CN112676263B - Cleaning and sucking machine for sundry dirt in rail passing pipe and working method thereof - Google Patents
Cleaning and sucking machine for sundry dirt in rail passing pipe and working method thereof Download PDFInfo
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- CN112676263B CN112676263B CN202110053387.7A CN202110053387A CN112676263B CN 112676263 B CN112676263 B CN 112676263B CN 202110053387 A CN202110053387 A CN 202110053387A CN 112676263 B CN112676263 B CN 112676263B
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Abstract
The invention belongs to the technical field of pipeline cleaning devices, and particularly relates to a track-passing pipe impurity cleaning and pumping machine and a working method thereof.
Description
Technical Field
The invention belongs to the technical field of pipeline cleaning devices, and particularly relates to a cleaning and sucking machine for miscellaneous dirt in a rail passing pipe and a working method thereof.
Background
The construction of the railway track-crossing pipeline aims to meet the cable laying requirements of the communication, signal, electric power, contact networks and other major railways. However, the pipeline passing through the rail is usually blocked due to construction reasons during the construction of the pipeline passing through the rail, when the pipeline passing through the rail is seriously blocked, the conventional treatment mode is to break the track bed at the position of the passing through the rail and lay the pipeline again, the conventional method can cause great resource waste, the rectification efficiency is extremely low, and even the whole construction period of the railway construction can be influenced.
Disclosure of Invention
The invention aims to provide a cleaning and sucking machine for sundry dirt in a rail passing pipe, which solves the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a cross intraductal miscellaneous dirty clearance suction machine of rail, includes cutter head spare, suction tube, suction apparatus and zonulae occludens in proper order, wherein cutter head spare includes cutter head group, motor, base, dustcoat, the dustcoat is the cylinder through-hole, the base is equipped with first through-hole, second through-hole, third through-hole, the motor outside is equipped with sealed motor safety cover, second through-hole and third through-hole upper end all are equipped with sealed safety cover and all with motor safety cover sealing connection, motor safety cover outside is equipped with the motor back shaft and connects the dustcoat respectively, motor upper end bearing connects cutter head group.
Further, tool bit group includes main sword leaf, drill bit, vice sword, main sword leaf has inclination for cross blade and blade, inclination is 10 ~30, the drill bit is located also cross center of main sword, vice sword is the back shaft that the ring structure just has the slope, motor upper end bearing is connected to the back shaft, vice sword is located main sword leaf blade periphery and the radius is greater than dustcoat radius 3mm ~5mm, wherein the material of tool bit group is: hard alloy tool bits.
Further, motor back shaft one end is passed the dustcoat and is equipped with the ball, the diameter of ball is 3mm ~5 mm.
Further, the inside first through-hole, second through-hole, the third through-hole that is equipped with a plurality of through-holes and one-to-one base of suction pipe, the suction pipe is metal collapsible tube, and the material is: a stainless steel alloy.
Further, suction equipment includes chassis, generator, suction interface, fan, miscellaneous dirty bucket, the chassis is located the suction equipment bottom, miscellaneous dirty bucket is located the chassis upper end and connects for dismantling with suction equipment, the generator is located the suction equipment bottom, the export of suction interface corresponds miscellaneous dirty bucket, the upper end and the fan upper end that the fan is located suction equipment have external air outlet, and the lower extreme is equipped with and filters the sea handkerchief.
Still further, the chassis lower extreme is equipped with the pulley and is equipped with the slide with the lower extreme that miscellaneous dirty bucket corresponds, miscellaneous dirty bucket upper end is equipped with the buckle, and the bottom is equipped with the small pulley, miscellaneous dirty bucket and suction equipment can dismantle the link and be the buckle link, and the separation is dismantled to the slide.
Further, the cutter head component, the suction pipe and the suction equipment are tightly connected, wherein slots are formed in two ends of the suction pipe, fixing holes are formed in the edges of the slots, inserting pieces are arranged at the bottom of the cutter head component and the suction interface of the suction equipment, and the cutter head component, the suction pipe and the suction equipment are tightly connected through the inserting pieces and the slots.
A working method of a trash cleaning suction machine in a rail passing pipe comprises the following steps:
s1, starting a fan in the suction device to enable the interior of the trash can to be in a vacuum state;
s2, when the step S1 is executed, the cutter head parts are started simultaneously, and the cutter head group rotates and crushes the foreign matters;
and S3, because the cutter head component and the suction equipment are connected through the suction pipe, the trash can is in a vacuum state, the outlet of the cutter head component forms negative pressure, and broken foreign matters and sewage are sucked into the trash can through the suction pipe under the action of atmospheric pressure, so that the trash suction is completed.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the cutter head component is arranged, the front cutter head group is provided with three blades, so that various blockages in the pipeline can be more quickly broken, impurities can be absorbed under the action of negative pressure, impurities in the pipeline can be better cleaned, the pipeline cleaning speed is improved to a certain extent, and the railway roadbed does not need to be broken, so that the waste of resources is caused.
2. The invention can meet the requirements of suction, pollution discharge and electrification while meeting other requirements by arranging the plurality of channels of the suction pipe; the hose design of the suction pipe can meet the requirements of sucking impurities in different terrains;
3. according to the invention, the trash can is arranged to be separated from the suction equipment by the pulley, so that the trash cleaning efficiency is improved.
Drawings
FIG. 1: an explosion diagram of a cutter head part of a trash cleaning suction machine in a rail passing pipe;
FIG. 2: an overall schematic diagram of a cutter head component of a rail-passing pipe impurity cleaning suction machine;
FIG. 3: a simple cross-section drawing of a cutter head part of a trash cleaning suction machine in a rail passing pipe;
FIG. 4: a sectional view of a base of a cutter head part of a trash cleaning suction machine in a rail passing pipe;
FIG. 5: partial diagrams at two ends of a suction pipe of a trash cleaning suction machine in a rail passing pipe;
FIG. 6: an elevation view of a suction device of a trash cleaning suction machine in a rail passing pipe;
FIG. 7: a side view of the suction equipment of the impurity cleaning suction machine in the cross-rail pipe;
FIG. 8: a right-view sectioning schematic diagram of a suction device of a trash cleaning suction machine in a rail passing pipe;
FIG. 9: an orthographic sectioning schematic diagram of a suction device of a trash cleaning suction machine in a rail passing pipe.
The drawings illustrate by way of example:
1-a cutter head part; 101-a group of tool bits; 1011-main blade; 1012-drill bit; 1013-auxiliary knife; 1014-a support shaft; 102-an electric machine; 1021-motor protection cover; 1022-motor support shaft; 103-a base; 1031-first via hole; 1032-a second via; 1033-a third via; 1034-sealing the protective cover; 104-a housing; 1041-a ball bearing; 2-a suction pipe; 201-slot; 202-fixing holes; 3-a suction device; 301-chassis; 3011-a pulley; 302-a generator; 303-suction port; 3031-insert sheet; 304-a fan; 305-trash can; 3051-fastening; 3052-a small pulley; 306-filtered HEPA.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without making creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 to 9, the present invention provides the following technical solutions:
a cleaning and suction machine for impurities in a cross-rail pipe comprises a cutter head component 1, a suction pipe 2 and a suction device 3 which are sequentially and tightly connected, wherein the cutter head component 1 comprises a cutter head component 101, a motor 102, a base 103 and a housing 104, the housing 104 is a cylindrical through hole, the base 103 is provided with a first through hole 1031, a second through hole 1032 and a third through hole 1033, the first through hole 1031 is an impurities passage and is used for sucking impurities to an impurities barrel 305, a sealed motor protection cover 1021 is arranged at the upper end and outside of the motor 102 to prevent impurities from entering the motor 102 and influencing the work of the motor 102, a sealed protection cover 1034 is arranged at the upper ends of the second through hole 1032 and the third through hole 1033 and is hermetically connected with the motor protection cover 1021, the sealed protection cover 1034 is also used for allowing impurities to enter, the second through hole 1032 is a power supply passage of the motor, the third through hole 1032 is a reserved expansion passage, a motor support shaft 1022 is arranged outside the motor protection cover 1021 and is respectively connected with the housing 104, for fixing the motor 102 to improve stability to the head unit 1, the upper end of the motor 102 is bearing-coupled to the head unit 101.
Further, tool bit group 101 includes main sword leaf 1011, drill bit 1012, vice sword 1013, main sword leaf 1011 is cross blade and the blade has inclination, inclination is 10 ~30, preferably 20, can be when tool bit group rotates, make things convenient for the entering of miscellaneous dirt, and also reduced the wearing and tearing of miscellaneous dirt to the tool bit, drill bit 1012 is located main sword leaf cross center, vice sword 1013 is the ring structure and has inclined support shaft 1014, support shaft 1014 connection motor 102 upper end bearing, vice sword 1013 is located main sword leaf 1011 blade periphery and the radius is greater than dustcoat 104 radius 3mm ~5mm, wherein tool bit group 101 the material is: hard alloy.
Through the arrangement of the cutter head component, the front cutter head group is provided with the three blades, so that various complex pipelines can be quickly broken, sundries can be absorbed under the action of negative pressure, the impurities in the pipelines can be better cleaned, the speed of cleaning the pipelines is improved to a certain extent, a railway does not need to be broken, and the waste of resources is caused
Furthermore, one end of the motor support shaft 1022 passes through the outer cover 104 and is provided with the balls 1041, the diameter of the balls 1041 is 3 mm-5 mm, the balls 1041 are arranged to facilitate the better internal passage of the duct of the cutter head component 1, and the diameter of the balls 1041 is preferably the same as the diameter of the sub-cutter 1013 larger than the radius of the outer cover 104.
Further, the inside first through-hole 1031, second through-hole 1032, third through-hole 1033 that is equipped with a plurality of through-holes and one-to-one base 103 that are equipped with of suction tube 2, suction tube 2 are metal collapsible tube, and the material is: a stainless steel alloy.
Through a plurality of passageways that set up the suction tube, satisfying the suction blowdown, also can satisfy other demands in the operation of circular telegram, to the hose design of suction tube, can satisfy the topography suction of difference and trash.
Further, suction device 3 includes chassis 301, generator 302, suction interface 303, fan 304, miscellaneous dirty bucket 305, and chassis 301 is located 3 bottoms of suction device, and miscellaneous dirty bucket 305 is located chassis 301 upper ends and is connected for dismantling with suction device 3, and generator 302 is located 3 bottoms of suction device, and suction interface 303 export corresponds miscellaneous dirty bucket 305, fan 304 is located the upper end of suction device and fan upper end has external air outlet, and the lower extreme is equipped with and filters hydrops 306, is located the lower extreme that fan 304 imports, can prevent that miscellaneous dirt from getting into, causes the fan to damage.
Furthermore, the lower end of the bottom frame 301 is provided with a pulley 3011, the lower end corresponding to the trash can 305 is provided with a slide 3012, the upper end of the trash can 305 is provided with a buckle 3051, the bottom is provided with a small pulley 3052, the trash can 305 and the suction device 3 are detachably connected by the buckle, the slide is detached and separated, when the trash can is full, the buckle 3051 can be opened, the trash can 305 can be easily pulled out by the slide 3012 and the small pulley 3052 for replacement and flushing,
further, the knife head component 1, the suction pipe 2 and the suction device 3 are tightly connected, wherein two ends of the suction pipe 2 are provided with a slot 201, the slot edge is provided with a fixing hole 202, the bottom of the knife head component 1 and the suction port 303 of the suction device 3 are provided with an insertion sheet 3031, and the knife head component 1, the suction pipe 2 and the suction device 3 are tightly connected through the insertion sheet slot.
Through setting up miscellaneous dirty bucket and can utilize the pulley to break away from suction equipment, improved miscellaneous dirty efficiency of clearing up.
A working method of a trash cleaning suction machine in a rail passing pipe comprises the following steps:
s1, starting the fan 304 inside the suction device 3 to make the inside of the trash can 305 form a vacuum state;
s2, when step S1 is performed, the cutter head units 1 are simultaneously activated, and the cutter head group 101 rotates and crushes the foreign matter;
s3, as the cutter head component 1 and the suction equipment 3 are connected through the suction pipe 2, the impurity barrel 305 is in a vacuum state, the outlet of the cutter head component 1 forms negative pressure, broken foreign matters and sewage are sucked into the impurity barrel 305 through the suction pipe 2 under the action of atmospheric pressure, wind power drives the impurities to fall into water through the suction pipe 2 during dust suction, the impurities are dissolved into the water to achieve the filtering effect, the opening of the fan 304 is provided with the filtering handkerchief 306 to prevent the impurities from entering the fan 304 to cause failure, and finally impurity suction is completed.
The expanded reserved channel of the third through hole 1032 can be added with various existing technologies such as searchlights, working sensors, cameras and the like according to different working requirements, so that the conditions in the pipe can be detected more conveniently or impurities can be cleaned up.
It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a cross intraductal miscellaneous dirty clearance suction machine of rail which characterized in that: the knife head component (1) comprises a knife head component (101), a motor (102), a base (103) and an outer cover (104), wherein the outer cover (104) is a cylindrical through hole, the base (103) is provided with a first through hole (1031), a second through hole (1032) and a third through hole (1033), a sealed motor protection cover (1021) is arranged outside the motor (102), the upper ends of the second through hole (1032) and the third through hole (1033) are respectively provided with a sealed protection cover (1034) and are hermetically connected with the motor protection cover (1034), a motor support shaft (1022) is arranged outside the motor protection cover (1021) and is respectively connected with the outer cover (104), and the upper end of the motor (102) is in bearing connection with the knife head component (101); the cutter head group (101) comprises a main cutter blade (1011), a drill bit (1012) and an auxiliary cutter (1013); the main cutter blade (1011) is a cross-shaped cutter blade, the cutter blade has an inclination angle of 10-30 degrees, the drill bit (1012) is positioned at the cross center of the main cutter blade, the auxiliary cutter (1013) is of a circular ring structure and is provided with an inclined supporting shaft (1014), the supporting shaft (1014) is connected with a bearing at the upper end of the motor (102), and the auxiliary cutter (1013) is positioned at the periphery of the cutter blade of the main cutter blade (1011) and has a radius larger than the radius of the outer cover (104) by 3-5 mm; the suction pipe (2) is internally provided with a plurality of through holes, and the through holes correspond to the first through hole (1031), the second through hole (1032) and the third through hole (1033) of the base (103) one by one.
2. The cleaning and suction machine for the miscellaneous dirt in the cross-rail pipe according to claim 1, is characterized in that: one end of the motor supporting shaft (1022) penetrates through the outer cover (104) and is provided with a ball (1041), the diameter of the ball (1041) is 3 mm-5 mm, and the cutter head group (101) is made of: hard alloy.
3. The cleaning and suction machine for the miscellaneous dirt in the cross-rail pipe according to claim 1, is characterized in that: suction apparatus (3) include chassis (301), generator (302), suction interface (303), fan (304), miscellaneous dirty bucket (305), chassis (301) are located suction apparatus (3) bottom, miscellaneous dirty bucket (305) are located chassis (301) upper end and suction apparatus (3) and are for dismantling the connection, generator (302) are located suction apparatus (3) bottom, suction interface (303) export corresponds miscellaneous dirty bucket (305), fan (304) are located suction apparatus's upper end and fan upper end and have external air outlet, and the lower extreme is equipped with and filters handkerchief (306).
4. The cleaning and suction machine for the miscellaneous dirt in the cross-rail pipe according to the claim 3, is characterized in that: chassis (301) lower extreme is equipped with pulley (3011) and is equipped with slide (3012) with the lower extreme that miscellaneous dirty bucket (305) correspond, miscellaneous dirty bucket (305) upper end is equipped with buckle (3051), and the bottom is equipped with small pulley (3052), the link of dismantling of miscellaneous dirty bucket (305) and suction apparatus (3) is linked for the buckle, and the separation is dismantled to the slide.
5. The cleaning and suction machine for the miscellaneous dirt in the cross-rail pipe according to claim 1, is characterized in that: the knife head component (1), the suction pipe (2) and the suction equipment (3) are tightly connected, wherein slots (201) are formed in two ends of the suction pipe (2) and fixing holes (202) are formed in the edges of the slots, inserting pieces (3031) are arranged at the bottom of the knife head component (1) and the suction interface (303) of the suction equipment (3), and the knife head component (1), the suction pipe (2) and the suction equipment (3) are tightly connected through the inserting piece slots.
6. The working method of the trash cleaning suction machine in the cross rail pipe as claimed in claim 4, wherein: the method comprises the following steps: s1, starting a fan (304) in the suction device (3) to enable the interior of the dirt bucket (305) to be in a vacuum state; s2, when the step S1 is carried out, the cutter head parts (1) are started simultaneously, and the cutter head group (101) rotates and crushes foreign matters; s3, as the cutter head part (1) and the suction equipment (3) are connected through the suction pipe (2), because the dirt barrel (305) is in a vacuum state, negative pressure is formed at the outlet of the cutter head part (1), broken foreign matters and sewage are sucked into the dirt barrel (305) through the suction pipe (2) under the action of atmospheric pressure, and therefore dirt suction is completed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110053387.7A CN112676263B (en) | 2021-01-15 | 2021-01-15 | Cleaning and sucking machine for sundry dirt in rail passing pipe and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110053387.7A CN112676263B (en) | 2021-01-15 | 2021-01-15 | Cleaning and sucking machine for sundry dirt in rail passing pipe and working method thereof |
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| CN112676263A CN112676263A (en) | 2021-04-20 |
| CN112676263B true CN112676263B (en) | 2022-08-09 |
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Effective date of registration: 20211231 Address after: No. 728, Zhongyi 1st Road, Yuhua District, Changsha City, Hunan Province 41007 Applicant after: CHINA RAILWAY CONSTRUCTION ELECTRIFICATION BUREAU GROUP FOURTH ENGINEERING CO.,LTD. Applicant after: China Railway Construction Electrification Bureau Group Co.,Ltd. Address before: 410000 no.728 Zhongyi 1st Road, Yuhua District, Changsha City, Hunan Province Applicant before: CHINA RAILWAY CONSTRUCTION ELECTRIFICATION BUREAU GROUP FOURTH ENGINEERING CO.,LTD. |
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