cutting machine; 19. post-processing equipment; 20. an automatic packaging system; 21. a dust suction device.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a production line of insulation boards comprises a stirring and feeding system 1, a first host machine 2, a metering pump system 3, a hydraulic screen changer 4, a power distribution cabinet 5, a circulating water cooling system 6, a second host machine 7, a heat exchanger 8, a static mixer 9, a mold 10, a temperature controller 11, a mold temperature controller 12, a leveling machine 13, a first traction system 14, a cooling rack 15, a slitting machine 16, a second traction system 17, a transverse cutting machine 18, post-processing equipment 19, an automatic packaging system 20 and a dust suction device 21, wherein a motor is arranged on the upper end surface of the stirring and feeding system 1, a rotating shaft is arranged below the motor, a stirring paddle is arranged on the rotating shaft, a group of feeding funnels are arranged on the left part and the right part of the upper end surface of the stirring and feeding system 1, the bottom of the stirring and feeding system 1 is communicated with a feeding hole of the first host machine 2, and the hydraulic screen changer 4 is arranged on the right end head of the first, a material conveying pipeline is arranged at the right end of the hydraulic screen changer 4, a metering pump system 3 is arranged at the right side of the first host machine 2, a power distribution cabinet 5 is arranged at the right side of the metering pump system 3, the first host machine 2 and the hydraulic screen changer 4 are communicated with a circulating water cooling system 6 through cold and hot water pipes, a material inlet of the second host machine 7 is communicated with the material conveying pipeline, a heat exchanger 8 is arranged at the right end of the second host machine 7, a static mixer 9 is arranged at the right end of the heat exchanger 8, a mould 10 is arranged at the right end of the static mixer 9, a temperature controller 11 is arranged below the static mixer 9, a mould temperature controller 12 is arranged below the mould 10, a leveling machine 13, a first traction system 14, a cooling frame 15, a slitting machine 16, a second traction system 17, a transverse cutting machine 18, a post-processing device 19 and an automatic packaging system 20 are sequentially arranged at the right side of the mould 10 from left to, the processing equipment 19 can be one of an embossing machine or a napping machine and a combined structure of the embossing machine and the napping machine, the automatic packaging system 20 is a full-automatic packaging line for plates, the plates can be packaged, a plurality of groups of cooling frames 15 are arranged between the first traction system 14 and the slitting machine 16, a conveyor belt is arranged between the groups of cooling frames 15, the interval between every two adjacent groups of cooling frames 15 is 0.3-0.5m, meanwhile, the cooling frames 15 are made of carbon steel, the slitting machine 16, the transverse cutting machine 18 and the post-processing equipment 19 are communicated with the dust collection device 21 through dust collection pipelines, the dust collection device 21 comprises a dust collection module and an air purification module, the dust collection module adopts a pulse injection bag type dust collection device, and the air purification module adopts a spray tower device.

As shown in fig. 1-3, the overall structure of the device is shown, the device mainly comprises a first host machine 2 and a hydraulic screen changer 4 for stirring, melting and extruding insulation boards, the temperature is controlled by a temperature controller 11 and a die temperature controller 12 to ensure that extruded insulation boards can be rapidly formed, then the extruded insulation boards are drawn by a first drawing system 14 and a second drawing system 17, the first drawing system 14 and the second drawing system 17 can adopt a roller conveyor or a conveyor belt device to rapidly cool in the middle of conveying, a longitudinal cutting machine 16 can conveniently perform longitudinal cutting, a transverse cutting machine 18 can conveniently perform transverse cutting, then the post-processing treatment of embossing and napping by a post-processing device 19 is performed to perfect products, the products are packaged by an automatic packaging system 20, the whole production process is clear and the production of the insulation boards is orderly.

The first host machine 2 and the hydraulic screen changer 4 are communicated with a circulating water cooling system 6 through a cold water pipe and a hot water pipe in the working process, spraying cooling is carried out, cooling water is conveyed to the first host machine 2 and the hydraulic screen changer 4 through the cold water pipe, warm water is recycled through the hot water pipe, packing is protected through circulating water cooling, loss of machinery is reduced to the greatest extent, the machinery is kept longer in use, and loss of cost is reduced;

meanwhile, dust can appear in the working process of the slitting machine 16, the second traction system 17 and the post-processing equipment 19, dust-containing gas can be conveniently sucked by the dust suction device 21, and the working environment of workers is guaranteed through dust removal and gas purification, so that the health of the workers is prevented from being influenced.

When the insulation board production line is used, firstly, a machine is started to heat up, raw materials are input into the first host machine 2 through the stirring feeding system 1, the materials can quickly enter the first host machine 2 through stirring in the stirring feeding system 1, meanwhile, blockage caused in the stirring feeding system 1 can be avoided, then the materials are input into the second host machine 7 through the hydraulic screen changer 4 at the right end of the first host machine 2, melting, extrusion molding and shaping production are carried out through the second host machine 7, the heat exchanger 8, the static mixer 9 and the die 10, extruded plates are drawn by the first drawing system 14 and the second drawing system 17 and conveyed by the cooling rack 15, and are cut by the slitting machine 16 and the transverse cutting machine 18 in the conveying process, post-processing treatment is carried out by the post-processing equipment 19, embossing and the like, and then packaging is carried out through the automatic packaging system 20, accomplish the heated board production, in the middle of this process, need use switch board 5 to carry out each processing equipment of overall control, and host computer 2 and hydraulic pressure trade net ware 4 in the middle of the working process, all through the cold water pipe, the hot-water line is linked together with circulating water cooling system 6 and sets up, spray and cool down, with the protection packing, and at slitter 16, the dust can appear in the middle of the working process of second traction system 17 and post-processing equipment 19, dust extraction 21 set up the convenience and absorb dirty gas, through dust removal and gas purification, guarantee staff's operational environment, avoid influencing staff's health, this production assembly line, set up the structure rationalization, high durability and convenient use.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an heated board production water line, includes stirring feeding system (1), switch board (5), No. two host computers (7) and dust extraction (21), its characterized in that: the bottom of the stirring and feeding system (1) is communicated with a feeding hole of the first host (2), a hydraulic screen changer (4) is installed at the right end of the first host (2), a material conveying pipeline is arranged at the right end of the hydraulic screen changer (4), and the feeding hole of the second host (7) is communicated with the material conveying pipeline;

heat exchanger (8) are installed to the right-hand member head of No. two host computer (7), and the right-hand member of heat exchanger (8) is provided with static mixer (9), the right-hand member of static mixer (9) is provided with mould (10), and install temperature controller (11) below static mixer (9), install mould temperature controller (12) below mould (10), and the right side of mould (10) by left side to by having set gradually evener (13), first traction system (14), cooling frame (15), slitter (16), second traction system (17), crosscut machine (18), post-processing equipment (19) and automatic packaging system (20).

2. The insulation board production line of claim 1, wherein: a metering pump system (3) is installed to the right side of host computer (2), and metering pump system (3) right side is provided with switch board (5).

3. The insulation board production line of claim 1, wherein: the slitting machine (16), the transverse cutting machine (18) and the post-processing equipment (19) are communicated with a dust suction device (21) through dust suction pipelines.

4. The insulation board production line of claim 1, wherein: the dust collection device (21) comprises a dust removal module and an air purification module, the dust removal module adopts a pulse blowing bag type dust removal device, and the air purification module adopts a spray tower device.

5. The insulation board production line of claim 1, wherein: the first main machine (2) and the hydraulic screen changer (4) are communicated with a circulating water cooling system (6) through cold and hot water pipes.

6. The insulation board production line of claim 1, wherein: the motor is installed to the up end of stirring feeding system (1), and is provided with the pivot under the motor to be provided with the stirring rake in the pivot, the upper end of stirring feeding system (1) all is provided with a set of feed hopper about both sides simultaneously.

7. The insulation board production line of claim 1, wherein: a plurality of groups of cooling frames (15) are arranged between the first traction system (14) and the slitting machine (16), conveying belts are arranged between the groups of cooling frames (15), the interval between every two adjacent groups of cooling frames (15) is 0.3-0.5m, and the cooling frames (15) are made of carbon steel.