CN112690117A - Straw collecting, crushing and granulating integrated machine - Google Patents
Straw collecting, crushing and granulating integrated machine Download PDFInfo
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- CN112690117A CN112690117A CN202011487904.3A CN202011487904A CN112690117A CN 112690117 A CN112690117 A CN 112690117A CN 202011487904 A CN202011487904 A CN 202011487904A CN 112690117 A CN112690117 A CN 112690117A
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- feeder
- granulator
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- crushing
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/01—Cutting apparatus specially adapted for cutting hay, straw or the like specially adapted for being mounted on or drawn by a tractor, e.g. field choppers
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D89/00—Pick-ups for loaders, chaff-cutters, balers, field-threshers, or the like, i.e. attachments for picking-up hay or the like field crops
- A01D89/001—Pick-up systems
- A01D89/002—Rotors
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D89/00—Pick-ups for loaders, chaff-cutters, balers, field-threshers, or the like, i.e. attachments for picking-up hay or the like field crops
- A01D89/004—Mountings, e.g. height adjustment, wheels, lifting devices
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D89/00—Pick-ups for loaders, chaff-cutters, balers, field-threshers, or the like, i.e. attachments for picking-up hay or the like field crops
- A01D89/006—Accessories
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/02—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/10—Feeding devices
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/12—Discharge means
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/14—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
- B07B1/34—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen
- B07B1/343—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen with mechanical drive elements other than electromagnets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention provides a straw collecting, crushing and granulating integrated machine, and belongs to the technical field of agricultural machinery. The straw crushing machine comprises a cab, a pickup device, a dust removal device, a chassis device, a shakelong, a crusher, a granulator, a second uniform feeder, a finished straw particle bin and a fixing frame, wherein the crusher comprises a first uniform feeder and a crushing room, and the first uniform feeder and the second uniform feeder are provided with bidirectional side sliding doors. The invention is provided with the dust removal device, and the small-particle soil, snow and other impurities are screened out through the vibrating sieve plate, so that the quality of the final finished straw particles is improved; compared with the straw crushing granulator in the prior art, the straw crushing granulator in the prior art can produce more uniform and high-quality finished products, and the quality of biological granulation of the finished straws is improved; meanwhile, the invention integrates collection, crushing and granulation, thus reducing the transportation cost and the cost of human resources and increasing the economic benefit.
Description
Technical Field
The invention relates to the technical field of agricultural machinery, in particular to a straw collecting, crushing and granulating integrated machine.
Background
With the rapid development of agricultural production, the grain yield is greatly improved, and the straw yield is also improved, so that a great amount of surplus straw in rural areas is treated mainly by local burning, and a great amount of dust and smoke are generated in the process, thereby causing serious air pollution; therefore, with the improvement of the level of agricultural mechanization, the straw is burnt into direct returning or is prepared into biomass particles for the fields of industrial production, agriculture and the like, so that the problem of environmental pollution is solved and waste utilization is realized.
In the prior art, the biomass particle making machine can pick up impurities such as soil, snow and the like in the picking process, so that the quality of finally made biomass particles is influenced, or straws need to be collected, processed and crushed in advance, but biomass raw materials are generally fluffy materials such as straws and sawdust, so that the occupied space is large, the transportation efficiency is low, the economic benefit is reduced more and more, and the transportation and the waste of human resource cost are caused; in addition, when biomass particles are produced, the straw is not uniformly fed in the crushing and granulating processes, so that the crusher is easy to block during operation, or the size of the finally produced biomass particles does not meet the standard.
Disclosure of Invention
The technical problem to be solved by the invention is as follows:
the existing straw granulator has the problems that impurities such as soil, snow and the like are more in the picking process, and the quality of the final finished straw granules is influenced due to uneven feeding distribution in the crushing and granulating processes.
The invention adopts the technical scheme for solving the technical problems that:
the invention provides a straw collecting, crushing and granulating integrated machine, which comprises a cab, a pickup device, a dust removal device, a chassis device, a shakelong, a crusher, a granulator, a second uniform feeder, a finished straw granule bin and a fixing frame, the picking device is positioned at the front end of the bottom of the cab, the picking device is connected with the fixed frame, the dust removal device is positioned at the upper part of the fixed frame, the chassis device is positioned at the lower part of the fixed frame, the dust removal device is connected with a sand-lock, the sand-lock is connected with the crusher, the pulverizer is connected with the second uniform feeder through an air feeding pipe, the air feeding pipe is connected with an air feeding motor, the second uniform feeder is connected with a granulator through an inlet of the granulator, the granulator is connected with a finished straw particle bin through a granulator conveyor belt, and the granulator conveyor belt is connected with a conveyor belt motor;
the crusher comprises a first uniform feeder and a crushing room, the first uniform feeder comprises a first feeder bin, a first feeder stranding cage and an anti-blocking feeder, a feed inlet is arranged above the right side of the first feeder bin and is connected with a discharge port of the shakelong, the lower end of the left side of the first feeder bin is provided with a discharge hole which is connected with a crushing room, one end of the first feeder stranding cage is connected with one end of the anti-blocking feeder, one end of the first feeder stranding cage is coaxially and fixedly connected with the other end of the anti-blocking feeder, the other end of the first feeder stranding cage is coaxially and fixedly connected with the first feeder bin, the first feeder stranding cage is connected with a first feeder stranding cage motor, the shell of the first uniform feeder is provided with a bidirectional side-sliding door, and the anti-blocking feeder is detachably connected with the shell of the first feeding bin and the first feeder stranding cage through bolts;
the even feed ware of second includes second feed bin, second hank cage motor, second feed bin right side upper end is provided with the even feed ware feed inlet of second, the even feed ware feed inlet of second is connected with the air-assisted feed pipe, second feed bin left side lower extreme is provided with second feed bin discharge gate, second feed bin discharge gate and granulation machine access connection, the granulation machine entry is connected with the granulation machine, the both ends and the coaxial fixed connection in second feed bin both sides of second hank cage, the second hank cage is connected with second hank cage motor.
Optionally, including smashing between rotor, hammer leaf, smashing screen cloth, smashing between discharge gate, smash between rotor and the coaxial fixed connection of shell between smashing, rotor and hammer leaf fixed connection between smashing, smash between screen cloth one end and first feed ware feed bin be connected, the other end with smash between the shell be connected, smash the inboard opening part fixedly connected with built-in stationary knife of screen cloth between, smash between screen cloth and smashing enclose into between smashing and smash between and expect to collect, the crushing material is collected between the bottom and is provided with and smashes between the discharge gate.
Optionally, the cross section of the screen mesh in the crushing room is of an arc-shaped structure, a plurality of filtering holes are formed in the surface of the screen mesh in the crushing room, and the filtering holes are uniformly distributed in the surface of the screen mesh in the crushing room.
Optionally, pickup attachment is including picking up the motor, collecting the baffle, collecting the tooth, collecting and play the tooth, it is located the bottom of driver's cabin to pick up the motor, it is located the bottom front portion of driver's cabin to collect the baffle, collect baffle both ends opening, the one end of collecting the baffle is connected with collects the sieve, it all is located and collects both sides in the baffle to collect the tooth and collect the bullet tooth, collect and play the tooth through playing the tooth connecting rod and collecting the coaxial fixed connection of baffle, it passes through conveyer belt swivelling joint with first gear to collect the tooth and is connected with collecting the tooth meshing rotation.
Optionally, dust collector includes dust removal hank cage, vibrations sieve, the one end of dust removal hank cage with collect the coaxial fixed connection of sieve, the dust removal hank cage other end and the coaxial fixed connection of dust collector lateral wall, the dust removal hank cage is connected with dust removal hank cage motor, the lateral wall of collecting sieve and dust collector is provided with the vibrations groove, vibrations sieve and vibrations groove overlap joint, the vibrations sieve is connected with vibrations sieve motor, the mount is the rectangular plate body that has the hole.
Optionally, the husky dragon includes husky dragon discharge gate, gas outlet, husky dragon lower extreme is connected with dust collector, the husky dragon is connected with husky dragon motor, the gas outlet is located the top of husky dragon, the husky dragon passes through the husky dragon discharge gate with the rubbing crusher and is connected.
Optionally, the granulation machine includes granulation machine entry, compression roller, ring mill, granulation machine pivot, granulation machine motor, the granulation machine entry is ground with the ring and is connected, the ring mill is cylindricly, the compression roller passes through the compression roller linking arm and is connected with the granulation machine pivot, the compression roller linking arm is cross structure, the center and the granulation machine pivot fixed connection of compression roller linking arm, compression roller linking arm cross structure end is connected with the compression roller, granulation machine pivot and the coaxial fixed connection of granulation machine base, the granulation machine pivot is connected with the granulation machine motor, the ring mill is close to rubbing crusher one side bottom and is provided with the granulation machine discharge gate, the granulation machine discharge gate passes through the conveyer belt and is connected with finished product straw granule storehouse.
Optionally, the anti-clogging feeder is funnel-shaped.
Optionally, the number of the hammer pieces is several, and the hammer pieces are uniformly distributed on the surface of the rotor in the crushing room.
Optionally, the granulator inlet is funnel-shaped, an opening at the upper end of the granulator inlet is connected with the second uniform feeder, and the lower end of the granulator inlet is connected with the granulator.
Compared with the prior art, the invention has the beneficial effects that:
the straw collecting, crushing and granulating integrated machine is provided with the dust removing device, straw particles which are picked up by the picking device and are subjected to preliminary crushing are transmitted to the dust removing stranding cage and are conveyed to the lower end of the shakelong through the dust removing stranding cage, and in the conveying process of the dust removing stranding cage, small-particle impurities such as soil, snow and the like are screened out through the vibrating sieve plate, so that a final finished product is not influenced;
the straw granulator is provided with the first uniform feeder and the second uniform feeder, straw particles are conveyed to the grinder to be uniformly ground through the rotation of the stranding cage of the first uniform feeder, the ground straw particles are uniformly fed into the granulator through the stranding cage of the second uniform feeder to be uniformly granulated, the grinding and granulating processes are more uniform and delicate, and compared with a straw grinding granulator in the prior art, the straw granulator can produce higher-quality finished products and provide high-quality straw biological granulation;
the first uniform feeder and the second uniform feeder are provided with bidirectional side-pull doors, so that the feeder stranding cages can be conveniently treated through the side-pull doors after being blocked in the conveying process;
according to the invention, the picking device, the dust removal device, the pulverizer and the granulator are combined to form the integrated collecting, pulverizing and granulating machine, the straws do not need to be collected, processed and pulverized in advance, and the straws, sawdust and other fluffy materials used as biomass raw materials occupy large space.
Drawings
FIG. 1 is a schematic view of the overall structure of the integrated machine for collecting, crushing and granulating straws;
FIG. 2 is a schematic structural diagram of a pickup device, a dust removal device, and a chassis device according to an embodiment of the present invention;
FIG. 3 is a first schematic structural diagram of a pulverizer according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram II of a pulverizer according to an embodiment of the present invention;
FIG. 5 is a schematic view of the structure of the crusher in the direction of a in the embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a mount of the all-in-one machine according to an embodiment of the invention;
FIG. 7 is a front view of a granulation machine in an embodiment of the present invention;
FIG. 8 is a top view of a granulation machine in accordance with an embodiment of the present invention;
FIG. 9 is a top view of a bin for finished straw particles in an embodiment of the present invention.
Description of reference numerals:
1-cab, 2-granulator, 3-pulverizer, 4-shakelong, 5-finished straw particle bin, 6-chassis device, 7-second uniform feeder, 8-pneumatic feeding pipe, 9-granulator inlet, 10-collection elastic teeth, 11-collection teeth, 12-collection baffle, 13-conveyor belt, 14-first gear, 15-elastic teeth connecting rod, 16-dust-removal stranding cage, 17-vibration sieve plate, 18-dust-removal stranding cage motor, 19-shakelong motor, 20-shakelong discharge port, 21-air outlet, 22-vibration sieve plate motor, 23-pneumatic feeding motor, 24-granulator conveyor belt, 26-anti-blocking, 27-internal fixed knife, 28-pulverizer screen and 30-pulverizer collection room, 31-a discharge port of a crushing room, 32-a first feeder bin, 33-a first uniform feeder, 34-a first feeder stranding cage motor, 35-a first feeder stranding cage, 36-a hammer, 37-a rotor of the crushing room, 39-the crushing room, 40-a rotating shaft of a granulator, 41-a granulator motor, 42-a ring mill, 43-a press roll, 44-a discharge port of the granulator, 45-a press roll connecting arm, 46-a pick-up device, 48-a motor of a finished straw particle bin, 49-a stranding cage of the finished straw particle bin, 50-an outlet of the finished straw particle bin, 51-a dust removal device, 52-a pick-up motor, 53-a collection sieve plate, 54-a vibration groove, 55-a fixed frame, 56-a bidirectional side-pull door, 58-a driving motor and 59-a traveling driving wheel, 71-second silo, 72-second stranding cage, 73-second stranding cage motor.
Detailed Description
In the description of the present invention, it should be noted that terms such as "upper", "lower", "front", "rear", "left", "right", and the like in the embodiments indicate terms of orientation, and are used only for simplifying the positional relationship based on the drawings of the specification, and do not represent that the elements, devices, and the like indicated in the description must operate according to the specific orientation and the defined operation, method, and configuration, and such terms are not to be construed as limiting the present invention.
In the description of the present invention, it should be noted that the terms "first" and "second" mentioned in the embodiments of the present invention are only used for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
With reference to fig. 1 to 6, the invention provides a straw collecting, crushing and granulating integrated machine, which comprises a cab, a pickup device, a dust removal device, a chassis device, a shakelong, a crusher, a granulator, a second uniform feeder and a finished straw granule bin, the pick-up device is positioned at the front end of the bottom of the cab, the dust removal device is positioned at the upper part of the fixed frame, the chassis device is positioned at the lower part of the fixed frame, the dust removal device is connected with a sand-lock, the sand-lock is connected with the crusher, the pulverizer is connected with the second uniform feeder through an air feeding pipe, the air feeding pipe is connected with an air feeding motor, the second uniform feeder is connected with a granulator through an inlet of the granulator, the granulator is connected with a finished straw particle bin through a granulator conveyor belt, and the granulator conveyor belt is connected with a conveyor belt motor; picking up the straws through a pickup device, performing primary crushing, screening out impurities such as small-particle soil, snow and the like carried in the picking process through a dust removal device, sucking the straw particles subjected to dust removal into a crusher through a shakelong, crushing the straw particles again through the crusher, sucking the crushed straw particles into a second uniform feeder through an air feeding pipe, feeding the crushed straw particles into a particle bin through the second uniform feeder, and finally pressing the crushed straw particles into finished straw particles which are conveyed to a finished straw particle bin through a granulator conveyor belt for storage;
the crusher comprises a first uniform feeder and a crushing room, the first uniform feeder comprises a first feeder bin, a first feeder stranding cage and an anti-blocking feeder, a feed inlet is formed in the upper portion of the right side of the first feeder bin, the feed inlet is connected with a discharge port of a sand-dragon, a discharge port is formed in the lower end of the left side of the first feeder bin, the discharge port is connected with the crushing room, one end of the first feeder is connected with one end of the anti-blocking feeder, one end of the first feeder stranding cage is fixedly connected with the other end of the anti-blocking feeder in a coaxial mode, the other end of the first feeder stranding cage is fixedly connected with the first feeder bin in a coaxial mode, the first feeder stranding cage is connected with a first feeder stranding cage motor, and a bidirectional side pull door is arranged on a shell of the first uniform feeder; the straw particles subjected to preliminary crushing and dedusting enter a first uniform feeder, the straw particles are uniformly fed into a crushing room through the rotation of a first feeder stranding cage, the anti-blocking feeder is detachably connected with the shell of a first feeding bin and the first feeder stranding cage through bolts, and when the first uniform feeder is blocked close to one side of the crushing bin, the anti-blocking feeder can be detached and manually cleaned; when the part of the first uniform feeder far away from the crushing bin is blocked, the bidirectional side sliding door can be opened for manual cleaning;
the second uniform feeder comprises a second bin, a second stranding cage and a second stranding cage motor, a second uniform feeder feeding hole is formed in the upper end of the right side of the second bin, the second uniform feeder feeding hole is connected with an air supply feeding pipe, a second bin discharging hole is formed in the lower end of the left side of the second bin, the second bin discharging hole is connected with a granulator inlet, the granulator inlet is connected with a granulator, two ends of the second stranding cage are coaxially and fixedly connected with the second bin, and the second stranding cage is connected with the second stranding cage motor; the air feeding pipe feeds the secondarily crushed straw particles into a second storage bin, a second stranding cage motor drives a second stranding cage to rotate, and the straw particles are uniformly fed into the granulator through the second stranding cage;
the second storage bin shell and the air feeding pipe are arranged to be of a telescopic structure, the length of the second stranding cage can be adjusted according to actual conditions, and when the straw collecting, crushing and granulating integrated machine disclosed by the invention travels, the second storage bin shell, the air feeding pipe and the second stranding cage can be adjusted to be convenient to travel;
the crushing room comprises a crushing room rotor, a hammer, a crushing room screen and a crushing room discharge port, the crushing room rotor is coaxially and fixedly connected with a crushing room shell, the crushing room rotor is fixedly connected with the hammer, one end of the crushing room screen is connected with a crushing room bin, the other end of the crushing room screen is connected with the crushing room shell, an inner fixed cutter is fixedly connected with an opening on the inner side of the crushing room screen, the crushing room screen and the crushing room enclose a crushed material collection room, and the bottom of the crushed material collection room is provided with the crushing room discharge port; the straw granule after first even feeder will be smashed for the first time sends into smashes the room, drives the hammer leaf through smashing the room rotor and rotates, and the hammer leaf smashes the straw granule with built-in stationary knife, and the straw tiny particle after smashing enters into through smashing the room screen cloth and smashes between the material is collected, finally collects through smashing the material and between the discharge gate discharge between the bottom.
The cross section of the screen of the crushing room is of an arc-shaped structure, a plurality of filtering holes are formed in the surface of the screen of the crushing room, the filtering holes are uniformly distributed in the surface of the screen of the crushing room, small straw particles are discharged through the filtering holes, and the large straw particles are continuously crushed under the action of the hammer and the built-in stationary knife.
The driving motor is arranged below the cab, the driving motor drives the walking driving wheel to rotate, the caterpillar band drives the bearing wheel and the walking driven wheel to rotate, so that the traveling device is driven to move forwards, the walking driving wheel and the walking driven wheel are fixedly connected with the fixing frame, the walking driving wheel and the walking driven wheel are connected through the walking device connecting rod, and the bearing wheel is connected to the walking device connecting rod.
The pick-up device comprises a pick-up motor, a collecting baffle plate, a collecting tooth and a collecting elastic tooth, the pick-up motor is positioned at the bottom of the cab, the collecting baffle is positioned at the front part of the bottom end of the cab, two ends of the collecting baffle are opened, one end of the collecting baffle is connected with a collecting sieve plate, the collecting teeth and the collecting elastic teeth are positioned at two sides in the collecting baffle, the collecting elastic teeth are coaxially and fixedly connected with the collecting baffle through elastic tooth connecting rods, the collecting teeth are in rotary linkage connection with a first gear through a conveyor belt, the first gear is in meshed rotary connection with the collecting elastic teeth, the collecting motor drives the collecting teeth to rotate towards the direction of the integrated machine to pick up the straws from the ground, through first gear and collection bullet tooth meshing connection, drive and collect and play the tooth and carry out preliminary smashing with the straw along opposite direction, the straw granule after smashing sends into dust collector through collecting the sieve.
The dust removal device comprises a dust removal stranding cage and a vibration sieve plate, one end of the dust removal stranding cage is coaxially and fixedly connected with the collection sieve plate, the other end of the dust removal stranding cage is coaxially and fixedly connected with the side wall of the dust removal device, the dust removal stranding cage is connected with a dust removal stranding cage motor, the side wall of the collection sieve plate and the dust removal device is provided with a vibration groove, the vibration sieve plate is in lap joint with the vibration groove, the vibration sieve plate is connected with the vibration sieve plate motor, the fixing frame is a rectangular plate body with holes, the straw particles picked up and crushed by the picking device enter the dust removal device, the dust removal stranding cage motor drives the dust removal stranding cage to rotate to drive the straw particles to advance, the vibration sieve plate is driven by the vibration sieve plate motor to vibrate up and down in the vibration groove, the straw particles screen out impurities such as heavy soil and snow of small particles in the advancing process of the stranding cage, the impurities are discharged by the rotation of the caterpillar.
The utility model discloses a straw feeding device, including husky dragon motor, husky dragon, dust collector, husky dragon, gas outlet, husky dragon lower extreme, husky dragon is connected with dust collector, husky dragon is connected with husky dragon motor, the gas outlet is located husky dragon's top, husky dragon passes through husky dragon discharge gate with the rubbing crusher and is connected, inhales the straw granule that will remove dust after the husky dragon motor drive is lighter, sends into the straw granule through the discharge gate and feeds into the ware into first evenly.
The granulation machine includes granulation machine entry, compression roller, ring mill, granulation machine pivot, granulation machine motor, the granulation machine entry is ground with the ring and is connected, the ring mill is cylindricly, the compression roller passes through the compression roller linking arm to be connected with the granulation machine pivot, the granulation machine pivot is connected with the coaxial fixed connection of granulation machine base, the granulation machine pivot is connected with the granulation machine motor, the ring mill is close to rubbing crusher one side bottom and is provided with the granulation machine discharge gate, the granulation machine discharge gate passes through the conveyer belt and is connected with finished product straw granule storehouse, and granulation machine motor drive granulation machine pivot is rotated, rotates through four compression rollers of drive of compression roller linking arm, forms finished product straw granule through the extrusion that compression roller and ring mill, and finished product straw granule storehouse is discharged to final conveyer belt through the granulation machine discharge gate.
The anti-blocking feeder is funnel-shaped, and the anti-blocking feeder is convenient to take out.
The number of the hammer sheets is a plurality, and the hammer sheets are uniformly distributed on the surface of the rotor in the crushing room, so that the number of the hammer sheets can be increased or reduced according to the required fineness of finished straw particles.
Referring to fig. 7 and 8, the inlet of the granulator is funnel-shaped, the upper opening of the inlet of the granulator is connected with the second uniform feeder, and the lower end of the inlet of the granulator is connected with the granulator.
As shown in fig. 9, the finished product straw particle bin comprises a finished product straw particle bin motor, a finished product straw particle bin stranding cage and a finished product straw particle bin outlet, the finished product straw particle bin stranding cage is fixedly connected with the two sides of the finished product straw particle bin shell in a coaxial manner, the finished product straw particle bin stranding cage is connected with the finished product straw particle bin motor, the finished product straw particle bin motor is connected with the finished product straw particle bin shell, and the finished product straw particle bin motor drives the finished product straw particle bin stranding cage to rotate to drive the finished product straw particles to be discharged from the outlet.
Although the present disclosure has been described above, the scope of the present disclosure is not limited thereto. Various changes and modifications may be effected therein by one of ordinary skill in the pertinent art without departing from the spirit and scope of the present disclosure, and these changes and modifications are intended to be within the scope of the present disclosure.
The working principle is as follows: the straw on the field is picked up through the collecting teeth in the picking device, the collecting teeth drive the collecting elastic teeth to rotate along the opposite direction, the straw is conveyed and primarily crushed, the primarily crushed straw particles are firstly screened through the collecting sieve plate, the screened straw particles enter the dust removal device and are driven to advance through the dust removal stranding cage, the sieve plate is vibrated to carry out secondary screening in the advancing process, soil and snow are filtered, the filtered impurities leak to the track through the holes of the fixing frame, the impurities are thrown out in the advancing process of the straw dust removal stranding machine, the filtered straw particles are sucked into the first uniform feeder through the shakelong, the straw particles are uniformly fed into the crushing room through the first uniform feeder stranding cage, and the straw particles are crushed for the second time through the mutual cutting of the hammer piece rotation in the crushing room and the rotor cutting in the crushing room, the straw particles after the second crushing enter the second uniform feeder through the pneumatic feeding pipe, the straw particles after the second crushing are fed into the particle bin through the second uniform feeder, the straw particles after the second crushing are pressed into finished straw particles through a compression roller and a ring mill in the particle bin, the finished straw particles are fed into the finished straw particle bin through the granulator conveyor belt, and finally the finished straw particles are discharged from an outlet through a stranding cage of the finished straw particle bin.
Claims (10)
1. The utility model provides a straw is collected, is smashed, pelletizes all-in-one which characterized in that: comprises a cab (1), a pickup device (46), a dust collector (51), a chassis device (6), a shakkong (4), a crusher (3), a granulator (2), a second uniform feeder (7), a finished straw particle bin (5) and a fixing frame (55), wherein the pickup device (46) is positioned at the front end of the bottom of the cab (1), the pickup device (46) is connected with the fixing frame (55), the dust collector (51) is positioned at the upper part of the fixing frame (55), the chassis device (6) is positioned at the lower end of the fixing frame (55), the dust collector (51) is connected with the shakkong (4), the shakkong (4) is connected with the crusher (3), the crusher (3) is connected with the second uniform feeder (7) through a pneumatic feeding pipe (8), the pneumatic feeding pipe (8) is connected with a pneumatic feeding motor (23), the second uniform feeder (7) is connected with the granulator (2) through a granulator inlet (9), the granulator (2) is connected with the finished straw granule bin (5) through a granulator conveyor belt (24), and the granulator conveyor belt (24) is connected with a conveyor belt motor;
the pulverizer (3) comprises a first uniform feeder (33) and a pulverizer (39), the first uniform feeder (33) comprises a first feeder bin (32), a first feeder stranding cage (35) and an anti-blocking feeder (26), a feed inlet is arranged above the right side of the first feeder bin (32), the feed inlet is connected with a shakelong discharge port (20), a discharge port is arranged at the lower end of the left side of the first feeder bin (32), the discharge port is connected with the pulverizer (39), one end of the first feeder stranding cage (35) is connected with one end of the anti-blocking feeder (26), one end of the first feeder stranding cage (35) is connected with the other end of the anti-blocking feeder (26) in a coaxial and fixed mode, the other end of the first feeder stranding cage (35) is connected with the first feeder bin (32) in a coaxial and fixed mode, the first feeder stranding cage (35) is connected with a first feeder stranding cage motor (34), the first feeder stranding cage motor (34) is positioned on the shell of the first uniform feeder (33), a bidirectional side-pull door (56) is arranged on the shell of the first uniform feeder (33), and the anti-blocking feeder (26) is detachably connected with the shell of the first feeding bin (32) and the first feeder stranding cage (35) through bolts;
the even feeder of second (7) includes second feed bin (71), second hank cage (72), second hank cage motor (73), second feed bin (71) right side upper end is provided with the even feeder feed inlet of second, the even feeder feed inlet of second is connected with air-assisted feed pipe (8), the second feed bin discharge gate is connected to second feed bin (71) left side lower extreme, second feed bin discharge gate is connected with granulation machine entry (9), granulation machine entry (9) are connected with granulation machine (2), the both ends and the coaxial fixed connection of second feed bin (71) of second hank cage (72), second hank cage (72) are connected with second hank cage motor (73), be provided with two-way side sliding door (56) on the even feeder (7) shell of second.
2. The straw collecting, crushing and granulating integrated machine as claimed in claim 1, wherein: smash within a definite time (39) including smash between rotor (37), hammer leaf (36), smash between screen cloth (29), smash between discharge gate (31), smash between rotor (37) and smash between the coaxial fixed connection of (39) shell, smash between rotor (37) and hammer leaf (36) fixed connection, smash between screen cloth (29) one end and first feed ware feed bin (32) are connected, the other end with smash between (39) shell is connected, smash between two built-in stationary knives (27) of screen cloth (29) inboard opening part fixedly connected with, smash between screen cloth (29) and smash between (39) enclose into smashing the material and collect between (30), smash between the material is collected between (30) bottom and is provided with and smashes between discharge gate (31).
3. The straw collecting, crushing and granulating integrated machine as claimed in claim 2, wherein: the cross section of the screen (29) in the crushing room is of an arc-shaped structure, a plurality of filtering holes (28) are formed in the surface of the screen (29) in the crushing room, and the filtering holes (28) are uniformly distributed in the surface of the screen (29) in the crushing room.
4. The straw collecting, crushing and granulating integrated machine as claimed in claim 3, wherein: pickup attachment (46) are including picking up motor (52), collecting baffle (12), collecting tooth (11), collecting bullet tooth (10), pick up motor (52) and be located the bottom of driver's cabin (1), it is anterior to collect baffle (12) bottom that is located driver's cabin (1), collect baffle (12) both ends opening, the one end of collecting baffle (12) is connected with collects sieve (53), it is located and collects both sides in baffle (12) to collect tooth (11) and collect bullet tooth (10), collect bullet tooth (10) through playing tooth connecting rod (15) and collecting baffle (12) coaxial fixed connection, it is connected through conveyer belt (13) rotation linkage to collect tooth (11) and first gear (14), first gear (14) and collection bullet tooth (10) meshing rotation are connected.
5. The straw collecting, crushing and granulating integrated machine as claimed in claim 4, wherein: dust collector (51) are including dust removal hank cage (16), vibrations sieve (17), the one end of dust removal hank cage (16) and the coaxial fixed connection of collection sieve (53), the dust removal hank cage (16) other end and the coaxial fixed connection of dust collector (51) lateral wall, dust removal hank cage (16) are connected with dust removal hank cage motor (18), the lateral wall of collecting sieve (53) and dust collector (51) is provided with vibrations groove (54), vibrations sieve (17) and vibrations groove (54) overlap joint, vibrations sieve (17) are connected with vibrations sieve motor (22), mount (55) are the cuboid body for having the hole.
6. The straw collecting, crushing and granulating integrated machine as claimed in claim 5, wherein: the utility model discloses a dust collector, including husky dragon discharge gate (20), gas outlet (21), husky dragon (4), husky dragon lower extreme is connected with dust collector (51), husky dragon (4) are connected with husky dragon motor (19), gas outlet (21) are located the top of husky dragon (4), husky dragon (4) are connected through husky dragon discharge gate (20) with rubbing crusher (3).
7. The straw collecting, crushing and granulating integrated machine as claimed in claim 6, wherein: the granulator (2) comprises a granulator inlet (9), a compression roller (43), a ring mill (42), a granulator rotating shaft (40) and a granulator motor (41), the granulator inlet (9) is connected with the ring mill (42), the ring mill (42) is cylindrical, the compression roller (43) is connected with the granulator rotating shaft (40) through a compression roller connecting arm (45), the compression roller connecting arm (45) is of a cross structure, the center of the compression roller connecting arm (45) is connected with the granulator rotating shaft (40), the tail end of the cross structure of the compression roller connecting arm (45) is connected with the compression roller (43), the granulator rotating shaft (40) is coaxially and fixedly connected with the granulator base (2), the granulator rotating shaft (40) is connected with the granulator motor (41), the granulator motor (41) is located in the granulator base, the ring mill (42) is provided with a granulator discharge hole (44) close to the bottom end on one side of the pulverizer (3), the discharge port (44) of the granulator is connected with the finished straw granule bin (5) through a granulator conveyor belt (24).
8. The straw, smashing and granulating integrated machine according to claim 7, wherein: the anti-blocking feeder (26) is arranged in a funnel shape.
9. The straw, smashing and granulating integrated machine according to claim 8, wherein: the number of the hammer sheets (36) is a plurality, and the hammer sheets (36) are uniformly distributed on the surface of the rotor (37) of the crushing room.
10. The straw, smashing and granulating integrated machine according to claim 9 is characterized in that: granulator entry (9) are hopper-shaped, the upper end opening and the even feeder (7) of second of granulator entry (9) are connected, the lower extreme and the granulation machine (2) of granulation machine entry (9) are connected.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011487904.3A CN112690117B (en) | 2020-12-16 | 2020-12-16 | Straw collecting, crushing and granulating integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011487904.3A CN112690117B (en) | 2020-12-16 | 2020-12-16 | Straw collecting, crushing and granulating integrated machine |
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| CN112690117A true CN112690117A (en) | 2021-04-23 |
| CN112690117B CN112690117B (en) | 2023-05-02 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115119636A (en) * | 2022-06-15 | 2022-09-30 | 江苏奥莱佳能源有限公司 | Integrated field straw smashing and granulating device |
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| DE19538199A1 (en) * | 1995-10-13 | 1997-04-17 | Fortschritt Erntemaschinen | Straw-chopping machine with conditioning rollers |
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| CN112690117B (en) | 2023-05-02 |
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