CN112691860A - Inductance spraying processing equipment - Google Patents
Inductance spraying processing equipment Download PDFInfo
- Publication number
- CN112691860A CN112691860A CN202011426335.1A CN202011426335A CN112691860A CN 112691860 A CN112691860 A CN 112691860A CN 202011426335 A CN202011426335 A CN 202011426335A CN 112691860 A CN112691860 A CN 112691860A
- Authority
- CN
- China
- Prior art keywords
- adhesive
- fixing seat
- adhesive tape
- positioning block
- spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C15/00—Enclosures for apparatus; Booths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to an inductance spraying process device, which comprises an adhesive tape wrapping mechanism, a spraying mechanism and a tray loading mechanism, wherein the spraying mechanism is arranged between the adhesive tape wrapping mechanism and the tray loading mechanism, the adhesive tape wrapping mechanism is connected with the spraying mechanism through a linear module, the spraying mechanism comprises a spraying chamber, and a lifting assembly, a gluing screen plate and a glue scraping assembly which are arranged in the spraying chamber, and a feeding hole and a discharging hole are respectively formed in two sides of the spraying chamber.
Description
Technical Field
The invention relates to the technical field of inductor production equipment, in particular to inductor spraying processing equipment.
Background
The inductance is the electronic component who uses the most among the modern electronic technology, and its market demand is great, needs a plurality of processes in the inductance production of current, including wire winding, package sticky tape, spraying, sabot, packing etc. just need multiple equipment and more artifical the participation, and still need transport the inductance between the process, transports at every turn and all needs the sabot, wastes time and energy, and production efficiency is low.
Disclosure of Invention
Based on the technical defects, the invention provides an inductive spraying processing device, which solves the technical defects in the technical problems.
The invention relates to an inductance spraying process device, which comprises a tape wrapping mechanism, a spraying mechanism and a tray loading mechanism, wherein the spraying mechanism is arranged between the tape wrapping mechanism and the tray loading mechanism, the tape wrapping mechanism is connected with the spraying mechanism through a linear module, the spraying mechanism comprises a spraying chamber, a lifting component, a gluing screen plate and a glue scraping component, the lifting component, the gluing screen plate and the glue scraping component are arranged at the output end of the linear module, the gluing screen plate is provided with a trough for loading glue solution, the bottom wall of the trough is provided with a plurality of glue outlet holes which are matched with the upper end of an inductor and penetrate through the bottom of the gluing screen plate at intervals, the lifting component is used for driving the gluing screen plate to lift so that the end part of the inductor extends into the glue outlet holes, the glue scraping component is used for stirring the glue solution in the trough so that the glue solution passes through the glue outlet holes to be coated on the inductor, and a feeding hole and a discharging hole are respectively formed in two sides of the spraying chamber.
Further, the tape wrapping mechanism comprises a first supporting seat supported on the second support, two fixed disks rotatably supported on the first supporting seat through a rotating shaft, and a fluted disc clamped between the two fixed disks, wherein a plurality of teeth are uniformly arranged on the circumferential surface of the fluted disc, a tooth socket for placing an inductor body of the inductor is formed between adjacent teeth along the circumferential direction, the distance between the two fixed disks is equal to or slightly greater than the distance between two side surfaces of the inductor body, which are provided with conductive contacts, a first tape fixing seat and a second tape fixing seat for placing tapes are respectively provided with two rolls of tapes, the same tape is aligned with the fixed disk on the corresponding side, one side of the tape on the first tape fixing seat and one side of the tape on the second tape fixing seat, which are sticky, are oppositely arranged after entering the fixed disks, the inductor comprises a rotating shaft, a first adhesive tape fixing seat and a second adhesive tape fixing seat, wherein the first adhesive tape fixing seat and the second adhesive tape fixing seat are located on two sides of the vertical plane penetrating through the rotating shaft, the upper portion of a fixing disc rotates towards the first adhesive tape fixing seat from the second adhesive tape fixing seat, two second guide wheels are arranged between the second adhesive tape fixing seat and the rotating shaft and correspond to the two fixing discs one to one, adhesive tapes on the second adhesive tape fixing seat are wound on the lower sides of the second guide wheels, two fourth guide wheels are arranged between the first adhesive tape fixing seat and the rotating shaft and correspond to the two second guide wheels one to one, the adhesive tapes on the first adhesive tape fixing seat are wound on the upper sides of the fourth guide wheels, a feeding position where inductors are fed into tooth sockets is located between the second guide wheels and the fourth guide wheels, and when the tooth sockets are moved to the feeding position, the inductors are placed into.
Further, the induction cutting machine comprises a cutting mechanism for cutting an induction group integrally connected with a plurality of inductors, wherein the cutting mechanism comprises a cutting base supported on a first support, and cutters supported on the cutting base in a vertically movable manner through a stand column, a lower positioning block is arranged on the upper surface of the cutting base, a lower U-shaped groove extending along the length direction of the lower positioning block is arranged on the upper portion of the lower positioning block, the upper opening of the lower U-shaped groove is provided with two cutters, the two cutters are parallel to the lower positioning block, the distance between the two cutters is equal to the width of the upper portion of the lower positioning block, the inner side wall of one cutter is aligned with one side wall of the lower positioning block, the inner side wall of the other cutter is aligned with the other side wall of the lower positioning block, an upper positioning block is arranged between the two cutters, and the upper positioning block can move vertically and is not contacted, one part of the upper positioning block extends downwards from between the two cutters, an upper U-shaped groove with a downward opening is formed in the upper positioning block, openings are formed in two ends of the upper U-shaped groove, and the width of the upper U-shaped groove is equal to or slightly larger than that of the lower U-shaped groove.
Further, the both ends of sharp module are connected with package sticky tape mechanism and feed inlet respectively, still be provided with the pay-off area between discharge gate and the sabot mechanism, the sabot mechanism is including detecting positioning mechanism, manipulator and moving the mechanism of carrying, it sets up the top at a pay-off area end to detect positioning mechanism and manipulator, it is photoelectric sensor to detect positioning mechanism, be provided with the vacuum suction nozzle on the manipulator, it includes translation module and lift module to move the mechanism of carrying.
Furthermore, a translation cylinder is arranged at one end of the translation module, a mechanical clamping jaw is arranged at the other end of the translation module, a window is formed in the translation module, the lifting module comprises a lifting cylinder and a material rack, a material tray is arranged in the material rack, the material rack is vertical to the window, the lifting cylinder upwards pushes the material rack to enable the material tray to penetrate through the translation module, and the bottom of the material tray is enabled to ascend to the upper surface of the translation module.
Furthermore, after the material tray is filled with the materials, the material tray is pushed to the other end of the material tray along the translation module by the translation cylinder and then is grabbed by the mechanical clamping jaw to be stacked.
Compared with the existing production process, the equipment integrates the adhesive tape wrapping and spraying processes, saves the transfer process, improves the production efficiency and reduces the production cost.
Drawings
FIG. 1 is a block diagram of the present invention.
Wherein: 1. a tape wrapping mechanism; 2. a spraying mechanism; 3. a feed belt; 4. and a tray loading mechanism.
Detailed Description
The invention will be further explained with reference to the drawings.
The terms "connected", "set" and "mounted" in this case are respectively fixed or connected as disclosed in the prior art, and include welding, bolting, clamping and the like suitable for the structure.
The invention relates to an inductance spraying process device shown in figure 1, which comprises a tape wrapping mechanism 1, a spraying mechanism 2 and a tray loading mechanism 4, wherein the spraying mechanism 2 is arranged between the tape wrapping mechanism 1 and the tray loading mechanism 4, the tape wrapping mechanism 1 is connected with the spraying mechanism 2 through a linear module, the spraying mechanism comprises a spraying chamber, and a lifting assembly, a gluing screen plate and a glue scraping assembly which are arranged in the spraying chamber, the lifting assembly is arranged at the output end of the linear module, the gluing screen plate and the glue scraping assembly are both arranged at the output end of the lifting assembly, the gluing screen plate is provided with a trough for loading glue solution, the bottom wall of the trough is provided with a plurality of glue outlet holes which are matched with the upper end of an inductor and penetrate through the bottom of the gluing screen plate at intervals, and the lifting assembly is used for driving the gluing screen plate to lift so that the end part of the inductor extends into the glue outlet holes, the glue scraping assembly is used for stirring the glue solution in the material tank so that the glue solution penetrates through the glue outlet hole to be coated on the inductor, and a feeding hole and a discharging hole are respectively formed in two sides of the spraying chamber.
Further, the adhesive tape wrapping mechanism 1 comprises a first supporting seat supported on the second support, two fixed disks rotatably supported on the first supporting seat through a rotating shaft, and a fluted disc clamped between the two fixed disks, wherein a plurality of teeth are uniformly arranged on the circumferential surface of the fluted disc, a tooth socket for placing an inductor body of the inductor is formed between adjacent teeth along the circumferential direction, the distance between the two fixed disks is equal to or slightly greater than the distance between two side surfaces of the inductor body, which are provided with conductive contacts, a first adhesive tape fixing seat and a second adhesive tape fixing seat for placing adhesive tapes are respectively provided with two rolls of adhesive tapes, the fixed disks positioned on the same adhesive tape and the corresponding side are aligned, one side of the adhesive tape on the first adhesive tape fixing seat and one side of the adhesive tape on the second adhesive tape fixing seat are oppositely arranged after entering the fixed disks, the inductor comprises a rotating shaft, a first adhesive tape fixing seat and a second adhesive tape fixing seat, wherein the first adhesive tape fixing seat and the second adhesive tape fixing seat are located on two sides of the vertical plane penetrating through the rotating shaft, the upper portion of a fixing disc rotates towards the first adhesive tape fixing seat from the second adhesive tape fixing seat, two second guide wheels are arranged between the second adhesive tape fixing seat and the rotating shaft and correspond to the two fixing discs one to one, adhesive tapes on the second adhesive tape fixing seat are wound on the lower sides of the second guide wheels, two fourth guide wheels are arranged between the first adhesive tape fixing seat and the rotating shaft and correspond to the two second guide wheels one to one, the adhesive tapes on the first adhesive tape fixing seat are wound on the upper sides of the fourth guide wheels, a feeding position where inductors are fed into tooth sockets is located between the second guide wheels and the fourth guide wheels, and when the tooth sockets are moved to the feeding position, the inductors are placed into.
Further, the induction cutting machine comprises a cutting mechanism for cutting an induction group integrally connected with a plurality of inductors, wherein the cutting mechanism comprises a cutting base supported on a first support, and cutters supported on the cutting base in a vertically movable manner through a stand column, a lower positioning block is arranged on the upper surface of the cutting base, a lower U-shaped groove extending along the length direction of the lower positioning block is arranged on the upper portion of the lower positioning block, the upper opening of the lower U-shaped groove is provided with two cutters, the two cutters are parallel to the lower positioning block, the distance between the two cutters is equal to the width of the upper portion of the lower positioning block, the inner side wall of one cutter is aligned with one side wall of the lower positioning block, the inner side wall of the other cutter is aligned with the other side wall of the lower positioning block, an upper positioning block is arranged between the two cutters, and the upper positioning block can move vertically and is not contacted, one part of the upper positioning block extends downwards from between the two cutters, an upper U-shaped groove with a downward opening is formed in the upper positioning block, openings are formed in two ends of the upper U-shaped groove, and the width of the upper U-shaped groove is equal to or slightly larger than that of the lower U-shaped groove.
Further, the both ends of sharp module are connected with rubber coating tape mechanism 1 and feed inlet respectively, still be provided with pay-off area 3 between discharge gate and the sabot mechanism 4, sabot mechanism 4 is including detecting positioning mechanism, manipulator and moving and carrying the mechanism, it sets up the top at 3 ends of pay-off area to detect positioning mechanism and manipulator, it is photoelectric sensor to detect positioning mechanism, be provided with vacuum suction nozzle on the manipulator, move and carry the mechanism and include translation module and lift module.
Furthermore, a translation cylinder is arranged at one end of the translation module, a mechanical clamping jaw is arranged at the other end of the translation module, a window is formed in the translation module, the lifting module comprises a lifting cylinder and a material rack, a material tray is arranged in the material rack, the material rack is vertical to the window, the lifting cylinder upwards pushes the material rack to enable the material tray to penetrate through the translation module, and the bottom of the material tray is enabled to ascend to the upper surface of the translation module.
Furthermore, after the material tray is filled with the materials, the material tray is pushed to the other end of the material tray along the translation module by the translation cylinder and then is grabbed by the mechanical clamping jaw to be stacked.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention relates, several simple deductions or substitutions may be made without departing from the spirit of the invention, and all shall be considered as belonging to the scope of the invention.
Claims (6)
1. An inductance spraying process equipment is characterized in that: the automatic adhesive tape coating machine comprises an adhesive tape coating mechanism, a spraying mechanism and a tray loading mechanism, wherein the spraying mechanism is arranged between the adhesive tape coating mechanism and the tray loading mechanism, the adhesive tape coating mechanism is connected with the spraying mechanism through a linear module, the spraying mechanism comprises a spraying chamber, and a lifting assembly, an adhesive coating screen plate and an adhesive scraping assembly which are arranged in the spraying chamber, the lifting assembly is arranged at the output end of the linear module, the adhesive coating screen plate and the adhesive scraping assembly are both arranged at the output end of the lifting assembly, the adhesive coating screen plate is provided with a trough for loading adhesive liquid, a plurality of adhesive outlet holes which are matched with the upper end of an inductor and penetrate through the bottom of the adhesive coating screen plate are arranged at intervals on the bottom wall of the trough, the lifting assembly is used for driving the adhesive coating screen plate to lift so that the end part of the inductor extends into the adhesive outlet holes, and the adhesive scraping assembly is used for stirring the adhesive liquid, and a feeding hole and a discharging hole are respectively formed in two sides of the spraying chamber.
2. The inductive spray coating process equipment of claim 1, wherein: the tape wrapping mechanism comprises a first supporting seat supported on a second support, two fixed disks rotatably supported on the first supporting seat through a rotating shaft, and a fluted disc clamped between the two fixed disks, wherein a plurality of teeth are uniformly arranged on the circumferential surface of the fluted disc, a tooth groove for placing an inductor body of the inductor is formed between adjacent teeth along the circumferential direction, the distance between the two fixed disks is equal to or slightly greater than the distance between two side surfaces of the inductor body, which are provided with conductive contacts, a first tape fixing seat and a second tape fixing seat for placing tapes are respectively provided with two rolls of tapes, the same tape is aligned with the fixed disks on the corresponding sides, one side of the tape on the first tape fixing seat, which has viscosity, and one side of the tape on the second tape fixing seat, which has viscosity, enter the fixed disks and are oppositely arranged, the inductor comprises a rotating shaft, a first adhesive tape fixing seat and a second adhesive tape fixing seat, wherein the first adhesive tape fixing seat and the second adhesive tape fixing seat are located on two sides of the vertical plane penetrating through the rotating shaft, the upper portion of a fixing disc rotates towards the first adhesive tape fixing seat from the second adhesive tape fixing seat, two second guide wheels are arranged between the second adhesive tape fixing seat and the rotating shaft and correspond to the two fixing discs one to one, adhesive tapes on the second adhesive tape fixing seat are wound on the lower sides of the second guide wheels, two fourth guide wheels are arranged between the first adhesive tape fixing seat and the rotating shaft and correspond to the two second guide wheels one to one, the adhesive tapes on the first adhesive tape fixing seat are wound on the upper sides of the fourth guide wheels, a feeding position where inductors are fed into tooth sockets is located between the second guide wheels and the fourth guide wheels, and when the tooth sockets are moved to the feeding position, the inductors are placed into.
3. The inductive spray coating process equipment of claim 2, wherein: the cutting mechanism comprises a cutting base supported on a first support, cutters supported on the cutting base in a vertically movable manner through a stand column, a lower positioning block is arranged on the upper surface of the cutting base, a lower U-shaped groove extending along the length direction of the lower positioning block is formed in the upper portion of the lower positioning block, the upper portion of the lower U-shaped groove is provided with an upward opening and two ends of the lower U-shaped groove are open, the two cutters are parallel to the lower positioning block, the distance between the two cutters is equal to the width of the upper portion of the lower positioning block, the inner side wall of one cutter is aligned with one side wall of the lower positioning block, the inner side wall of the other cutter is aligned with the other side wall of the lower positioning block, an upper positioning block is arranged between the two cutters, the upper positioning block can vertically move and is not in contact with the lower positioning block, one part of the upper positioning block extends downwards from between the two cutters, an upper U-shaped groove with a downward opening is formed in the upper positioning block, openings are formed in two ends of the upper U-shaped groove, and the width of the upper U-shaped groove is equal to or slightly larger than that of the lower U-shaped groove.
4. The inductive spray coating process equipment of claim 1, wherein: the two ends of the linear module are respectively connected with the adhesive tape wrapping mechanism and the feed inlet, a feeding belt is further arranged between the discharge port and the tray loading mechanism, the tray loading mechanism comprises a detection positioning mechanism, a mechanical arm and a transfer mechanism, the detection positioning mechanism and the mechanical arm are arranged above one end of the feeding belt, the detection positioning mechanism is a photoelectric sensor, a vacuum suction nozzle is arranged on the mechanical arm, and the transfer mechanism comprises a translation module and a lifting module.
5. The inductive spray coating process equipment of claim 4, wherein: the material loading and unloading device is characterized in that a translation cylinder is arranged at one end of the translation module, a mechanical clamping jaw is arranged at the other end of the translation module, a window is formed in the translation module, the lifting module comprises a lifting cylinder and a material rack, a material tray is arranged in the material rack, the material rack is vertical to the window, the lifting cylinder upwards pushes the material rack to enable the material tray to penetrate through the translation module, and the bottom of the material tray is enabled to ascend to the upper surface of the translation module.
6. The inductive spray coating process equipment of claim 5, wherein: after the material tray is filled with the materials, the material tray is pushed to the other end of the material tray along the translation module by the translation cylinder and then is grabbed by the mechanical clamping jaw to be stacked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011426335.1A CN112691860A (en) | 2020-12-09 | 2020-12-09 | Inductance spraying processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011426335.1A CN112691860A (en) | 2020-12-09 | 2020-12-09 | Inductance spraying processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112691860A true CN112691860A (en) | 2021-04-23 |
Family
ID=75505584
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011426335.1A Withdrawn CN112691860A (en) | 2020-12-09 | 2020-12-09 | Inductance spraying processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112691860A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115007341A (en) * | 2022-08-08 | 2022-09-06 | 苏州砺宏电子设备有限公司 | Inductance electrostatic spraying equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0150685A2 (en) * | 1984-02-01 | 1985-08-07 | ISOLPIAVE s.r.l. | Method and machine for insulating electric conductors for transformers by glueing insulation coating sheet and conductors thus insulated |
| CN206088340U (en) * | 2016-09-05 | 2017-04-12 | 珠海市宏泰机械科技有限公司 | Automatic unloading mechanism of going up of point gum machine |
| CN110270483A (en) * | 2019-06-21 | 2019-09-24 | 深圳市三基色照明有限公司 | Inductance glue spreader |
| CN110371760A (en) * | 2019-08-02 | 2019-10-25 | 东莞市东鸿自动化科技有限公司 | A kind of adhesive tape wrapping device for inductance |
| CN211181944U (en) * | 2020-01-07 | 2020-08-04 | 佛山市恺辉智能装备有限公司 | Automatic guide piece pasting machine |
| CN111495696A (en) * | 2020-06-29 | 2020-08-07 | 广东昭信智能装备有限公司 | Inductance point gum machine |
-
2020
- 2020-12-09 CN CN202011426335.1A patent/CN112691860A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0150685A2 (en) * | 1984-02-01 | 1985-08-07 | ISOLPIAVE s.r.l. | Method and machine for insulating electric conductors for transformers by glueing insulation coating sheet and conductors thus insulated |
| CN206088340U (en) * | 2016-09-05 | 2017-04-12 | 珠海市宏泰机械科技有限公司 | Automatic unloading mechanism of going up of point gum machine |
| CN110270483A (en) * | 2019-06-21 | 2019-09-24 | 深圳市三基色照明有限公司 | Inductance glue spreader |
| CN110371760A (en) * | 2019-08-02 | 2019-10-25 | 东莞市东鸿自动化科技有限公司 | A kind of adhesive tape wrapping device for inductance |
| CN211181944U (en) * | 2020-01-07 | 2020-08-04 | 佛山市恺辉智能装备有限公司 | Automatic guide piece pasting machine |
| CN111495696A (en) * | 2020-06-29 | 2020-08-07 | 广东昭信智能装备有限公司 | Inductance point gum machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115007341A (en) * | 2022-08-08 | 2022-09-06 | 苏州砺宏电子设备有限公司 | Inductance electrostatic spraying equipment |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210423 |
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| WW01 | Invention patent application withdrawn after publication |