CN105819043B - The automatic production line and its production technology of high-strength wear-resistant pouring material - Google Patents
The automatic production line and its production technology of high-strength wear-resistant pouring material Download PDFInfo
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- CN105819043B CN105819043B CN201610241938.1A CN201610241938A CN105819043B CN 105819043 B CN105819043 B CN 105819043B CN 201610241938 A CN201610241938 A CN 201610241938A CN 105819043 B CN105819043 B CN 105819043B
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- storehouse
- dust
- automatic
- packaging bag
- production line
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/02—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/54—Gates or closures
- B65D90/66—Operating devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/42—Devices for emptying otherwise than from the top using belt or chain conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/48—Devices for emptying otherwise than from the top using other rotating means, e.g. rotating pressure sluices in pneumatic systems
- B65G65/4881—Devices for emptying otherwise than from the top using other rotating means, e.g. rotating pressure sluices in pneumatic systems rotating about a substantially horizontal axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/181—Preventing escape of dust by means of sealed systems
- B65G69/182—Preventing escape of dust by means of sealed systems with aspiration means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
- G01G13/16—Means for automatically discharging weigh receptacles under control of the weighing mechanism
- G01G13/18—Means for automatically discharging weigh receptacles under control of the weighing mechanism by valves or flaps in the container bottom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2590/00—Component parts, details or accessories for large containers
- B65D2590/54—Gates or closures
- B65D2590/66—Operating devices therefor
- B65D2590/668—Controlling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Quality & Reliability (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Basic Packing Technique (AREA)
Abstract
The automatic production line and its production technology of high-strength wear-resistant pouring material belong to the processing warehousing and transportation facilities field of high-strength wear-resistant pouring material.It is characterized in that：Including charging device, mixing device, packaging facilities and cleaner；The charging device, mixing device and packaging facilities are linked together by material-conveying belt；Cleaner collects the dust generated when charging device, mixing device and packaging facilities operation.The present invention can easily realize that complete operation automates, ensure that various materials are refined weighing proportioning, it is fed intake by negative-pressure adsorption-type, it is not in the thin material of Automatic sieve in the absorption residual phenomena mixing process that powder material is susceptible to, and the material for meeting fineness is uniformly mixed, do not meet fineness material be preselected out after, drying is fine ground, then carries out mixing.In addition, the present apparatus can realize full automation and metering precision packaging, it is time saving and energy saving.The dust that production process generates is collected in cleaner classification, avoids environmental pollution, protects labourer's health.
Description
Technical field
The invention belongs to the processing storage and transportation of high-strength wear-resistant pouring material and packaging facilities fields, and in particular to a kind of high-strength wearable
The automatic production line and its production technology of castable.
Background technology
In the production process of high-strength wear-resistant pouring material production line, including following mechanism important link：It feeds intake, batch mixing, packaging
And dedusting, traditional work process is time-consuming and laborious, and low production efficiency, and operation precision is poor, is substantially at extensive production mode.
Such as in the link that feeds intake, traditional feeding mode only relies on material dead weight descending manner and feeds intake, but powdery type material is susceptible to absorption
Phenomenon, it may appear that the excessive phenomenon of residual material on material bag or the bulkhead that feeds intake causes no small waste.Further, since pouring
Raw material types are more needed for material feeding formula, and common feeding mode, which cannot achieve, precisely weighs proportioning.In batch mixing and packaging link
There are also problems, for example material makes moist that batch mixing caused by caking is uneven, and packaging cannot achieve full automation and precise volume control etc.
Problem.
Applicant passes through long-term experiment, invented a kind of automatic production line that can be exclusively used in high-strength wear-resistant pouring material and
Its production technology can solve the above problems.
Invention content
Technical problem to be solved by the invention is to provide a kind of automatic production line of high-strength wear-resistant pouring material and its lifes
Production. art can facilitate whole production process to automate, and environment friendly and pollution-free.
In order to solve the above technical problems, the technical scheme is that：A kind of invention high-strength wear-resistant pouring material
Automatic production line, it is characterised in that：Including charging device, mixing device, packaging facilities and cleaner；The dress that feeds intake
It sets, mixing device and packaging facilities are linked together by material-conveying belt；Cleaner collects charging device, mixing device and packaging
The dust generated when equipment operation.
Preferably, the charging device includes discharging platform, and material-conveying belt is arranged below discharging platform；On discharging platform
Charging device is set；The charging device includes several automatic charging storehouses；Batch feeding rack is set above the automatic charging storehouse,
Setting opens packet device automatically on batch feeding rack；Lower section setting switch trapdoor in automatic charging storehouse；The switch trapdoor connection electricity
Son claims；The automatic charging storehouse connects vacuum extractor by tracheae.
Preferably, it is described it is automatic to open packet device include annular framework and Kai Bao cutters, several fans are set in annular framework
Shape is stretched blanking plate, and the flexible blanking plate includes fixed plate and movable plate, and the fixed plate is fixed on annular framework, activity
Plate is mounted on by sliding rail below fixed plate；Further include automatic switch actuating unit, the automatic switch actuating unit being capable of band
Dynamic movable plate is moved along sliding rail；When movable plate is located at upper limit, movable plate and fixed plate can completely enclose automatic charging storehouse；
When movable plate is located at lower limit, movable plate retraction can open automatic charging storehouse.
For the packet Cutting tool installation manner of opening between fixed plate and movable plate, it includes torsion bar, one end installation of torsion bar to open packet cutter
Handle is rotated, the other end of torsion bar connects blade by spring clip, is hinged in fixed plate in the middle part of torsion bar；Gear is set in fixed plate
Plate, when original state, spring clip can retract under the drive of torsion bar below baffle, to cutting blade contracted simultaneously
Flat, when needing out packet, spring clip can skid off baffle under torsion bar drive, and blade is popped up and continued with torsion by spring clip
Bar rotates, and material packet lower section is scratched.
Preferably, the mixing device includes blending bunker, and feed inlet is arranged in the blending bunker top, in the lower part of blending bunker
Discharge port is set；By two longitudinal baffles in blending bunker, its inner space is divided into two sides storehouse arranged side by side and one
Middle storehouse；Further include upper sieve plate and lower sieve plate, the material in storehouse is required to through upper and lower part sieve plate in
Filtering；In the lower space of blending bunker, the runner of two relative rotation is installed by electronic rotation axis, is arranged on the runner
Three or more turn wing, turn the outer edge setting silica gel soft-sided of wing；Runner turns the outside edge contacts blending bunker bottom of wing when rotated
Portion；The top of blending bunker connects device for recovering powder by wind turbine with telescoping tube.
Preferably, one end of upper sieve plate is hinged on by electronic rotation axis on one of partition board, upper sieve plate
The other end be shelved on another partition board；Spacer holes are opened up in the middle part of two longitudinal baffles, one end of lower sieve plate is logical
The lower part that electronic rotation axis is hinged on a baffle interval hole is crossed, the other end of lower sieve plate is shelved between another partition board
Every in hole；It is respectively provided with vibrator below the sieve plate of upper and lower part；When upper sieve plate and lower sieve plate are from horizontal position
It sets when rotating to vertical position, the material in the sieve plate of upper and lower part being capable of approaching side storehouse；Crushing material is set in the storehouse of side
Device；The material-pulverizing device includes a pair roller, and material is pulverized in the roll relative rotation；Electrical heating is set in roll
Device.
Preferably, the packaging facilities includes packing material filling device, packaging bag feedway, split charging production line and sealing dress
It sets；The packing material filling device includes feeding conveyer belt and sub-material hopper, and feeding conveyer belt is connected sub-material hopper, in sub-material hopper
Lower part more than one self-emptying mouth is set；Packaging bag feedway includes a packaging bag conveyer belt, defeated in packaging bag
Send the lower section of band that split charging production line is set；The split charging production line includes two chain conveyors simultaneously and concurrently, in two chains
Bag openning body is clamped in setting several groups packaging bag between conveyer belt, and the packaging bag clamping bag openning body includes two vertical peaces
Switch trapdoor, institute are installed in riser between chain conveyor, the lower part between two risers by electronic rotation axis
Electronic scale is set on the switch trapdoor stated；Automatic sucking disc is installed by cylinder respectively on the opposite face of two risers；It is described
Closing device is capable of the sack of automatic heating package pack；Further include finished conveying device, the finished conveying device includes finished product
Conveyer belt, product conveying belt are mounted on the lower section of split charging production line by spring.
Preferably, further include photoelectrical position detecting apparatus, the photoelectrical position detecting apparatus is mounted on packing material filling device
On closing device；Photoelectrical position detecting apparatus is able to detect that open empty package bag runs to the lower section of self-emptying mouth,
Then chain conveyor stop motion is controlled, and opens self-emptying mouth and starts filling material；When electronic scale detects that switch is lived
The weight of single packaging bag and its content on plate door reaches default, closes self-emptying mouth；Photoelectrical position detecting apparatus energy
It enough detects that the packaging bag for filling material runs to the lower section of closing device, cylinder is enabled to drive automatic sucking disc from both sides push-through packs
Opening is to being closed on bag, and then closing device can be by packaging bag enclosing.
Preferably, the cleaner includes exhaust fan, dust-fall pipe and device for recovering powder；The exhaust fan connects depositing dust
Pipe, dust-fall pipe connect device for recovering powder.
The dust-fall pipe includes tube body, and one end of tube body connects telescoping tube, and the other end of tube body connects device for recovering powder；
In tube body lower part, dust storehouse is set；The ventilative resistance dirt cloth of tubular is set in tube body, " S " is set between ventilative resistance dirt cloth and tube body
Shape crank, the crank connect motor, several connecting rods, the ventilative resistance dirt of other end connection of the connecting rod are set on crank
Cloth；When motor drives crank rotation, connecting rod drives ventilative resistance dirt cloth vibration, material powders can be along the ventilative resistance dirt cloth of tubular
Inner wall enters dust storehouse.
The device for recovering powder includes discharge pipe, settling bin and dryness storehouse, dust-fall pipe unicom discharge pipe；Discharge pipe is installed
In the top of settling bin, discharge pipe unicom settling bin；Settling bin is arranged in the top of dryness storehouse, the bottom of settling bin and dryness storehouse
Automatic switch door is set；Settling bin passes through automatic switch door unicom dryness storehouse.
The discharge pipe open topped, and outlet air strainer is set in open-mouth, arc overhead guard is set above opening；Going out
Spray group is set in the discharge pipe below wind strainer, and the spray group includes water spray runner and pneumatic runner, on water spray runner
Nozzle is set, and pneumatic runner can be driven by the outlet air in discharge pipe to be rotated, and pneumatic driven by rotating wheel water spray runner rotation, water spray turns
Spray liquid can be sprayed onto on outlet air strainer by the nozzle on wheel, wash away dust；Sweep along the spray liquid of dust can be along by discharge pipe
Tube wall reflux, into settling bin.
Outlet pipe is arranged in side in the settling bin, and permeable strainer is arranged between settling bin and outlet pipe；Sweep along powder
Moisture in the spray liquid of dirt can enter outlet pipe discharge by permeable strainer, and dust material is deposited in by the barrier of permeable strainer
In settling bin.
The dryness storehouse includes upper warehouse and lower warehouse, and air holes is opened up on the bulkhead of upper warehouse, and the air holes passes through gas
Pipe connects dry air source；Grinding device is set in lower warehouse；The grinding device includes two mounting rods, every mounting rod
On be respectively provided with several saw blades, the both ends of mounting rod hingedly form quadrangle framework by two upright bars；Further include crushing cylinder,
The crushing cylinder connects a wherein mounting rod by telescopic rod.
Preferably, further include inhaling dust fan housing and telescoping tube, shifting roller is installed in the bottom for inhaling dust fan housing, is inhaling powder
Flexible roller shutter is arranged in one end of dirt fan housing, installs exhaust fan in the other end for inhaling dust fan housing, the exhaust fan passes through flexible
Pipe connects dust-fall pipe.
The production technology of the automatic production line of high-strength wear-resistant pouring material of the present invention, it is characterised in that including as follows
Step：
A. it feeds intake
（1）Material packet is placed on the batch feeding rack of charging device first, at this time when movable plate is located at upper limit, movable plate
Automatic charging storehouse can be completely enclosed with fixed plate；
（2）Vacuum extractor is opened, will be vacuumized inside automatic charging storehouse；
（3）Automatic switch actuating unit drives movable plate to be located at lower limit, and movable plate retraction can open automatic charging storehouse；
At the same time, by rotation rotation torsion bar, spring clip can skid off baffle under torsion bar drive, and spring clip upsprings blade
It rises and continues to rotate with torsion bar, material packet lower section is scratched；
（4）Material is automatically drawn into automatic charging storehouse, and electronic scale weighs material；
（5）When weight of material reaches preset value, trapdoor is turned on the switch, material is poured on material-conveying belt；
B. batch mixing
（1）Material is added in the middle storehouse of blending bunker by feed inlet, opens vibrator, upper and lower part sieve plate is to object
Material is filtered, and the material for meeting fineness requirement enters blending bunker lower part by middle storehouse, does not meet the bulky material of fineness requirement
It is trapped in the sieve plate of upper and lower part；
（2）Electric heater unit in open side storehouse in roll；Upper and lower part sieve plate is by electronic rotation at regular intervals
Shaft drives rotation, will be dried on roll that bulky material is poured into the storehouse of side；After drying or at the same time roll
Rotary squeezing pulverizes material, and transports material to blending bunker lower part；
（3）The lower part runner of blending bunker rotates batch mixing, exports material from discharge port after batch mixing is uniform；
C. it packs
（1）Material is delivered to sub-material hopper by feeding conveyer belt；
（2）Empty package bag is transported on split charging production line by packaging bag conveyer belt, and each packaging bag is devoted to packaging bag
It is clamped in bag openning body；Cylinder drives automatic sucking disc to open the suction of packaging bag upper opening；
（3）Chain conveyor drives packaging bag campaign, photoelectrical position detecting apparatus to detect open empty package bag operation
To the lower section of self-emptying mouth, chain conveyor stop motion is then controlled, and open self-emptying mouth and start filling material；When
Electronic scale detects that the weight of single packaging bag and its content on switch trapdoor reaches default, closes self-emptying mouth；
（4）Chain conveyor drives packaging bag campaign, photoelectrical position detecting apparatus to detect the packaging bag fortune for filling material
Row enables cylinder that automatic sucking disc is driven to be open from the push-through packs bag of both sides to closure, then sealing fills to the lower section of closing device
Setting can be by packaging bag enclosing；
While progress with the above process, it is dusted operation；Dedusting operation comprises the following steps：
（1）It is covered first with suction dust fan housing sealing or connects dust generation position with telescoping tube；
（2）Wind turbine is opened, dust sucks telescoping tube by wind turbine, then enters dust-fall pipe；Motor drives crank rotation, connecting rod
Drive ventilative resistance dirt cloth vibration, material powders that can enter dust storehouse along the inner wall of the ventilative resistance dirt cloth of tubular；Dirt is stored up in periodic cleaning
Storehouse；
（3）The dust for entering discharge pipe by dust-fall pipe is obstructed by outlet air strainer, and the nozzle sprayed water on runner can will spray
Leaching liquid is sprayed onto on outlet air strainer, washes away dust along being entered in settling bin by discharge pipe, solid matter is obstructed by permeable strainer and settled
In the warehouse of settling bin, water enters outlet pipe by permeable strainer and is discharged；
（4）After the solid matter in settling bin accumulates a period of time, the automatic switch door of settling bin lower part is opened, Gu
After body substance enters dryness storehouse, the automatic switch door of settling bin lower part is closed；Dry air source is opened, solid matter is dried
Caking；Crush cylinder pushes mounting rod movement, saw blade to crush caking by telescopic rod；At the same time, the bottom of dryness storehouse
Automatic switch door is opened, and solid matter fragment is dumped collection and recycles.
Compared with prior art, the beneficial effects of the invention are as follows：
1, the present invention can easily realize that complete operation automates, and ensure that various materials are refined weighing proportioning, pass through
Negative-pressure adsorption-type feeds intake, and is not in the absorption residual phenomena that powder material is susceptible to, and economy avoids wasting.
2, the present apparatus can the thin material of Automatic sieve, and the material for meeting fineness is uniformly mixed, does not meet the material of fineness
After being preselected out, drying is fine ground, then carries out mixing.
3, the present apparatus can realize full automation and metering precision packaging, time saving and energy saving.
4, the present apparatus can be classified the dust collected production process and generated by cleaner, avoid environmental pollution, protect
Labourer's health；In addition, the castable dust of recycling can be repeatedly re-used, economy, suitable in the industry cycle promoting
It uses.
Description of the drawings
Fig. 1 is the structural schematic diagram of charging device and mixing device of the present invention；
Fig. 2 is the structural schematic diagram of charging device；
Fig. 3 opens the structural schematic diagram of packet device automatically（Original state）；
Fig. 4 is the structural schematic diagram for opening packet device automatically（Packet is opened to feed intake state）；
Fig. 5 is the structural schematic diagram of one group of flexible blanking plate and Kai Bao cutters；
The attachment structure schematic diagram of Fig. 6 spring clips and blade；
Fig. 7 is the A of Fig. 6 to structural schematic diagram；
Fig. 8 is the B of Fig. 7 to structural schematic diagram；
Fig. 9 is the structural schematic diagram of mixing device；
Figure 10 is the structural schematic diagram of packaging facilities；
Figure 11 is the structural schematic diagram of packaging bag clamping bag openning body；
Figure 12 is the structural schematic diagram of cleaner.
In figure：
1, mixing equipment：1.1, feed inlet；1.2, side storehouse；1.3, partition board；1.4, spacer holes；1.5, material-pulverizing device；
1.6, runner；1.7, discharge port；1.8, lower sieve plate,；1.9, spacer holes；1.10, side storehouse；1.11, material-pulverizing device；
1.12, upper sieve plate；
2, feeding apparatus：2.1, batch feeding rack；2.2, material packet；2.3, packet device is opened automatically；2.4, vacuum extractor；2.5, knife
Piece；2.6, spring clip；2.7, annular framework；2.8, fixed plate；2.9, handle is rotated；2.10, torsion bar；2.11, electric gear；
2.12, rack；2.13, movable plate；2.14, automatic charging storehouse；2.15, baffle；
3, packaging facilities：3.1, closing device；3.2, sub-material hopper；3.3, feeding conveyer belt；3.4, packaging bag conveyer belt；
3.5, self-emptying mouth；3.6, cylinder；3.7, riser；3.8, trapdoor is switched；3.9, automatic sucking disc；3.10, product conveying belt；
3.11, spring；
4, cleaner：4.1, dust fan housing is inhaled；4.2, exhaust fan；4.3, telescoping tube；4.4, dust-fall pipe；4.5, dust returns
Receiving apparatus；4.6, motor；4.7, crank；4.8, connecting rod；4.9, it breathes freely and hinders dirt cloth；4.10, arc overhead guard；4.11, outlet air strainer；
4.12, water spray runner；4.13, pneumatic runner；4.14, discharge pipe；4.15, outlet pipe；4.16, permeable strainer；4.17, sedimentation
Storehouse；4.18, lower warehouse；4.19, automatic switch door；4.20, air holes；4.21, upper warehouse；4.22, saw blade；4.23, mounting rod；
4.24, upright bar；4.25, cylinder is crushed；4.26, automatic switch door.
5, discharging platform；6、；Material-conveying belt.
Specific implementation mode
Present invention is further described in detail with specific implementation mode below in conjunction with the accompanying drawings.
As shown in Figure 1, the automatic production line of high-strength wear-resistant pouring material of the present invention, including charging device, batch mixing
Device, packaging facilities and cleaner；The charging device, mixing device and packaging facilities are linked together by material-conveying belt；
Cleaner collects the dust generated when charging device, mixing device and packaging facilities operation.
As shown in Fig. 2, the charging device includes discharging platform, material-conveying belt is set below discharging platform；It is flat in discharging
Charging device is set on platform；The charging device includes several automatic charging storehouses；Setting feeds intake above the automatic charging storehouse
Frame is arranged on batch feeding rack and opens packet device automatically；Lower section setting switch trapdoor in automatic charging storehouse；The switch trapdoor connects
Connect electronic scale；The automatic charging storehouse connects vacuum extractor by tracheae.
As shown in Fig. 3,4 and 5, it is described it is automatic to open packet device include annular framework and Kai Bao cutters, be arranged in annular framework
Several fan flexible blanking plates, the flexible blanking plate include fixed plate and movable plate, and the fixed plate is fixed on annular machine
On frame, movable plate is mounted on by sliding rail below fixed plate；Further include automatic switch actuating unit, the automatic switch engine
Structure can drive movable plate to be moved along sliding rail；When movable plate is located at upper limit, movable plate and fixed plate can completely enclose certainly
The dynamic storehouse that feeds intake；When movable plate is located at lower limit, movable plate retraction can open automatic charging storehouse.
As shown in figure 5, the packet Cutting tool installation manner of opening is between fixed plate and movable plate, it includes torsion bar, torsion bar to open packet cutter
One end installation rotation handle, the other end of torsion bar connects blade by spring clip, is hinged in fixed plate in the middle part of torsion bar；In fixation
Baffle is set on plate, and when original state, spring clip can retract under the drive of torsion bar below baffle, to cutting blade
It shrinks and is laid flat simultaneously, when needing out packet, spring clip can skid off baffle under torsion bar drive, and spring clip pops up blade
And continue to rotate with torsion bar, material packet lower section is scratched.
As shown in figure 9, the mixing device includes blending bunker, feed inlet is arranged in the blending bunker top, in blending bunker
Discharge port is arranged in lower part；By two longitudinal baffles in blending bunker, by its inner space be divided into two sides storehouse arranged side by side and
One middle storehouse；Further include upper sieve plate and lower sieve plate, the material in storehouse is required to through upper and lower part strainer in
The filtering of plate；In the lower space of blending bunker, the runner of two relative rotation is installed by electronic rotation axis, on the runner
It is arranged three or more and turns wing, turns the outer edge setting silica gel soft-sided of wing；Runner turns the outside edge contacts batch mixing of wing when rotated
Orlop portion；The top of blending bunker connects device for recovering powder by wind turbine with telescoping tube.
Preferably, one end of upper sieve plate is hinged on by electronic rotation axis on one of partition board, upper sieve plate
The other end be shelved on another partition board；Spacer holes are opened up in the middle part of two longitudinal baffles, one end of lower sieve plate is logical
The lower part that electronic rotation axis is hinged on a baffle interval hole is crossed, the other end of lower sieve plate is shelved between another partition board
Every in hole；It is respectively provided with vibrator below the sieve plate of upper and lower part；When upper sieve plate and lower sieve plate are from horizontal position
It sets when rotating to vertical position, the material in the sieve plate of upper and lower part being capable of approaching side storehouse；Crushing material is set in the storehouse of side
Device；The material-pulverizing device includes a pair roller, and material is pulverized in the roll relative rotation；Electrical heating is set in roll
Device.
As shown in Figure 10, the packaging facilities includes packing material filling device, packaging bag feedway, split charging production line and envelope
Mouth device；The packing material filling device includes feeding conveyer belt and sub-material hopper, and feeding conveyer belt is connected sub-material hopper, in sub-material
More than one self-emptying mouth is arranged in the lower part of hopper；Packaging bag feedway includes a packaging bag conveyer belt, is being packed
Split charging production line is arranged in the lower section of bag conveyer belt；The split charging production line includes two chain conveyors simultaneously and concurrently, two
Bag openning body is clamped in setting several groups packaging bag between chain conveyor, and the packaging bag clamping bag openning body includes two perpendicular
Switch trap is installed in the straight riser between chain conveyor, the lower part between two risers by electronic rotation axis
, electronic scale is set on the switch trapdoor；Automatic sucking disc is installed by cylinder respectively on the opposite face of two risers；
The closing device is capable of the sack of automatic heating package pack；Further include finished conveying device, the finished conveying device includes
Product conveying belt, product conveying belt are mounted on the lower section of split charging production line by spring.
Further include photoelectrical position detecting apparatus, the photoelectrical position detecting apparatus is mounted on packing material filling device and sealing fills
It sets；Photoelectrical position detecting apparatus is able to detect that open empty package bag runs to the lower section of self-emptying mouth, then controls
Chain conveyor stop motion, and open self-emptying mouth and start filling material；When electronic scale detects on switch trapdoor
The weight of single packaging bag and its content reaches default, closes self-emptying mouth；Photoelectrical position detecting apparatus is able to detect that
The packaging bag for filling material runs to the lower section of closing device, enables cylinder that automatic sucking disc is driven to be open from the push-through packs bag of both sides
To closure, then closing device can be by packaging bag enclosing.
As shown in figure 12, the cleaner includes exhaust fan, dust-fall pipe and device for recovering powder；The exhaust fan connection
Dust-fall pipe, dust-fall pipe connect device for recovering powder.
The dust-fall pipe includes tube body, and one end of tube body connects telescoping tube, and the other end of tube body connects device for recovering powder；
In tube body lower part, dust storehouse is set；The ventilative resistance dirt cloth of tubular is set in tube body, " S " is set between ventilative resistance dirt cloth and tube body
Shape crank, the crank connect motor, several connecting rods, the ventilative resistance dirt of other end connection of the connecting rod are set on crank
Cloth；When motor drives crank rotation, connecting rod drives ventilative resistance dirt cloth vibration, material powders can be along the ventilative resistance dirt cloth of tubular
Inner wall enters dust storehouse.
The device for recovering powder includes discharge pipe, settling bin and dryness storehouse, dust-fall pipe unicom discharge pipe；Discharge pipe is installed
In the top of settling bin, discharge pipe unicom settling bin；Settling bin is arranged in the top of dryness storehouse, the bottom of settling bin and dryness storehouse
Automatic switch door is set；Settling bin passes through automatic switch door unicom dryness storehouse.
The discharge pipe open topped, and outlet air strainer is set in open-mouth, arc overhead guard is set above opening；Going out
Spray group is set in the discharge pipe below wind strainer, and the spray group includes water spray runner and pneumatic runner, on water spray runner
Nozzle is set, and pneumatic runner can be driven by the outlet air in discharge pipe to be rotated, and pneumatic driven by rotating wheel water spray runner rotation, water spray turns
Spray liquid can be sprayed onto on outlet air strainer by the nozzle on wheel, wash away dust；Sweep along the spray liquid of dust can be along by discharge pipe
Tube wall reflux, into settling bin.
Outlet pipe is arranged in side in the settling bin, and permeable strainer is arranged between settling bin and outlet pipe；Sweep along powder
Moisture in the spray liquid of dirt can enter outlet pipe discharge by permeable strainer, and dust material is deposited in by the barrier of permeable strainer
In settling bin.
The dryness storehouse includes upper warehouse and lower warehouse, and air holes is opened up on the bulkhead of upper warehouse, and the air holes passes through gas
Pipe connects dry air source；Grinding device is set in lower warehouse；The grinding device includes two mounting rods, every mounting rod
On be respectively provided with several saw blades, the both ends of mounting rod hingedly form quadrangle framework by two upright bars；Further include crushing cylinder,
The crushing cylinder connects a wherein mounting rod by telescopic rod.
Further include inhaling dust fan housing and telescoping tube, shifting roller is installed in the bottom for inhaling dust fan housing, is inhaling dust fan housing
One end flexible roller shutter is set, exhaust fan is installed in the other end for inhaling dust fan housing, the exhaust fan connected by telescoping tube
Dust-fall pipe.
The production technology of the automatic production line of high-strength wear-resistant pouring material of the present invention, it is characterised in that including as follows
Step：
A. it feeds intake
（1）Material packet is placed on the batch feeding rack of charging device first, at this time when movable plate is located at upper limit, movable plate
Automatic charging storehouse can be completely enclosed with fixed plate；
（2）Vacuum extractor is opened, will be vacuumized inside automatic charging storehouse；
（3）Automatic switch actuating unit drives movable plate to be located at lower limit, and movable plate retraction can open automatic charging storehouse；
At the same time, by rotation rotation torsion bar, spring clip can skid off baffle under torsion bar drive, and spring clip upsprings blade
It rises and continues to rotate with torsion bar, material packet lower section is scratched；
（4）Material is automatically drawn into automatic charging storehouse, and electronic scale weighs material；
（5）When weight of material reaches preset value, trapdoor is turned on the switch, material is poured on material-conveying belt；
B. batch mixing
（1）Material is added in the middle storehouse of blending bunker by feed inlet, opens vibrator, upper and lower part sieve plate is to object
Material is filtered, and the material for meeting fineness requirement enters blending bunker lower part by middle storehouse, does not meet the bulky material of fineness requirement
It is trapped in the sieve plate of upper and lower part；
（2）Electric heater unit in open side storehouse in roll；Upper and lower part sieve plate is by electronic rotation at regular intervals
Shaft drives rotation, will be dried on roll that bulky material is poured into the storehouse of side；After drying or at the same time roll
Rotary squeezing pulverizes material, and transports material to blending bunker lower part；
（3）The lower part runner of blending bunker rotates batch mixing, exports material from discharge port after batch mixing is uniform；
C. it packs
（1）Material is delivered to sub-material hopper by feeding conveyer belt；
（2）Empty package bag is transported on split charging production line by packaging bag conveyer belt, and each packaging bag is devoted to packaging bag
It is clamped in bag openning body；Cylinder drives automatic sucking disc to open the suction of packaging bag upper opening；
（3）Chain conveyor drives packaging bag campaign, photoelectrical position detecting apparatus to detect open empty package bag operation
To the lower section of self-emptying mouth, chain conveyor stop motion is then controlled, and open self-emptying mouth and start filling material；When
Electronic scale detects that the weight of single packaging bag and its content on switch trapdoor reaches default, closes self-emptying mouth；
（4）Chain conveyor drives packaging bag campaign, photoelectrical position detecting apparatus to detect the packaging bag fortune for filling material
Row enables cylinder that automatic sucking disc is driven to be open from the push-through packs bag of both sides to closure, then sealing fills to the lower section of closing device
Setting can be by packaging bag enclosing；
While progress with the above process, it is dusted operation；Dedusting operation comprises the following steps：
（1）It is covered first with suction dust fan housing sealing or connects dust generation position with telescoping tube；
（2）Wind turbine is opened, dust sucks telescoping tube by wind turbine, then enters dust-fall pipe；Motor drives crank rotation, connecting rod
Drive ventilative resistance dirt cloth vibration, material powders that can enter dust storehouse along the inner wall of the ventilative resistance dirt cloth of tubular；Dirt is stored up in periodic cleaning
Storehouse；
（3）The dust for entering discharge pipe by dust-fall pipe is obstructed by outlet air strainer, and the nozzle sprayed water on runner can will spray
Leaching liquid is sprayed onto on outlet air strainer, washes away dust along being entered in settling bin by discharge pipe, solid matter is obstructed by permeable strainer and settled
In the warehouse of settling bin, water enters outlet pipe by permeable strainer and is discharged；
（4）After the solid matter in settling bin accumulates a period of time, the automatic switch door of settling bin lower part is opened, Gu
After body substance enters dryness storehouse, the automatic switch door of settling bin lower part is closed；Dry air source is opened, solid matter is dried
Caking；Crush cylinder pushes mounting rod movement, saw blade to crush caking by telescopic rod；At the same time, the bottom of dryness storehouse
Automatic switch door is opened, and solid matter fragment is dumped collection and recycles.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint
It is the present invention that those skilled in the art, which is combined possibly also with the technology contents of the disclosure above, changes or retrofits,
Equivalent embodiment.But it is every without departing from technical solution of the present invention content, according to the technical essence of the invention to implementing above
Any simple modification, equivalent variations and remodeling, still fall within the protection domain of technical solution of the present invention made by example.
Claims (8)
1. a kind of automatic production line of high-strength wear-resistant pouring material, it is characterised in that：Including charging device, mixing device, packaging
Equipment and cleaner；The charging device, mixing device and packaging facilities are linked together by material-conveying belt；Cleaner is received
The dust generated when collection charging device, mixing device and packaging facilities operation；
The charging device includes discharging platform, and material-conveying belt is arranged below discharging platform；The dress that feeds intake is set on discharging platform
It sets；The charging device includes several automatic charging storehouses；Batch feeding rack is set above the automatic charging storehouse, is set on batch feeding rack
It sets and opens packet device automatically；Lower section setting switch trapdoor in automatic charging storehouse；The switch trapdoor connects electronic scale；It is described from
The dynamic storehouse that feeds intake connects vacuum extractor by tracheae；
It is described it is automatic to open packet device include annular framework and Kai Bao cutters, several fan flexible blankings are set in annular framework
Plate, the flexible blanking plate include fixed plate and movable plate, and the fixed plate is fixed on annular framework, and movable plate passes through sliding rail
Below fixed plate；Further include automatic switch actuating unit, the automatic switch actuating unit can drive movable plate edge
Sliding rail moves；When movable plate is located at upper limit, movable plate and fixed plate can completely enclose automatic charging storehouse；When movable plate position
When lower limit, movable plate retraction can open automatic charging storehouse；
For the packet Cutting tool installation manner of opening between fixed plate and movable plate, it includes torsion bar, one end installation rotation of torsion bar to open packet cutter
The other end of torsion bar connects blade by spring clip, is hinged in fixed plate in the middle part of torsion bar；Baffle is set in fixed plate,
When original state, spring clip can retract under the drive of torsion bar below baffle, be laid flat to be shunk simultaneously with cutting blade,
When needing out packet, spring clip can skid off baffle under torsion bar drive, and blade is popped up and continued with torsion bar by spring clip
Material packet lower section is scratched in rotation.
2. the automatic production line of high-strength wear-resistant pouring material according to claim 1, it is characterised in that：The mixing device
Including blending bunker, feed inlet is arranged in the blending bunker top, and discharge port is arranged in the lower part of blending bunker；Pass through two in blending bunker
Its inner space is divided into two sides storehouse arranged side by side and a middle storehouse by a longitudinal baffle；Further include upper sieve plate and lower part
Sieve plate, the material in storehouse is required to the filtering by upper and lower part sieve plate in；In the lower space of blending bunker, lead to
Cross the runner that electronic rotation axis installs two relative rotation, on the runner setting three or more turn wing, turn the outer edge of wing
Silica gel soft-sided is set；Runner turns the outside edge contacts blending bunker bottom of wing when rotated；The top of blending bunker is by wind turbine and stretches
The draw connects device for recovering powder.
3. the automatic production line of high-strength wear-resistant pouring material according to claim 2, it is characterised in that：Upper sieve plate
One end is hinged on by electronic rotation axis on one of partition board, and the other end of upper sieve plate is shelved on another partition board；
Spacer holes are opened up in the middle part of two longitudinal baffles, one end of lower sieve plate is hinged on a partition room by electronic rotation axis
The other end of lower part every hole, lower sieve plate is shelved in the spacer holes of another partition board；The sieve plate in upper and lower part
Lower section is respectively provided with vibrator；When upper sieve plate and lower sieve plate rotate to vertical position from horizontal position, top is under
Material in portion's sieve plate being capable of approaching side storehouse；Material-pulverizing device is set in the storehouse of side；The material-pulverizing device includes one
To roll, material is pulverized in the roll relative rotation；Electric heater unit is set in roll.
4. the automatic production line of high-strength wear-resistant pouring material according to claim 3, it is characterised in that：The packaging facilities
Including packing material filling device, packaging bag feedway, split charging production line and closing device；The packing material filling device includes feeding
Conveyer belt and sub-material hopper, feeding conveyer belt are connected sub-material hopper, and in the lower part of sub-material hopper, setting is more than one goes out automatically
Material mouth；Packaging bag feedway includes a packaging bag conveyer belt, and split charging production line is arranged in the lower section of packaging bag conveyer belt；Institute
It includes two chain conveyors simultaneously and concurrently to state split charging production line, and several groups packaging bag is arranged between two chain conveyors
Bag openning body is clamped, the packaging bag clamping bag openning body includes two risers being vertically installed between chain conveyor,
Switch trapdoor is installed in lower part between two risers by electronic rotation axis, and electronic scale is arranged on the switch trapdoor；
Automatic sucking disc is installed by cylinder respectively on the opposite face of two risers；The closing device is capable of the pack of automatic heating package
Sack；Further include finished conveying device, the finished conveying device includes product conveying belt, and product conveying belt is installed by spring
In the lower section of split charging production line.
5. the automatic production line of high-strength wear-resistant pouring material according to claim 4, it is characterised in that：It further include photopotential
Detection device is set, the photoelectrical position detecting apparatus is mounted on packing material filling device and closing device；Optoelectronic position detection dress
The lower section for being able to detect that open empty package bag runs to self-emptying mouth is set, chain conveyor stop motion is then controlled,
And it opens self-emptying mouth and starts filling material；When electronic scale detects single packaging bag and its content on switch trapdoor
Weight reach default, close self-emptying mouth；Photoelectrical position detecting apparatus is able to detect that the packaging bag operation for filling material
To the lower section of closing device, enable cylinder that automatic sucking disc is driven to be open from the push-through packs bag of both sides to closure, then closing device
It can be by packaging bag enclosing.
6. the automatic production line of high-strength wear-resistant pouring material according to claim 5, it is characterised in that：The cleaner
Including exhaust fan, dust-fall pipe and device for recovering powder；The exhaust fan connects dust-fall pipe, and dust-fall pipe connects device for recovering powder；
The dust-fall pipe includes tube body, and one end of tube body connects telescoping tube, and the other end of tube body connects device for recovering powder；In pipe
Dust storehouse is arranged in body lower part；The ventilative resistance dirt cloth of tubular is set in tube body, and setting serpentine is bent between ventilative resistance dirt cloth and tube body
Handle, the crank connect motor, several connecting rods, the ventilative resistance dirt cloth of other end connection of the connecting rod are set on crank；When
When motor drives crank rotation, connecting rod drives ventilative resistance dirt cloth vibration, material powders can be along the inner wall of the ventilative resistance dirt cloth of tubular
Into dust storehouse；
The device for recovering powder includes discharge pipe, settling bin and dryness storehouse, dust-fall pipe unicom discharge pipe；Discharge pipe is mounted on heavy
The top in storehouse, discharge pipe unicom settling bin drop；Settling bin is arranged in the top of dryness storehouse, the bottom setting of settling bin and dryness storehouse
Automatic switch door；Settling bin passes through automatic switch door unicom dryness storehouse；
The discharge pipe open topped, and outlet air strainer is set in open-mouth, arc overhead guard is set above opening；It is filtered in outlet air
Spray group is set in the discharge pipe of side off the net, and the spray group includes water spray runner and pneumatic runner, is arranged on water spray runner
Nozzle, pneumatic runner can be driven by the outlet air in discharge pipe to be rotated, and pneumatic driven by rotating wheel water spray runner rotation is sprayed water on runner
Nozzle spray liquid can be sprayed onto on outlet air strainer, wash away dust；Sweep along the spray liquid of dust can be along the pipe by discharge pipe
Wall flows back, into settling bin；
Outlet pipe is arranged in side in the settling bin, and permeable strainer is arranged between settling bin and outlet pipe；Sweep along dust
Moisture in spray liquid can enter outlet pipe discharge by permeable strainer, and dust material is deposited in sedimentation by the barrier of permeable strainer
In storehouse；
The dryness storehouse includes upper warehouse and lower warehouse, and air holes is opened up on the bulkhead of upper warehouse, and the air holes is connected by tracheae
Connect dry air source；Grinding device is set in lower warehouse；The grinding device includes two mounting rods, on every mounting rod
Several saw blades are set, and the both ends of mounting rod hingedly form quadrangle framework by two upright bars；Further include crushing cylinder, it is described
It crushes cylinder and a wherein mounting rod is connected by telescopic rod.
7. the automatic production line of high-strength wear-resistant pouring material according to claim 6, it is characterised in that：Further include inhaling dust
Fan housing and telescoping tube, shifting roller is installed in the bottom for inhaling dust fan housing, and flexible roller shutter is arranged in the one end for inhaling dust fan housing,
Exhaust fan is installed in the other end for inhaling dust fan housing, the exhaust fan connects dust-fall pipe by telescoping tube.
8. the production work of the automatic production line of the high-strength wear-resistant pouring material according to any one of claim 1-7 claims
Skill, it is characterised in that include the following steps：
A. it feeds intake
(1) first will material packet be placed on the batch feeding rack of charging device, at this time when movable plate is located at upper limit, movable plate and consolidate
Fixed board can completely enclose automatic charging storehouse；
(2) vacuum extractor is opened, will be vacuumized inside automatic charging storehouse；
(3) automatic switch actuating unit drives movable plate to be located at lower limit, and movable plate retraction can open automatic charging storehouse；With this
Meanwhile by rotation rotation torsion bar, spring clip can skid off baffle under torsion bar drive, and spring clip pops up blade simultaneously
Continuation is rotated with torsion bar, and material packet lower section is scratched；
(4) material is automatically drawn into automatic charging storehouse, and electronic scale weighs material；
(5) when weight of material reaches preset value, trapdoor is turned on the switch, material is poured on material-conveying belt；
B. batch mixing
(1) by feed inlet will material be added blending bunker middle storehouse in, open vibrator, upper and lower part sieve plate to material into
Row filtering, the material for meeting fineness requirement enter blending bunker lower part by middle storehouse, and the bulky material for not meeting fineness requirement is detained
In the sieve plate of upper and lower part；
(2) electric heater unit in open side storehouse in roll；Upper and lower part sieve plate is by electronic rotation axis at regular intervals
Rotation is driven, will be dried on roll that bulky material is poured into the storehouse of side；After drying or at the same time roller rotational
Material is pulverized in extruding, and transports material to blending bunker lower part；
(3) the lower part runner of blending bunker rotates batch mixing, exports material from discharge port after batch mixing is uniform；
C. it packs
(1) material is delivered to sub-material hopper by feeding conveyer belt；
(2) empty package bag is transported on split charging production line by packaging bag conveyer belt, and each packaging bag is devoted to packaging bag clamping
In bag openning body；Cylinder drives automatic sucking disc to open the suction of packaging bag upper opening；
(3) chain conveyor drives packaging bag campaign, photoelectrical position detecting apparatus to detect that open empty package bag is run to certainly
The lower section of dynamic discharge port, then controls chain conveyor stop motion, and open self-emptying mouth and start filling material；Work as electronics
Claim to detect that the weight of single packaging bag and its content on switch trapdoor reaches default, closes self-emptying mouth；
(4) chain conveyor drives packaging bag campaign, photoelectrical position detecting apparatus to detect that the packaging bag for filling material is run to
The lower section of closing device enables cylinder that automatic sucking disc is driven to be open from the push-through packs bag of both sides to closure, then closing device energy
Enough by packaging bag enclosing；
While progress with the above process, it is dusted operation；Dedusting operation comprises the following steps：
(1) it is covered first with suction dust fan housing sealing or connects dust generation position with telescoping tube；
(2) wind turbine is opened, dust sucks telescoping tube by wind turbine, then enters dust-fall pipe；Motor drives crank rotation, connecting rod to drive
Ventilative resistance dirt cloth vibration, material powders can enter dust storehouse along the inner wall of the ventilative resistance dirt cloth of tubular；Periodic cleaning dust storehouse；
(3) dust for entering discharge pipe by dust-fall pipe, is obstructed by outlet air strainer, and the nozzle sprayed water on runner can be by spray liquid
It is sprayed onto on outlet air strainer, washes away dust along being entered in settling bin by discharge pipe, it is heavy that solid matter is deposited in by the barrier of permeable strainer
In the warehouse for dropping storehouse, water enters outlet pipe by permeable strainer and is discharged；
(4) after the solid matter in settling bin accumulates a period of time, the automatic switch door of settling bin lower part is opened, solids
After matter enters dryness storehouse, the automatic switch door of settling bin lower part is closed；Dry air source is opened, solid matter is dried knot
Block；Crush cylinder pushes mounting rod movement, saw blade to crush caking by telescopic rod；At the same time, the bottom of dryness storehouse from
Dynamic switch door is opened, and solid matter fragment is dumped collection and recycles.
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| CN201610241938.1A CN105819043B (en) | 2016-04-19 | 2016-04-19 | The automatic production line and its production technology of high-strength wear-resistant pouring material |
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| CN201610241938.1A CN105819043B (en) | 2016-04-19 | 2016-04-19 | The automatic production line and its production technology of high-strength wear-resistant pouring material |
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| CN202848131U (en) * | 2012-10-26 | 2013-04-03 | 武汉科技大学 | Powdery material automatic bag-breaking discharge device for mine filling process |
| CN103085169A (en) * | 2011-11-01 | 2013-05-08 | 王建刚 | Mortar production device |
| CN203598779U (en) * | 2013-12-13 | 2014-05-21 | 中国石油集团渤海钻探工程有限公司 | Dust treatment device for well-cementation dry mixing spot |
| CN204969381U (en) * | 2015-07-31 | 2016-01-20 | 广东美瑞科海洋生物科技有限公司 | Classifying screen waste material automatic conveyor with automatic compounding function |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103085169A (en) * | 2011-11-01 | 2013-05-08 | 王建刚 | Mortar production device |
| CN202848131U (en) * | 2012-10-26 | 2013-04-03 | 武汉科技大学 | Powdery material automatic bag-breaking discharge device for mine filling process |
| CN203598779U (en) * | 2013-12-13 | 2014-05-21 | 中国石油集团渤海钻探工程有限公司 | Dust treatment device for well-cementation dry mixing spot |
| CN204969381U (en) * | 2015-07-31 | 2016-01-20 | 广东美瑞科海洋生物科技有限公司 | Classifying screen waste material automatic conveyor with automatic compounding function |
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