CN112658854A - Intelligent corner grinding production line for toilet seat ring - Google Patents
Intelligent corner grinding production line for toilet seat ring Download PDFInfo
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- CN112658854A CN112658854A CN202011509348.5A CN202011509348A CN112658854A CN 112658854 A CN112658854 A CN 112658854A CN 202011509348 A CN202011509348 A CN 202011509348A CN 112658854 A CN112658854 A CN 112658854A
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Abstract
The invention relates to an intelligent edge grinding angle production line for a toilet seat ring, which comprises at least one workbench, at least one processing unit, at least one conveying mechanism and a control system for controlling the processing unit and the conveying mechanism, wherein jigs for placing an unprocessed toilet seat ring are fixedly arranged on the workbench, identification codes representing the shape of the unprocessed toilet seat ring are arranged on the jigs, the processing unit comprises a mechanical arm and an edge grinding angle device, the edge grinding angle device comprises an edge grinding machine and an angle grinding machine, a suction device and an identifier for identifying the identification codes are fixedly arranged at the moving tail end of the mechanical arm, a cache table for clamping or releasing the processed toilet seat ring is also arranged above the conveying mechanism, the identifier on the mechanical arm can automatically identify the codes and automatically call programs by the control system to carry out intelligent edge grinding angle processing on the toilet seat ring, and the problems of wrong processing and the like caused by wrong manual call programs are avoided, and the consistency of products is ensured, and the working efficiency of the production line is greatly improved.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of cover plate processing equipment, in particular to an intelligent edge grinding corner production line for a toilet seat ring.
[ background of the invention ]
The toilet seat ring is usually manufactured in a die-casting mode, burrs, flaws and the outer surface of the toilet seat ring produced through die-casting are uneven, further processing of the toilet seat ring is usually completed manually in the traditional manufacturing process, the efficiency is low, the labor cost is high, and due to human factors, the polishing quality difference of each toilet cover is large.
Therefore, the invention patent with the publication number of CN109571658A discloses production equipment and a production method of a toilet lid and a toilet seat in the technical field of sanitary appliances, and the production equipment comprises material taking equipment, cutting equipment, transferring equipment and material removing equipment, wherein the material taking equipment is arranged on the right side of the cutting equipment, the cutting equipment is arranged on the right side of the transferring equipment, the transferring equipment is arranged on the right side of the material removing equipment, the left side of the material removing equipment is connected with integral polishing equipment through a conveyor belt, the left side of the integral polishing equipment is connected with upper surface polishing equipment through the conveyor belt, the production equipment and the method of the toilet lid and the toilet seat can process wood into the toilet lid and the toilet seat at one time, compared with the traditional production of injection molding toilet lid and toilet seat, the production equipment and the method of the toilet lid and the toilet seat can produce wooden toilet lid and the toilet seat at one time, and can produce the wooden toilet lid, the market competition is improved; however, the present invention has the following problems: only the end face of the toilet lid can be ground.
And utility model with publication number CN209520687U discloses a six plank grinder of full-automatic of robotic arm formula belongs to carpenter production facility field. The mechanical arm type full-automatic six-side board sander comprises a transmission mechanism, a lifting mechanism, a sanding mechanism and a clamping mechanism. The conveying mechanism is used for conveying the wood boards. The lifting mechanism is used for supporting the wood boards which are transmitted in place. The clamping mechanism is used for clamping the supported wood board. The sanding mechanism is used for sanding and turning over the wood board. The sanding mechanism comprises a mechanical arm, a conversion joint, a sanding head and a sucker assembly, the conversion joint is rotatably connected with the mechanical arm, the sanding head and the sucker assembly are respectively connected with the conversion joint, the sanding head is used for sanding the wood board, the sucker assembly is used for turning over the wood board, and the mechanical arm is a flexible mechanical arm with at least six shafts. The mechanical arm type full-automatic six-side board sander can improve the automation degree, reduce manual intervention and improve the precision and production efficiency of products; six surfaces are polished at one time, so that the working procedures are reduced, manual polishing is replaced, and the production efficiency is improved; however, the utility model has the following problems: firstly, the mechanical arm is provided with a sucker assembly only used for turning and a polishing head, so that the processing cannot be continuously carried out at the same time; and secondly, two sanding positions are arranged, the sanding positions need to be switched to complete the whole sanding, the machining cannot be simultaneously and continuously carried out, and the efficiency is low.
Thus, the prior art does not satisfy our needs.
[ summary of the invention ]
In order to solve the problems, the invention provides a high-efficiency intelligent edge grinding corner production line for toilet seats.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a closestool seat circle intelligence edging angle production line, includes that at least one is used for placing the workstation of unprocessed closestool seat circle, at least one is right follows the unprocessed closestool seat circle that the workstation transported carries out the processing unit of edging angle processing, at least one will process the transport mechanism and control that the closestool seat circle transported away processing unit and transport mechanism's control system, all fixed being provided with on the workstation is used for placing the tool of unprocessed closestool seat circle, be provided with the representation on the tool the discernment code of unprocessed closestool seat circle shape, the processing unit includes arm and edging angle device, edging angle device is including being used for polishing the edging machine of unprocessed closestool seat circle internal periphery and being used for polishing the straight flange of the articulated seat of unprocessed closestool seat circle and the angle machine of circle limit, the terminal fixed absorption that is provided with of motion of arm on the tool the suction means of unprocessed closestool seat circle with be used for discerning the recognition machine of recognizing the closestool seat circle The intelligent edge grinding production line for the toilet seat comprises an identifier with codes, a plurality of suckers used for sucking the toilet seat are fixedly arranged on the sucking device, the control system judges the shape of the unprocessed toilet seat according to the signals of the identifier and outputs a motion track signal which uniquely corresponds to the shape of the unprocessed toilet seat to the mechanical arm, so that the mechanical arm and the edge grinding angle device are matched to realize edge grinding angle processing on the unprocessed toilet seat, a buffer storage table used for clamping or releasing the processed toilet seat is also arranged above the transportation mechanism, the buffer storage table comprises a telescopic chuck used for clamping the processed toilet seat and a power mechanism used for controlling the telescopic chuck to stretch, the intelligent edge grinding production line for the toilet seat further comprises a sensor used for detecting whether the toilet seat is positioned below the buffer storage table on the transportation mechanism or not and transmitting a detection signal to the control system, the telescopic chuck is controlled by the control system according to a detection signal of the sensor to clamp the processed toilet seat or release the processed toilet seat to the transportation mechanism; when in processing, the unprocessed toilet seat is placed on the jig, the control system controls the mechanical arm to move to the jig and enables the sucker to adsorb the unprocessed toilet seat on the suction device, meanwhile, an identifier on the mechanical arm can automatically identify an identification code on the jig, the control system judges the shape of the unprocessed toilet seat according to a signal of the identifier and outputs a motion track signal which is only corresponding to the shape of the unprocessed toilet seat to the mechanical arm, and the motion track signal is an automatic calling program; then the control system continuously controls the mechanical arm to sequentially extend the unprocessed toilet seat to the edge grinding machine and the corner grinding machine according to the motion track signal, so that the mechanical arm is matched with the corner grinding device to operate to grind the inner periphery and the outer periphery of the unprocessed toilet seat and the straight edges and the round edges of the hinged seat, and the unprocessed toilet seat is processed into a processed toilet seat; and finally, the mechanical arm places the processed toilet seat on the buffer table, the power mechanism drives the telescopic chuck to extend out and clamp the processed toilet seat, and when the sensor detects that no toilet seat passes through or is about to pass through the transportation mechanism, the power mechanism drives the telescopic chuck to retract, so that the processed toilet seat falls onto the transportation mechanism and is transported to the next processing station on the transportation mechanism.
As a preferred embodiment, further defined is: the edge grinding machine is an abrasive belt machine, the abrasive belt machine is provided with and is used for polishing the first emery wheel of unprocessed toilet seat inner periphery and being used for polishing the second emery wheel of unprocessed toilet seat periphery, the diameter of first emery wheel is less than the diameter of second emery wheel, the angle grinding machine is including being used for polishing the right angle air mill of articulated seat straight flange and being used for polishing the electric grinder of articulated seat round edge.
As a preferred embodiment, further defined is: the processing unit further comprises a cleaning machine, the cleaning machine comprises a second rack, a dust hopper with an upward opening is fixedly arranged on the second rack, a roller used for cleaning dust on the sucker is further arranged on the opening of the dust hopper, and an outlet is formed in the lower end of the dust hopper.
As a preferred embodiment, further defined is: transport mechanism includes that third frame and activity set up conveyer belt in the third frame, the buffer platform still include with third frame fixed connection fourth frame, constitute between the fourth frame and hold the buffer memory space of processed toilet seat, flexible chuck and power unit, the buffer memory space is located directly over the conveyer belt.
As a preferred embodiment, further defined is: the upper end faces of two sides of the fourth rack are fixedly connected with a second connecting plate, the power mechanism is a cylinder fixedly arranged on the lower end face of the second connecting plate, the telescopic chuck comprises a tray fixedly connected with the extending end of the cylinder and a baffle movably arranged on the tray, and the sensor is fixedly arranged on the third rack and located below the buffer table.
As a preferred embodiment, further defined is: the second connecting plate is fixedly provided with a guide piece on one inward side, a through hole is formed in the guide piece, the baffle is fixedly connected with one end of the guide post, and the other end of the guide post is inserted into the through hole.
As a preferred embodiment, further defined is: the workbench further comprises a first rack, the jig comprises a bottom plate and a plurality of fixing devices, the bottom plate and the plurality of fixing devices are fixedly arranged on the first rack, the positioner is arranged on the bottom plate, through grooves for screws to pass through are formed in the positioner, a plurality of screw holes matched with the through grooves are formed in the bottom plate, and positioning columns are arranged on the positioner and abut against the peripheries of the unprocessed toilet seats.
As a preferred embodiment, further defined is: the first machine frame comprises a plurality of fixing feet, and the fixing feet are arranged on two sides of the conveying mechanism, so that the jig is positioned right above the conveying mechanism after assembly.
As a preferred embodiment, further defined is: the suction device further comprises a first connecting plate, one end of a fixing seat is fixedly connected with one end of the first connecting plate, the other end of the fixing seat is fixedly connected with the tail end of the motion of the mechanical arm, one end of a plurality of connecting columns is fixedly connected with the other end of the first connecting plate, and the sucking discs are fixedly connected with the other ends of the connecting columns.
As a preferred embodiment, further defined is: still the fixed buffer that is provided with on the spliced pole, the cover is equipped with the one end of connecting piece on the outer peripheral face of spliced pole, the other end fixedly connected with one end of buffer of connecting piece, the other end activity of buffer is provided with the bolster.
The invention has the beneficial effects that:
1. according to the invention, only the unprocessed toilet seat is placed on the special jig, the mechanical arm can automatically grab the unprocessed toilet seat on the jig, the recognizer on the mechanical arm can automatically recognize the recognition code on the jig and automatically call the program by the control system to carry out intelligent edge grinding angle processing on the unprocessed toilet seat, and the problems of error processing and the like caused by manual calling program errors are avoided;
2. the conveying mechanism is also fixedly provided with a plurality of buffer storage tables positioned above the conveying belt, the mechanical arm places the processed toilet seat after the edge grinding angle is finished on the tray of the telescopic chuck, when the sensor detects that the conveying belt does not pass or is about to pass the toilet seat, the air cylinder drives the tray to retract, and the processed toilet seat falls onto the conveying belt and is conveyed to the next processing station.
[ description of the drawings ]
FIG. 1 is one of the schematic structural diagrams of the present invention;
FIG. 2 is a second schematic structural diagram of the present invention;
FIG. 3 is a schematic view of the structure of the work table;
FIG. 4 is an exploded schematic view of the table;
FIG. 5 is one of the schematic structural views of the suction device;
FIG. 6 is a second schematic view of the suction device;
FIG. 7 is a schematic structural view of an abrasive belt machine;
FIG. 8 is a schematic view of the construction of the processing apparatus;
FIG. 9 is a schematic diagram of a cache platform;
FIG. 10 is a partial cross-sectional view of a cache table;
FIG. 11 is a schematic view of the structure of the descaling machine;
FIG. 12 is a transverse cross-sectional view of the sweeper.
[ detailed description ] embodiments
The invention is described in further detail below with reference to the following figures and detailed description:
as shown in the attached drawings 1 and 2, an intelligent edge grinding corner production line for toilet seats comprises at least one workbench 1 for placing an unprocessed toilet seat 11, at least one processing unit for carrying out edge grinding processing on the unprocessed toilet seat 11 conveyed by the workbench 1, at least one conveying mechanism 2 for conveying the processed toilet seat 21 away and a control system for controlling the processing unit and the conveying mechanism 2, wherein jigs 12 for placing the unprocessed toilet seat 11 are fixedly arranged on the workbench 1, identification codes representing the shape of the unprocessed toilet seat 11 are arranged on the jigs 12, the processing unit comprises a mechanical arm 3 and an edge grinding corner device 4, the edge grinding corner device 4 comprises an edge grinding machine 41 for grinding the inner and outer peripheries of the unprocessed toilet seat 11 and an angle grinding machine 42 for grinding the straight edges and round edges of a hinged seat 111 of the unprocessed toilet seat 11, the tail end of the motion of the mechanical arm 3 is fixedly provided with an absorbing device 5 for absorbing the unprocessed toilet seat 11 on the jig 12 and an identifier for identifying the identification code, the absorbing device 5 is fixedly provided with a plurality of suckers 51 for absorbing the toilet seat, the control system judges the shape of the unprocessed toilet seat 11 according to the signal of the identifier and outputs a motion track signal which is uniquely corresponding to the shape of the unprocessed toilet seat 11 to the mechanical arm 3, so that the mechanical arm 3 and the edging angle device 4 are matched to realize edging angle processing on the unprocessed toilet seat 11, a buffer table 7 for clamping or releasing the processed toilet seat 21 is further arranged above the transportation mechanism 2, the buffer table 7 comprises a telescopic chuck 71 for clamping the processed toilet seat 21 and a power mechanism 72 for controlling the telescopic chuck 71 to stretch, the intelligent corner grinding production line for the toilet seat further comprises a sensor 73 for detecting whether the toilet seat is positioned below the buffer table 7 on the transportation mechanism 2 or not and transmitting a detection signal to the control system, and the telescopic chuck 71 is controlled by the control system according to the detection signal of the sensor 73 to clamp the processed toilet seat 21 or release the processed toilet seat 21 to the transportation mechanism 2; during processing, the unprocessed toilet seat 11 is placed on the jig 12, the control system controls the mechanical arm 3 to move to the jig 12 and enables the sucker 51 to adsorb the unprocessed toilet seat 11 on the suction device 5, meanwhile, an identifier on the mechanical arm 3 can automatically identify an identification code on the jig 12, the control system judges the shape of the unprocessed toilet seat 11 according to a signal of the identifier and outputs a motion track signal which uniquely corresponds to the shape of the unprocessed toilet seat 11 to the mechanical arm 3, namely, an automatic calling program; then, the control system continuously controls the mechanical arm 3 to sequentially extend the unprocessed toilet seat 11 to the edge grinding machine 41 and the angle grinding machine 42 according to the motion track signal, so that the mechanical arm 3 is matched with the operation of the angle grinding device 4 to grind the inner periphery and the outer periphery of the unprocessed toilet seat 11 and the straight edges and the round edges of the hinged seat 111, and further the unprocessed toilet seat 11 is processed into a processed toilet seat 21; finally, the mechanical arm 3 places the processed toilet seat 21 on the buffer table 7, the power mechanism 72 drives the telescopic chuck 71 to extend out and clamp the processed toilet seat 21, and when the sensor 73 detects that no toilet seat passes through or is about to pass through the transportation mechanism 2, the power mechanism 72 drives the telescopic chuck 71 to retract, so that the processed toilet seat 21 falls onto the transportation mechanism 2 and is transported to the next processing station by the transportation mechanism 2; only need will unprocessed toilet seat 11 is placed on dedicated tool 12, arm 3 not only can snatch unprocessed toilet seat 11 on tool 12 automatically under control system's control, and the recognizer on the arm 3 can automatic identification tool 12 on the discernment code and carry out intelligent edging angle processing to unprocessed toilet seat 11 by control system automatic calling program, stop the emergence that artifical calling program mistake leads to wrong processing scheduling problem, compare with traditional manual handling, reduce workman's intensity of labour and cost of labor, and guarantee the uniformity of product, a production line can carry out the edging to the toilet seat of multiple different models and specification simultaneously and handle, the work efficiency and the interchangeability of production line have been improved greatly.
Furthermore, the mechanical arm 3 and the processing unit are fixedly connected to the ground through a fixing plate 6, the workbench 1 and the conveying mechanism 2 are fixedly arranged on the same side of the processing unit, so that loading and unloading are facilitated, and a user can fixedly arrange the workbench 1 on the other side of the processing unit according to actual production requirements; in this embodiment, the number N of the processing units is 3, the number of the tables 1 is also N, the number of the buffer tables 7 is N-1, N is an integer greater than or equal to 1, and a user can freely select the number of N, that is, the number of the processing units, the tables 1 and the buffer tables 7 according to the actual production scale and the production requirement.
As shown in fig. 1, fig. 2, fig. 7 and fig. 8, in the present embodiment, the edge grinder 41 is an abrasive belt grinder, the abrasive belt grinder is provided with a first grinding wheel 411 for grinding the inner circumference of the unprocessed toilet seat 11 and a second grinding wheel 412 for grinding the outer circumference of the unprocessed toilet seat 11, the diameter of the first grinding wheel 411 is smaller than that of the second grinding wheel 412, the angle grinder 42 includes a right angle air grinder 421 for grinding the straight edge of the hinge seat 111 and an electric grinder 422 for grinding the round edge of the hinge seat 111; right angle air mill 421 and electric mill 422 pass through the fixed setting of mount 9 on the fixed plate 6, convenient and fast once only accomplishes all tasks of polishing, compares with traditional manual handling, improves artificial utilization ratio greatly, reduces workman's intensity of labour and cost of labor to guarantee the uniformity of product, a production line can carry out the edging to the toilet seat circle of multiple different models and specification simultaneously and handle, has improved the work efficiency and the interchangeability of production line widely.
As shown in fig. 11 and 12, in this embodiment, the processing unit further includes a cleaning machine 8, the cleaning machine 8 includes a second frame 81, a dust hopper 82 with an upward opening is fixedly disposed on the second frame 81, a roller 83 for cleaning dust on the suction cup 51 is further disposed on the opening of the dust hopper 82, and an outlet 821 is opened at a lower end of the dust hopper 82; the cleaning machine 8 is used for cleaning dust generated by polishing during machining and attached to the suction disc 51, and during work, the mechanical arm 3 extends the suction device 5 to the cleaning machine 8, and under the action of relative rotation of the two rollers 83, the dust on the suction disc 51 is shaken down in the dust collecting hopper 82, so that the dust on the suction disc 51 is cleaned in time, the adsorption capacity of the suction disc 51 is improved, and the influence of the dust on the adsorption capacity of the suction device 5 is reduced.
As shown in fig. 1, fig. 2, fig. 9 and fig. 10, in the present embodiment, the transportation mechanism 2 includes a third frame 23 and a conveyor belt 22 movably disposed on the third frame 23, the buffer table 7 further includes a fourth frame 74 fixedly connected to the third frame 23, a buffer space 75 for accommodating the processed toilet seat 21, the telescopic chuck 71 and the power mechanism 72 is formed between the fourth frames 74, and the buffer space 75 is located right above the conveyor belt 22; the upper end surfaces of two sides of the fourth frame 74 are fixedly connected with a second connecting plate 75, the power mechanism 72 is an air cylinder fixedly arranged on the lower end surface of the second connecting plate 75, the telescopic chuck 71 comprises a tray 711 fixedly connected with the extending end of the air cylinder and a baffle 712 movably arranged on the tray 711, and the sensor 73 is fixedly arranged on the third frame 23 and positioned below the buffer table 7; a guide member 78 is fixedly arranged on the inward side of the second connecting plate 75, a through hole 781 is formed in the guide member 78, one end of a guide post 79 is fixedly connected to the baffle 712, and the other end of the guide post 79 is inserted into the through hole 781; the arm 3 will be placed the processed toilet seat 21 that the edging angle finishes on the tray 711 of flexible chuck 71, treat sensor 73 detects conveyer belt 22 and does not have the toilet seat through or be about to pass through, the cylinder drives the tray 711 withdrawal for processed toilet seat 21 drops to conveyer belt 22 on and is transported to next machining-position station by conveyer belt 22, moreover, the steam generator is simple in structure, ingenious in design, and be applicable to not unidimensional toilet seat, the working ability of the device is greatly improved, and can prevent effectively that a plurality of toilet seats from piling up, thereby stop toilet seat and drop to cause the damage or drop the emergence that leads to the automatic operation scheduling problem of influence production line.
As shown in fig. 1 to 4, in this embodiment, the working table 1 further includes a first frame 13, the jig 12 includes a bottom plate 14 fixedly disposed on the first frame 13 and a plurality of locators 15 fixedly disposed on the bottom plate 14, through slots 151 for screws to pass through are disposed on the locators 15, a plurality of screw holes 141 adapted to the through slots 151 are further disposed on the bottom plate 14, and positioning posts 152 abutting against the periphery of the unprocessed toilet seat 11 after being assembled are further disposed on the locators 15; the first frame 13 comprises a plurality of fixing feet 131, and the fixing feet 131 are arranged on two sides of the transportation mechanism 2, so that the jig 12 is positioned right above the transportation mechanism 2 after assembly; the positioner 25 is provided with a through groove 251 for a screw to pass through, a user adjusts the position of the positioner 25 according to the different types and specifications of toilet seats, the identification codes are engraved on the bottom plate 24, the identifier on the mechanical arm 3 can automatically identify the identification codes on the jig 22 and automatically call programs to perform edge grinding processing, and the problem that mistaken processing is caused by manual calling of the programs is avoided.
As shown in fig. 1, fig. 2, fig. 5 and fig. 6, in this embodiment, the suction device 5 further includes a first connection plate 52, one end of the first connection plate 52 is fixedly connected with one end of a fixed seat 53, the other end of the fixed seat 53 is fixedly connected to the moving end of the robot arm 3, the other end of the first connection plate 52 is fixedly connected with one end of a plurality of connection columns 54, and the other end of the connection column 54 is fixedly connected with the suction cup 51; the connecting column 54 is also fixedly provided with a buffer 55, one end of a connecting piece 56 is sleeved on the outer peripheral surface of the connecting column 54, the other end of the connecting piece 56 is fixedly connected with one end of the buffer 55, and the other end of the buffer 55 is movably provided with a buffer member 551; the spliced pole 54 with still be provided with the spring between the sucking disc 51, when suction device 5 absorbs during unprocessed toilet seat 11, buffer 55 supports the up end or the side of unprocessed toilet seat 11, the spring with the cooperation of buffer 55 has offset the power that the arm 3 pushed down when snatching unprocessed toilet seat 11 prevents effectively that suction device 5 from damaging unprocessed toilet seat 11.
The working principle is as follows: firstly, placing an unprocessed toilet seat 11 on the jig 12; secondly, the control system controls the mechanical arm 3 to move to the jig 12 and enables the sucker 51 to firmly adsorb the unprocessed toilet seat 11 on the suction device 5, meanwhile, an identifier on the mechanical arm 3 can automatically identify an identification code on the jig 12, the control system judges the shape of the unprocessed toilet seat 11 according to a signal of the identifier and outputs a motion track signal which is only corresponding to the shape of the unprocessed toilet seat 11 to the mechanical arm 3, and the motion track signal is an automatic calling program; then, the control system continuously controls the mechanical arm 3 to sequentially extend the unprocessed toilet seat 11 to the edge grinding machine 41 and the angle grinding machine 42 according to the motion track signal, so that the mechanical arm 3 cooperates with the edge grinding device 4 to operate, and grinds the inner periphery and the outer periphery of the unprocessed toilet seat 11 and the straight edges and the round edges of the hinged seat 111, so that the unprocessed toilet seat 11 is processed into a processed toilet seat 21; finally, the mechanical arm 3 places the adsorbed processed toilet seat 21 on the buffer table 7, the power mechanism 72 drives the telescopic chuck 71 to extend out and clamp the processed toilet seat 21, and when the sensor 73 detects that the conveying belt 22 does not pass through the processed toilet seat or is about to pass through the processed toilet seat, the air cylinder drives the tray 711 to retract, so that the processed toilet seat 21 falls onto the conveying belt 22 and is conveyed to the next processing station by the conveying belt 22.
Claims (10)
1. The intelligent edge grinding corner production line of the toilet seat ring is characterized by comprising at least one workbench (1) for placing an unprocessed toilet seat ring (11), at least one processing unit for grinding corners of the unprocessed toilet seat ring (11) conveyed by the workbench (1), at least one conveying mechanism (2) for conveying the processed toilet seat ring (21) away and a control system for controlling the processing unit and the conveying mechanism (2), wherein a jig (12) for placing the unprocessed toilet seat ring (11) is fixedly arranged on the workbench (1), the jig (12) is provided with a recognition code representing the shape of the unprocessed toilet seat ring (11), the processing unit comprises a mechanical arm (3) and an edge grinding corner device (4), the edge grinding corner device (4) comprises an edge grinding machine (41) for grinding the inner periphery and an edge grinding machine for grinding the inner periphery of the unprocessed toilet seat ring (11) and is used for grinding the unprocessed toilet seat ring (11) ) The straight edge and round edge angle grinding machine (42) of the hinged seat (111), the motion end of the mechanical arm (3) is fixedly provided with a suction device (5) for sucking the unprocessed toilet seat (11) on the jig (12) and an identifier for identifying the identification code, the suction device (5) is fixedly provided with a plurality of suckers (51) for sucking the toilet seat, the control system judges the shape of the unprocessed toilet seat (11) according to the signal of the identifier and outputs a motion track signal which is only corresponding to the shape of the unprocessed toilet seat (11) to the mechanical arm (3), so that the mechanical arm (3) is matched with the edge angle grinding device (4) to realize edge angle processing of the unprocessed toilet seat (11), a buffer table (7) for clamping or releasing the processed toilet seat (21) is further arranged above the transportation mechanism (2), the buffer storage table (7) comprises a telescopic chuck (71) used for clamping the processed toilet seat (21) and a power mechanism (72) used for controlling the telescopic chuck (71) to stretch, the intelligent toilet seat corner grinding production line further comprises a sensor (73) used for detecting whether a toilet seat on the conveying mechanism (2) is located below the buffer storage table (7) or not and transmitting a detection signal to the control system, and the telescopic chuck (71) is controlled by the control system according to the detection signal of the sensor (73) to clamp the processed toilet seat (21) or release the processed toilet seat (21) to the conveying mechanism (2); during processing, the unprocessed toilet seat (11) is placed on the jig (12), the control system controls the mechanical arm (3) to move to the jig (12) and enables the sucker (51) to adsorb the unprocessed toilet seat (11) on the suction device (5), meanwhile, an identifier on the mechanical arm (3) can automatically identify an identification code on the jig (12), the control system judges the shape of the unprocessed toilet seat (11) according to a signal of the identifier and outputs a motion track signal which uniquely corresponds to the shape of the unprocessed toilet seat (11) to the mechanical arm (3), namely, an automatic calling program; then the control system continuously controls the mechanical arm (3) to sequentially extend the unprocessed toilet seat (11) to the edge grinding machine (41) and the angle grinding machine (42) according to the motion track signal, so that the mechanical arm (3) is matched with the edge grinding device (4) to operate to grind the inner periphery and the outer periphery of the unprocessed toilet seat (11) and the straight edges and the round edges of the hinged seat (111), and further the unprocessed toilet seat (11) is processed into a processed toilet seat (21); and finally, the mechanical arm (3) places the processed toilet seat (21) on the buffer platform (7), the power mechanism (72) drives the telescopic chuck (71) to extend out and clamp the processed toilet seat (21), when the sensor (73) detects that no toilet seat passes through or is about to pass through on the transportation mechanism (2), the power mechanism (72) drives the telescopic chuck (71) to retract, so that the processed toilet seat (21) falls onto the transportation mechanism (2) and is transported to the next processing station on the transportation mechanism (2).
2. The toilet seat intelligence edging angle production line of claim 1, characterized in that: edging machine (41) are the abrasive band machine, the abrasive band machine is provided with and is used for polishing first emery wheel (411) of unprocessed toilet seat (11) inner periphery and is used for polishing second emery wheel (412) of unprocessed toilet seat (11) periphery, the diameter of first emery wheel (411) is less than the diameter of second emery wheel (412), angle grinder (42) are including being used for polishing right angle air mill (421) of articulated seat (111) straight flange and being used for polishing the electricity mill (422) of articulated seat (111) round edge.
3. The toilet seat intelligence edging angle production line of claim 1, characterized in that: the processing unit further comprises a cleaning machine (8), the cleaning machine (8) comprises a second rack (81), a dust hopper (82) with an upward opening is fixedly arranged on the second rack (81), a roller (83) used for cleaning dust on the suction disc (51) is further arranged on the opening of the dust hopper (82), and an outlet (821) is formed in the lower end of the dust hopper (82).
4. The toilet seat intelligence edging angle production line of claim 1, characterized in that: transport mechanism (2) include third frame (23) and the activity sets up conveyer belt (22) on third frame (23), buffer platform (7) still include with third frame (23) fixed connection fourth frame (74), constitute between fourth frame (74) and hold buffer space (75) of processed toilet seat (21), flexible chuck (71) and power unit (72), buffer space (75) are located directly over conveyer belt (22).
5. The toilet seat intelligence edging angle production line of claim 4, characterized in that: the upper end faces of two sides of the fourth rack (74) are fixedly connected with a second connecting plate (75), the power mechanism (72) is a cylinder fixedly arranged on the lower end face of the second connecting plate (75), the telescopic chuck (71) comprises a tray (711) fixedly connected with the extending end of the cylinder and a baffle (712) movably arranged on the tray (711), and the sensor (73) is fixedly arranged on the third rack (23) and is positioned below the buffer platform (7).
6. The toilet seat intelligence edging angle production line of claim 5, characterized in that: the fixed guide (78) that is provided with in one side that second connecting plate (75) inwards, through-hole (781) have been seted up on guide (78), the one end of baffle (712) fixedly connected with guide post (79), the other end of guide post (79) is inserted and is established in through-hole (781).
7. The toilet seat intelligence edging angle production line of claim 1, characterized in that: workstation (1) still includes first frame (13), tool (12) are including fixed the setting bottom plate (14) and a plurality of on first frame (13) are fixed to be set up locator (15) on bottom plate (14), be provided with logical groove (151) that supply the screw to pass on locator (15), still seted up on bottom plate (14) a plurality of with lead to screw hole (141) of groove (151) looks adaptation, still be provided with on locator (15) and support after the assembly reference column (152) of unprocessed toilet seat (11) periphery.
8. The toilet seat intelligence edging angle production line of claim 7, characterized in that: the first rack (13) comprises a plurality of fixing feet (131), and the fixing feet (131) are arranged on two sides of the conveying mechanism (2) so that the jig (12) is positioned right above the conveying mechanism (2) after assembly.
9. The toilet seat intelligence edging angle production line of claim 1, characterized in that: suction device (5) still includes first connecting plate (52), the one end of the one end fixedly connected with fixing base (53) of first connecting plate (52), the other end fixed connection of fixing base (53) is in the motion of arm (3) is terminal, the one end of the other end fixedly connected with a plurality of spliced pole (54) of first connecting plate (52), the other end fixedly connected with of spliced pole (54) sucking disc (51).
10. The toilet seat intelligence edging angle production line of claim 9, characterized in that: the buffer is characterized in that a buffer (55) is fixedly arranged on the connecting column (54), one end of a connecting piece (56) is sleeved on the outer peripheral surface of the connecting column (54), one end of the buffer (55) is fixedly connected to the other end of the connecting piece (56), and a buffer piece (551) is movably arranged at the other end of the buffer (55).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011509348.5A CN112658854B (en) | 2020-12-18 | 2020-12-18 | Intelligent corner grinding production line for toilet seat ring |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011509348.5A CN112658854B (en) | 2020-12-18 | 2020-12-18 | Intelligent corner grinding production line for toilet seat ring |
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| Publication Number | Publication Date |
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| CN112658854A true CN112658854A (en) | 2021-04-16 |
| CN112658854B CN112658854B (en) | 2022-03-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011509348.5A Active CN112658854B (en) | 2020-12-18 | 2020-12-18 | Intelligent corner grinding production line for toilet seat ring |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114871931A (en) * | 2022-06-10 | 2022-08-09 | 厦门鑫福宝莱智能装备有限公司 | Automatic product polishing equipment |
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| GB1263911A (en) * | 1968-03-13 | 1972-02-16 | David Theodore Nelson Williams | Improvements in or relating to machine tools |
| CN108161669A (en) * | 2018-02-01 | 2018-06-15 | 北京华航唯实机器人科技股份有限公司 | A kind of pipeline system sanding and polishing work station based on robot |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114871931B (en) * | 2022-06-10 | 2024-04-12 | 厦门鑫福宝莱智能装备有限公司 | Automatic polishing equipment for products |
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|---|---|
| CN112658854B (en) | 2022-03-18 |
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